CN101229742A - Method for coloring patterns or characters on surface of aluminum alloy material and product thereof - Google Patents
Method for coloring patterns or characters on surface of aluminum alloy material and product thereof Download PDFInfo
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- CN101229742A CN101229742A CNA2007100730343A CN200710073034A CN101229742A CN 101229742 A CN101229742 A CN 101229742A CN A2007100730343 A CNA2007100730343 A CN A2007100730343A CN 200710073034 A CN200710073034 A CN 200710073034A CN 101229742 A CN101229742 A CN 101229742A
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 48
- 239000000956 alloy Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004040 coloring Methods 0.000 title abstract description 21
- 230000000694 effects Effects 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 8
- 238000010147 laser engraving Methods 0.000 claims description 7
- 239000007769 metal material Substances 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 2
- 239000000615 nonconductor Substances 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 6
- 239000010410 layer Substances 0.000 abstract description 18
- 239000011248 coating agent Substances 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 8
- 239000011247 coating layer Substances 0.000 abstract description 4
- 238000004070 electrodeposition Methods 0.000 description 15
- 239000003086 colorant Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 6
- 239000002966 varnish Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 241000283153 Cetacea Species 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 230000003796 beauty Effects 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种着色方法,具体地说,涉及一种铝合金材料表面图案或文字着色方法及其制品,更具体地说,是一种利用激光雕刻好图案或文字,并使图案或文字变成有局部绝缘、局部导电的状态,以利用电着涂装处理在图案或文字的导电部份使之呈现有别于铝合金材料的颜色。The present invention relates to a coloring method, in particular, to a method for coloring patterns or characters on the surface of an aluminum alloy material and its products, more specifically, to a method of engraving patterns or characters by laser, and changing the patterns or characters It is in a state of partial insulation and partial conductivity, so that the conductive part of the pattern or text can be treated with electro-deposition coating to make it appear different from the color of the aluminum alloy material.
背景技术 Background technique
现有技术所知的自行车零件、汽车轮圈、光学器材零件、以及航天工业零件等要求质轻、高强度的工件,大都以铝、镁或是钛合金制成;而为了使工件耐磨、耐蚀并耐高电压,常利用将工件进行阳极处理,以在工件表面形成一氧化膜,一方面可抗氧化并且使工件绝缘,在工件表面上披覆的氧化膜更因镀层金属不同而有各种颜色,增加工件的色彩变化与质感;但是,在该等工件上标识图案或文字通常只能以激光雕刻技术在工件表面上凹陷刻画表现,或者以印刷或者以印制的卷标图案贴上。Bicycle parts known in the prior art, automobile rims, optical equipment parts, and aerospace industry parts require light weight, high-strength workpieces, mostly made of aluminum, magnesium or titanium alloys; and in order to make the workpiece wear-resistant, Corrosion resistance and high voltage resistance, it is often used to anodize the workpiece to form an oxide film on the surface of the workpiece. On the one hand, it can resist oxidation and insulate the workpiece. Various colors can increase the color change and texture of the workpiece; however, the logo pattern or text on such workpieces can only be expressed by laser engraving technology on the surface of the workpiece, or printed or printed. superior.
已知的在铝合金材料表面进行图案或文字着色的方法,如图1和图2所示,当铝合金材料1以经过表面处理后,在铝合金材料的表面形成有一披覆层2,该铝合金材料1表面则以该披覆层2的颜色展现,如图2b所示,再利用激光雕刻标识图案或文字3,如图2c中所示的ABC;而,激光雕刻技术乃是一种破坏工件表面披覆层的方法,亦即其雕刻出来的文字或图案3成凹陷的原先铝合金材料1(未表面处理前)本身材质的原色,因此在铝合金材料1上只有一种颜色来表现其所欲标识的图案或文字,不但显得单调、更缺少变化;另一种传统的方式则以贴卷标的方式来标识图案或文字,则因为卷标易脱落、更缺少质感,破坏工件价值感与美感,或者是以印刷方式将标识图案或文字直接印于工件表面,这种印刷也极为容易刮落,破坏工件的价值与美感,而成为业界一直努力并极欲改善的缺弊。Known methods for coloring patterns or characters on the surface of aluminum alloy materials, as shown in Figure 1 and Figure 2, when the
发明内容 Contents of the invention
因此,本发明要解决的技术问题是提供一种可以使铝合金材料表面形成具有多种颜色的文字或图案,并保持其表面平整性的方法,一方面增加色彩变化,提供实用性,另一方面不影响铝合金材料本身强度,提升产品品质。Therefore, the technical problem to be solved by the present invention is to provide a method that can form characters or patterns with various colors on the surface of the aluminum alloy material and maintain the flatness of the surface. On the one hand, it does not affect the strength of the aluminum alloy material itself, and improves the product quality.
本发明上述问题这样解决,构造一种铝合金材料表面图案或文字着色方法,包括以下步骤:The above-mentioned problem of the present invention is solved in this way, constructs a kind of aluminum alloy material surface pattern or character coloring method, comprises the following steps:
a.将欲进行着色处理的铝合金材料先进行绝缘处理,使该铝材料变成为绝缘体;a. Insulate the aluminum alloy material to be colored, so that the aluminum material becomes an insulator;
b.利用激光雕刻技术,在该铝合金材料上预定部位进行雕刻上文字或图案,使雕刻好的文字或图案将因失去其绝缘层而具导电作用;b. Use laser engraving technology to engrave text or patterns on the predetermined parts of the aluminum alloy material, so that the engraved text or patterns will have a conductive effect due to the loss of its insulating layer;
c.对该铝合金材料上雕刻好的文字或图案作绝缘处理,使该等文字或图案部分失去导电效果;接着c. Insulate the words or patterns carved on the aluminum alloy material, so that the words or patterns partly lose their conductive effect; then
d.选择预定着上第一种颜色的文字或图案部份进行去除其绝缘层处理,利用已去除绝缘层的该等文字或图案部份因处于导电状态,进行电着涂装上色的处理动作;d. Select the part of the text or pattern that is scheduled to be printed on the first color to remove its insulating layer, and use the part of the text or pattern that has been removed from the insulating layer to perform electro-painting and coloring because it is in a conductive state action;
e)重复该步骤d),依序对预定电着涂装上色的文字或图案部份进行去除其绝缘层以及电着涂装上色的处理。e) Step d) is repeated, and the insulating layer and coloring of the characters or patterns to be colored by electrochromic coating are sequentially removed.
实施本发明,具有以下效果,可在铝合金材料表面上形成有多种不同颜色的雕刻文字或图案,比起现有技术的仅为单一颜色有更丰富的色彩变化,并且该等雕刻文字或图案系以电着涂装上色方式形成,与现有技术以贴卷标、印刷或凹陷雕刻的方式相比较,可保持表面平整性,给人显示较佳品质的感受。The implementation of the present invention has the following effects. Engraved characters or patterns of many different colors can be formed on the surface of the aluminum alloy material, which has richer color changes than the single color of the prior art, and the engraved characters or patterns The pattern is formed by electro-coating and coloring. Compared with the existing methods of labeling, printing or concave engraving, it can maintain the smoothness of the surface and give people a feeling of better quality.
附图说明 Description of drawings
图1是现有技术金属材料表面图案或文字着色方法的制作流程示意图。Fig. 1 is a schematic diagram of the production process of the surface pattern or text coloring method of metal materials in the prior art.
图2是以图1制作流程在金属材料表面制作图案或文字的示意图。FIG. 2 is a schematic diagram of making patterns or characters on the surface of metal materials with the manufacturing process in FIG. 1 .
图3是本发明在金属材料表面图案或文字着色方法的制作流程示意图。Fig. 3 is a schematic diagram of the production process of the method for coloring patterns or characters on the surface of metal materials according to the present invention.
图4是以第三制作流程在金属材料表面制作形成多种颜色图案或文字的示意图。FIG. 4 is a schematic diagram of forming various color patterns or characters on the surface of a metal material in the third manufacturing process.
图5是利用本发明在金属材料表面的图案着三种颜色的使用状态图。Fig. 5 is a diagram of the use state of using the present invention to color the pattern on the surface of the metal material in three colors.
图6是利用本发明在金属材料表面的文字着三种颜色的使用状态图。Fig. 6 is a diagram of the use status of using the present invention to write three colors on the surface of the metal material.
图中标号统一说明如下:1是铝合金材料,2是披覆层,3是图案或文字,10是铝合金材料,20是绝缘层,30是文字或图案,40是鲸鱼图案,50是文字,60是绝缘漆。The symbols in the figure are uniformly explained as follows: 1 is aluminum alloy material, 2 is coating layer, 3 is pattern or text, 10 is aluminum alloy material, 20 is insulating layer, 30 is text or pattern, 40 is whale pattern, 50 is text , 60 is insulating varnish.
具体实施方式 Detailed ways
根据本发明该铝合金材料表面图案或文字着色方法,如图3和图4所示,其步骤流程如下:According to the method for coloring the surface pattern or text of the aluminum alloy material of the present invention, as shown in Figure 3 and Figure 4, the steps are as follows:
a.首先将欲进行着色处理的一铝合金材料10进行绝缘处理,即以电着涂装方式使该铝合金材料绝缘变成为非导电体即绝缘体,当然,此时该铝合金材料10将因其表面成形有一绝缘层20而改变铝合金材料的原色如图4a与图4b所示的变化;a. First, an
b.利用激光雕刻技术在该铝合金材料10的表面预定部位处进行雕刻上文字或图案30的动作,如图4c所示的A、B、C等文字,或是如图5的鲸鱼图案40,如图6有三道叙述文字50,而以激光雕刻形成的文字或图案30~50,将因破坏了该铝合金材料10表面的绝缘层20,而使该等文字或图案30、40或50部位失去其绝缘层保护,而具有导电的作用,该形成文字或图案方法亦可利用喷砂或CNC计算机雕刻成形,由图4c的图面上可见所雕刻的A、B、C等字部位系显现出该铝合金材料10的原色,因此就可以接着利用电着涂装的程序,在该等文字或图案30、40或50部位上镀着上不同的颜色,亦因此可以在该等文字或图案30、40或50部位上以不同颜色展现,此即为本发明方法的技术原理;b. Use laser engraving technology to engrave characters or
c.对该铝合金材料10表面上雕刻好的文字或图案30、40或50的大部份做绝缘处理,而保留即将进行着上第一种颜色的文字或图案的小部份不做绝缘处理,一般做绝缘处理的作法是在该等文字或图案30、40或50的预定处涂上绝缘漆,使该等部位暂时失去导电效果;c. Insulate most of the engraved characters or
d.利用涂上绝缘漆使该等文字或图案部份未具导电效果,而未涂上绝缘漆的文字或图案部位,即可进行电着涂装上色的处理动作,而在准备进行第二种颜色的上色动作时,则先去除该等部位文字的绝缘层,使已去除绝缘层的该等文字或图案部份具导电效果,即可接着进行电着涂装上色的处理动作;d. Use insulating varnish to make the text or pattern part not have conductive effect, and the text or pattern part that is not coated with insulating varnish can be treated by electro-coating and coloring, and it is ready for the first step During the coloring action of the two colors, the insulating layer of the characters on these parts should be removed first, so that the parts of the characters or patterns that have removed the insulating layer have a conductive effect, and then the treatment action of electro-deposition coating and coloring can be carried out ;
e.重复该步骤d的动作,依序对预定着上颜色的文字或图案部份进行去除其绝缘层以及电着涂装上色处理;e. Repeat the action of step d, and sequentially remove the insulation layer and electro-coating coloring treatment for the text or pattern part that is scheduled to be colored;
在本发明实施中,首先针对该等文字30A、B、C如何成形有三种不同颜色的方法步骤作说明:In the implementation of the present invention, at first, the method steps of how these characters 30A, B, and C are formed to have three different colors are explained:
第一,保留该A字样未上绝缘漆,而先于该B、C等字样上涂上绝缘漆60,使该B、C等字样暂时失去导电效果,如图4d所示者;First, keep the word A without insulating varnish, and apply
第二,将该铝合金材料10进行电着涂装上色的处理动作,由于该铝合金材料10表面上该等文字30中仅保留该A字样未上绝缘漆,因此仅有该A字样在电着涂装上色时具有导电效果可供着色的颜料披覆成型凹陷的A字样上,同时填补该凹陷A字部分,而可保持该铝合金材料(10)表面平整,并展现出另一种颜色,完成该等文字30第一种颜色的电着涂装上色处理动作者,如图4e所示(本实施例图面中A字样系以黑色显现表示);接着Second, the
第三,选择预定电着涂装上第二种颜色的文字部份B字样进行去除其绝缘层的动作,如图4f所示,利用已去除绝缘层的该等文字30B字样B部份因具导电效果,可供其它着色的颜料披覆成型凹陷的B字样上,同时填补该凹陷B字部分,可保持该铝合金材料10表面平整,展现出又一种颜色,如图4g所示者(本实施例图面中B字样系以红色显现表示);在进行第二种颜色的电着上色处理动作时,未进行去除绝缘处理的其它文字部份C字样,因为表面具有绝缘层使其不具有导电效果,所以不会产生被披覆成型上色的问题,而经电着涂装上色完毕的该等文字30A字样,亦因于该A字样上已有披覆层成形,所以亦不具导电效果,因此在进行下一次的电着涂装上色动作时,并不会被重复着上颜色;Third, select the text part B of the second color that is scheduled to be electrocoated to remove its insulating layer, as shown in Figure 4f, use the part B of the text 30B whose insulating layer has been removed because it has The conductive effect can be used for other colored pigments to coat and form the recessed B lettering, and at the same time fill the recessed B lettering part, which can keep the surface of the
第四,重复该第三步骤的动作,对预定着上第三种颜色的该等文字30C字样部份先进行去除其绝缘层的动作,如图4h所示,接着再进行电着涂装上色的处理动作,如图4I所示者(本实施例图面中C字样系以蓝色显现表示);Fourth, repeat the action of the third step, first remove the insulating layer of the parts of the characters 30C that are scheduled to be painted in the third color, as shown in Figure 4h, and then carry out electro-deposition coating The processing action of color, as shown in Figure 4I (in the present embodiment figure, C word system shows with blue appearance);
据由以上所述步骤,可在铝合金材料10表面上形成有多种不同颜色的文字30,或如图5中呈现出三种颜色的鲸鱼图案40,以及如图6中以三种不同颜色表现三道文字50,使铝合金材料10表面有丰富的色彩变化展现,同时保持铝合金材料10的表面的平整性及美观性,解决现有的以激光雕刻使对象凹陷显现金属原色图案、单调缺少变化的缺弊,本发明以电着涂装技术在文字或图案30上披覆上的各种颜色颜料,以便在铝合金材料10表面上展现出各种不同颜色,因为电着涂装上色附着力强、表面保持平整性,所以能够鲜艳持久不会轻易脱落或变色,去除习用以卷标贴示或印刷而形成该卷标或印刷容易脱落、颜色容易剥离的缺弊,当然本发明方法也可直接在铝材表面形成单一不同于铝材原色的颜色,如黑、红或是蓝等颜色,而习用如欲形成黑、红或是蓝等颜色时,则必须以印刷或卷标贴示方式完成,所以本发明不同于现有方法流程,而具有较佳的产品质感凸显,可提升产品的品质与价值。According to the steps described above,
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