CN101257012A - light emitting device - Google Patents
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Abstract
本发明的目的在于提供一种可维持高显色性且可获得高发光效率,并且能够实现所需色度的光的发光的发光装置。本发明的发光装置的特征在于包括:基板、以及按规定的排列图案而配置在所述基板上的分别发出单色光的3群或3群以上的发光部群,一个所述发光部群具有配置在所述基板上的多个发出蓝色光的发光元件、以及被覆在该发光元件上的透明树脂层,具有所述透明树脂层的发光部群以外的发光部群具有配置在所述基板上的多个发出蓝色光的发光元件、以及被覆在该发光元件上的包含荧光体的荧光体层,所述荧光体是利用从所述发光元件放射出的蓝色光来发出可见光的荧光体,且所述荧光体在每个发光部群中的种类及配合比均相同。
An object of the present invention is to provide a light-emitting device capable of obtaining high luminous efficiency while maintaining high color rendering, and capable of emitting light of desired chromaticity. The light-emitting device of the present invention is characterized in that it includes: a substrate, and three or more light-emitting part groups that emit monochromatic light and are arranged on the substrate in a predetermined arrangement pattern, and one of the light-emitting part groups has A plurality of light-emitting elements that emit blue light arranged on the substrate, and a transparent resin layer coated on the light-emitting elements, the light-emitting portion group other than the light-emitting portion group having the transparent resin layer has a light-emitting portion group arranged on the substrate. a plurality of light-emitting elements that emit blue light, and a phosphor layer coated on the light-emitting elements that includes a phosphor that emits visible light using blue light emitted from the light-emitting elements, and The types and compounding ratios of the phosphors in each light-emitting portion group are the same.
Description
技术领域technical field
本发明是关于发光二极管等发光装置。The present invention relates to light-emitting devices such as light-emitting diodes.
背景技术Background technique
使用发光二极管(Light Emitting Diode,LED)的LED灯,正朝向液晶显示器、手机、信息终端等的背光和室内外广告等多方面飞速发展。进而,LED灯的寿命长、可靠性高,而且具有功耗低、耐冲击性强、显示色纯度高、可实现小巧轻薄化等的特点,所以不仅适用于产业用途,而且也正尝试应用于普通照明用途。当将这样的LED灯应用于各种用途时,关键在于获得白色发光。LED lamps using light-emitting diodes (Light Emitting Diode, LED) are rapidly developing in various fields such as backlighting of liquid crystal displays, mobile phones, information terminals, etc., and indoor and outdoor advertisements. Furthermore, LED lamps have the characteristics of long life, high reliability, low power consumption, high impact resistance, high display color purity, compactness, lightness, etc., so they are not only suitable for industrial use, but also are being tried for use in For general lighting purposes. When applying such an LED lamp to various uses, it is crucial to obtain white light emission.
作为利用LED灯来实现白色发光的代表方式,可列举下述三种方式:(1)使用发出蓝、绿及红的各色光的三种LED芯片的方式;(2)将蓝色发光的LED芯片与黄色至橙色发光的荧光体加以组合的方式;(3)将紫外线发光的LED芯片与蓝色、绿色及红色发光的三色混合荧光体加以组合的方式。这些方式中,一般而言,得到广泛实用化的是(2)的方式。并且,作为应用了所述(2)的方式的LED灯的构造,一般而言是下述构造:使混合有荧光体的透明树脂流入到配备有LED芯片的杯型框架(frame)内,使树脂固化,从而形成含有荧光体的树脂层(例如,参照日本专利特开2001-148516公报)。除了如上所述的炮弹型LED元件或SMD(Surface Mounting Device,表面装配元件)类型以外,为了实现高亮度化,还开发出了在基板(board)上搭载有多个芯片的板上芯片(Chip On Board,COB),并受到了瞩目。作为普通照明用所要求的特性,除作为LED灯的高效率(发光效率)以外,还有作为色彩呈现指标的显色性,尤其是平均显色指数Ra。该显色性要求摹仿荧光灯等的Ra 80~85或大于等于Ra 90等的调节范围(lineup)。As a representative method of using LED lamps to realize white light emission, the following three methods can be cited: (1) the method of using three kinds of LED chips that emit blue, green and red light; (2) the LED that emits blue light The method of combining the chip with yellow to orange emitting phosphors; (3) the method of combining ultraviolet emitting LED chips with blue, green and red emitting three-color mixed phosphors. Among these methods, the method (2) is generally widely used. In addition, as the structure of the LED lamp to which the above-mentioned aspect (2) is applied, generally speaking, it is a structure in which a transparent resin mixed with a phosphor is poured into a cup-shaped frame (frame) equipped with an LED chip, and the The resin is cured to form a phosphor-containing resin layer (see, for example, JP-A-2001-148516). In addition to the above-mentioned cannonball-type LED elements or SMD (Surface Mounting Device, Surface Mounting Device) types, in order to achieve high brightness, a chip-on-board (Chip-on-board) with multiple chips mounted on a substrate (board) has also been developed. On Board, COB), and has received attention. The properties required for general lighting include color rendering as an indicator of color rendering, especially the average color rendering index Ra, in addition to high efficiency (luminous efficiency) as LED lamps. The color rendering is required to imitate the adjustment range (lineup) of Ra 80 to 85 or greater than or equal to Ra 90 of fluorescent lamps and the like.
显色性是指,将接近自然光的照明作为标准光,来对光源照射下的色彩呈现度进行评估,显色指数是以数值来表示用样品光源及标准光分别对JIS所规定的测试色进行照明时所产生的色偏移的大小。显色指数有平均显色指数Ra及特殊显色指数Ri,平均显色指数Ra表示测试No.1~No.8的显色指数值的平均值。特殊显色指数Ri表示测试No.9~No.15各自的特殊显色指数值。显色指数Ra,是以指数来表示是否忠实地再现了在作为标准光源的白色光源照射下的色彩,原则上,显色指数Ra越接近100,则显色性越好。Color rendering refers to the use of lighting close to natural light as standard light to evaluate the color rendering under the light source. The color rendering index is expressed in numerical values. The magnitude of the color shift produced by lighting. The color rendering index includes the average color rendering index Ra and the special color rendering index Ri. The average color rendering index Ra represents the average value of the color rendering index values of test No.1 to No.8. The special color rendering index Ri represents the respective special color rendering index values of Test No.9 to No.15. The color rendering index Ra is an index to indicate whether it faithfully reproduces the color under the illumination of a white light source as a standard light source. In principle, the closer the color rendering index Ra is to 100, the better the color rendering.
一般而言,平均显色指数Ra较高的所谓高显色类型的LED灯,是通过来自LED芯片的蓝色发光,利用从发出波长为540~560nm的光的YAG(Yttrium Aluminum Garnet,钇铝石榴石)等黄色系荧光体而来的黄色发光、与从发出波长为620nm的光的红色发光体而来的红色发光,来合成显色性优异的白色光。为了提高平均显色指数Ra,通常是如上所述般使用发出红色光的红色荧光体,但红色荧光体不仅将460nm附近的蓝色光用于激发,而且也会将从绿色荧光体发出的绿色光及从黄色系荧光体发出的黄色光用于激发,所以如果使用红色发光的荧光体,则LED灯的发光效率会降低约一半,从而存在著发光效率大幅降低的问题。Generally speaking, the so-called high-color-rendering LED lamps with a high average color rendering index Ra use blue light from the LED chip to use YAG (Yttrium Aluminum Garnet, Yttrium Aluminum Garnet) that emits light with a wavelength of 540-560nm. White light with excellent color rendering is synthesized by combining yellow light emission from a yellow phosphor such as garnet and red light emission from a red light emitter that emits light with a wavelength of 620 nm. In order to increase the average color rendering index Ra, a red phosphor that emits red light is usually used as described above, but the red phosphor not only uses blue light around 460nm for excitation, but also uses green light emitted from the green phosphor And the yellow light emitted from the yellow-based phosphor is used for excitation, so if a red-emitting phosphor is used, the luminous efficiency of the LED lamp will be reduced by about half, and there is a problem that the luminous efficiency is greatly reduced.
因此,正尝试使用红色发光的发光元件,而非红色发光的荧光体。然而,来自该发光元件的红色发光并非宽频(broad)发光,其半值宽度较窄,因此虽可能使色温降低,但平均显色指数Ra的上升幅度较小。因此,难以实现高显色性时的平均显色指数Ra 85乃至90或90以上。Therefore, attempts are being made to use red-emitting light-emitting elements instead of red-emitting phosphors. However, the red light emitted from this light emitting element is not broad-band (broad) light, and its half-value width is narrow. Therefore, although the color temperature may be lowered, the increase in the average color rendering index Ra is small. Therefore, it is difficult to achieve an average color rendering index Ra of 85 or even 90 or more when high color rendering is achieved.
除此以外,对于光色亦即色温而言,当考虑到HID(high-intensitydischarge,高强度放电)灯、灯泡、荧光灯时,需要直到各种色温6700K、5000K、4200K、3000K(2850K)为止的调节范围。一般而言,为了对应这样的调节范围,而需要仅对应于各色温的白色LED灯。另一方面,提出了一种可变色LED灯(例如,参照日本专利特开2005-100799公报)。然而,此种可变色LED在从白色LED开始的调整中,仅可向一方向变色,因此存在下述问题:色偏差(DUV)产生偏移而远离黑体放射,较之色温的变化而言,因偏差的变化而导致色的品质降低。因此,不仅需要实现可向一方向变色,而且必须实现可向所需的(任意)方向变色。In addition, for light color, that is, color temperature, when considering HID (high-intensity discharge, high-intensity discharge) lamps, light bulbs, and fluorescent lamps, it is necessary to achieve various color temperatures up to 6700K, 5000K, 4200K, and 3000K (2850K). Adjustment range. In general, in order to correspond to such an adjustment range, only white LED lamps corresponding to each color temperature are required. On the other hand, a color-variable LED lamp has been proposed (for example, refer to Japanese Patent Application Laid-Open No. 2005-100799). However, this kind of color-changing LED can only change color in one direction during the adjustment from the white LED, so there is a problem that the color deviation (DUV) is shifted away from the black body radiation, and compared with the change in color temperature, The quality of the color is degraded due to the variation of the deviation. Therefore, it is not only necessary to achieve color change in one direction, but also to realize color change in a desired (arbitrary) direction.
由此可见,上述现有的发光装置在结构与使用上,显然仍存在有不便与缺陷,而亟待加以进一步改进。为了解决上述存在的问题,相关厂商莫不费尽心思来谋求解决之道,但长久以来一直未见适用的设计被发展完成,而一般产品又没有适切结构能够解决上述问题,此显然是相关业者急欲解决的问题。因此如何能创设一种新型结构的发光装置,实属当前重要研发课题之一,亦成为当前业界极需改进的目标。It can be seen that the above-mentioned existing light-emitting device obviously still has inconvenience and defects in structure and use, and needs to be further improved urgently. In order to solve the above-mentioned problems, the relevant manufacturers have tried their best to find a solution, but no suitable design has been developed for a long time, and the general products do not have a suitable structure to solve the above-mentioned problems. This is obviously the relevant industry. urgent problem to be solved. Therefore, how to create a light-emitting device with a new structure is one of the current important research and development topics, and it has also become a goal that the industry needs to improve.
有鉴于上述现有的发光装置存在的缺陷,本发明人基于从事此类产品设计制造多年丰富的实务经验及专业知识,并配合学理的运用,积极加以研究创新,以期创设一种新型结构的发光装置,能够改进一般现有的发光装置,使其更具有实用性。经过不断的研究、设计,并经过反复试作样品及改进后,终于创设出确具实用价值的本发明。In view of the defects existing in the above-mentioned existing light-emitting devices, the inventor, based on years of rich practical experience and professional knowledge engaged in the design and manufacture of such products, and in conjunction with the application of academic principles, actively researched and innovated, in order to create a new structure of light-emitting devices. The device can improve the general existing light-emitting devices to make them more practical. Through continuous research, design, and after repeated trial samples and improvements, the present invention with practical value is finally created.
发明内容Contents of the invention
本发明的目的在于,克服现有的发光装置存在的缺陷,而提供一种可维持高显色性且可获得高发光效率,并且能够实现所需色度的光的发光的发光装置,非常适于实用。The purpose of the present invention is to overcome the defects existing in the existing light-emitting devices, and provide a light-emitting device that can maintain high color rendering and obtain high luminous efficiency, and can realize light emission of desired chromaticity, which is very suitable. practical.
本发明的目的及解决其技术问题是采用以下技术方案来实现的。为达到上述目的,依据本发明的发光装置,其包括:基板;以及发光部群,所述发光部群是按规定的排列图案而配置在所述基板上的分别发出单色光的3群或3群以上的发光部群,一个所述发光部群具有配置在所述基板上的多个发出蓝色光的发光元件、以及被覆在该发光元件上的透明树脂层,具有所述透明树脂层的发光部群以外的发光部群具有配置在所述基板上的多个发出蓝色光的发光元件、以及被覆在该发光元件上的包含荧光体的荧光体层,所述荧光体是利用所述蓝色光来发出可见光的荧光体,且所述荧光体在每个发光部群中的种类及配合比均相同。The purpose of the present invention and the solution to its technical problems are achieved by adopting the following technical solutions. In order to achieve the above object, the light-emitting device according to the present invention includes: a substrate; and a group of light-emitting parts, wherein the group of light-emitting parts is arranged on the substrate according to a predetermined arrangement pattern and emits monochromatic light respectively. Three or more light emitting unit groups, one of the light emitting unit groups has a plurality of light emitting elements emitting blue light arranged on the substrate, and a transparent resin layer covering the light emitting elements, and the transparent resin layer has the transparent resin layer The light-emitting section group other than the light-emitting section group has a plurality of light-emitting elements emitting blue light arranged on the substrate, and a phosphor layer covering the light-emitting elements and containing a phosphor that utilizes the blue light. Phosphors that emit visible light with colored light, and the types and compounding ratios of the phosphors in each light-emitting portion group are the same.
前述的发光装置,具有所述透明树脂层的发光部群以外的发光部群,是由第1发光部群、第2发光部群以及第3发光部群构成,所述第1发光部群具有包含绿色荧光体的荧光体层,所述绿色荧光体受到从所述发光元件放射出的蓝色光的激发而发出绿色光,所述第2发光部群具有包含黄色荧光体的荧光体层,所述黄色荧光体受到从所述发光元件放射出的蓝色光的激发而发出黄色光,所述第3发光部群具有包含红色荧光体的荧光体层,所述红色荧光体受到从所述发光元件放射出的蓝色光的激发而发出红色光。In the aforementioned light-emitting device, the light-emitting portion groups other than the light-emitting portion group having the transparent resin layer are composed of a first light-emitting portion group, a second light-emitting portion group, and a third light-emitting portion group, and the first light-emitting portion group has a phosphor layer including a green phosphor that emits green light when excited by blue light emitted from the light-emitting element, the second light-emitting portion group has a phosphor layer including a yellow phosphor, and The yellow phosphor is excited by the blue light emitted from the light emitting element to emit yellow light, the third light emitting part group has a phosphor layer containing a red phosphor, and the red phosphor receives light from the light emitting element The emitted blue light is excited to emit red light.
前述的发光装置,具有所述透明树脂层的发光部群以外的发光部群,是由第1发光部群以及第3发光部群构成,所述第1发光部群具有包含绿色荧光体的荧光体层,所述绿色荧光体受到从所述发光元件放射出的蓝色光的激发而发出绿色光,所述第3发光部群具有包含红色荧光体的荧光体层,所述红色荧光体受到从所述发光元件放射出的蓝色光的激发而发出红色光。In the aforementioned light-emitting device, the light-emitting portion groups other than the light-emitting portion group having the transparent resin layer are composed of a first light-emitting portion group and a third light-emitting portion group, and the first light-emitting portion group has fluorescent light including a green phosphor. a body layer, the green phosphor is excited by the blue light emitted from the light-emitting element to emit green light, and the third light-emitting part group has a phosphor layer containing a red phosphor, and the red phosphor is stimulated by the The blue light emitted by the light emitting element is excited to emit red light.
前述的发光装置,具有所述透明树脂层的发光部群以外的发光部群,是由第1发光部群、第2发光部群以及第3发光部群构成,并且具备红色发光元件,所述第1发光部群具有包含绿色荧光体的荧光体层,所述绿色荧光体受到从所述发光元件放射出的蓝色光的激发而发出绿色光,所述第2发光部群具有包含黄色荧光体的荧光体层,所述黄色荧光体受到从所述发光元件放射出的蓝色光的激发而发出黄色光,所述第3发光部群具有包含红色荧光体的荧光体层,所述红色荧光体受到从所述发光元件放射出的蓝色光的激发而发出红色光。In the aforementioned light-emitting device, the light-emitting portion groups other than the light-emitting portion group having the transparent resin layer are composed of a first light-emitting portion group, a second light-emitting portion group, and a third light-emitting portion group, and include a red light-emitting element, and the The first light-emitting part group has a phosphor layer containing a green phosphor that emits green light when excited by blue light emitted from the light-emitting element, and the second light-emitting part group has a phosphor layer containing a yellow phosphor. phosphor layer, the yellow phosphor is excited by the blue light emitted from the light-emitting element to emit yellow light, the third light-emitting part group has a phosphor layer containing a red phosphor, and the red phosphor Red light is emitted by being excited by the blue light emitted from the light emitting element.
前述的发光装置,具有所述透明树脂层的发光部群以外的发光部群,是由第1发光部群以及第3发光部群构成,并且具备红色发光元件,所述第1发光部群具有包含绿色荧光体的荧光体层,所述绿色荧光体受到从所述发光元件放射出的蓝色光的激发而发出绿色光,所述第3发光部群具有包含红色荧光体的荧光体层,所述红色荧光体受到从所述发光元件放射出的蓝色光的激发而发出红色光。In the aforementioned light-emitting device, the light-emitting portion groups other than the light-emitting portion group having the transparent resin layer are composed of a first light-emitting portion group and a third light-emitting portion group, and include a red light-emitting element, and the first light-emitting portion group has a phosphor layer including a green phosphor that emits green light when excited by blue light emitted from the light-emitting element, the third light-emitting portion group has a phosphor layer including a red phosphor, and The red phosphor is excited by the blue light emitted from the light emitting element to emit red light.
本发明的目的及解决其技术问题还采用以下的技术方案来实现。为达到上述目的,依据本发明的发光装置,其包括:基板;以及发光部群,所述发光部群是按规定的排列图案而配置在所述基板上的分别发出单色光的3群或3群以上的发光部群,所述发光部群具有配置在所述基板上的多个发出紫外光的发光元件、以及包含荧光体的荧光体层,所述荧光体是利用所述紫外光来发出可见光的荧光体,且所述荧光体在每个发光部群中的种类及配合比均相同。The purpose of the present invention and the solution to its technical problems are also achieved by the following technical solutions. In order to achieve the above object, the light-emitting device according to the present invention includes: a substrate; and a group of light-emitting parts, wherein the group of light-emitting parts is arranged on the substrate according to a predetermined arrangement pattern and emits monochromatic light respectively. Three or more light-emitting unit groups having a plurality of light-emitting elements that emit ultraviolet light arranged on the substrate, and a phosphor layer containing a phosphor that utilizes the ultraviolet light to Phosphors that emit visible light, and the types and compounding ratios of the phosphors in each light-emitting portion group are the same.
前述的发光装置,所述发光部群是由第4发光部群、第5发光部群、第6发光部群以及第7发光部群构成,所述第4发光部群具有包含蓝色荧光体的荧光体层,所述蓝色荧光体受到从所述发光元件放射出的紫外光的激发而发出蓝色光,所述第5发光部群具有包含绿色荧光体的荧光体层,所述绿色荧光体受到从所述发光元件放射出的紫外光的激发而发出绿色光,所述第6发光部群具有包含黄色荧光体的荧光体层,所述黄色荧光体受到从所述发光元件放射出的紫外光的激发而发出黄色光,所述第7发光部群具有包含红色荧光体的荧光体层,所述红色荧光体受到从所述发光元件放射出的紫外光的激发而发出红色光。In the aforementioned light-emitting device, the light-emitting part group is composed of a fourth light-emitting part group, a fifth light-emitting part group, a sixth light-emitting part group, and a seventh light-emitting part group, and the fourth light-emitting part group has a phosphor layer, the blue phosphor is excited by the ultraviolet light emitted from the light-emitting element to emit blue light, the fifth light-emitting part group has a phosphor layer containing a green phosphor, and the green phosphor The sixth light emitting part group is excited by the ultraviolet light emitted from the light emitting element to emit green light. The sixth light emitting part group has a phosphor layer containing a yellow phosphor that receives ultraviolet light emitted from the light emitting element. Yellow light is emitted by excitation of ultraviolet light, and the seventh light-emitting portion group has a phosphor layer containing a red phosphor that emits red light when excited by ultraviolet light emitted from the light-emitting element.
前述的发光装置,所述规定的排列图案为线状或矩阵状。In the aforementioned light-emitting device, the predetermined arrangement pattern is in the form of a line or a matrix.
前述的发光装置,利用来自所述发光部群的光而发出白色光。The aforementioned light-emitting device emits white light using light from the light-emitting portion group.
前述的发光装置,所述白色光的色温为6500~6700K(昼白色)。In the aforementioned light-emitting device, the color temperature of the white light is 6500-6700K (day white).
前述的发光装置,所述白色光的色温为2850~3000K(灯泡色)。In the aforementioned light-emitting device, the color temperature of the white light is 2850-3000K (bulb color).
前述的发光装置,利用来自所述发光部群的光而发出可变色域经过调整的光。The aforementioned light emitting device emits light with an adjusted variable color gamut by using the light from the light emitting unit group.
前述的发光装置,利用来自所述发光部群的光,对可变色域进行调整而发出所需色温的光。In the aforementioned light-emitting device, the variable color gamut is adjusted by using the light from the light-emitting unit group to emit light with a desired color temperature.
此处,所述发光部群是由按规定的排列图案而排列在基板上的多个发光元件、以及被覆在该发光元件上的包含荧光体的荧光体层或不含荧光体的透明树脂层所构成。而且,放射蓝色光的发光元件放射出主波长为420~480nm(例如460nm)的蓝色光,利用所放射出的蓝色光来激发荧光体以使荧光体发出可见光。作为本发明中所使用的放射蓝色光的发光元件,例如可列举蓝色发光类型的LED芯片等,但并不限定于此。而且,放射紫外光的发光元件放射出主波长为350~410nm(例如365nm)的紫外光,利用所放射出的紫外光来激发荧光体以使荧光体发出可见光。作为本发明中所使用的放射紫外光的发光元件,例如可列举紫外发光类型的LED芯片等,但并不限定于此。Here, the light-emitting portion group is composed of a plurality of light-emitting elements arranged on a substrate in a predetermined arrangement pattern, and a phosphor layer containing phosphor or a transparent resin layer not containing phosphor covering the light-emitting elements. constituted. Furthermore, the light-emitting element that emits blue light emits blue light having a dominant wavelength of 420-480 nm (for example, 460 nm), and the emitted blue light excites the phosphor so that the phosphor emits visible light. Examples of the light-emitting element emitting blue light used in the present invention include, but not limited to, blue light-emitting LED chips and the like. Furthermore, the light-emitting element that emits ultraviolet light emits ultraviolet light having a dominant wavelength of 350-410 nm (for example, 365 nm), and the emitted ultraviolet light excites the phosphor so that the phosphor emits visible light. Examples of the light-emitting element that emits ultraviolet light used in the present invention include, but are not limited to, ultraviolet-emitting LED chips and the like.
而且,放射蓝色光的发光元件中所用的荧光体,受到所述蓝色光的激发而发出可见光,通过可见光与从发光元件放射出的蓝色光的混色,从而可获得所需的发光色(单色)。作为这些荧光体,可使用受到所述蓝色光的激发而发出绿色光的绿色荧光体、受到所述蓝色光的激发而发出黄色光的黄色荧光体以及受到所述蓝色光的激发而发出红色光的红色荧光体。而且,放射紫外光的发光元件中所用的荧光体,受到所述紫外光的激发而发出可见光,从而可获得所需的发光色(单色)。作为这些荧光体,可使用受到所述紫外光的激发而发出蓝色光的蓝色荧光体、受到所述紫外光的激发而发出绿色光的绿色荧光体、受到所述蓝色光的激发而发出黄色光的黄色荧光体以及受到所述蓝色光的激发而发出红色光的红色荧光体。Moreover, the phosphor used in the light-emitting element that emits blue light is excited by the blue light to emit visible light, and the desired luminescent color (monochromatic color) can be obtained by color mixing of the visible light and the blue light emitted from the light-emitting element. ). As these phosphors, green phosphors that emit green light when excited by the blue light, yellow phosphors that emit yellow light when excited by the blue light, and red phosphors that emit red light when excited by the blue light can be used. red phosphor. Furthermore, phosphors used in light-emitting elements that emit ultraviolet light are excited by the ultraviolet light to emit visible light, thereby obtaining a desired luminous color (monochromatic). As these phosphors, blue phosphors that emit blue light when excited by the ultraviolet light, green phosphors that emit green light when excited by the ultraviolet light, and yellow phosphors that emit yellow light when excited by the blue light can be used. A yellow phosphor that emits light and a red phosphor that emits red light when excited by the blue light.
进而,包含荧光体的荧光体层是形成为,使所述荧光体添加到硅树脂或环氧树脂之类的透明树脂中进行混合·分散而成的层。荧光体层可按覆盖发光元件外侧的方式而形成,但是也可按直接覆盖发光元件的方式而预先形成透明树脂层,再于该透明树脂层上设置包含所述荧光体的层。另外,当发出(放射)蓝色光时,仅形成不含荧光体的透明树脂层,以取代荧光体层。而且,荧光体在各个发光部群中的种类及配合比均相同。所谓荧光体的种类相同,是指所用的荧光体的种类,例如荧光体的构造、组成等(实质上)相同。所谓荧光体的配合比(实质上)相同,是指包含荧光体的荧光体层中的荧光体的配合比(配合量)相同。由于荧光体在各个发光部群中的种类及配合比均相同,因此可抑制来自荧光体的单色光的发光的不均匀,从而可从发光装置获得色度等的不均匀较少的发光。Furthermore, the phosphor layer containing a phosphor is formed by adding the phosphor to a transparent resin such as a silicone resin or an epoxy resin, and mixing and dispersing it. The phosphor layer may be formed to cover the outside of the light-emitting element, but a transparent resin layer may be formed in advance so as to directly cover the light-emitting element, and a layer containing the phosphor may be provided on the transparent resin layer. In addition, when blue light is emitted (radiated), only a transparent resin layer containing no phosphor is formed instead of the phosphor layer. In addition, the types and compounding ratios of the phosphors are the same in each light-emitting portion group. The same type of phosphors means that the types of phosphors used, for example, the structures and compositions of the phosphors are (substantially) the same. The compounding ratio of the phosphors is (substantially) the same, which means that the compounding ratios (compounding amounts) of the phosphors in the phosphor layers containing the phosphors are the same. Since the types and compounding ratios of the phosphors are the same in each light-emitting portion group, unevenness in emission of monochromatic light from the phosphors can be suppressed, and light emission with less unevenness in chromaticity and the like can be obtained from the light-emitting device.
而且,发光部群配置在基板上的排列图案可使用任一排列图案,但较好的是线状或矩阵状。通过在同一基板上的多个发光元件上呈线状或矩阵状地形成荧光体层,可进一步抑制各个发光部群的荧光体的不均匀,尤其进一步抑制由涂布量引起的不均匀。而且,当排列图案为线状时,容易使每个发光部群中的荧光体的种类及配合比均相同,而且制造也容易,当排列图案为矩阵状时,从各发光部群获得的单色光的混色变得容易。而且,当为线状、亦即在多个芯片上呈线状地形成荧光体层时,可以使呈线状地形成的荧光体层的涂布量、亦即厚度(光路长度)更加均匀。Also, any arrangement pattern can be used for the arrangement pattern of the light emitting portion group on the substrate, but it is preferably linear or matrix. By forming the phosphor layer in a linear or matrix form on a plurality of light emitting elements on the same substrate, it is possible to further suppress the unevenness of the phosphor in each light emitting portion group, especially the unevenness due to the coating amount. Moreover, when the arrangement pattern is linear, it is easy to make the types and compounding ratios of the phosphors in each light-emitting portion group the same, and it is also easy to manufacture. When the arrangement pattern is a matrix, the single phosphor obtained from each light-emitting portion group Color mixing of shades becomes easy. Furthermore, when the phosphor layer is formed linearly, that is, on a plurality of chips, the coating amount of the phosphor layer formed linearly, that is, the thickness (optical path length) can be made more uniform.
本发明与现有技术相比具有明显的优点和有益效果。借由上述技术方案,本发明(名称)至少具有下列优点及有益效果:Compared with the prior art, the present invention has obvious advantages and beneficial effects. By virtue of the above technical solution, the present invention (name) has at least the following advantages and beneficial effects:
本发明的发光装置,使用3群或3群以上的发光部群,所述发光部群使用了蓝色光的发光元件且分别发出单色光,由此可激发每个发光部群的荧光体而获得单色光,因此可以提供一种可维持高显色性且可获得高发光效率,并且能够实现所需色度的光的发光的发光装置。The light-emitting device of the present invention uses three or more light-emitting part groups that use blue light-emitting elements and emits monochromatic light, thereby exciting the phosphors of each light-emitting part group. Since monochromatic light is obtained, it is possible to provide a light-emitting device that can maintain high color rendering, obtain high luminous efficiency, and realize light emission of desired chromaticity.
本发明的发光装置,使用3群或3群以上的发光部群,所述发光部群使用了紫外光的发光元件且分别发出单色光,由此可激发每个发光部群的荧光体而获得单色光,因此可以提供一种可维持高显色性且可获得高发光效率,并且能够实现所需色度的光的发光的发光装置。The light-emitting device of the present invention uses three or more light-emitting part groups that use ultraviolet light-emitting elements and emits monochromatic light, so that the phosphors of each light-emitting part group can be excited. Since monochromatic light is obtained, it is possible to provide a light-emitting device that can maintain high color rendering, obtain high luminous efficiency, and realize light emission of desired chromaticity.
本发明的发光装置,在一个发光部群中,在被覆于发光元件上的荧光体层中使用了红色荧光体,因而可减少红色荧光体将绿色光及黄色光作为激发光而吸收的情况,因此可以提供一种可维持更高显色性且可获得更高发光效率,并且能够实现所需色度的光的发光的发光装置。In the light-emitting device of the present invention, a red phosphor is used in the phosphor layer covering the light-emitting element in one light-emitting portion group, so that it is possible to reduce the absorption of green light and yellow light by the red phosphor as excitation light, Therefore, it is possible to provide a light-emitting device capable of achieving higher luminous efficiency while maintaining higher color rendering, and capable of emitting light of desired chromaticity.
本发明的发光装置,在一个发光部群中,在被覆于发光元件上的荧光体层中使用了红色荧光体,进而使用红色发光元件,因此可以提供一种可维持高显色性并且能够获得色温的降低以及更高的发光效率的发光装置。In the light-emitting device of the present invention, a red phosphor is used in a phosphor layer covering the light-emitting element in one light-emitting portion group, and a red light-emitting element is used, so that a light-emitting device capable of maintaining high color rendering can be provided. A light-emitting device with reduced color temperature and higher luminous efficiency.
本发明的发光装置,规定的排列图案为线状或矩阵状,可进一步抑制荧光体的不均匀,因此可获得色度等的不均匀更少的发光。In the light-emitting device of the present invention, the predetermined arrangement pattern is linear or matrix, and unevenness of the phosphor can be further suppressed, so that light emission with less unevenness in chromaticity and the like can be obtained.
本发明的发光装置,可获得与黑体放射的偏差较少的所需色温下的白色光。The light-emitting device of the present invention can obtain white light at a desired color temperature with less deviation from black-body emission.
本发明的发光装置,可获得与黑体放射的偏差较少的昼白色光。The light-emitting device of the present invention can obtain daytime white light with less deviation from black-body emission.
本发明的发光装置,可获得与黑体放射的偏差较少的灯泡色光。The light-emitting device of the present invention can obtain light bulb color light with less deviation from black-body emission.
本发明的发光装置,能够实现在色度中可向所需的方向变色,从而能够获得可变色域经过调整的所需色度的光,可实现与用途相应的范围内的可变色的调节范围。而且,不仅可用于照明用途,也可以用作显示板等。The light-emitting device of the present invention can change the color in the required direction in the chromaticity, so as to obtain the light with the required chromaticity after adjusting the variable color gamut, and realize the variable color adjustment range within the range corresponding to the application. . Furthermore, it can be used not only for lighting but also as a display panel and the like.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是表示本发明一实施形态的发光装置的一例的平面图。Fig. 1 is a plan view showing an example of a light emitting device according to an embodiment of the present invention.
图2是图1的F-F线剖面图。Fig. 2 is a sectional view taken along line F-F of Fig. 1 .
图3是表示使3群发光部群呈线状地平行配置的发光装置的一例的示意图。3 is a schematic diagram showing an example of a light emitting device in which three groups of light emitting part groups are arranged in parallel in a line.
图4是表示使4群发光部群分别呈线状地平行配置的发光装置的一例的示意图。FIG. 4 is a schematic diagram showing an example of a light emitting device in which four groups of light emitting part groups are arranged in parallel in a line.
图5是表示使4群发光部群分别呈两段线状地平行配置的发光装置的一例的示意图。5 is a schematic diagram showing an example of a light emitting device in which four groups of light emitting part groups are arranged in parallel in two-stage lines.
图6是表示使4群各发光部群呈矩阵状地配置的发光装置的一例的示意图。FIG. 6 is a schematic diagram showing an example of a light emitting device in which four light emitting unit groups are arranged in a matrix.
图7是表示本发明一实施形态的发光装置的发光的色度(可变色域)的示意图。Fig. 7 is a schematic diagram showing the chromaticity (variable color gamut) of the light emitted by the light emitting device according to the embodiment of the present invention.
1:LED灯 2:LED芯片1: LED light 2: LED chip
2a:半导体发光层 2b:元件基板2a: Semiconductor light-emitting
2B:蓝色发光部群 2Y:黄色发光部群2B: blue
2R:红色发光部群 2G:绿色发光部群2R: Red light-emitting
3:电路图案 3a/3b:端侧电路图案3:
3c/3d:供电图案部 4:基板3c/3d: Power supply pattern part 4: Substrate
6:接合线 7:凹部6: Bonding wire 7: Recess
8:框架 9:含荧光体树脂层8: Frame 9: Phosphor-containing resin layer
9B:透明树脂层 9R:红色荧光体树脂层9B:
9G:绿色荧光体树脂层 31:反射层9G: Green phosphor resin layer 31: Reflective layer
32:粘合层 33:光扩散构件32: Adhesive layer 33: Light diffusion member
34:反射器34: reflector
具体实施方式Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明提出的发光装置其具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects adopted by the present invention to achieve the intended purpose of the invention, the specific implementation, structure, features and effects of the light-emitting device proposed according to the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments. The description is as follows.
图1以及图2表示了本发明一实施形态的发光装置的一例。图1是该发光装置的平面图,图2是将图1所示的发光装置沿着F-F′线切剖所得的纵剖面图。1 and 2 show an example of a light emitting device according to an embodiment of the present invention. FIG. 1 is a plan view of the light-emitting device, and FIG. 2 is a longitudinal sectional view of the light-emitting device shown in FIG. 1 cut along line F-F'.
图1以及图2所示的发光装置(COB模组)1包括:封装基板,例如装置基板4;按规定的排列图案而配置在所述装置基板4上的发出蓝色光的蓝色发光部群2B;发出绿色光的绿色发光部群2G;发出红色光的红色发光部群2R;反射层31;电路图案3;粘合层32;光扩散构件33;以及反射器34。The light-emitting device (COB module) 1 shown in FIGS. 1 and 2 includes: a package substrate, such as a device substrate 4; 2B; green light emitting
发出蓝色光的蓝色发光部群2B包括:多个蓝色LED芯片2;以及不含荧光体的树脂层(透明树脂层)9B。发出绿色光的绿色发光部群2G包括:多个蓝色LED芯片2;以及含有受到所述蓝色光的激发而发出绿色光的荧光体的绿色荧光体树脂层9G。发出红色光的红色发光部群2R包括:多个蓝色LED芯片2;以及含有受到所述蓝色光的激发而发出红色光的荧光体的红色荧光体树脂层9R。The blue light emitting
蓝色LED芯片2经由反射层31以及粘合层32而搭载在具有电路图案3的基板4上。在该基板4上,经由反射层31而分别形成着阴极侧与阳极侧的电路图案3。电路图案3是由Cu与Ni的合金或Au等构成。在蓝色LED芯片2的上部以及周边部,涂布填充有混合分散在透明树脂中的含荧光体树脂,蓝色LED芯片2由这样的含荧光体树脂层9所覆盖。作为透明树脂,例如可使用硅树脂或环氧树脂等。The
受到蓝色光的激发而发出绿色的绿色荧光体,例如可从RE3(Al,Ga)5O12:Ce荧光体(RE表示从Y、G以及La中选择的至少一种)等YAG荧光体、AE2SiO4:Eu荧光体(AE表示Sr、Ba、Ca等碱土类元素)或Ca3Sc2Si3O12:Ce荧光体等硅酸盐荧光体、硅铝氧氮材料(sialon)系荧光体(例如CaXSiyAlZON:Eu2+)、以及Ca3Sc2O4:Ce荧光体等中进行选择。Green phosphors that emit green when excited by blue light, for example, YAG phosphors such as RE 3 (Al, Ga) 5 O 12 :Ce phosphors (RE means at least one selected from Y, G, and La) , AE 2 SiO 4 :Eu phosphor (AE represents alkaline earth elements such as Sr, Ba, Ca) or Ca 3 Sc 2 Si 3 O 12 :Ce phosphor and other silicate phosphors, sialon Choose from phosphors based on Ca X Si y Al Z ON:Eu 2+ , Ca 3 Sc 2 O 4 :Ce phosphors, etc.
作为受到蓝色光的激发而发出红色的红色荧光体,并无特别限定,可使用La2O2S:Eu荧光体之类的硫氧化物荧光体、氮化物系荧光体(例如AE2Si5N8:Eu2+或CaAlSiN3:Eu2+)等。The red phosphor that emits red when excited by blue light is not particularly limited, and sulfur oxide phosphors such as La 2 O 2 S:Eu phosphors, nitride-based phosphors (for example, AE 2 Si 5 N 8 :Eu 2+ or CaAlSiN 3 :Eu 2+ ), etc.
受到蓝色光的激发而发出黄色的黄色荧光体,例如可根据荧光体的特性或用途而从RE3(Al,Ga)5O12:Ce荧光体(RE表示从Y、Gd以及La中选择的至少一种)等YAG荧光体、(Tb,Al)5O12:Ce荧光体等TAG荧光体、硅铝氧氮材料系荧光体(例如CaXSiYAlZON:Eu2+)、AE2SiO4:Eu荧光体(AE表示Sr、Ba、Ca等碱土类元素)或Sr3Si3O5:Eu2+荧光体等硅酸盐荧光体等中进行选择。A yellow phosphor that emits yellow when excited by blue light, for example, can be selected from RE 3 (Al, Ga) 5 O 12 :Ce phosphor (RE means a phosphor selected from Y, Gd, and La) according to the characteristics or uses of the phosphor. At least one kind of YAG phosphors such as ), TAG phosphors such as (Tb, Al) 5 O 12 :Ce phosphors, silicon aluminum oxynitride phosphors (such as Ca X Si Y Al Z ON:Eu 2+ ), AE Select from 2 SiO 4 :Eu phosphors (AE represents alkaline earth elements such as Sr, Ba, and Ca) or silicate phosphors such as Sr 3 Si 3 O 5 :Eu 2+ phosphors.
例如,可以使用受到所述蓝色光的激发而在波长大于等于500nm且小于540nm的范围内具有发光强度峰值(以下,称为发光峰值)的绿色荧光体、在波长大于等于540nm且小于590nm的范围内具有发光峰值的黄色荧光体以及在波长大于等于590nm且小于650nm的范围内具有发光峰值的红色荧光体等。另外,本实施形态中,使用了黄色荧光体以获得高发光效率,但是即便不使用该黄色荧光体,通过将绿荧光体的绿色发光、红荧光体的红色发光以及蓝色LED芯片的蓝色发光进行混色也可以获得白色光。而且,上述的发出各单色光的各发光部群的荧光体的种类以及配合比例调整为,使得来自发光装置的发光的平均显色指数Ra较高,且可获得高发光效率,而且,可获得所需色温下的白色等。For example, it is possible to use a green phosphor that is excited by the blue light and has a luminous intensity peak (hereinafter, referred to as a luminous peak) within a wavelength range of 500 nm to less than 540 nm. A yellow phosphor with a luminescence peak within a wavelength range of 590 nm to less than 650 nm, and a red phosphor with a luminescence peak, etc. In addition, in this embodiment, a yellow phosphor is used to obtain high luminous efficiency, but even if the yellow phosphor is not used, the green emission of the green phosphor, the red emission of the red phosphor, and the blue emission of the blue LED chip White light can also be obtained by emitting light for color mixing. In addition, the types and compounding ratios of the phosphors of the light-emitting portion groups that emit light of each monochromatic light are adjusted so that the average color rendering index Ra of the light emitted from the light-emitting device is high, high luminous efficiency can be obtained, and furthermore, to obtain white at the desired color temperature, etc.
装置基板4是由金属或绝缘材料、例如合成树脂制的平板构成,为了获得发光装置1所必需的发光面积,装置基板4呈规定形状例如长方形状。当装置基板4是由合成树脂制时,例如可以由加入了玻璃粉末的环氧树脂等形成。当装置基板4是由金属制时,可提高从该装置基板4背面进行散热的散热性,可使装置基板4的各部分的温度均匀,可抑制发出相同波段(wavelength band)的光的半导体发光元件2的发光色的不均匀。另外,作为发挥这样的作用效果的金属材料,可例示大于等于10W/m·K的热传导性优异的材料,具体而言可例示铝或铝的合金。The device substrate 4 is made of a flat plate made of metal or insulating material, such as synthetic resin, and has a predetermined shape, such as a rectangle, in order to obtain a light emitting area required for the
反射层31是可配设规定数量的半导体发光元件2的大小,例如,反射层31粘附在装置基板4的整个表面上。反射层31可以由在400~740nm的波长区域中具有大于等于85%的反射率的白色绝缘材料构成。作为这样的白色绝缘材料,可使用粘合片。这样的粘合片,例如可通过使混入有氧化铝等的白色粉末的热固性树脂含浸在片基材中而形成。反射层31利用自身的粘合性而粘合在成为装置基板4表面的一面上。The
电路图案3作为对各半导体发光元件2进行通电的通电元件,而粘合在反射层31的与粘合着装置基板4的面相反一侧的面上。该电路图案3,例如在装置基板4以及反射层31的长度方向上每隔规定间隔而散布地形成两列,以将各半导体发光元件2串联连接。在位于其中一列电路图案3的一端侧的端侧电路图案3a上,一体地连续形成着供电图案部3c,同样,在位于另一列电路图案3的一端侧的端侧电路图案3a上,一体地连续形成着供电图案部3d。供电图案部3c、3d并列设置在反射层31的长度方向一端部,相互隔开并借由反射层31而绝缘。在所述各个供电图案部3c、3d上,分别通过焊接而连接着连接到电源的未图示的电线。The
各半导体发光元件2分别配置于在装置基板4的长度方向上邻接的电路图案3之间,并利用粘合层32而粘合在白色的反射层31的同一面上。具体而言,与层叠着半导体发光层2a的元件基板2b的一面平行的另一面,利用粘合层32而粘合在反射层31上。通过该粘合,电路图案3以及半导体发光元件2呈直线状地排列在反射层31的同一面上,因此位于该排列方向上的半导体发光元件2的侧面与电路图案3,以靠近并相向的方式而设置着。粘合层32的厚度例如可设为小于等于5μm。对于粘合层32而言,例如可较好地使用在小于等于5μm的厚度下具有光透过率大于等于70%的透光性的粘合剂,例如可较好地使用硅树脂系的粘合剂。The respective semiconductor
如图1以及图2所示,各半导体发光元件2的电极与靠近配置在半导体发光元件2两侧的电路图案3,利用接合线(bonding wire)6而连接着。进而,位于所述两列电路图案3列的另一端侧的端侧电路图案3b彼此也利用接合线6而连接着。因此,该实施形态的情况下,各半导体发光元件2串联地连接着。由以上所述的装置基板4、反射层31、电路图案3、各半导体发光元件2、粘合层32以及接合线6,而形成发光装置1的面发光源。As shown in FIG. 1 and FIG. 2, the electrodes of each semiconductor
反射器34并非对应于每一个或者每数个半导体发光元件2而个别地设置,而是包围反射层31上的所有半导体发光元件2的单一反射器,反射器34例如是由长方形的框来形成,半导体发光元件2配置在由所述框所形成的凹部7内。反射器34粘合固定在反射层31上,反射器34的内部收纳着多个半导体发光元件2以及电路图案3,并且所述的一对供电图案部3c、3d位于反射器34的外部。反射器34例如可由合成树脂所成形,其内周面成为反射面。反射器34的反射面可以通过将Al或Ni等反射率较高的金属材料进行蒸镀或电镀而形成,除此以外,还可以通过涂布对可见光的反射率较高的白色涂料而形成。或者,也可以在反射器34的成形材料中混入白色粉末,使反射器34自身成为对可见光的反射率较高的白色。作为所述白色粉末,可使用氧化铝、氧化钛、氧化镁、硫酸钡等白色填料。另外,较理想的是,反射器34的反射面以朝向发光装置1的照射方向逐渐打开的方式而形成。The
含荧光体树脂层9是通过下述方式而形成:针对每个发光部群,使用分配器(dispenser)等注入装置,将以规定的配合量使各种荧光体混合而成的液状热固性树脂,沿着排列在一直线上的各半导体发光元件2而呈线状地涂布、填充,以对应于每条线(line)而完全地填埋反射层31的表面以及排列在一直线上的各半导体发光元件2以及接合线6等,以获得所需的单色光,并且通过加热而使热固性树脂硬化。同样,对应于排列在一直线上的各半导体发光元件2的规定的每条线,而形成有包含发出所需色的光的荧光体的荧光体层。如此,当使各发光部群的荧光体层(对于蓝色光而言为透明树脂层)呈线状地形成时,可容易地制造,而且制造成本较低。另外,在使用分配器等注入装置来涂布含有荧光体的热固性树脂时,较好的是以例如14Pa·S左右的高粘度来进行涂布。而且,在涂布所述热固性树脂之前,也可以对应于每条线而预先在基板4上设置用来分别涂布的壁部。如此,相同发光部群中的荧光体,是使用以相同种类、相同配合比而配合的二液型硅树脂而形成在LED蓝色芯片2上,因此可抑制来自荧光体的单色光的发光的不均匀,可获得荧光体所发出的光的特性、例如发光强度或色度(例如色温)等的不均匀较少的发光。The phosphor-containing
其次,对于向基板上配置各发光部群的排列图案进行说明。Next, an arrangement pattern for disposing each light emitting portion group on the substrate will be described.
图3是表示使3群发光部群分别沿着排列在一直线上的各半导体发光元件2而呈线状地平行配置的发光装置的一例的示意图。如图3所示,发光装置1包括:受到蓝色光的激发而发出绿色光的发光部群2G;发出红色光的发光部群2R;以及发出蓝色光的发光部群2B。该实施形态的发光装置可获得蓝色光、绿色光以及红色光。分别呈线状地平行配置的3群发光部群是由:使来自蓝色LED芯片2的蓝色光透过透明树脂层而放射出的发光部群、受到所述蓝色光的激发而发出红色光的发光部群以及受到所述蓝色光的激发而发出绿色光的发光部群来依次构成。各发光部群亦可分别设定电路图案3,以能够个别地发出单色光。如此,通过使3种发光部群沿着各半导体发光元件2而呈线状地平行形成,可进一步抑制各个发光部群中的荧光体的不均匀,尤其可进一步抑制因涂布量引起的不均匀。而且,由于是呈线状地涂布,所以制造也较容易。FIG. 3 is a schematic diagram showing an example of a light emitting device in which three groups of light emitting part groups are linearly arranged in parallel along respective semiconductor
图4是表示使4群发光部群分别呈线状地平行配置的发光装置的一例的示意图。发光装置1包括:受到蓝色光的激发而发出绿色光的发光部群2G;发出黄色光的发光部群2Y;发出红色光的发光部群2R;以及发出蓝色光的发光部群2B。该实施形态的发光装置可获得蓝色光、绿色光、黄色光以及红色光。4群发光部群是由:发出(透过)蓝色光的发光部群、发出绿色光的发光部群、发出黄色光的发光部群以及发出红色光的发光部群来依次构成。所述4群各发光部群亦可分别设定电路图案3,以能够个别地发出单色光。如此,通过配置4群发光部群,可容易地进行色度的可变色的调整。FIG. 4 is a schematic diagram showing an example of a light emitting device in which four groups of light emitting part groups are arranged in parallel in a line. The
而且,在图4中,也可以在受到蓝色光的激发而发出绿色光的发光部群2G与发出红色光的发光部群2R之间排列红色发光元件。此时,可维持高显色性,且可获得色温的降低以及更高的发光效率。而且,在发出绿色光的发光部群2G与发出红色光的发光部群2R之间排列红色发光元件,使发光部群2G与发光部群2R隔开来,因此发出绿色光的发光部群2G的绿色光难以在红色发光荧光体的激发中被吸收,从而可抑制发光效率的降低。Furthermore, in FIG. 4 , red light emitting elements may be arranged between the light emitting
而且,在图4中,也可以将发出黄色光的发光部群2Y变更为红色发光元件。此时,在一个发光部群中,在被覆于发光元件上的荧光体层中使用红色荧光体而形成发出红色光的发光部群2R,进而使用红色发光元件,因此可维持高显色性,并且可获得色温的降低以及更高的发光效率。Furthermore, in FIG. 4 , the light emitting
图5是表示使4群发光部群分别呈两段线状地平行配置的发光装置的一例的示意图。此处,所谓呈两段线状地平行配置是指,使基板4上的LED发光元件2,以与利用接合线连接且排列在一直线上的各半导体发光元件2的排列方向正交的方式而从大致中央分成上部与下部这两段,在上部与下部各自的范围内,使4群各发光部群呈线状地配置,以使上部与下部的各发光部群两个两个地相互平行。如此,通过使4群发光部群分别呈两段线状地平行配置,可更容易地进行单色光的混色。5 is a schematic diagram showing an example of a light emitting device in which four groups of light emitting part groups are arranged in parallel in two-stage lines. Here, the so-called parallel arrangement in a two-stage line means that the LED light-emitting
图6是表示使4群各发光部群呈矩阵状地配置的发光装置的一例的示意图。所谓呈矩阵状地配置,是指如图6所示般使发光部群配置成格子状的情况。4群各发光部群也可以分别设定电路图案3,以能够个别地发出单色光。如此,通过使4群各发光部群呈矩阵状地配置,可更容易地进行来自各发光部群的单色光的混色,可省略光扩散构件33,或者至少可削薄该光扩散构件33的厚度,从而可抑制因光扩散构件33的使用所导致的亮度的下降。FIG. 6 is a schematic diagram showing an example of a light emitting device in which four light emitting unit groups are arranged in a matrix. "Arranging in a matrix" refers to a case where the light emitting part groups are arranged in a grid as shown in FIG. 6 . The
而且,该实施形态的发光装置1是COB模组,因而可使基板4上的LED芯片2的间隔较窄(窄间距),因此可获得更高亮度的发光装置。而且,由于可缩小LED芯片2的间隔,因此可获得将从各发光部群获得的单色光进一步混色而成的光。Furthermore, since the light-emitting
该实施形态的LED灯1中,所施加的电能由LED芯片2转换成主波长为420~480nm(例如460nm)的蓝色光并放射出。所放射出的蓝色光通过各发光部群中的各荧光体而转换成更长波长的光。根据来自各发光部群的发光色(单色),与从LED芯片放射的蓝色光进行混色而成为单色光。由来自所述各荧光体的单色光进行混色而成的白色光从LED灯1放出。以此方式构成的发光装置可维持高显色性且发光效率高,并且可获得所需色度的光的发光。而且,通过各发光部群中的荧光体的种类、配合量以及/或荧光体树脂的厚度(光路长度)的调整,可获得所需色温下的与黑体放射的偏差得到了抑制的白色光。例如,白色光的色温为6500~6700K(昼白色)、2850~3000K(灯泡色)。因此,可提供适用于普通照明的发光装置。In the
其次,对本发明一实施形态的发光装置的其他例进行说明。该实施形态中,使用紫外发光芯片来取代蓝色发光芯片。作为紫外发光类型的LED芯片,可使用最初已有的所有GaN系、InxGa1-xN系LED芯片。Next, another example of the light emitting device according to the embodiment of the present invention will be described. In this embodiment, an ultraviolet light emitting chip is used instead of a blue light emitting chip. As the ultraviolet light-emitting type LED chip, all GaN-based and InxGa1 - xN - based LED chips that have been previously available can be used.
作为受到紫外光的激发而发出蓝色光的蓝色荧光体,可使用BAM系荧光体例如BaMgAl10O17:Eu2+等,但并无特别限定。受到紫外光的激发而发出绿色的绿色荧光体,例如可使用(Sr,Ba)2SiO4:Eu2+等,但并无特别限定。BAM-based phosphors such as BaMgAl 10 O 17 :Eu 2+ can be used as blue phosphors that emit blue light when excited by ultraviolet light, but are not particularly limited. The green phosphor that emits green when excited by ultraviolet light can be, for example, (Sr, Ba) 2 SiO 4 :Eu 2+ , but is not particularly limited.
作为受到紫外光的激发而发出红色的红色荧光体,可使用La2O3S:Eu3+荧光体之类的硫氧化物荧光体、氮化物系荧光体(例如CaAlSiN3:Eu)等、或锗酸盐(germanate)系荧光体例如锰活化氟化镁锗酸盐(2.5MgO·MgF2:Mn4+)等,但并无特别限定。As the red phosphor that emits red when excited by ultraviolet light, sulfur oxide phosphors such as La 2 O 3 S:Eu 3+ phosphors, nitride-based phosphors (such as CaAlSiN 3 :Eu), etc., can be used. Or a germanate-based phosphor such as manganese-activated magnesium fluoride germanate (2.5MgO·MgF 2 :Mn 4+ ), but not particularly limited.
作为受到紫外光的激发而发出黄色的荧光体,可使用(Y,Gd)3Al5O12:Ce等,但并无特别限定。例如,可使用受到所述紫外光的激发而在波长大于等于420nm且小于等于480nm的范围内具有发光强度峰值的蓝色荧光体、在波长大于等于500nm且小于540nm的范围内具有发光峰值的绿色荧光体、在波长大于等于540nm且小于590nm的范围内具有发光峰值的黄色系荧光体以及在波长大于等于590nm且小于650nm的范围内具有发光峰值的红色荧光体等。另外,所述发出各单色光的各发光部群的荧光体的种类以及配合比例调整为,使得来自发光装置的发光的平均显色指数Ra较高,且可获得高发光效率,而且,可获得所需色温下的白色等。(Y,Gd) 3 Al 5 O 12 :Ce or the like can be used as a phosphor that emits yellow when excited by ultraviolet light, but is not particularly limited. For example, a blue phosphor having a peak emission intensity within a wavelength range of 420 nm to 480 nm when excited by the ultraviolet light, and a green phosphor having a peak emission intensity within a wavelength range of 500 nm to less than 540 nm can be used. Phosphors, yellow-based phosphors having an emission peak within a wavelength range of 540 nm to less than 590 nm, red phosphors having an emission peak within a wavelength range of 590 nm to less than 650 nm, and the like. In addition, the types and compounding ratios of the phosphors of the light-emitting portion groups that emit light of each monochromatic light are adjusted so that the average color rendering index Ra of the light emitted from the light-emitting device is high, high luminous efficiency can be obtained, and furthermore, to obtain white at the desired color temperature, etc.
在该实施形态的LED灯1中,也可以维持高显色性,发光效率高,并且可获得所需色度的光的发光。而且,通过各发光部群中的荧光体的种类、配合量以及/或荧光体树脂的厚度(光路长度)的调整,可获得所需色温下的与黑体放射的偏差得到了抑制的白色光。Also in the
其次,使用CIE色度图,对来自所述实施形态的发光装置的发光进行进一步说明。图7是表示所述实施形态的发光装置的发光的色度(可变色域)的图。此处,对使用蓝色发光芯片的情况进行说明。发光装置1包括:受到蓝色光的激发而发出绿色光的发光部群2G;发出黄色光的发光部群2Y;发出红色光的发光部群2R;以及发出蓝色光的发光部群2B。该实施形态的发光装置可获得蓝色光、绿色光、黄色光以及红色光,因此可获得图7所示范围的色度,在该范围内可变。以下进行详细说明。Next, light emission from the light-emitting device of the above embodiment will be further described using the CIE chromaticity diagram. Fig. 7 is a graph showing the chromaticity (variable color gamut) of the light emitted by the light emitting device according to the embodiment. Here, the case of using a blue light-emitting chip will be described. The
图7的色度图中,来自蓝色LED芯片的蓝色发光的色度是以点A来表示,从具有525nm的主波长的绿色荧光体发出的光的色度是以点B来表示,从具有565nm的主波长的黄色荧光体发出的光的色度是以点C来表示,从具有630nm的主波长的红色荧光体发出的光的色度是以点D来表示。而且黑体放射的轨迹(黑体轨迹)是以曲线a来表示。进而,在黑体轨迹a上,以点E来表示所需的色温(例如5000K),以包含点E的直线来表示该色温下的偏差。同样,以黑体轨迹a上的各点以及包含各点的直线来表示黑体轨迹a上的其他的所需色温以及该色温下的偏差。In the chromaticity diagram of FIG. 7 , the chromaticity of blue light emission from a blue LED chip is represented by point A, and the chromaticity of light emitted from a green phosphor having a dominant wavelength of 525 nm is represented by point B, The chromaticity of light emitted from the yellow phosphor having a dominant wavelength of 565 nm is shown at point C, and the chromaticity of light emitted from the red phosphor having a dominant wavelength of 630 nm is shown at point D. Also, the locus of black body radiation (black body locus) is represented by the curve a. Furthermore, on the blackbody locus a, a point E represents a desired color temperature (for example, 5000K), and a straight line including the point E represents a deviation in the color temperature. Similarly, other desired color temperatures on the blackbody locus a and deviations at the color temperatures are represented by each point on the blackbody locus a and a straight line including each point.
来自绿色发光部群2G的发光,是来自绿色荧光体的绿色发光与来自蓝色LED芯片的蓝色光经过混色而成的光的色度,在图7所示的色度图上,是以连结点A与点B的直线上的任意点(未图示)来表示。该点可通过调整绿色荧光体的配合量而移动,例如该点可通过使绿色荧光体的配合量增加而向点B侧移动。对于来自红色发光部群2R的发光而言,同样也可以通过调整红色荧光体的配合量而移动到连结点A与点D的直线上的任意点(未图示)。此处,通过调整绿色荧光体的配合量与红色荧光体的配合量,可获得连结点A、点B以及点C而形成的三角形内的任意点的色度。进而,对于来自黄色发光部群2Y的发光而言,同样也可以通过调整黄色荧光体的配合量而移动到连结点A与点C的直线上的任意点(均未图示),因此,通过调整绿色荧光体、红色荧光体以及黄色荧光体的配合量,可以获得连结点A、点B、点C以及点D的四边形内的任意点的色度。亦即,可获得所需色温下的色的偏差得到了抑制的白色光。来自包含各荧光体的发光部群的发光的调整,不仅可以通过调整各荧光体的配合量来进行,而且可以通过调整含有各色荧光体的荧光体树脂层的厚度(光路长度)来进行。The light emission from the green light-emitting
而且,各发光部群分别设定为,可个别地经由供电图案部3c、3d通过未图示的电线而从电源供给电流,以可个别地发出单色光,例如通过脉冲宽度控制来调整从所述电源供给的电流,以此来调整施加在各发光部群的蓝色LED芯片上的电能,以调整LED的发光,由此也可以获得所需色度的发光。此时,即便不取代包含各荧光体的各发光部群的荧光体配合量或荧光体层厚度(光路长度)的设定,通过调整从所述电源供给的电流也可以实现可变色化,因此可提高可变色发光装置。而且,在与用途相应的范围内,可实现可变色的调节范围,从而也可用作显示装置。Moreover, each light-emitting part group is set so that current can be supplied from a power source through an electric wire not shown individually through the power
[实施例][Example]
其次,记载本发明的实施例。Next, examples of the present invention will be described.
(实施例1)(Example 1)
准备约5cm见方、所封装的芯片数平均为纵11个、横12个的COB封装。另外,设为可使该COB封装的纵线的芯片个别地点灯的方式。所使用的芯片是发出波长460nm的光的蓝色芯片。A COB package with a square of about 5 cm and an average number of chips to be packaged is 11 vertically and 12 horizontally. In addition, it is assumed that the chips in the vertical line of the COB package can be individually lit. The chip used was a blue chip emitting light with a wavelength of 460 nm.
对于绿色光而言,将在波长525nm时具有峰值波长的绿色荧光体以约30wt%(重量百分比)配合到二液型透明硅树脂中,使荧光体完全分散。对于黄色光而言,将在波长565nm时具有峰值波长的黄色荧光体以约30wt%配合到二液型透明硅树脂中,对于红色光而言,将在波长630nm时具有峰值波长的红色荧光体以约30wt%配合到二液型透明硅树脂中,使所述荧光体完全分散。另外,对于蓝色光而言,仅使用不含荧光体的二液型透明硅树脂。For green light, a green phosphor having a peak wavelength at a wavelength of 525 nm was blended into a two-component transparent silicone resin at about 30 wt % to completely disperse the phosphor. For yellow light, a yellow phosphor having a peak wavelength at a wavelength of 565nm is blended into a two-component transparent silicone resin at about 30 wt%, and for red light, a red phosphor having a peak wavelength at a wavelength of 630nm is added About 30wt% was added to the two-component transparent silicone resin to completely disperse the phosphor. Also, for blue light, only a two-component transparent silicone resin that does not contain phosphors is used.
接着,将以此方式获得的各种含荧光体硅树脂,对应于每条线而涂布到开口径3mm的凹部8内,以使各条线均能获得所需的色,随后,使硅树脂硬化而形成含荧光体树脂层,制作出具有图1所示构成的LED灯1。另外,所述树脂的涂布是在14Pa·s的高粘度下进行。各色的分开涂布是如图4所示般,从左起按蓝色、黄色、绿色、红色的顺序依次进行。而且,含荧光体树脂层9的光路长度设为1.0mm。光路长度是指,从LED芯片的上表面到光取出侧的含荧光体树脂层的厚度。Next, the various phosphor-containing silicone resins obtained in this way are applied to the recesses 8 with an opening diameter of 3 mm corresponding to each line, so that each line can obtain the desired color, and then, the silicone resin is applied to each line. The resin was cured to form a phosphor-containing resin layer, and the
使以此方式获得的LED灯发光,分别测定发光的色温、色温的偏差、平均显色指数Ra以及发光效率,结果可确认,其色度存在于图7所示的可变色域的范围内。因此,可确认的是,通过使绿色荧光体、黄色荧光体以及/或红色荧光体的配合比(wt%)的改变,可在图7的可变色域内获得所需的色度。而且可确认的是,可获得在规定的色温内没有色偏差的白色光。The LED lamp obtained in this way was made to emit light, and the color temperature of the light emission, the deviation of the color temperature, the average color rendering index Ra, and the luminous efficiency were measured. As a result, it was confirmed that the chromaticity existed within the range of the variable color gamut shown in FIG. 7 . Therefore, it was confirmed that by changing the compounding ratio (wt %) of the green phosphor, the yellow phosphor, and/or the red phosphor, desired chromaticity can be obtained within the variable color range shown in FIG. 7 . Furthermore, it was confirmed that white light without color shift within a predetermined color temperature can be obtained.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes. Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical essence all belong to the scope of the technical solution of the present invention.
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| CN102290408A (en) * | 2010-06-21 | 2011-12-21 | 东芝照明技术株式会社 | Light-emitting device and lighting apparatus |
| CN103548159A (en) * | 2011-05-27 | 2014-01-29 | 夏普株式会社 | Light emitting device, lighting device, and method for manufacturing light emitting device |
| CN103548159B (en) * | 2011-05-27 | 2017-03-22 | 夏普株式会社 | Light emitting device and lighting device |
| US9611985B2 (en) | 2011-05-27 | 2017-04-04 | Sharp Kabushiki Kaisha | Light emitting device, lighting device |
| CN107087343A (en) * | 2011-05-27 | 2017-08-22 | 夏普株式会社 | Light-emitting device and lighting device |
| US10088123B2 (en) | 2011-05-27 | 2018-10-02 | Sharp Kabushiki Kaisha | Light emitting device, LED light bulb, spot lighting device, lighting device, and lighting equipment |
| CN107087343B (en) * | 2011-05-27 | 2019-04-19 | 夏普株式会社 | Light-emitting device and lighting device |
| CN111684511A (en) * | 2018-02-05 | 2020-09-18 | 株式会社V技术 | Full-color LED display panel and manufacturing method thereof |
| CN113891926A (en) * | 2019-05-31 | 2022-01-04 | 电化株式会社 | Surface-coated phosphor particle and light-emitting device |
| CN118919524A (en) * | 2024-10-12 | 2024-11-08 | 天津德高化成新材料股份有限公司 | Dual-color temperature CSP light source and preparation method and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100578781C (en) | 2010-01-06 |
| JP2008218485A (en) | 2008-09-18 |
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