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CN101269335B - Sulfureous resistant four-effect catalyst for purifying tail gas of vehicle - Google Patents

Sulfureous resistant four-effect catalyst for purifying tail gas of vehicle Download PDF

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CN101269335B
CN101269335B CN200810050693XA CN200810050693A CN101269335B CN 101269335 B CN101269335 B CN 101269335B CN 200810050693X A CN200810050693X A CN 200810050693XA CN 200810050693 A CN200810050693 A CN 200810050693A CN 101269335 B CN101269335 B CN 101269335B
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韩炜
牛晓巍
王婧姝
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Jilin University
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Abstract

本发明涉及一种性能优化的净化汽车尾气用抗硫四效催化剂。其首先是制备玻璃涂层溶液,然后将合金金属载体反复浸入玻璃涂层溶液中进行涂覆,经烘干、煅烧后载体上得到玻璃涂层,再反复浸入锆与钛盐的混合液、贵金属催化剂溶液,同样经烘干、煅烧后,进而得到以合金金属为载体的净化汽车尾气用车用抗硫四效催化剂。本发明的四效催化剂具有如下优点:1)使PM和NOx在同一催化床上催化;2)SO2的浓度为500~800ppm的条件下,对催化效率无任何影响;3)相对于其他的催化剂该催化剂的抗硫性能很高且以金属为载体。可使满足欧III排放的发动机在实验室、台架实验测试以及现实应用中满足欧IV以上排放标准的使用要求。

The invention relates to a performance-optimized anti-sulfur four-way catalyst for purifying automobile tail gas. The first is to prepare a glass coating solution, and then repeatedly immerse the alloy metal carrier in the glass coating solution for coating, after drying and calcining, the glass coating is obtained on the carrier, and then repeatedly immersing in the mixed solution of zirconium and titanium salt, precious metal The catalyst solution is also dried and calcined to obtain an anti-sulfur four-way catalyst for vehicles used for purifying automobile exhaust with alloy metal as a carrier. The four-way catalyst of the present invention has the following advantages: 1) PM and NOx are catalyzed on the same catalytic bed; 2) SO2 has no effect on the catalytic efficiency when the concentration of SO is 500-800 ppm; 3) compared with other catalysts The catalyst has high anti-sulfur performance and is supported by metal. The engine that meets Euro III emission can meet the use requirements of Euro IV and above emission standards in the laboratory, bench test and practical application.

Description

净化汽车尾气用抗硫四效催化剂Anti-sulfur four-way catalyst for purifying automobile exhaust

技术领域technical field

本发明属于汽车(包括柴油车与汽油车)尾气净化领域,具体涉及一种性能优化的净化汽车尾气用抗硫四效催化剂。The invention belongs to the field of exhaust gas purification of automobiles (including diesel vehicles and gasoline vehicles), and in particular relates to an anti-sulfur four-way catalyst for purifying automobile exhaust with optimized performance.

技术背景technical background

汽车工业的发展为人类交通带来便利,但同时也带来严重的大气污染。汽车排放的尾气中主要含有PM、NOx、CO、HC可导致酸雨和城市光化学烟雾,影响生态环境,危害人体健康。为解决这一问题,安装尾气催化净化器是各国普遍采用的机外净化方法。催化剂是催化净化器的核心部分,它必须满足转化率高、耐热性好、使用寿命长、抗毒性好。四效催化剂的开发研究水平直接意味现代汽车的综合水平,因为汽车尾气净化催化剂的开发技术就是现代汽车技术之一。汽车排气中的SO2对催化剂的活性有很大的影响,是制约催化剂的催化性能和使用寿命的一个重要因素。尤其是柴油车尾气SO2的含量较高,而且尾气中氧气的含量高达5~19%,更容易将尾气中的SO2进一步氧化成SO3,从而形成硫酸盐、亚硫酸盐,将催化剂的活性位覆盖,而且这种状态下催化剂不可再生,因而对催化剂产生更大的毒害作用。传统的车用催化剂大体分为三类:(1)以贵金属为活性组元,虽然具有较高的活性,但成本很高,并且在高温下易发生烧结失活,因此近年来国内外竟相开展了非贵金属汽车催化剂的研制。(2)以过渡元素的复合氧化物或混合物为活性组元分的非贵金属催化剂,其中研究较多的是钙钛型复合氧化物。非贵金属催化剂具有较好的催化活性,具有与贵金属相近的催化活性,但是其吸附能力强而脱附较难,尤其是对SO2的吸附,因此极易发生硫中毒。(3)含有稀土元素的催化剂,目前我国贵金属矿藏奇缺,但稀土矿藏甚为丰富产量居世界第一位,稀土价格便宜,所以开发稀土催化剂复合我国国情。The development of the automobile industry has brought convenience to human transportation, but it has also brought serious air pollution. The tail gas emitted by automobiles mainly contains PM, NOx, CO, and HC, which can cause acid rain and urban photochemical smog, affect the ecological environment, and endanger human health. In order to solve this problem, the installation of exhaust catalytic converters is an external purification method commonly used in various countries. Catalyst is the core part of the catalytic converter, it must meet the requirements of high conversion rate, good heat resistance, long service life and good anti-toxicity. The development and research level of four-way catalysts directly means the comprehensive level of modern automobiles, because the development technology of automobile exhaust purification catalysts is one of the modern automobile technologies. SO 2 in automobile exhaust has a great influence on the activity of the catalyst, and is an important factor restricting the catalytic performance and service life of the catalyst. In particular, the content of SO 2 in the tail gas of diesel vehicles is relatively high, and the content of oxygen in the tail gas is as high as 5-19%. It is easier to further oxidize the SO 2 in the tail gas into SO 3 , thereby forming sulfate and sulfite. The active site is covered, and the catalyst cannot be regenerated in this state, which has a greater poisoning effect on the catalyst. Traditional automotive catalysts are generally divided into three categories: (1) noble metals are used as active components. Although they have high activity, they are expensive and prone to sintering deactivation at high temperatures. The development of non-precious metal autocatalysts has been carried out. (2) Non-noble metal catalysts with composite oxides or mixtures of transition elements as active components, among which perovskite composite oxides are the most studied. Non-precious metal catalysts have good catalytic activity, which is similar to that of noble metals, but their adsorption capacity is strong and their desorption is difficult, especially for SO2 adsorption, so sulfur poisoning is extremely prone to occur. (3) Catalysts containing rare earth elements. At present, precious metal deposits are extremely scarce in my country, but rare earth deposits are very abundant, and the output ranks first in the world. The price of rare earth elements is cheap, so the development of rare earth catalysts is compatible with my country's national conditions.

以稀土金属氧化物与过渡金属氧化物以及碱土金属氧化物型催化剂替代贵金属催化剂应是时代发展之必然趋势,这是符合我国国情的一项正确的选择。稀土元素的加入可以提高催化剂载体的结合强度、热稳定性以及催化剂的抗毒能力,尤其是提高催化剂的抗硫中毒的能力。Replacing precious metal catalysts with rare earth metal oxides, transition metal oxides and alkaline earth metal oxide catalysts should be an inevitable trend of the development of the times, and this is a correct choice in line with my country's national conditions. The addition of rare earth elements can improve the binding strength and thermal stability of the catalyst carrier and the anti-poisoning ability of the catalyst, especially the anti-sulfur poisoning ability of the catalyst.

发明内容Contents of the invention

本发明的目的是在汽车尾气处理器的合金金属载体上提供一种具有抗硫、抗高温氧化的、与金属载体有着较强结合能力的净化汽车尾气用抗硫四效催化剂。本发明所述的净化汽车尾气用抗硫四效催化剂,由如下方法制备:The object of the present invention is to provide a sulfur-resistant four-way catalyst for purifying automobile exhaust gas on an alloy metal carrier of an automobile exhaust processor, which is resistant to sulfur and high temperature oxidation, and has a strong combination ability with the metal carrier. The sulfur-resistant four-way catalyst for purifying automobile exhaust of the present invention is prepared by the following method:

1、金属载体预处理:1. Metal carrier pretreatment:

合金金属载体为耐高温的市售镍铬铁合金材料,采用我们开发的以金属为载体的旋绕式结构发动机尾气处理器制造方法制成具有100~500目孔密度的一体式蜂窝状结构(详见中国专利:200610016967.4,以金属为载体的旋绕式结构发动机尾气处理器)。对载体进行表面处理,具体为:The alloy metal carrier is a commercially available nickel-chromium-iron alloy material with high temperature resistance. The integrated honeycomb structure with a pore density of 100-500 meshes is made by using the manufacturing method of the engine exhaust processor with a convoluted structure developed by us. Chinese patent: 200610016967.4, engine exhaust processor with convoluted structure with metal as carrier). Surface treatment of the carrier, specifically:

1)将蜂窝状结构合金金属载体完全浸入浓度为3%~40%的氨水、KOH或NaOH与过氧化氢的混合溶液中,两者的体积比为4∶1~6∶1,碱洗去除金属表面的油污,超声波清洗0.5~3小时,然后烘干;1) Completely immerse the honeycomb structure alloy metal carrier in a mixed solution of ammonia water, KOH or NaOH and hydrogen peroxide with a concentration of 3% to 40%, the volume ratio of the two is 4:1 to 6:1, and the alkali washes to remove Oil stains on the metal surface, ultrasonic cleaning for 0.5 to 3 hours, and then drying;

2)将上述合金金属载体再完全浸入浓度为3%~40%的盐酸与过氧化氢的混合液中,两者的体积比为4∶1~6∶1,中和碱液同时酸洗去除金属载体表面的氧化物,酸洗时间为1~40分钟,其后烘干;2) Completely immerse the above-mentioned alloy metal carrier in a mixture of hydrochloric acid and hydrogen peroxide with a concentration of 3% to 40%, the volume ratio of the two is 4:1 to 6:1, neutralize the lye and remove it by pickling at the same time The oxide on the surface of the metal carrier is pickled for 1 to 40 minutes, and then dried;

3)将上述合金金属载体完全浸入去离子水中,超声波清洗0.5~3小时,洗去表面酸根离子等,其后烘干;3) The above-mentioned alloy metal carrier is completely immersed in deionized water, and ultrasonically cleaned for 0.5 to 3 hours to remove surface acid radical ions, etc., and then dried;

4)将上述合金金属载体完全浸入无水乙醇中清洗,超声波清洗0.5~3.5小时,从而增强金属载体的分散能力,使催化剂分散更均匀,其后烘干;4) The above-mentioned alloy metal carrier is completely immersed in absolute ethanol for cleaning, and ultrasonically cleaned for 0.5 to 3.5 hours, thereby enhancing the dispersion ability of the metal carrier, making the catalyst more uniformly dispersed, and then drying;

5)将上述合金金属载体于空气条件下在600~1000℃温度下焙烧处理后的载体表面的SEM如图2所示,从SEM图上明显看出经过此方法预处理后的载体明显比为经过处理的(未处理的载体的SEM如图1)比表面积要大。5) The SEM of the surface of the carrier after the above-mentioned alloy metal carrier is roasted at 600-1000°C under air conditions is shown in Figure 2. It is obvious from the SEM image that the carrier after pretreatment by this method has an obvious ratio of The treated (SEM of the untreated support is shown in Figure 1) has a larger specific surface area.

2、玻璃涂层溶胶-凝胶溶液的配制:2. Preparation of glass coating sol-gel solution:

1)以蒸馏水为溶剂,配制质量浓度为5~40%的三水硝酸铜(Cu(NO3)23H2O)溶液、5~50%的六水硝酸镍(Ni(NO3)26H2O)溶液、5~50%的六水硝酸锰(Mn(NO3)26H2O)溶液和5~50%的六水硝酸钴Co(NO3)26H2O溶液,然后将2~4种上述硝酸盐溶液等体积混合;再配制质量浓度为5~38%的九水硝酸铝(Al(NO3)39H2O)溶液、5%~20%的硼酸溶液,然后将10~30g上述硝酸盐混合溶液、10~15g硝酸铝溶液、10~20g硼酸溶液混合,在20~60℃的温度下搅拌1~3小时,直到所有盐完全溶解;1) Using distilled water as a solvent, prepare copper nitrate trihydrate (Cu(NO 3 ) 2 3H 2 O) solution with a mass concentration of 5-40%, nickel nitrate hexahydrate (Ni(NO 3 ) 2 6H 5-50% 2 O) solution, 5-50% manganese nitrate hexahydrate (Mn(NO 3 ) 2 6H 2 O) solution and 5-50% cobalt nitrate hexahydrate Co(NO 3 ) 2 6H 2 O solution, and then the 2 ~4 kinds of above-mentioned nitrate solutions are mixed in equal volumes; repreparing mass concentration is 5~38% aluminum nitrate nonahydrate (Al(NO 3 ) 3 9H 2 O) solution, 5%~20% boric acid solution, and then 10 ~30g of the above nitrate mixed solution, 10~15g of aluminum nitrate solution and 10~20g of boric acid solution are mixed, and stirred at a temperature of 20~60°C for 1~3 hours until all the salts are completely dissolved;

2)称取2~12ml质量浓度为60%~95%的乙醇、0.5~1.5ml的蒸馏水、0.1~2ml质量浓度为65%~80%的浓硝酸,将三种溶液混合并搅拌均匀后,再称取9~27ml的正硅酸四乙酯,缓慢、间歇、同时强力搅拌的倒入上述三种混合液中,最终形成透明的混合溶液;2) take by weighing 2~12ml mass concentration be the ethanol of 60%~95%, the distilled water of 0.5~1.5ml, 0.1~2ml mass concentration be the concentrated nitric acid of 65%~80%, after three kinds of solutions are mixed and stirred evenly, Then weigh 9-27ml of tetraethyl orthosilicate, slowly, intermittently, and pour it into the above three mixed solutions with strong stirring at the same time, finally forming a transparent mixed solution;

3)调节步骤2)配制的溶液的pH值为1~5;然后取步骤2)配制的混合液10~35克,并将所取溶液缓缓的注入到30~65克步骤1)的混合液中,同时强力搅拌,最终形成的混合液为玻璃涂层的溶胶-凝胶溶液;3) Adjust the pH value of the solution prepared in step 2) to 1-5; then take 10-35 grams of the mixed solution prepared in step 2), and slowly inject the obtained solution into 30-65 grams of the mixed solution in step 1). In the liquid, while vigorously stirring, the final mixed liquid is a sol-gel solution of the glass coating;

3、催化剂溶液的制备:3. Preparation of catalyst solution:

1)将锆与钛的硝酸盐加蒸馏水分别配制成一定质量浓度的溶液,最终体系硝酸锆质量浓度为1~25%,硝酸钛的质量浓度为3~40%,在10℃~60℃的温度下搅拌0.1~2.5小时,直到所有盐完全溶解;1) The nitrates of zirconium and titanium plus distilled water are respectively prepared into solutions with a certain mass concentration. The mass concentration of zirconium nitrate in the final system is 1-25%, and the mass concentration of titanium nitrate is 3-40%. Stir at low temperature for 0.1 to 2.5 hours until all salts are completely dissolved;

2)将铂、铑或钯的硝酸盐或氯酸盐加蒸馏水稀释,分别配制质量浓度为0.5~5%、0.5~3%、0.5~4%的贵金属盐溶液,然后将上述1~3种贵金属盐溶液混合,得到贵金属催化剂溶液;2) Dilute the nitrate or chlorate of platinum, rhodium or palladium with distilled water, and prepare noble metal salt solutions with a mass concentration of 0.5 to 5%, 0.5 to 3%, and 0.5 to 4% respectively, and then mix the above 1 to 3 kinds The noble metal salt solution is mixed to obtain a noble metal catalyst solution;

4、涂层及催化剂的涂敷工艺:4. Coating process of coating and catalyst:

1)将蜂窝状合金金属载体反复浸入玻璃涂层溶液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,涂覆2~10次,最后一次涂覆后不吹干,直接利用脱脂棉使金属载体在空气中于室温下阴干5~15小时,接着于空气中在60~180℃温度下烘干至恒重,随炉冷却后取出;1) Repeatedly immerse the honeycomb alloy metal carrier in the glass coating solution for coating, drain the alloy metal carrier after each coating, blow dry with a hair dryer after draining, and then perform the next dipping coating, Coating 2-10 times, do not dry after the last coating, directly use absorbent cotton to dry the metal carrier in the air at room temperature for 5-15 hours, then dry in the air at 60-180°C to constant weight , take out after cooling with the furnace;

2)将烘干的带有玻璃涂层的蜂窝状合金金属载体于空气中在500~1000℃的温度下在马弗炉中焙烧1~30分钟,从而在蜂窝状合金金属载体表面制备得到玻璃涂层,最终玻璃涂层占合金金属载体重量的4~10%,玻璃涂层的SEM如图3所示,显示出较大的比表面积;2) Baking the dried honeycomb alloy metal carrier with glass coating in the air at a temperature of 500-1000°C in a muffle furnace for 1-30 minutes, thereby preparing glass on the surface of the honeycomb alloy metal carrier Coating, the final glass coating accounts for 4 to 10% of the weight of the alloy metal carrier, and the SEM of the glass coating is shown in Figure 3, showing a larger specific surface area;

3)将已涂覆玻璃涂层的蜂窝状合金金属载体通过浸渍涂覆的方式浸入方法3已配制好的锆与钛盐的混合液,将蜂窝状合金金属载体反复浸入锆与钛盐的混合液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,涂覆2~10次,最后一次涂覆后不吹干,直接利用脱脂棉使金属载体在空气中于室温下阴干5~15小时,接着于空气中在60~180℃温度下烘干至恒重,随炉冷却后取出;3) Immerse the glass-coated honeycomb alloy metal carrier into the mixture of zirconium and titanium salt prepared in method 3, and repeatedly immerse the honeycomb alloy metal carrier into the mixture of zirconium and titanium salt. After each coating, drain the alloy metal carrier, dry it with a hair dryer, and then perform the next dip coating, coating 2 to 10 times, and do not apply after the last coating Blow dry, directly use absorbent cotton to dry the metal carrier in the air at room temperature for 5-15 hours, then dry in the air at a temperature of 60-180°C to constant weight, and take it out after cooling in the furnace;

4)将烘干的带有锆、钛盐催化剂的蜂窝状合金金属载体于空气中在500~1000℃的温度下在马弗炉中焙烧1~4小时,从而在蜂窝状合金金属载体表面制备得到含氧化锆、氧化钛的催化剂,催化剂SEM入图4所示,显示出较大的比表面积;4) Roast the dried honeycomb alloy metal carrier with zirconium and titanium salt catalysts in the air at a temperature of 500-1000°C in a muffle furnace for 1-4 hours, thereby preparing on the surface of the honeycomb alloy metal carrier Obtain the catalyzer containing zirconia, titania, catalyst SEM is shown in Fig. 4, shows larger specific surface area;

5)再将带有氧化锆、氧化钛、玻璃涂层的合金金属载体反复浸入已配制好的贵金属催化剂溶液中进行涂覆,在每一次涂敷后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,至金属载体增重2~10%,最后一次涂敷后于180℃温度以下烘干,再于600~1000℃恒温焙烧0.5~5小时进行活化定型处理,进而得到以合金金属为载体的车用抗硫四效催化剂。5) Repeatedly immerse the alloy metal carrier with zirconia, titanium oxide and glass coating in the prepared precious metal catalyst solution for coating, drain the alloy metal carrier after each coating, and use Dry it with a hair dryer, and then carry out the next dipping coating until the weight of the metal carrier increases by 2-10%. After the last coating, dry it at a temperature below 180°C, and then bake it at a constant temperature of 600-1000°C for 0.5-5 hours. Activation and setting treatment, and then obtain the anti-sulfur four-way catalyst for vehicles with alloy metal as the carrier.

本发明的技术效果为:本发明的四效催化剂具有如下优点:1)使PM和NOx在同一催化床上催化;2)SO2的浓度为500~800ppm的条件下,对催化效率无任何影响;3)相对于其他的催化剂该催化剂的抗硫性能很高且以金属为载体。The technical effects of the present invention are: the four-way catalyst of the present invention has the following advantages: 1) PM and NOx are catalyzed on the same catalytic bed; 2) SO Concentration is 500~800ppm, without any influence on catalytic efficiency; 3) Compared with other catalysts, the catalyst has high sulfur resistance and is supported by metals.

而我们所选用的新型金属载体具有以下优点:1)几何表面积大,从而使得净化器体积减小。在获得相同净化性能的条件下可节约作为催化剂使用的活性组分(特别是贵金属组分);2)预热性能好和更小的背压;3)比表面积大与过渡层及催化剂结合性能好;4)机械强度高等。因此,金属载体及本发明的抗硫四效催化剂具有很大的推广应用价值。The new metal carrier we choose has the following advantages: 1) The geometric surface area is large, so that the volume of the purifier is reduced. Under the condition of obtaining the same purification performance, the active components (especially precious metal components) used as catalysts can be saved; 2) good preheating performance and smaller back pressure; 3) large specific surface area and the combination performance of transition layer and catalyst Good; 4) High mechanical strength, etc. Therefore, the metal carrier and the anti-sulfur four-way catalyst of the present invention have great popularization and application value.

应用本发明制备的抗硫四效催化剂,其催化效果为:Apply the anti-sulfur four-way catalyst prepared by the present invention, and its catalytic effect is:

1)当SO2的浓度为500~800ppm时,尾气中催化剂的起燃温度在200℃以下,对SOF(尾气中的芳香烃类)的转化率高于90%,以欧III柴油发动机为基础,经过该催化剂和微粒捕集器之后,尾气中PM排放满足欧IV甚至欧V以上标准;1) When the concentration of SO2 is 500-800ppm, the light-off temperature of the catalyst in the exhaust gas is below 200°C, and the conversion rate of SOF (aromatic hydrocarbons in the exhaust gas) is higher than 90%, based on the Euro III diesel engine , after passing through the catalyst and the particulate filter, the PM emission in the exhaust gas meets the standards above Euro IV or even Euro V;

2)当SO2的浓度为500~800ppm时,以欧III柴油发动机为基础,经过该催化剂和微粒捕集器之后,CO和HC的转化率满足欧V标准;2) When the concentration of SO2 is 500-800ppm, based on the Euro III diesel engine, the conversion rate of CO and HC meets the Euro V standard after passing through the catalyst and the particulate filter;

3)当SO2的浓度为500~800ppm时,以欧III柴油发动机为基础,经过该催化剂之后,尾气中NOx排放满足欧IV标准。3) When the concentration of SO 2 is 500-800ppm, based on the Euro III diesel engine, after passing through the catalyst, the NOx emission in the tail gas meets the Euro IV standard.

总之,该抗硫四效催化剂可使满足欧III排放的发动机在实验室、台架实验测试以及现实应用中满足欧IV以上排放标准,可以满足汽油车以及柴油车低排放的使用要求。In a word, the anti-sulfur four-way catalyst can make the engine meeting Euro III emission meet Euro IV or above emission standard in the laboratory, bench test and practical application, and can meet the low emission requirements of gasoline vehicles and diesel vehicles.

附图说明:Description of drawings:

图1:未进行任何处理的金属载体SEM表面形貌照片;Figure 1: SEM surface topography photo of the metal carrier without any treatment;

图2:表面预处理后的金属载体的SEM表面形貌照片;Figure 2: SEM surface topography photo of the metal carrier after surface pretreatment;

图3:金属载体上涂覆玻璃涂层的SEM表面形貌照片;Figure 3: SEM surface topography photo of the glass coating on the metal carrier;

图4:涂覆玻璃涂层的金属载体上担载催化剂后的SEM表面形貌照片;Figure 4: SEM surface topography photo of the catalyst loaded on the glass-coated metal carrier;

具体实施方案specific implementation plan

本专利是用具体实施方案来阐述本发明,而不是对本发明的限制,凡是一种能够用在汽车发动机尾气净化处理器上,在金属载体上制备四效催化剂的方法,凡是涉及以金属氧化物为主要成分或者与之相关的非金属氧化物,并且玻璃涂层中添加任何形式的金属盐(如硝酸盐,氯酸盐等)为助剂的,并且按照此方法涂覆的抗硫四效催化剂,均为我们权利保护范围。This patent is to illustrate the present invention with specific embodiments, but not to limit the present invention. Any method that can be used in automobile engine exhaust gas purification processors to prepare four-way catalysts on metal supports involves metal oxides As the main component or related non-metal oxides, and any form of metal salt (such as nitrate, chlorate, etc.) Catalysts are all within the protection scope of our rights.

实施例1:Example 1:

取九水硝酸铝(Al(NO3)39H2O)5克,六水硝酸镍(Ni(NO3)26H2O)5克;六水硝酸钴(Co(NO3)26H2O)5克分别加蒸馏水10ml,然后将各硝酸盐的水溶液混合,取硼酸1克加蒸馏水10克配成溶液后,与硝酸盐混合溶液混合,在25℃的温度下搅拌0.5小时,直到所有盐完全溶解,取出硝酸盐与硼酸的混合液40克。Get 5 grams of aluminum nitrate nonahydrate (Al(NO 3 ) 3 9H 2 O), 5 grams of nickel nitrate hexahydrate (Ni(NO 3 ) 2 6H 2 O); 5 grams of cobalt nitrate hexahydrate (Co(NO 3 ) 2 6H 2 (0) 5 grams of distilled water 10ml are added respectively, then the aqueous solutions of each nitrate are mixed, after taking 1 gram of boric acid and 10 grams of distilled water to make a solution, mix with the nitrate mixed solution, and stir for 0.5 hour at a temperature of 25° C. until all The salt is completely dissolved, and 40 grams of the mixed solution of nitrate and boric acid is taken out.

称取2ml浓度为80%的乙醇、1ml水、0.1ml浓度为65%的浓硝酸,将三种溶液混合并搅拌均匀后,再称取15ml的正硅酸四乙酯,缓慢、间歇、同时强力搅拌的倒入上述三种混合液中,最终形成透明的混合溶液,用盐酸来调节该溶液的pH值为4,然后取pH值调节好的的混合液15克,并将所取溶液缓缓的注入到40克硝酸盐与硼酸的混合液中,同时强力搅拌,最终形成的混合液为玻璃涂层的溶胶-凝胶溶液。Weigh 2ml of ethanol with a concentration of 80%, 1ml of water, and 0.1ml of concentrated nitric acid with a concentration of 65%, mix the three solutions and stir evenly, then weigh 15ml of tetraethyl orthosilicate, slowly, intermittently, and simultaneously Stir vigorously and pour into the above-mentioned three mixed solutions, finally form a transparent mixed solution, adjust the pH value of the solution to 4 with hydrochloric acid, then take 15 grams of the mixed solution adjusted by the pH value, and slow down the obtained solution Slowly pour into the mixed solution of 40 grams of nitrate and boric acid, while vigorously stirring, the final mixed solution is a sol-gel solution for glass coating.

把按步骤1金属载体预处理方法处理的合金金属做成条状的载体,放入上述玻璃涂层溶液中,将蜂窝状合金金属载体反复浸入玻璃涂层溶液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,涂覆4次,最后一次涂覆后不吹干,直接利用脱脂棉使金属载体在空气中于室温下阴干8小时,接着于空气中在60℃温度下烘干至恒重,随炉冷却后取出,将烘干的带有玻璃涂层的合金金属载体于空气中500℃的温度下在马弗炉中焙烧2分钟,从而在合金金属载体表面制备得到玻璃涂层,最终玻璃涂层占合金金属载体重量的5%。The alloy metal treated by the metal carrier pretreatment method in step 1 is made into a strip-shaped carrier, put into the above-mentioned glass coating solution, and the honeycomb alloy metal carrier is repeatedly immersed in the glass coating solution for coating. Drain the alloy metal carrier after coating, dry it with a hair dryer, and then carry out the next dip coating, coating 4 times, do not blow dry after the last coating, directly use absorbent cotton to make the metal carrier in the air Dry in the shade at room temperature for 8 hours, then dry in the air at 60°C to constant weight, take it out after cooling in the furnace, and place the dried glass-coated alloy metal carrier in the air at a temperature of 500°C Baking in a muffle furnace for 2 minutes, thereby preparing a glass coating on the surface of the alloy metal carrier, and finally the glass coating accounts for 5% of the weight of the alloy metal carrier.

取锆与钛的硝酸盐分别为2.5克和5克,再分别加入10ml的蒸馏水配制成一定质量浓度的溶液,然后将两溶液混合,在50℃的温度下搅拌10分钟,直到所有盐完全溶解。取铂、钯的硝酸盐化合物分别为0.1克,分别加10ml蒸馏水稀释后混合,配制贵金属催化剂溶液。Take 2.5 grams and 5 grams of nitrates of zirconium and titanium respectively, and then add 10ml of distilled water to prepare a solution with a certain mass concentration, then mix the two solutions and stir at a temperature of 50°C for 10 minutes until all the salts are completely dissolved . Take 0.1 g of nitrate compounds of platinum and palladium respectively, add 10 ml of distilled water to dilute and mix respectively to prepare a precious metal catalyst solution.

将已涂覆玻璃涂层的合金金属载体通过浸渍涂覆的方式浸入已配制好的锆与钛盐的混合液,将合金金属载体反复浸入锆与钛盐的混合液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,涂覆4次,最后一次涂覆后不吹干,直接利用脱脂棉使金属载体在空气中于室温下阴干5小时,接着于空气中在60℃温度下烘干至恒重,随炉冷却后取出。将烘干的带有锆、钛盐催化剂的合金金属载体于空气中500℃的温度下在马弗炉中焙烧4小时,从而在合金金属载体表面制备得到含氧化锆、氧化钛的催化剂。The alloy metal carrier coated with the glass coating is immersed in the prepared mixed solution of zirconium and titanium salt by means of dip coating, and the alloy metal carrier is repeatedly immersed in the mixed solution of zirconium and titanium salt for coating. Drain the alloy metal carrier after one coating, and blow it dry with a blower, and then carry out the next dipping coating, coating 4 times, do not dry it after the last coating, directly use absorbent cotton to make the metal carrier in the Dry in the air at room temperature for 5 hours, then dry in air at 60°C until constant weight, and take it out after cooling in the furnace. The dried alloy metal carrier with zirconium and titanium salt catalysts was calcined in a muffle furnace for 4 hours at a temperature of 500° C. in air, so that a catalyst containing zirconia and titanium oxide was prepared on the surface of the alloy metal carrier.

通过浸渍涂覆的方法在带有氧化锆、氧化钛的玻璃涂层上制备贵金属催化剂层,将带有氧化锆、氧化钛、玻璃涂层的合金金属载体反复浸入已配制好的铂、钯的混合液溶液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,至金属载体增重5%,最后一次涂敷后于60℃温度烘干,再于500℃恒温焙烧4小时进行活化定型处理,进而得到以合金金属为载体的车用抗硫四效催化剂。The precious metal catalyst layer is prepared on the glass coating with zirconia and titania by dip coating, and the alloy metal carrier with zirconia, titania and glass coating is repeatedly immersed in the prepared platinum and palladium. Coating in the mixed liquid solution, drain the alloy metal carrier after each coating, dry it with a hair dryer, and then carry out the next dip coating until the weight of the metal carrier increases by 5%, and the last coating After coating, it is dried at 60°C, and then roasted at a constant temperature of 500°C for 4 hours for activation and setting treatment, thereby obtaining a sulfur-resistant four-way catalyst for vehicles with alloy metal as a carrier.

这样通过扫描电镜如图3、4就在合金载体上可以看到涂覆了一层本发明所述的玻璃涂层及催化剂(厚度是2微米),最后再通过XPS测得在合金载体上涂覆的涂层与催化剂成份(质量含量)为二氧化三铝(Al2O3)8%,氧化镍(NiO)10%,氧化钴(CoO)15%,三氧化二硼(B2O3)5%,二氧化硅(SiO2)49%,氧化锆(ZrO2)4%,氧化钛(TiO)8%,铂(Pt)0.5%,钯(Pd)0.5%。Like this by scanning electron microscope as shown in Fig. 3, 4 just can see on the alloy support that coated one deck glass coating of the present invention and catalyst (thickness is 2 microns), measure by XPS again at last coated on the alloy support The coated coating and catalyst components (mass content) are aluminum dioxide (Al 2 O 3 ) 8%, nickel oxide (NiO) 10%, cobalt oxide (CoO) 15%, boron trioxide (B 2 O 3 ) 5%, silicon dioxide (SiO 2 ) 49%, zirconia (ZrO 2 ) 4%, titanium oxide (TiO) 8%, platinum (Pt) 0.5%, palladium (Pd) 0.5%.

实施例2:Example 2:

取九水硝酸铝(Al(NO3)39H2O)5克,硝酸锰(Mn(NO3)5克,三水硝酸铜(Cu(NO3)23H2O)5克,分别加蒸馏水10ml,然后将各硝酸盐的水溶液混合,取硼酸1克加蒸馏水10ml配成溶液后,与硝酸盐混合溶液混合,在30℃的温度下搅拌0.5小时,直到所有盐完全溶解,取出硝酸盐与硼酸的混合液35克。Get 5 grams of aluminum nitrate nonahydrate (Al(NO 3 ) 3 9H 2 O), 5 grams of manganese nitrate (Mn(NO 3 ), 5 grams of copper nitrate trihydrate (Cu(NO 3 ) 2 3H 2 O), add 10ml of distilled water, then mix the aqueous solutions of nitrates, take 1 gram of boric acid and 10ml of distilled water to make a solution, mix it with the mixed solution of nitrates, stir at 30°C for 0.5 hours, until all the salts are completely dissolved, and take out the nitrates 35 grams of mixed solution with boric acid.

称取3ml浓度为80%的乙醇、2ml水、0.1ml浓度为65%的浓硝酸,将三种溶液混合并搅拌均匀后,再称取20ml的正硅酸四乙酯,缓慢、间歇、同时强力搅拌的倒入上述三种混合液中,最终形成透明的混合溶液,调节该溶液的pH值为4,然后取PH值调节好的的混合液20克,并将所取溶液缓缓的注入到35克硝酸盐与硼酸的混合液中,同时强力搅拌,最终形成的混合液为玻璃涂层的溶胶-凝胶溶液。Weigh 3ml of ethanol with a concentration of 80%, 2ml of water, and 0.1ml of concentrated nitric acid with a concentration of 65%, mix the three solutions and stir evenly, then weigh 20ml of tetraethyl orthosilicate, slowly, intermittently, and simultaneously Stir vigorously and pour into the above three mixed solutions to finally form a transparent mixed solution, adjust the pH value of the solution to 4, then take 20 grams of the mixed solution with adjusted pH value, and slowly inject the solution Into the mixed solution of 35 grams of nitrate and boric acid, vigorously stir simultaneously, the mixed solution that finally forms is the sol-gel solution of glass coating.

把按步骤1金属载体预处理方法处理的合金金属做成条状的载体,放入上述玻璃涂层溶液中,将蜂窝状合金金属载体反复浸入玻璃涂层溶液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,涂覆5次,最后一次涂覆后不吹干,直接利用脱脂棉使金属载体在空气中于室温下阴干8小时,接着于空气中在60℃温度下烘干至恒重,随炉冷却后取出,将烘干的带有玻璃涂层的合金金属载体于空气中600℃的温度下在马弗炉中焙烧2分钟,从而在合金金属载体表面制备得到玻璃涂层,最终玻璃涂层占合金金属载体重量的5%。The alloy metal treated by the metal carrier pretreatment method in step 1 is made into a strip-shaped carrier, put into the above-mentioned glass coating solution, and the honeycomb alloy metal carrier is repeatedly immersed in the glass coating solution for coating. Drain the alloy metal carrier after coating, dry it with a hair dryer, and then carry out the next dip coating, coating 5 times, do not dry it after the last coating, directly use absorbent cotton to make the metal carrier in the air Dry in the shade at room temperature for 8 hours, then dry in the air at 60°C to constant weight, take it out after cooling in the furnace, and place the dried glass-coated alloy metal carrier in the air at a temperature of 600°C Baking in a muffle furnace for 2 minutes, thereby preparing a glass coating on the surface of the alloy metal carrier, and finally the glass coating accounts for 5% of the weight of the alloy metal carrier.

取锆与钛的硝酸盐或其他形式的锆、钛盐分别为1.5克和7.5克,再分别加入10ml的蒸馏水配制成一定质量浓度的溶液,然后将两溶液混合,在50℃的温度下搅拌10分钟,直到所有盐完全溶解。取铂、钯贵金属盐化合物分别为0.1克,分别加10ml蒸馏水稀释后混合,配制贵金属催化剂溶液。Take zirconium and titanium nitrates or other forms of zirconium and titanium salts as 1.5 grams and 7.5 grams respectively, and then add 10ml of distilled water to prepare a solution with a certain mass concentration, then mix the two solutions and stir at a temperature of 50°C 10 minutes until all the salt is completely dissolved. Take 0.1 g of platinum and palladium noble metal salt compounds, respectively add 10 ml of distilled water to dilute and mix to prepare a noble metal catalyst solution.

将已涂覆玻璃涂层的合金金属载体通过浸渍涂覆的方式浸入已配制好的锆与钛盐的混合液,将合金金属载体反复浸入锆与钛盐的混合液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,涂覆5次,最后一次涂覆后不吹干,直接利用脱脂棉使金属载体在空气中于室温下阴干5小时,接着于空气中在60℃温度下烘干至恒重,随炉冷却后取出。将烘干的带有锆、钛盐催化剂的合金金属载体于空气中600℃的温度下在马弗炉中焙烧4小时,从而在合金金属载体表面制备得到含氧化锆、氧化钛的催化剂。The alloy metal carrier coated with the glass coating is immersed in the prepared mixed solution of zirconium and titanium salt by means of dip coating, and the alloy metal carrier is repeatedly immersed in the mixed solution of zirconium and titanium salt for coating. Drain the alloy metal carrier after one coating, blow it dry with a blower, and then carry out the next dipping coating, coating 5 times, do not dry it after the last coating, directly use absorbent cotton to make the metal carrier in the Dry in the air at room temperature for 5 hours, then dry in air at 60°C until constant weight, and take it out after cooling in the furnace. The dried alloy metal carrier with zirconium and titanium salt catalysts was calcined in a muffle furnace for 4 hours at a temperature of 600° C. in air, so that a catalyst containing zirconium oxide and titanium oxide was prepared on the surface of the alloy metal carrier.

通过浸渍涂覆的方法在带有氧化锆、氧化钛的玻璃涂层上制备贵金属催化剂层,将带有氧化锆、氧化钛、玻璃涂层的合金金属载体反复浸入已配制好的铂、钯的混合液溶液中进行涂覆,在每一次涂覆后将合金金属载体沥干,沥干后用吹风机吹干,然后再进行下一次的浸渍涂覆,至金属载体增重6%,最后一次涂敷后于60℃温度烘干,再于600℃恒温焙烧4小时进行活化定型处理,进而得到以合金金属为载体的车用抗硫四效催化剂。The precious metal catalyst layer is prepared on the glass coating with zirconia and titania by dip coating, and the alloy metal carrier with zirconia, titania and glass coating is repeatedly immersed in the prepared platinum and palladium. Coating in the mixed liquid solution, drain the alloy metal carrier after each coating, dry it with a hair dryer, and then perform the next dip coating until the weight of the metal carrier increases by 6%, and the last coating After coating, it is dried at 60°C, and then roasted at a constant temperature of 600°C for 4 hours for activation and setting treatment, thereby obtaining a sulfur-resistant four-way catalyst for vehicles with alloy metal as a carrier.

这样通过扫描电镜如图3、4就在合金载体上可以看到涂覆了一层本发明所述的玻璃涂层及催化剂(厚度是1微米),最后再通过XPS测得在合金载体上涂覆的涂层与催化剂成份(质量含量)为二氧化三铝(Al2O3)8%,氧化锰(MnO)12%,氧化铜(CuO)16%,三氧化二硼(B2O3)6%,二氧化硅(SiO2)51%,氧化锆(ZrO2)2%,氧化钛(TiO)4%,铂(Pt)0.5%,钯(Pd)0.5%。Like this by scanning electron microscope as shown in Fig. 3, 4 just can see on the alloy support that coated one deck glass coating of the present invention and catalyst (thickness is 1 micron), measure by XPS again at last coated on the alloy support The coated coating and catalyst components (mass content) are aluminum dioxide (Al 2 O 3 ) 8%, manganese oxide (MnO) 12%, copper oxide (CuO) 16%, boron trioxide (B 2 O 3 ) 6%, silicon dioxide (SiO 2 ) 51%, zirconia (ZrO 2 ) 2%, titanium oxide (TiO) 4%, platinum (Pt) 0.5%, palladium (Pd) 0.5%.

Claims (3)

1. sulfureous resistant four-effect catalyst for purifying tail gas of vehicle, it is prepared by following method:
The preparation of A, glass coating sol-gel solution:
1) with distilled water is solvent, the preparation mass concentration is 5~40% nitrate trihydrate copper solution, 5~50% six water nickel nitrate solutions, 5~50% six water manganese nitrate solutions and 5~50% cobalt nitrate hexahydrate solution, then 2~4 kinds of above-mentioned nitrate solution equal-volumes is mixed; Preparing mass concentration again is 5~38% nine water aluminum nitrate solutions, 5%~20% BAS, then the above-mentioned nitrate mixed solution of 10~30g, 10~15g aluminum nitrate solution, 10~20g BAS are mixed, under 20~60 ℃ temperature, stirred 1~3 hour, and dissolved fully up to all salt;
2) taking by weighing 2~12ml mass concentration is that 60%~95% ethanol, the distilled water of 0.5~1.5ml, 0.1~2ml mass concentration are 65%~80% red fuming nitric acid (RFNA), after three kinds of solution mixing and stirring, take by weighing the positive tetraethyl orthosilicate of 9~27ml again, slowly, intermittently, powerful pouring in above-mentioned three kinds of mixed liquors of stirring simultaneously, finally form transparent mixed solution;
3) regulating step 2) the pH value of solution of preparation is 1~5; Get step 2 then) liquid mixture prepared 10~35 grams, and with in the getting solution mixed liquor that is injected into 30~65 gram step 1) slowly, powerful simultaneously the stirring, the final mixed liquor that forms is the sol-gel solution of glass coating;
The preparation of B, catalyst solution:
1) the nitrate adding distil water of zirconium and titanium is mixed with the solution of certain mass concentration respectively, final system zirconium nitrate mass concentration is 1~25%, the mass concentration of Titanium Nitrate is 3~40%, stirs 0.1~2.5 hour under 10 ℃~60 ℃ temperature, dissolves fully up to all salt;
2) with the nitrate of platinum, rhodium or palladium or the dilution of chlorate adding distil water, prepare mass concentration respectively and be 0.5~5%, 0.5~3%, 0.5~4% precious metal salt solution, then will above-mentioned 1~3 kind of precious metal salt solution mixing, obtain the precious metal catalyst agent solution;
The coating of C, coating and catalyst:
1) cellular alloying metal carrier is immersed in the glass coating solution repeatedly applies, after applying each time, the alloying metal carrier is drained, draining the back dries up with hair-dryer, and then carry out next time immersion coating, apply 2~10 times, do not dry up after last the coating, directly utilize absorbent cotton that metallic carrier was dried in the shade under room temperature 5~15 hours in air, then in air, under 60~180 ℃ of temperature, dry, take out with stove cooling back to constant weight;
2) the cellular alloying metal carrier that has glass coating that will dry is roasting 1~30 minute in Muffle furnace under 500~1000 ℃ temperature in air, thereby prepares glass coating at cellular alloying metal carrier surface;
3) will be the mode of cellular alloying metal carrier by immersion coating of coated glass coating immerse the zirconium that prepared and the mixed liquor of titanium salt, cellular alloying metal carrier is immersed repeatedly in the mixed liquor of zirconium and titanium salt and apply, after applying each time, the alloying metal carrier is drained, draining the back dries up with hair-dryer, and then carry out next time immersion coating, apply 2~10 times, do not dry up after last the coating, directly utilize absorbent cotton that metallic carrier was dried in the shade under room temperature 5~15 hours in air, then in air, under 60~180 ℃ of temperature, dry, take out with stove cooling back to constant weight;
4) the cellular alloying metal carrier that has zirconium, titanium salt catalyst that will dry is roasting 1~4 hour in Muffle furnace under 500~1000 ℃ temperature in air, thereby obtains containing the catalyst of zirconia, titanium oxide in cellular alloying metal carrier glass coating surface preparation;
5) the alloying metal carrier that will have zirconia, titanium oxide, glass coating again immerses repeatedly in the precious metal catalyst agent solution that has prepared and applies, after the coating alloying metal carrier is being drained each time, draining the back dries up with hair-dryer, and then carry out next time immersion coating, to metallic carrier weightening finish 2~10%, dry below the temperature in 180 ℃ last coating back, activated typing in 0.5~5 hour in 600~1000 ℃ of constant temperature calcinings again and handle, and then to obtain with the alloying metal be the automobile-used sulfureous resistant four-effect catalyst of purifying automobile tail gas of carrier.
2. sulfureous resistant four-effect catalyst for purifying tail gas of vehicle as claimed in claim 1 is characterized in that: the alloying metal carrier uses after surface preparation.
3. sulfureous resistant four-effect catalyst for purifying tail gas of vehicle as claimed in claim 2 is characterized in that: the surface treatment of alloying metal carrier comprises the steps,
1) the alloying metal carrier is immersed fully in the mixed solution that concentration is 3%~40% ammoniacal liquor, KOH or NaOH and hydrogen peroxide, both volume ratios are 4: 1~6: 1, and the greasy dirt of metal surface is removed in alkali cleaning, and ultrasonic wave cleaned 0.5~3 hour, then oven dry;
2) above-mentioned alloying metal carrier is immersed fully again in the mixed liquor that concentration is 3%~40% hydrochloric acid and hydrogen peroxide, both volume ratios are 4~6: 1, in and alkali lye pickling simultaneously remove the oxide of metal carrier surface, the pickling time is 1~40 minute, thereafter oven dry;
3) above-mentioned alloying metal carrier is immersed in the deionized water fully, ultrasonic wave cleaned 0.5~3 hour, flush away surface acid radical ion etc., oven dry thereafter;
4) above-mentioned alloying metal carrier is immersed in the absolute ethyl alcohol fully clean, ultrasonic wave cleaned 0.5~3.5 hour, thereby strengthened the dispersibility of metallic carrier, and it is more even that catalyst is disperseed, thereafter oven dry;
5) above-mentioned alloying metal carrier is handled at 600~1000 ℃ of roasting temperatures under air conditions.
CN200810050693XA 2008-05-09 2008-05-09 Sulfureous resistant four-effect catalyst for purifying tail gas of vehicle Expired - Fee Related CN101269335B (en)

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CN102513131B (en) * 2011-12-09 2013-09-11 十堰市登喜路实业有限公司 Catalyst for purification of tail gas produced by military diesel offroad vehicle and coating method thereof
CN102658184B (en) * 2012-05-05 2014-04-30 吉林大学 Selective urea decomposition catalyst taking honeycomb metal alloy as carrier and preparation method for catalyst
CN103977842B (en) * 2014-06-04 2015-12-02 中国科学院重庆绿色智能技术研究院 A kind of Vehicle Exhaust Gas Cleaning Catalysts painting method
CN109201082B (en) * 2018-09-15 2021-04-13 四川绵阳华元航升环保科技有限公司 Preparation process of gasoline car catalyst meeting Europe-six standard
CN112642428B (en) * 2019-10-12 2023-05-02 中国石油化工股份有限公司 Catalyst, preparation method and application thereof, and exhaust gas treatment method

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