CN101269605A

CN101269605A - Picture puzzle prefabricated member and production process thereof

Info

Publication number: CN101269605A
Application number: CNA2007100271963A
Authority: CN
Inventors: 陈文治
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-03-19
Filing date: 2007-03-19
Publication date: 2008-09-24

Abstract

A prefabricated jigsaw puzzle and its production process, belonging to the field of building materials. It is invented for making detailed pictures and reducing the amount of on-site construction. The method is to first spray a pattern on a mesh 2; then apply glue on it; then select colored hard particles 3 with the same color as the pattern and paste them on the mesh; then put the mesh face down in a mold A, and then cast a solidified object 10 into the mold A, and after the solidified object 10 solidifies, a prefabricated blank 31 in which a base layer 1 of the solidified object and each hard particle 3 are adhered to each other is obtained; then the blank 31 is polished to make the picture formed by the colored hard particles 3 flat, and a jigsaw puzzle prefabricated product 32 is obtained. The product is composed of a loose hard material according to the required pattern and color arrangement to form a picture 33, and the hard material is hard particles 3; there is a base layer 1 composed of a solidified object, and the solidified object is adhered to each hard particle 3 constituting the picture.

Description

A collage prefab and its production process

所属技术领域Technical field

本发明属于建材技术领域，尤其涉及拼画制品。The invention belongs to the technical field of building materials, in particular to collage products.

背景技术 Background technique

现在有一种石材拼画，是根据图案的色块轮廓，裁切出若干与之相同颜色、轮廓的石片并且由这些石片相互镶嵌着拼接而成的；现在也有一种马赛克拼画，是在一个网布上粘贴不同颜色、形状的小瓷片构成的，在施工现场再涂抹水泥浆，然后将网布连同粘贴于其上的小瓷片贴覆在水泥浆上，待水泥浆固化后形成固定于施工现场的牢固拼画。该两种方法都无法形成细致的图画，并且它们都需要进行大量的现场施工。Now there is a kind of stone collage, which is based on the outline of the color block of the pattern, cutting out a number of stone flakes with the same color and outline, and mosaicing and splicing these stone flakes; now there is also a mosaic collage, which is Paste small ceramic pieces of different colors and shapes on a mesh cloth, apply cement slurry on the construction site, and then paste the mesh cloth and small ceramic pieces pasted on the cement slurry, and wait for the cement slurry to solidify Form a solid collage fixed on the construction site. Neither method produces a detailed picture, and both require extensive on-site construction.

发明内容 Contents of the invention

为了提高图画的细致程度，并且减小现场的施工量，本发明提供一种拼画预制件及其生产工艺。In order to improve the fineness of the picture and reduce the amount of construction on site, the present invention provides a collage prefabricated part and its production process.

本发明的方法是：先在网布上喷绘出所需要的彩色图案得到网布画；再在网布画上涂胶得到涂胶网布画；再比对涂胶网布画中各处的实际颜色，挑选与该处颜色相同的彩色硬质颗粒(比如：石米)将其粘贴在涂胶网布画上，得到附着于网布的硬质颗粒画；再在模具内在其底面敷少许由(粒度远小于硬质颗粒的)硬质细粉(比如：金刚砂)与待凝结物(比如：水泥)混合而成的混合浆料，然后将硬质颗粒画置于模具内，使其网布面朝下，然后向模具中浇铸待凝结物，在待凝结物凝结后得到凝结物的基层与每一粒硬质颗粒相互粘连的预制件坯料；再对坯料进行打磨使彩色硬质颗粒构成的画面平整，得到拼画预制件产品。即：The method of the present invention is as follows: first print the required color pattern on the mesh cloth to obtain the mesh painting; then apply glue on the mesh painting to obtain the glued mesh painting; Color, select the colored hard particles (such as: stone rice) with the same color as the place and paste it on the glued mesh painting to obtain the hard particle painting attached to the mesh; (The particle size is much smaller than the hard particles) Hard fine powder (such as: emery) and the mixed slurry that is to be condensed (such as: cement), and then put the hard particles in the mold to make the mesh Face down, and then pour the condensate into the mold, and after the condensate condenses, the preform blank in which the base layer of the condensate and each hard particle are adhered to each other is obtained; then the blank is polished to make the colored hard particles The picture is flat, and the collage prefab product is obtained. Right now:

一种拼画预制件，由散状的彩色硬质材料依照所需要的图案和色彩排布而构成其画面，其特征是：所说的硬质材料为硬质颗粒；有一个由凝结物构成的基层，并且凝结物与每一个构成画面的硬质颗粒相粘连。A collage prefabricated part, which consists of scattered colored hard materials according to the required pattern and color arrangement to form its picture. Its characteristics are: the said hard material is hard particles; The base layer, and the condensation sticks to every hard particle that makes up the picture.

本发明的有益效果：显而易见，与现有技术相比本发明的产品其画面更加细致，同时它又有现场施工量小的优点。Beneficial effects of the present invention: It is obvious that compared with the prior art, the product of the present invention has a more detailed picture, and at the same time it has the advantage of less on-site construction.

附图说明 Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的方法示意图。Figure 1 is a schematic diagram of the method of the present invention.

图2是本发明的产品示意图之一。Fig. 2 is one of product schematic diagrams of the present invention.

图3是本发明的产品示意图之另一。Fig. 3 is another schematic diagram of the product of the present invention.

具体实施方式 Detailed ways

如图1所示，一种拼画预制件的生产工艺，先在网布2上喷绘出所需要的彩色图案得到网布画21；再在网布画21上涂胶得到涂胶网布画22；其特征是：然后，再比对涂胶网布画22中各处的实际颜色，挑选与该处颜色相同的彩色硬质颗粒3将其粘贴在涂胶网布画22上，得到附着于网布2的硬质颗粒画203；再在模具A内在其底面敷少许由(粒度远小于硬质颗粒3的)硬质细粉与待凝结物混合而成的混合浆料，然后将硬质颗粒画203置于模具A内，使其网布面朝下(并且使最少是部分的混合浆料位于硬质颗粒画203的缝隙中)，然后向模具A中浇铸待凝结物10，在待凝结物10凝结后得到凝结物的基层1与每一粒硬质颗粒3相互粘连的预制件坯料31；再对坯料31进行打磨使彩色硬质颗粒3构成的画面平整，得到拼画预制件产品32。即：As shown in Figure 1, a kind of production process of collage prefabricated parts, first on mesh cloth 2, print out required color pattern to obtain mesh cloth painting 21; It is characterized in that: then, compare the actual colors everywhere in the glue-coated mesh painting 22, select the colored hard particles 3 identical with the color at this place to be pasted on the glue-coated mesh painting 22, and obtain attached to the glue-coated mesh painting 22. The hard particle of net cloth 2 draws 203; Then in mold A, apply a little mixed slurry by (the particle size is far less than hard particle 3) hard fine powder and the thing to be condensed on its bottom surface, then hard Granular picture 203 is placed in the mold A, makes its net cloth face down (and makes the mixed slurry that is part at least be positioned at the slit of hard granular picture 203), then in mold A, casts to be coagulated thing 10, waits for After the coagulum 10 is condensed, a preform blank 31 is obtained in which the base layer 1 of the coagulum and each hard particle 3 adhere to each other; then the blank 31 is polished to make the picture formed by the colored hard particles 3 smooth, and a collage prefabricated product is obtained 32. Right now:

如图2、图3所示，一种拼画预制件，由散状的彩色硬质材料依照所需要的图案和色彩排布而构成其画面33，其特征是：所说的硬质材料为硬质颗粒3；有一个由凝结物构成的基层1，并且凝结物与每一个构成画面的硬质颗粒3相粘连。As shown in Fig. 2 and Fig. 3, a kind of collage prefabricated part is formed its picture 33 according to the required pattern and color arrangement by loose color hard material, it is characterized in that: said hard material is Hard particles 3; there is a base layer 1 composed of coagulation, and the coagulation is adhered to each hard particle 3 constituting the picture.

如图2所示，所说的拼画预制件是一个平板，即：所说的基层1的底面(在整体上)是平面，并且由硬质颗粒3构成的画面33也是平面。这样的平板产品可以用作地砖、贴墙砖，也可以用作台面(含桌面)。如是，则其中的硬质颗粒3可以是石米(小石籽)，基层1可以是水泥(或其混凝物)材质。As shown in Figure 2, said collage preform is a flat plate, that is: the bottom surface (on the whole) of said base layer 1 is a plane, and the picture 33 made of hard particles 3 is also a plane. Such flat products can be used as floor tiles, wall tiles, or countertops (including desktops). If so, the hard particles 3 therein can be stone rice (small stone seeds), and the base 1 can be cement (or its concrete) material.

如图3所示，所说的拼画预制件是一个罩状体，即：其基层1的底面是凹面，并且由硬质颗粒3构成的画面33在整体上也是凹面。这样的形体适合于用作灯罩。如果用作灯罩，则基层1选用无色透明材质，比如树脂凝结物；同时硬质颗粒3选用有色透光材质，比如玻璃或者有机玻璃。As shown in Figure 3, said collage preform is a cover-shaped body, that is: the bottom surface of its base layer 1 is concave, and the picture 33 made of hard particles 3 is also concave on the whole. Such a shape is suitable for use as a lampshade. If it is used as a lampshade, the base layer 1 is made of a colorless and transparent material, such as resin condensation; meanwhile, the hard particles 3 are made of a colored light-transmitting material, such as glass or plexiglass.

生产如图3所示的产品，是这样进行浇铸待凝结物10的作业的：将硬质颗粒画203的网布面贴附在凹模的里面，再浇铸待凝结物10，再以凸模与凹模相配合而挤压待凝结物10以使之定型，再使待凝结物10充分凝结。然后进行打磨(可以完全磨去网布2)就形成了图3所示的产品。Production of the product shown in Figure 3 is such that the operation of casting the condensate 10 is carried out: the mesh surface of the hard particle painting 203 is attached to the inside of the die, and then the condensate 10 is cast, and then the condensate 10 is cast with the punch Cooperate with the die to extrude the object to be coagulated 10 to make it shaped, and then make the object to be coagulated 10 to be fully coagulated. Carry out grinding then (can completely wear away mesh cloth 2) and just formed the product shown in Fig. 3.

网布2的网眼大小和硬质颗粒3的粒度依照实际需要来选择。The mesh size of the mesh cloth 2 and the particle size of the hard particles 3 are selected according to actual needs.

Claims

1. picture assembly prefabricated component is arranged according to needed pattern and color and is constituted its picture (33) by the colored hard material of the shape that looses, and it is characterized in that: said hard material is hard particles (3); A basic unit that is made of coagulation (1) is arranged, and coagulation constitutes hard particles (3) adhesion mutually of picture with each.

2. a kind of picture assembly prefabricated component according to claim 1 is characterized in that: the bottom surface of said basic unit (1) is the plane, and the picture (33) that is made of hard particles (3) also is the plane.

3. a kind of picture assembly prefabricated component according to claim 2 is characterized in that: hard particles (3) is a chicken girt, and basic unit (1) is the cement material.

4. a kind of picture assembly prefabricated component according to claim 1 is characterized in that: the bottom surface of its basic unit (1) is a concave surface, and the picture (33) that is made of hard particles (3) also is a concave surface.

5. a kind of picture assembly prefabricated component according to claim 4 is characterized in that: its basic unit (1) is the resin coagulation; Hard particles (3) is coloured light-transmitting materials.

6. a kind of picture assembly prefabricated component according to claim 5 is characterized in that: hard particles (3) is a glass.

7. a kind of picture assembly prefabricated component according to claim 5 is characterized in that: hard particles (3) is a lucite.

8. the production technology of a picture assembly prefabricated component goes out needed multicolour pattern in the last air brushing of screen cloth (2) earlier and obtains screen cloth picture (21); Go up gluing at screen cloth picture (21) again and obtain gluing screen cloth picture (22); It is characterized in that: then, compare actual color everywhere in the gluing screen cloth picture (22) again, select the colored hard particles (3) identical it is sticked on the gluing screen cloth picture (22), obtain being attached to the hard particles picture (203) of screen cloth (2) with this place's color; Apply in inherent its bottom surface of mould (A) again a little by the hard fine powder with treat the mixed slurry that coagulation mixes, then hard particles being drawn (203) places in the mould A, its screen cloth is faced down, coagulation (10) is treated in casting in mould (A) then, is treating to obtain coagulative basic unit (1) and the inter-adhesive prefabricated component blank (31) of each hard particles (3) after coagulation (10) condenses; Blank (31) being polished makes the picture of colored hard particles (3) formation smooth again, obtains picture assembly prefabricated component product (32).

9. the production technology of said a kind of picture assembly prefabricated component according to Claim 8; it is characterized in that casts like this treats the operation of coagulation (10): the inside that the screen cloth face of hard particles picture (203) is attached to die; coagulation (10) is treated in casting again; match with die with punch again and push treat coagulation (10) with make it the typing, make again and treat that coagulation (10) fully condenses.