CN101244646A - Method for manufacturing sheet - Google Patents
Method for manufacturing sheet Download PDFInfo
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- CN101244646A CN101244646A CNA2008100505477A CN200810050547A CN101244646A CN 101244646 A CN101244646 A CN 101244646A CN A2008100505477 A CNA2008100505477 A CN A2008100505477A CN 200810050547 A CN200810050547 A CN 200810050547A CN 101244646 A CN101244646 A CN 101244646A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title description 6
- 239000000835 fiber Substances 0.000 claims abstract description 82
- 239000004575 stone Substances 0.000 claims abstract description 29
- 239000000853 adhesive Substances 0.000 claims abstract description 12
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 239000012774 insulation material Substances 0.000 claims abstract description 11
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 14
- 239000004568 cement Substances 0.000 claims description 9
- 239000011810 insulating material Substances 0.000 claims description 7
- 239000003513 alkali Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- 239000011490 mineral wool Substances 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000004793 Polystyrene Substances 0.000 claims 1
- 229920002223 polystyrene Polymers 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 4
- 239000002341 toxic gas Substances 0.000 abstract description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 18
- 238000010276 construction Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000004308 accommodation Effects 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 239000010454 slate Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 206010033307 Overweight Diseases 0.000 description 1
- YKHVDXDYDSMFJY-UHFFFAOYSA-N carbon dioxide zirconium Chemical compound [Zr].C(=O)=O YKHVDXDYDSMFJY-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及建材类,特别涉及一种板片的制造方法。The invention relates to building materials, in particular to a method for manufacturing plates.
背景技术 Background technique
众所周知,一般常用石材过于厚重,且石材的施工方式分别有干式及湿式施工,如欲使用干式施工的方式,需使用大量铁件将石材固定在壁面上,且干式的施工方式年久后易出现渗水的现象;如欲使用湿式的施工方法,因石材过于厚重而不易黏着在外墙,且无法使用在高楼层及高重量大块面材,造成使用时施工不便,浪费成本及工时,且施工限制过多,很不理想,急需加以改进。As we all know, commonly used stone is too thick, and the construction methods of stone materials are dry and wet construction. If you want to use dry construction, you need to use a lot of iron parts to fix the stone on the wall, and the dry construction method takes a long time. Afterwards, water seepage is easy to occur; if you want to use a wet construction method, the stone is too thick to adhere to the outer wall, and it cannot be used on high floors and high-weight large surface materials, which will cause inconvenience in construction during use, and waste of cost and man-hours. And the construction is restricted too much, it is far from ideal, and needs to be improved urgently.
发明内容 Contents of the invention
本发明的目的在于提供一种板片的制造方法,解决了常用石材施工不便,浪费成本及工时,且施工限制过多等问题。The purpose of the present invention is to provide a method for manufacturing slabs, which solves the problems of inconvenient construction of commonly used stone materials, waste of cost and man-hours, and excessive construction restrictions.
本发明的技术方案是:将模具设置完毕后,进行制作板片的步骤,在完毕后便可将板片藉由固定装置嵌设在所需的位置;其中,制作板片的步骤是先将复数石材置入在模具内,再将其灌注黏着剂,在灌注完毕后,便放置纤维网,接续将其模具内灌注其纤维短纤混凝土,在灌注完毕后,将隔热材质放置在模具内,接着将灌注纤维短纤混凝土,且在灌注完毕后放置纤维网,接着在模具内灌注纤维短纤混凝土,在纤维短纤混凝土干固后,板片即形成成品;藉由上述方法,因板片重量轻,便可使其轻易装设至所需的位置,且达到节省装设时间及工时成本的目的;板片内层设有隔热材质,使其达到隔热且节省电能的目的,且石材可取用废弃的石材将其拼装所组成,达到环保回收再利用的目的。The technical solution of the present invention is: after the mold is set up, proceed to the step of making the plate, and after the completion, the plate can be embedded in the required position by the fixing device; wherein, the step of making the plate is to first place the Multiple stones are placed in the mold, and then the adhesive is poured into it. After the pouring is completed, the fiber mesh is placed, and the fiber short-fiber concrete is poured into the mold. After the pouring is completed, the heat insulation material is placed in the mold , then pour the fiber short fiber concrete, and place the fiber net after the pouring is completed, then pour the fiber short fiber concrete in the mold, after the fiber short fiber concrete dries, the slab will form a finished product; by the above method, the board The light weight of the plate can make it easy to install to the desired position, and achieve the purpose of saving installation time and labor cost; the inner layer of the plate is equipped with heat insulation material, so that it can achieve the purpose of heat insulation and energy saving. And the stone can be assembled from discarded stone to achieve the purpose of environmental protection recycling.
上述石材为薄片石材,且石材进一步可设为玻璃、磁砖等相关可装饰的材质;The above-mentioned stones are flake stones, and the stones can further be made of related decorative materials such as glass and tiles;
黏着剂可为水泥性质等相关可黏着的黏着剂;Adhesives can be adhesives related to cement properties and the like;
隔热材质设有复数孔槽,藉由该复数孔槽便可使混凝土流至在隔热材质的另一侧使其填满其缝隙,藉此便加强结构的固定;The thermal insulation material is provided with a plurality of holes, through which the concrete can flow to the other side of the thermal insulation material to fill its gaps, thereby strengthening the fixation of the structure;
隔热材质设为保利龙、岩绵等相关可达到隔热效果的材质;The heat insulation material is set to polycarbonate, rock wool and other related materials that can achieve heat insulation effect;
纤维网为二氧化锆纤维网、陶瓷纤维网等相关材质;The fiber mesh is made of zirconia fiber mesh, ceramic fiber mesh and other related materials;
混凝土为二氧化锆短纤加混凝土、二氧化锆抗碱纤维网、水泥混凝土等相关可固定的材质;Concrete is zirconia short fiber plus concrete, zirconia alkali-resistant fiber mesh, cement concrete and other related materials that can be fixed;
板片一处嵌设有固定装置,板片嵌设至壁面上时,藉由固定装置将嵌设,可藉由固定装置的滑道片及固定片的配合,随意调整板片的位置;One part of the plate is embedded with a fixing device. When the plate is embedded on the wall, it will be embedded by the fixing device, and the position of the plate can be adjusted at will by the cooperation of the slideway piece and the fixing piece of the fixing device;
板片的一侧设有凸肋,且在另一侧分别设有第一凹槽、第二凹槽及第三凹槽,如欲板片与板片相互结合时,仅将板片的凸肋对应并卡合至另一板片的第一凹槽即可;One side of the plate is provided with a rib, and the other side is provided with a first groove, a second groove and a third groove respectively. If the plates are to be combined with each other, only the ribs of the plates It is only necessary for the rib to correspond to and engage with the first groove of the other plate;
板片由两侧相互设置另一板片时,仅将板片的第二凹槽对应至另一板片的第三凹槽,再在板片与板片间所形成的容置空间放置片体,接着灌注水泥黏着剂,藉此达到固定的目的。When another plate is arranged on both sides of the plate, only the second groove of the plate corresponds to the third groove of the other plate, and then the plate is placed in the accommodation space formed between the plates. Body, and then pouring cement adhesive, so as to achieve the purpose of fixing.
本发明的优点在于:石材为薄片石材,其板片达到重量轻量化,可轻易装设至所需的位置,节省装设时间及工时成本;其板片内层设有隔热材质,隔热效果好,节省电能;石材可取用废弃的石材将其拼装所组成,达到环保回收再利用的目的;板片所结合的材料为水泥性质,在室内或室外皆不变质,如遇火燃烧也不会产生有毒的气体,实用性强。The advantage of the present invention is that: the stone is a thin slice stone, and its plates are light in weight, and can be easily installed to the desired position, saving installation time and labor cost; the inner layer of the plates is provided with heat insulating material, which The effect is good and saves electricity; the stone can be assembled from waste stone to achieve the purpose of environmental protection and recycling; the material combined with the plate is cement, and it will not deteriorate indoors or outdoors, and it will not burn in case of fire. It will produce toxic gas and has strong practicability.
附图说明: Description of drawings:
图1为本发明的方块图;Fig. 1 is a block diagram of the present invention;
图2为本发明的实施例方块图之一;Fig. 2 is one of embodiment block diagrams of the present invention;
图3为本发明的实施例方块图之二;Fig. 3 is the second embodiment block diagram of the present invention;
图4为本发明的立体示意图;Fig. 4 is the three-dimensional schematic diagram of the present invention;
图5为本发明的透视示意图;Figure 5 is a schematic perspective view of the present invention;
图6为本发明的剖视示意图;Figure 6 is a schematic cross-sectional view of the present invention;
图7为本发明的实施例示意图之一;Figure 7 is one of the schematic diagrams of the embodiments of the present invention;
图8为本发明的实施例示意图之二;Fig. 8 is the second schematic diagram of the embodiment of the present invention;
图9为本发明的实施例示意图之三;Fig. 9 is the third schematic diagram of the embodiment of the present invention;
图10为本发明的实施例示意图之四。Fig. 10 is a fourth schematic diagram of the embodiment of the present invention.
具体实施方式: Detailed ways:
如附图1及附图2所示,本发明板片制造流程A包含有模具设置B及制作板片C,在板片制造流程A的模具设置B完毕后,接着将进入板片制造流程A的制作板片C步骤;As shown in accompanying drawings 1 and 2, the sheet manufacturing process A of the present invention includes mold setting B and manufacturing of the sheet C. After the mold setting B of the sheet manufacturing process A is completed, the sheet manufacturing process A will then be entered. Step C of making the plate;
板片制造流程A的制作板板C所需放置材质及步骤为:将复数石板C1置入在模具B1的容置槽B2内,该石材C1放置完毕后,灌注黏着剂C2,在灌注完毕后,接着向模具B1内灌注纤维短纤混凝土C3,在灌注完毕后,放置纤维网C4,在纤维网C4放置完毕后,接着灌注纤维短纤混凝土C3,且在灌注完毕后,放置隔热材质C5,接着灌注纤维短纤混凝土C3,在纤维短纤混凝土C3灌注完毕后,放置纤维网C4,在放置纤维网C4完毕后,灌注纤维短纤混凝土C3,在纤维短纤混凝土C3干固后,板片已形成成品C6,藉此,以完成制作板片C的步骤。The material and steps required to place the plate C in the plate manufacturing process A are as follows: put the plurality of stone plates C1 into the holding tank B2 of the mold B1, after the stone material C1 is placed, pour the adhesive C2, and after the pouring is completed , then pour fiber short-fiber concrete C3 into the mold B1, after the filling is completed, place fiber net C4, after the fiber net C4 is placed, then pour fiber short-fiber concrete C3, and after pouring, place heat insulation material C5 , followed by pouring fiber short fiber concrete C3, after the fiber short fiber concrete C3 is poured, the fiber net C4 is placed, after the fiber net C4 is placed, the fiber short fiber concrete C3 is poured, after the fiber short fiber concrete C3 is dry, the board The sheet has been formed into the finished product C6, whereby the step of making the sheet C is completed.
如附图1至附图10所示,本发明板片制造流程A包含有模具设置B及制作板片C,板片制造流程A的模具设置B是将其模具B1设置有中空的容置槽B2,在设置模具B1完毕后,接着将进入板片制造流程A的制作板片C步骤;As shown in accompanying drawings 1 to 10, the plate manufacturing process A of the present invention includes a mold setting B and a plate C, and the mold setting B of the plate manufacturing process A is to set its mold B1 with a hollow accommodating tank B2, after setting up the mold B1, then enter the step of making the plate C in the plate manufacturing process A;
板片制造流程A的制作板板C所需放置材质及步骤为:将放置复数石板C1至入于模具B1的容置槽B2内,该石材C1放置完毕后,灌注黏着剂C2,在灌注完毕后,将模具B1内灌注纤维短纤混凝土C3,在置入纤维网C4后以纤维短纤混凝土C3注入,将隔热材质C5放置在模具模具B1的容置槽B2内,隔热材质C5设有复数孔槽C7,藉由该复数孔槽C7便可使纤维短纤混凝土C3流至于隔热材质C5的另一侧使其填满缝隙,以加强结构的固定;在隔热材质C5放置完毕后,接着灌注纤维短纤混凝土C3,且在灌注完毕后,放置纤维网C4,接着在模具B1的容置槽B2内灌注纤维短纤混凝土C3,在纤维短纤混凝土C3干固后,板片已形成成品C6,藉此,以完成制作板板D的步骤。The material and steps required to place the board C in the board manufacturing process A are as follows: place a plurality of stone boards C1 into the holding tank B2 of the mold B1, after the stone material C1 is placed, pour the adhesive C2, and after the pouring is completed Finally, the short-fiber fiber concrete C3 is poured into the mold B1, and the short-fiber fiber concrete C3 is injected after the fiber net C4 is placed, and the heat insulating material C5 is placed in the holding tank B2 of the mold B1, and the heat insulating material C5 is set There are a plurality of holes C7, through which the fiber short fiber concrete C3 can flow to the other side of the heat insulation material C5 to fill the gap, so as to strengthen the fixing of the structure; after the heat insulation material C5 is placed Finally, the short fiber concrete C3 is poured, and after the pouring is completed, the fiber net C4 is placed, and then the short fiber concrete C3 is poured in the accommodation tank B2 of the mold B1, and after the short fiber concrete C3 is dry, the sheet Finished product C6 has been formed, whereby the step of making plate D is completed.
板片D的一处嵌设有固定装置E,板片D嵌设在壁面G上时,藉由固定装置E的固定片E2将其嵌设,且可藉由固定装置E的滑道片E1及固定片E2的配合,随意调整板片D的位置,以使其在施工时更加方便;板片D的一侧设有凸肋D1,另一侧分别设有第一凹槽D2、第二凹槽D3及第三凹槽D4,如欲板片D与另一板片D由两侧相互结合时,仅将板片D的凸肋D1对应并卡合至另一板片D的第一凹槽D2即可,板片D由另两侧相互设置另一板片D时,仅将板片D的第二凹槽D3对应至另一板片D的第三凹槽D4,再在板片D与另一板片D间所形成的容置空间放置片体F,且片体F上设置有复数孔洞F1,接续灌注胶体,胶体可在孔洞F1内凝固,藉此达到固定的目的;One part of the plate D is embedded with a fixing device E. When the plate D is embedded on the wall G, it is embedded by the fixing piece E2 of the fixing device E, and the slideway piece E1 of the fixing device E can be used to embed it. With the cooperation of the fixed piece E2, the position of the plate D can be adjusted at will to make it more convenient during construction; one side of the plate D is provided with a convex rib D1, and the other side is respectively provided with a first groove D2 and a second groove. For the groove D3 and the third groove D4, if the plate D is to be combined with another plate D from both sides, only the convex rib D1 of the plate D should be corresponding and engaged with the first rib D1 of the other plate D. The groove D2 is enough. When the plate D is provided with another plate D on the other side, only the second groove D3 of the plate D corresponds to the third groove D4 of the other plate D, and then the plate The accommodating space formed between the piece D and another plate D places the piece F, and the piece F is provided with a plurality of holes F1, and the colloid is poured continuously, and the colloid can be solidified in the holes F1, so as to achieve the purpose of fixing;
石板C1为薄片石板,其重量轻量化,且石材C1进一步可为玻璃、磁砖等相关可装饰的材质;黏着剂C2可为水泥性质等相关可黏着的黏着剂;纤维网C4可为二氧化锆抗碱纤维网等相关的材质;纤维短纤混凝土C3可为二氧化锆抗碱短纤维混凝土、水泥混凝土等相关可固定的材质;隔热材质C5可设为保利龙、岩棉等相关达到隔热效果的材质;The slate C1 is a thin slate, which is light in weight, and the stone C1 can be further decorated with glass, tiles and other related materials; the adhesive C2 can be a cement-like adhesive that can be adhered; the fiber net C4 can be carbon dioxide Zirconium anti-alkali fiber mesh and other related materials; fiber short fiber concrete C3 can be zirconia anti-alkali short fiber concrete, cement concrete and other related materials that can be fixed; heat insulation material C5 can be set as Polylon, rock wool and other related materials Materials with thermal insulation effect;
藉由上述方法,因其板片D重量轻,便可轻易装设至所需位置,且使其达到节省装设时间及工时成本的目的;板片D内层设有隔热材质C5,以使其达到隔热且节省电能的目的;石材C1可取用废弃的石材C1将其拼装所组成,达到环保回收再利用的目的,且板片D所结合的材料为水泥性质,并无树脂成份,其板片D在室内或室外皆不变质,如遇火燃烧也不产生有毒气体。With the above method, because of the light weight of the plate D, it can be easily installed to the desired position, and it can save installation time and man-hour cost; the inner layer of the plate D is equipped with a heat insulating material C5 to To achieve the purpose of heat insulation and energy saving; stone C1 can be assembled from waste stone C1 to achieve the purpose of environmental protection recycling, and the material combined with plate D is cement and has no resin components. Its plate D will not deteriorate indoors or outdoors, and will not produce toxic gas if it is burned in a fire.
Claims (10)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101787778A (en) * | 2009-01-23 | 2010-07-28 | Sk化学株式会社 | Sound absorption and isolation material and mounting method thereof |
CN103030318A (en) * | 2011-09-30 | 2013-04-10 | 江俊昇 | Method for recycling stone slab waste |
CN105128130A (en) * | 2015-07-24 | 2015-12-09 | 河南远大可持续建筑科技有限公司 | Light modular self-insulation integrated outer wallboard |
CN105291263A (en) * | 2015-11-20 | 2016-02-03 | 福建东野家具科技股份有限公司 | Composite board and manufacturing method thereof |
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CN101016796A (en) * | 2006-02-07 | 2007-08-15 | 曾立富 | Composite natural stone plate and production method therefor |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101787778A (en) * | 2009-01-23 | 2010-07-28 | Sk化学株式会社 | Sound absorption and isolation material and mounting method thereof |
CN103030318A (en) * | 2011-09-30 | 2013-04-10 | 江俊昇 | Method for recycling stone slab waste |
CN103030318B (en) * | 2011-09-30 | 2014-09-10 | 江俊昇 | Method for recycling stone slab waste |
CN105128130A (en) * | 2015-07-24 | 2015-12-09 | 河南远大可持续建筑科技有限公司 | Light modular self-insulation integrated outer wallboard |
CN105291263A (en) * | 2015-11-20 | 2016-02-03 | 福建东野家具科技股份有限公司 | Composite board and manufacturing method thereof |
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