CN101246088A - Verification device for the corner disc of portable four-wheel aligner - Google Patents
Verification device for the corner disc of portable four-wheel aligner Download PDFInfo
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- CN101246088A CN101246088A CNA200810050421XA CN200810050421A CN101246088A CN 101246088 A CN101246088 A CN 101246088A CN A200810050421X A CNA200810050421X A CN A200810050421XA CN 200810050421 A CN200810050421 A CN 200810050421A CN 101246088 A CN101246088 A CN 101246088A
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Abstract
本发明公开了一种便携型汽车四轮定位仪转角盘的检定装置。旨在提供对汽车四轮定位仪转角盘进行全面检定的专用装置,填补这方面设备的空白。该检定装置由底座支撑部分(1)、立柱转轴部分(2)、四杆机构部分(3)与压紧计量部分(4)组成。立柱转轴部分(2)垂直的可相对底座支撑部分(1)转动的安装在底座支撑部分(1)中的底座(5)上,四杆机构部分(3)可相对立柱转轴部分(2)上下转动的安装在立柱转轴部分(2)中立柱(8)的上端,压紧计量部分(4)固定在四杆机构部分(3)纵摆臂(19)的平面上,安装后压紧计量部分(4)的回转轴线与立柱转轴部分(2)的回转轴线平行。该检定装置成本低、精度高、适应性强和使用方便。
The invention discloses a verification device for a corner disc of a portable four-wheel aligner. The purpose is to provide a special device for comprehensive verification of the corner disc of the automobile four-wheel aligner, and to fill the gap in this equipment. The verification device is composed of a base supporting part (1), a column rotating shaft part (2), a four-bar mechanism part (3) and a pressing and measuring part (4). The column shaft part (2) is vertically rotatable relative to the base support part (1) and installed on the base (5) in the base support part (1), and the four-bar mechanism part (3) can be up and down relative to the column shaft part (2) The rotating one is installed on the upper end of the column (8) in the shaft part (2) of the column, and the pressing metering part (4) is fixed on the plane of the longitudinal swing arm (19) of the four-bar mechanism part (3), and the metering part is pressed after installation The axis of revolution of (4) is parallel to the axis of revolution of the column shaft part (2). The verification device has the advantages of low cost, high precision, strong adaptability and convenient use.
Description
技术领域technical field
本发明涉及应用于汽车工业领域一种汽车检测设备的检验装置,更具体的说,它涉及一种便携型汽车四轮定位仪转角盘的检定装置The present invention relates to a test device for automobile testing equipment applied in the field of automobile industry, more specifically, it relates to a test device for a portable four-wheel aligner corner disc
背景技术Background technique
汽车操纵稳定性和直线行驶性是由汽车车轮定位参数的合理匹配保证的,参数的任何一项失准便会导致汽车失去操纵稳定性和直线行驶能力,加快轮胎磨损,油耗上升,安全性下降等问题。The car's handling stability and straight-line driving performance are guaranteed by the reasonable matching of the car's wheel alignment parameters. Any misalignment of the parameters will cause the car to lose its handling stability and straight-line driving ability, accelerate tire wear, increase fuel consumption, and reduce safety And other issues.
四轮定位仪是检验车轮定位最重要的检测设备。目前全国四轮定位仪的保有量达30000多台,并且以每年30%的速度在递增,然而不论是其生产过程还是其使用过程,目前均不能对四轮定位仪的性能进行有效的检验,无法保证四轮定位仪本身的检测精度。The four-wheel aligner is the most important testing equipment for checking wheel alignment. At present, there are more than 30,000 four-wheel aligners in the country, and they are increasing at a rate of 30% per year. However, no matter whether it is the production process or its use, the performance of the four-wheel aligner cannot be effectively tested at present. The detection accuracy of the wheel aligner itself cannot be guaranteed.
四轮定位仪有多项功能,如检测车轮外倾角、前束角、主销后倾角、主销内倾角以及车轮最大转向角、包容角等。四轮定位仪对上述参数的检测可通过不同的检测方法和传感器实现,由于车轮主销后倾角和主销内倾角不能由四轮定位仪的传感器直接测量,而是通过相应的数学模型间接测量,所以,对不同四轮定位仪检测精度进行检验便异常困难。The four-wheel aligner has multiple functions, such as detecting wheel camber, toe-in, kingpin caster, kingpin inclination, and the maximum steering angle and containment angle of the wheel. The detection of the above parameters by the four-wheel aligner can be realized by different detection methods and sensors, because the caster angle and the inclination angle of the kingpin cannot be directly measured by the sensor of the four-wheel aligner, but indirectly measured by the corresponding mathematical model Therefore, it is extremely difficult to test the detection accuracy of different four-wheel aligners.
四轮定位仪转角盘是四轮定位仪主要附件。The corner plate of the four-wheel aligner is the main accessory of the four-wheel aligner.
四轮定位仪对主销后倾角和主销内倾角的测量是通过数学模型间接测量得到,在模型中主销后倾角和主销内倾角为车轮水平转角的函数,四轮定位仪通过水平放置在两前车轮下方的转角盘完成对车轮水平转角的测量进而得到主销后倾角和主销内倾角,同时四轮定位仪在测量车轮最大转向角时也需通过转角盘测量。因此,为保证四轮定位仪测量结果的准确性,必须对四轮定位仪转角盘进行检定。The measurement of the caster angle and the inclination angle of the kingpin by the four-wheel aligner is indirectly measured through a mathematical model. In the model, the caster angle and the inclination angle of the kingpin are functions of the horizontal rotation angle of the wheel. The four-wheel aligner is placed horizontally The corner disc under the two front wheels completes the measurement of the horizontal rotation angle of the wheel to obtain the caster angle and the kingpin inclination angle. At the same time, the four-wheel aligner also needs to measure the maximum steering angle of the wheel through the corner disc. Therefore, in order to ensure the accuracy of the measurement results of the four-wheel aligner, it is necessary to verify the corner plate of the four-wheel aligner.
目前,尚无对汽车四轮定位仪转角盘进行全面检定的专用装置。At present, there is no special device for comprehensive verification of the corner disc of the automobile four-wheel aligner.
发明内容Contents of the invention
本发明所要解决的技术问题是应生产实践的需要提供一种便携型汽车四轮定位仪转角盘的检定装置。The technical problem to be solved by the invention is to provide a verification device for the corner disc of a portable four-wheel aligner for automobiles in response to the needs of production practice.
参阅图1至图9,为解决上述技术问题,本发明采用如下技术方案予以实现。所述的便携型汽车四轮定位仪转角盘的检定装置由底座支撑部分、立柱转轴部分、四杆机构部分与压紧计量部分组成。Referring to Fig. 1 to Fig. 9, in order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions to realize. The verification device for the corner disc of the portable four-wheel aligner of a vehicle is composed of a base supporting part, a column rotating shaft part, a four-bar mechanism part and a pressing and measuring part.
立柱转轴部分垂直的可相对底座支撑部分转动的安装在底座支撑部分中的底座上,四杆机构部分可相对立柱转轴部分上下转动的安装在立柱转轴部分中立柱的上端,压紧计量部分固定在四杆机构部分的纵摆臂的平面上,安装后压紧计量部分的回转轴线与立柱转轴部分的回转轴线平行。The shaft part of the column is vertical and can rotate relative to the support part of the base and is installed on the base in the support part of the base. The part of the four-bar mechanism can be rotated up and down relative to the shaft part of the column and is installed on the upper end of the column in the shaft part of the column. The pressing and measuring part is fixed on On the plane of the longitudinal swing arm of the four-bar mechanism part, after installation, the axis of rotation of the compression metering part is parallel to the axis of rotation of the shaft part of the column.
技术方案中所述的底座支撑部分是由底座、磁力表座与磁力表座锁紧旋钮组成。底座是一个扁长方体形的箱体式结构件,其上表面沿横向固定有扁钢条,在底座纵向对称轴线一端的上表面固定一个圆形凸台并于其上加工一个垂直通孔,在圆形凸台的两边以纵向对称轴线为对称的固定两个方形凸台并于其上各加工一个垂直螺纹通孔,圆形凸台上垂直通孔的回转轴线与两方形凸台上垂直螺纹通孔的回转轴线处于同一垂直平面内,该垂直平面与底座纵向对称轴线垂直,在三个凸台的内侧以纵向对称轴线为对称的加工两个安装磁力表座的方坑,在底座纵向对称轴线另一端的上表面加工一个安装磁力表座的方坑,磁力表座装入坑中,与三个方坑相邻的底座的侧壁上各钻有一个通孔,磁力表座锁紧旋钮穿过通孔并旋入磁力表座侧面预先加工好的螺纹孔中;所述的立柱转轴部分主要由立柱、弹簧、转轴、调整轴、调整片与立柱锁紧旋钮组成。转轴穿过立柱纵向通孔成转动连接或固定连接,转轴的下端垂直插入底座端部的通孔内成固定连接或转动连接,调整片固定在立柱外侧中部的两边,固定时调整片上已加工的弧形槽方向朝外,调整轴与调整片的弧形槽接触连接,弹簧一端的细长螺杆穿过调整轴两端的通孔并用螺母固定,弹簧另一端挂接在四杆机构部分中的弹簧连接座的孔中,立柱锁紧旋钮的螺杆穿过两个固定在立柱底面上的长方形钢片上的通孔与底座上表面上两个方形凸台的螺纹孔连接;所述的立柱是一个长方体形的箱体结构件,在立柱纵向对称轴线上加工两个轴线共线的与转轴成转动连接或固定连接的通孔,立柱的底面中心固定有与底座的圆形凸台上表面接触连接的圆形凸台,在圆形凸台的两边对称的固定两个从立柱的两侧伸出的且加工有通孔的长方形钢片,这两个通孔的轴线与底座上表面上的两个螺纹孔的轴线共线,在立柱两侧面的上下各加工两个轴线共线的与四杆机构连接轴成转动连接或固定连接的通孔;所述的四杆机构部分主要由把手、上摆臂、弹簧连接座、四杆机构连接轴、下摆臂与纵摆臂组成。把手固定在上摆臂一端的两通孔内,上摆臂另一端的两通孔与已安装在立柱两侧面上端的两通孔内的四杆机构连接轴两端成转动连接或固定连接,在上摆臂靠近立柱处对称固定两个完全相同的直角形弹簧连接座,弹簧连接座的另一直角边上加工有与弹簧挂接的通孔,在上摆臂加工有通孔的中部借助四杆机构连接轴与纵摆臂加工有通孔的一端转动连接,纵摆臂加工有通孔的另一端借助四杆机构连接轴与加工有通孔的下摆臂的一端转动连接,下摆臂另一端的两个通孔与已安装在立柱两侧面下端的两通孔内的四杆机构连接轴两端成转动连接或固定连接;所述的压紧计量部分主要由插孔式分度头定盘、压盘、弹性胶垫、插孔式分度头动盘、编码器与编码器支架组成。压紧计量部分中插孔式分度头定盘的底座与纵摆臂的平面部分固定连接,插孔式分度头动盘的中空轴端插入插孔式分度头定盘的长圆孔中成动配合连接,并与编码器的回转轴固定连接,编码器壳体与编码器支架的一端固定连接,编码器支架的另一端与插孔式分度头定盘的底座侧面固定连接,固定有三个圆盘与三个弹性胶垫的外形为三角形结构的压盘一侧的长轴插入插孔式分度头动盘的孔中成固定连接。The base supporting part described in the technical solution is composed of the base, the magnetic watch base and the locking knob of the magnetic watch base. The base is a flat cuboid box-type structural member, and its upper surface is fixed with flat steel bars along the transverse direction. A circular boss is fixed on the upper surface of one end of the longitudinal symmetrical axis of the base and a vertical through hole is processed on it. Two square bosses are symmetrically fixed on the two sides of the circular boss with the longitudinal axis of symmetry, and a vertical threaded through hole is processed on each of them. The rotation axis of the through hole is in the same vertical plane, which is perpendicular to the longitudinal axis of symmetry of the base, and two square pits for installing the magnetic meter seat are processed on the inner side of the three bosses symmetrically with the axis of longitudinal symmetry, which are symmetrical in the longitudinal direction of the base The upper surface of the other end of the axis is processed with a square pit for installing the magnetic table base. The magnetic table base is put into the pit. A through hole is drilled on the side wall of the base adjacent to the three square pits. The magnetic table base is locked by the locking knob. Pass through the through hole and screw into the pre-processed threaded hole on the side of the magnetic meter base; the column shaft part is mainly composed of a column, a spring, a rotating shaft, an adjustment shaft, an adjustment piece and a column locking knob. The rotating shaft passes through the longitudinal through hole of the column to form a rotating connection or a fixed connection. The lower end of the rotating shaft is vertically inserted into the through hole at the end of the base to form a fixed or rotating connection. The adjustment piece is fixed on both sides of the outer middle of the column. The direction of the arc-shaped groove faces outward, and the adjusting shaft is in contact with the arc-shaped groove of the adjusting plate. The slender screw at one end of the spring passes through the through holes at both ends of the adjusting shaft and is fixed with nuts. The other end of the spring is hooked to the spring in the four-bar mechanism. In the hole of the connection seat, the screw rod of the upright locking knob passes through two through holes fixed on the rectangular steel sheet on the bottom surface of the upright to connect with the threaded holes of the two square bosses on the upper surface of the base; the upright is a cuboid A box-shaped structural member, two co-linear through-holes that are rotationally connected or fixedly connected with the rotating shaft are processed on the longitudinal symmetrical axis of the column. Circular boss, two rectangular steel sheets protruding from both sides of the column and processed with through holes are symmetrically fixed on both sides of the circular boss. The axes of the two through holes are in line with the two The axes of the threaded holes are collinear, and two colinear through-holes with collinear axes and the connection shaft of the four-bar mechanism are processed on the upper and lower sides of the column; the four-bar mechanism part is mainly composed of handles, upper swing arm, a spring connecting seat, a four-bar mechanism connecting shaft, a lower swing arm and a longitudinal swing arm. The handle is fixed in the two through holes at one end of the upper swing arm, and the two through holes at the other end of the upper swing arm are rotationally connected or fixedly connected with the two ends of the connecting shaft of the four-bar mechanism installed in the two through holes on both sides of the column. Two identical right-angle spring connection seats are symmetrically fixed on the upper swing arm near the column. The other right-angle side of the spring connection seat is processed with a through hole for hanging with the spring, and the middle part of the upper swing arm is processed with a through hole. The connecting shaft of the four-bar mechanism is rotationally connected with one end of the longitudinal swing arm processed with a through hole, and the other end of the longitudinal swing arm processed with a through hole is rotationally connected with one end of the lower swing arm processed with a through hole by means of the connecting shaft of the four-bar mechanism. The two through holes at one end are rotationally connected or fixedly connected with the two ends of the connecting shaft of the four-bar mechanism installed in the two through holes at the lower ends of the two sides of the column; It is composed of plate, pressure plate, elastic rubber pad, jack-type indexing head moving plate, encoder and encoder bracket. The base of the fixed plate of the jack-type dividing head in the compression measurement part is fixedly connected with the plane part of the longitudinal swing arm, and the hollow shaft end of the moving plate of the jack-type dividing head is inserted into the oblong hole of the fixed plate of the jack-type dividing head to form a moving Fitting connection, and fixed connection with the rotary shaft of the encoder, the encoder housing is fixedly connected with one end of the encoder bracket, and the other end of the encoder bracket is fixedly connected with the side of the base of the jack-type dividing head fixed plate, and there are three fixed The long axis of one side of the pressure plate with the triangular shape of the disc and the three elastic rubber pads is inserted into the hole of the moving plate of the socket-type dividing head to form a fixed connection.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)采用四杆机构作为运动传递机构,实现快速夹紧,使用该结构使该装置重量轻,加工成本低,提高了工作效率,避免了丝杠螺母等运动传递机构加工精度高,运动速度慢的缺点。(1) The four-bar mechanism is used as the motion transmission mechanism to realize fast clamping. The use of this structure makes the device light in weight, low in processing cost, improves work efficiency, and avoids the high machining accuracy of the screw nut and other motion transmission mechanisms. The downside of being slow.
(2)采用高精度转角计量装置(例如机械式分度头,光学分度头,机床用回转工作台,插孔式旋转分度装置等,以下以插孔式分度头为例)计量车轮水平转角。首先,分度头为常用仪器,无需额外加工,能够满足大批量生产的要求;其次,分度头具有角度调整方便的特点,可以根据检定时对车轮水平转角的要求调整到计量检定规程规定范围内的任意角度。再次,分度头具有精确的角度计量功能,可利用分度盘进行任意分度,完全可以满足计量检定规程对检定精度的要求。(2) Use high-precision angle measuring devices (such as mechanical indexing heads, optical indexing heads, rotary tables for machine tools, jack-type rotary indexing devices, etc., the following uses jack-type indexing heads as examples) to measure wheels Horizontal corner. First of all, the dividing head is a commonly used instrument without additional processing and can meet the requirements of mass production; secondly, the dividing head has the characteristics of convenient angle adjustment, which can be adjusted to the range specified in the metrological verification regulations according to the requirements for the horizontal rotation angle of the wheel during verification. any angle within. Thirdly, the dividing head has the function of precise angle measurement, and the dividing plate can be used for arbitrary indexing, which can fully meet the requirements of the measurement verification regulations for verification accuracy.
(3)采用两根双向快速回位弹簧同时完成施加对转角盘向下的正压力和检定完成后分度头向上回位的功能,在设计中使弹簧在死点两侧分别产生不同的作用,在死点下方弹簧的分力使分度头计量装置等向下运动并产生向下的正压力,保证压盘与转角盘紧密贴合,向上抬起把手并通过死点后,弹簧的产生向上分力,使分度头克服重力向上运动回到初始位置,减轻操作者的操作力。(3) Two bidirectional quick return springs are used to simultaneously implement the function of exerting downward positive pressure on the corner plate and returning the dividing head upward after the verification is completed. In the design, the springs have different effects on both sides of the dead point. , the component force of the spring below the dead point makes the dividing head metering device move downward and generates a downward positive pressure to ensure that the pressure plate and the corner plate are in close contact. After the handle is lifted up and passes through the dead point, the spring generates The upward component force makes the dividing head move upward against the gravity and return to the initial position, reducing the operator's operating force.
(4)底座上部的压紧和计量装置可随立柱在水平面内转动,该设计在调整压紧和计量装置的方向后,可满足对已固定在举升架上的转角盘的检定。(4) The pressing and measuring device on the upper part of the base can rotate with the column in the horizontal plane. After adjusting the direction of the pressing and measuring device, this design can meet the verification of the corner plate fixed on the lifting frame.
(5)装置采用磁性表座安装,磁性表座为通用仪器,重量轻,精度高,无需额外加工,成本较低,同时使用磁性表座也实现了设备快速安装的要求。(5) The device is installed with a magnetic base, which is a general-purpose instrument with light weight, high precision, no need for additional processing, and low cost. At the same time, the use of a magnetic base also meets the requirements for rapid installation of equipment.
(6)采用三点式压盘,底部采用弹性胶垫,保证压盘与转角盘紧密贴合,防止转动过程中发生打滑。(6) A three-point pressure plate is adopted, and an elastic rubber pad is used at the bottom to ensure that the pressure plate and the corner plate are closely fitted to prevent slipping during rotation.
(7)采用钣金工艺制作底座,减轻了重量,在底座上表面焊接钢条后仅对钢条工作上表面进行加工,减少了加工面积,降低了加工成本。(7) The base is made by sheet metal technology, which reduces the weight. After welding the steel bar on the upper surface of the base, only the upper surface of the steel bar is processed, which reduces the processing area and reduces the processing cost.
(8)除从分度头可直接读取角度外,该装置还使用了高精度旋转编码器计量角度,使读数更加方便。(8) In addition to directly reading the angle from the dividing head, the device also uses a high-precision rotary encoder to measure the angle, which makes the reading more convenient.
附图说明Description of drawings
下面结合附图对本发明作进一步的详细说明:Below in conjunction with accompanying drawing, the present invention will be described in further detail:
图1是便携型汽车四轮定位仪转角盘的检定装置的从正对着XOZ平面沿Y轴负方向看它的轴测投影图;Fig. 1 is the axonometric projection view of the verification device of the corner disc of the portable automobile four-wheel aligner viewed from the XOZ plane along the negative direction of the Y axis;
图2是便携型汽车四轮定位仪转角盘的检定装置底座支撑部分的从正对着XOZ平面沿Y轴负方向看它的轴测投影图;Fig. 2 is an axonometric projection view of the supporting part of the base of the verification device of the portable four-wheel aligner for a portable automobile viewed from the negative direction of the Y axis from the XOZ plane;
图3是便携型汽车四轮定位仪转角盘的检定装置立柱转轴部分的从正对着XOZ平面沿Y轴负方向看它的轴测投影图;Fig. 3 is an axonometric projection view of the shaft part of the vertical column of the verification device of the portable four-wheel aligner for a portable car, viewed from the negative direction of the Y axis along the XOZ plane;
图4是便携型汽车四轮定位仪转角盘的检定装置立柱转轴部分的从正对着XOZ平面沿Y轴正方向看它的轴测投影图;Fig. 4 is an axonometric projection view of the rotating shaft part of the vertical column of the verification device of the portable four-wheel aligner for a portable automobile, viewed from the positive direction of the Y axis from the XOZ plane;
图5是便携型汽车四轮定位仪转角盘的检定装置四杆机构部分的从正对着XOZ平面沿Y轴负方向看它的轴测投影图;Fig. 5 is an axonometric projection view of the four-bar mechanism part of the verification device of the portable four-wheel aligner corner disc from facing the XOZ plane along the negative direction of the Y axis;
图6是便携型汽车四轮定位仪转角盘的检定装置四杆机构部分的从正对着XOZ平面沿Y轴正方向看它的轴测投影图;Fig. 6 is an axonometric projection view of the four-bar mechanism part of the verification device of the portable four-wheel aligner corner disc from facing the XOZ plane along the positive direction of the Y axis;
图7是便携型汽车四轮定位仪转角盘的检定装置压紧计量部分的从正对着XOZ平面沿Y轴负方向看它的轴测投影图;Fig. 7 is an axonometric projection view of the compression measurement part of the verification device of the portable four-wheel aligner corner plate from facing the XOZ plane along the negative direction of the Y axis;
图8是便携型汽车四轮定位仪转角盘的检定装置压紧计量部分的从正对着YOZ平面沿X轴负方向看它的轴测投影图;Fig. 8 is an axonometric projection view of the compression measurement part of the verification device of the portable four-wheel aligner corner plate from facing the YOZ plane along the negative direction of the X axis;
图9是便携型汽车四轮定位仪转角盘的检定装置立柱的从正对着XOY平面沿Z轴正方向看它的轴测投影图;Fig. 9 is an axonometric projection view of the vertical column of the verification device of the portable four-wheel aligner for a portable automobile viewed from the positive direction of the Z axis from the XOY plane;
图中:1.底座支撑部分,2.立柱转轴部分,3.四杆机构部分,4.压紧计量部分,5.底座,6.磁力表座,7.磁力表座锁紧旋钮,8.立柱,9.弹簧,10.转轴,11.调整轴,12.调整片,13.立柱锁紧旋钮,14.把手,15.上摆臂,16.弹簧连接座,17.四杆机构连接轴,18.下摆臂,19.纵摆臂,20.插孔式分度头定盘,21.压盘,22.弹性胶垫,23.插孔式分度头动盘,24.编码器,25.编码器支架。In the figure: 1. Base support part, 2. Column shaft part, 3. Four-bar mechanism part, 4. Compression measurement part, 5. Base, 6. Magnetic meter seat, 7. Magnetic meter seat locking knob, 8. Column, 9. Spring, 10. Rotating shaft, 11. Adjusting shaft, 12. Adjusting plate, 13. Column locking knob, 14. Handle, 15. Upper swing arm, 16. Spring connecting seat, 17. Four-bar mechanism connecting shaft , 18. Lower swing arm, 19. Trailing arm, 20. Jack-type indexing head fixed plate, 21. Pressure plate, 22. Elastic rubber pad, 23. Jack-type indexing head moving plate, 24. Encoder, 25. Encoder bracket.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的详细描述:Below in conjunction with accompanying drawing, the present invention will be described in further detail:
目前,还没有对汽车四轮定位仪转角盘进行全面检定的专用装置。本发明所提供的便携型汽车四轮定位仪转角盘的检定装置是由底座支撑部分1、立柱转轴部分2、四杆机构部分3与压紧计量部分4组成。At present, there is no special device for comprehensive verification of the corner disc of the automobile four-wheel aligner. The verification device for the corner disc of the portable four-wheel aligner of the present invention is composed of a
立柱转轴部分2借助于转轴10垂直安装在底座支撑部分1中底座5的上表面上,根据需要可相对底座支撑部分1进行转动,四杆机构部分3借助于四杆机构连接轴17安装在立柱转轴部分2中立柱8的上端,并可相对立柱转轴部分2上下转动,压紧计量部分4用螺钉固定在四杆机构部分3的纵摆臂19的平面上,安装后压紧计量部分4的回转轴线与立柱转轴部分2的回转轴线平行。因为,立柱转轴部分2的回转轴线垂直于底座支撑部分1,所以,压紧计量部分4的回转轴线也垂直于底座支撑部分1。The column rotating
底座支撑部分1是由底座5、磁力表座6与磁力表座锁紧旋钮7组成。底座5是一个扁长方体形的箱体结构件,由型钢和钢板加工而成的(也可以是铸件),其上表面沿横向固定有扁钢条,然后进行加工,可减少加工面,用来放置待检定的四轮定位仪转角盘。在底座5纵向对称轴线一端的上表面采用焊接方式(或用螺钉)固定一个水平圆形凸台并于其上加工一个垂直的通孔,在圆形凸台的两边以底座5纵向对称轴线为对称的采用焊接方式(或用螺钉)各固定一个水平方形凸台并于其上各加工一个垂直的螺纹通孔,圆形凸台上垂直的通孔和两方形凸台上垂直的螺纹通孔的孔心连线应垂直于底座5纵向对称轴线,或者说,圆形凸台上垂直通孔的回转轴线与两个方形凸台上垂直螺纹通孔的回转轴线处于同一垂直平面内,该垂直平面与底座(5)纵向对称轴线垂直,在三个凸台的内侧以纵向对称轴线为对称的加工两个安装磁力表座6的方坑,在底座5纵向对称轴线另一端的上表面加工一个安装磁力表座6的方坑,三个方坑接近底座5的侧壁,以便采用磁力表座锁紧旋钮7固定它,磁力表座6装入坑中,与三个方坑相邻的底座5的侧壁钻有通孔,磁力表座锁紧旋钮7穿过通孔旋入磁力表座6侧面预先加工好的螺纹孔中,当转动磁力表座锁紧旋钮7时,可以起到锁紧或松开磁力表座6的作用。The
立柱转轴部分2主要由立柱8、弹簧9、转轴10、调整轴11、调整片12与立柱锁紧旋钮13组成。转轴10穿过立柱8纵向通孔借助于轴承成动配合连接(也可以借助于螺纹副或焊接等方式固定连接),转轴10的下端垂直插入底座5端部的通孔并借助于螺纹副固定连接在底座5上,当转轴10借助于螺纹副或焊接等方式与立柱8纵向通孔固定连接时,转轴10的下端也可以借助于轴承垂直地安装在底座5端部的通孔内成动配合连接,调整片12采用焊接方式(或用螺钉)固定在立柱8外侧的中间部位的两边,固定时调整片12上已加工好的弧形槽方向朝外,调整轴11放置在调整片12的弧形槽里,调整轴11与调整片12的弧形槽是接触连接,弹簧9一端的细长螺杆穿过调整轴11两端的通孔并用螺母固定连接,弹簧9另一端挂接在四杆机构部分3中的弹簧连接座16的孔中,立柱锁紧旋钮13的螺杆部分穿过两个固定在立柱8底面上的长方形钢片上的通孔与底座5上表面上的螺纹孔连接。The column rotating
立柱8是一个长方体形的箱体结构件,在立柱8纵向对称轴线上加工两个轴线共线的与转轴10相连接的通孔,立柱8的底面中心采用焊接方式(或用螺钉)固定一个与底座5的圆形凸台上表面接触连接的圆形凸台,在立柱8下端面加工的与转轴10相连接的通孔就加工在圆形凸台的中心上,在圆形凸台的两边对称的固定两个从立柱8的两侧伸出的且加工有通孔的长方形钢片,这两个通孔的轴线与底座5上表面上的两个螺纹孔的轴线共线,在立柱8的两侧面上下各加工两个轴线共线的与四杆机构连接轴17借助于轴承动配合连接(也可以是借助于螺纹副或焊接等方式固定连接)的通孔。The column 8 is a box-shaped structural part of a cuboid. On the longitudinal axis of symmetry of the column 8, two co-linear through holes connected to the
四杆机构部分3主要由把手14、上摆臂15、弹簧连接座16、四杆机构连接轴17、下摆臂18与纵摆臂19组成。把手14通过螺纹副(或焊接的方式)固定在上摆臂15一端的两通孔内,上摆臂15另一端的两通孔借助螺纹副与已借助于轴承动配合安装在立柱8两侧面上端两通孔内的四杆机构连接轴17的两端成固定连接,当四杆机构连接轴17借助于螺纹副或焊接等方式固定连接在立柱8两侧面上端两通孔内时,上摆臂15另一端的两通孔也可以是借助于轴承动配合地安装在四杆机构连接轴17的两端上,在上摆臂15靠近立柱8的两边对称的用螺钉或采用焊接的方式固定两个完全相同的弹簧连接座16,弹簧连接座16是一直角形状,弹簧连接座16的一直角边固定在上摆臂15上,弹簧连接座16的另一直角边钻有与弹簧9挂接的通孔,在上摆臂15加工有通孔的中部借助四杆机构连接轴17和轴承与纵摆臂19加工有通孔的一端转动连接,纵摆臂19加工有通孔的另一端借助四杆机构连接轴17和轴承与加工有通孔的下摆臂18的一端转动连接,下摆臂18另一端的两通孔借助螺纹副与已借助于轴承动配合安装在立柱8两侧面下端两通孔内的四杆机构连接轴17的两端固定连接,当四杆机构连接轴17借助于螺纹副或焊接等方式固定连接在立柱8两侧面下端两通孔内时,下摆臂18另一端的两通孔也可以是借助于轴承动配合安装在四杆机构连接轴17的两端上。实际上我们采用的上摆臂15、下摆臂18、纵摆臂19与立柱8构成了一个平行四边形的四杆机构。上摆臂15、下摆臂18与纵摆臂19皆为板金构件,一块具有一定刚度与强度的钢板从两侧向上翻边成直角,加工后其横截面的形状为U字形,上摆臂15向上翻边加工后,在其两端各去掉一块钢板,上摆臂15从外形看如日字形。当然,上摆臂15、下摆臂18与纵摆臂19也可采用型钢和钢板加工成一个扁长方体形的箱体结构件。The four-
压紧计量部分4主要由插孔式分度头定盘20、压盘21、弹性胶垫22、插孔式分度头动盘23、编码器24与编码器支架25组成。The pressing and measuring
压紧计量部分4中插孔式分度头定盘20的底座与纵摆臂19的平面部分采用螺钉固定连接,插孔式分度头动盘23为一中空轴,中空轴的一端焊接一个带孔圆盘,插孔式分度头动盘23的中空轴端插入插孔式分度头定盘20的长圆孔中并借助于轴承成动配合连接,插孔式分度头动盘23的中空轴端插入后与编码器24的回转轴端借助于键固定连接,编码器24壳体与编码器支架25的一端采用螺钉固定连接,编码器支架25的另一端与插孔式分度头定盘20的底座侧面采用螺钉固定连接,固定有三个圆盘与每个圆盘的下边固定一个弹性胶垫22的外形为三角形结构的压盘21一侧的长轴插入插孔式分度头动盘23的孔中并采用键、螺钉成固定连接。即压盘21与插孔式分度头动盘23是同步转动,与编码器24也是同步转动,插孔式分度头动盘23转动的示值也就是编码器24转动的示值。The base of the socket-type indexing head fixed plate 20 in the compacting
便携型汽车四轮定位仪转角盘的检定装置的工作原理及操作方法The working principle and operation method of the verification device of the corner disc of the portable four-wheel aligner for automobiles
首先,将四轮定位仪转角盘的检定装置放置在钢制举升架上,调整三个磁力表座6的磁性旋钮,使底座5固定。如果转角盘可以移动,将转角盘放置在底座5的上表面上,握住把手14向下用力,初始位置时,弹簧9的拉力产生向上的分力,使四杆机构部分3,压紧计量部分4保持在最高的位置,当弹簧9在把手14向下的力的作用下,越过死点位置后弹簧拉力的分力方向变为向下,带动四杆机构部分3,压紧计量部分4向下运动,使压盘21和弹性胶垫22压在待检定的转角盘上,转动插孔式分度头动盘23,带动转角盘转动一定角度,即为车轮水平面转角,将分度头的标准角度值与转角盘示数对比,即可完成对转角盘的检定。First, place the verification device of the four-wheel aligner corner disc on the steel lifting frame, adjust the magnetic knobs of the three magnetic gauge bases 6, and fix the base 5. If the corner plate can be moved, place the corner plate on the upper surface of the base 5, hold the
如果转角盘固定在举升架上,即转角盘是不可以移动的,则先旋出立柱8两侧的锁紧旋钮13,使立柱转轴部分2、四杆机构部分3、压紧计量部分4绕转轴10转动180°(或相对底座5由初始位置转动180°),然后旋入两个锁紧旋钮13,使立柱8固定,此时四杆机构部分3和压紧计量部分4便旋转到与底座5相反的一侧,使压盘21和弹性胶垫22对准待检定的转角盘,调整三个磁力表座6的磁性旋钮,使底座5固定,握住把手14向下用力,初始位置时,弹簧拉力产生向上的分力,使四杆机构部分3,压紧计量部分4保持在最高的位置,当弹簧在把手14向下的力的作用下,越过死点位置后弹簧拉力的分力方向变为向下,带动四杆机构部分3,压紧计量部分4向下运动,使压盘21和弹性胶垫22压在待检定的转角盘上,转动插孔式分度头动盘23,带动转角盘转动一定角度,即为车轮水平面转角,将分度头的标准角度值与转角盘示数对比,即可完成对转角盘的检定。If the corner plate is fixed on the lifting frame, that is, the corner plate cannot be moved, then first unscrew the locking knobs 13 on both sides of the column 8, so that the
如果弹簧9的力过大或过小,可通过移动调整轴11在调整片12上不同弧形槽的位置来调整弹簧9的弹簧力。If the force of the
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102252857A (en) * | 2011-04-06 | 2011-11-23 | 吉林大学 | Flexible verification device for steering disc of wheel position indicator |
CN102384734A (en) * | 2011-08-16 | 2012-03-21 | 吉林大学 | Quick calibrating apparatus for turning disc of automobile wheel positioning instrument |
CN103105301A (en) * | 2013-01-16 | 2013-05-15 | 吉林大学 | Bearing capacity detecting system for automobile four-wheel aligner turn plate |
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2008
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102252857A (en) * | 2011-04-06 | 2011-11-23 | 吉林大学 | Flexible verification device for steering disc of wheel position indicator |
CN102252857B (en) * | 2011-04-06 | 2013-03-20 | 吉林大学 | Flexible verification device for steering disc of wheel position indicator |
CN102384734A (en) * | 2011-08-16 | 2012-03-21 | 吉林大学 | Quick calibrating apparatus for turning disc of automobile wheel positioning instrument |
CN102384734B (en) * | 2011-08-16 | 2013-07-10 | 吉林大学 | Quick calibrating apparatus for turning disc of automobile wheel positioning instrument |
CN103105301A (en) * | 2013-01-16 | 2013-05-15 | 吉林大学 | Bearing capacity detecting system for automobile four-wheel aligner turn plate |
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