CN101220251A - Oxidized starch modified phenolic resin wood adhesive and its preparation method and application - Google Patents
Oxidized starch modified phenolic resin wood adhesive and its preparation method and application Download PDFInfo
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- 235000013808 oxidized starch Nutrition 0.000 title claims abstract description 91
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 239000000853 adhesive Substances 0.000 title claims abstract description 78
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 77
- 239000002023 wood Substances 0.000 title claims abstract description 70
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 59
- 239000005011 phenolic resin Substances 0.000 claims abstract description 59
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 46
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229940024171 alpha-amylase Drugs 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
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- 238000003756 stirring Methods 0.000 claims description 26
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- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims 2
- 230000000415 inactivating effect Effects 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 5
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- 229920001187 thermosetting polymer Polymers 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 abstract 3
- 238000013329 compounding Methods 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 12
- 150000001299 aldehydes Chemical class 0.000 description 10
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- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
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- 239000000523 sample Substances 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
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- 238000009835 boiling Methods 0.000 description 3
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- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 3
- 238000002329 infrared spectrum Methods 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000011609 Pinus massoniana Nutrition 0.000 description 1
- 241000018650 Pinus massoniana Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
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- 125000003172 aldehyde group Chemical group 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- ARZLUCYKIWYSHR-UHFFFAOYSA-N hydroxymethoxymethanol Chemical compound OCOCO ARZLUCYKIWYSHR-UHFFFAOYSA-N 0.000 description 1
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- CQRYARSYNCAZFO-UHFFFAOYSA-N salicyl alcohol Chemical compound OCC1=CC=CC=C1O CQRYARSYNCAZFO-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Veneer Processing And Manufacture Of Plywood (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Phenolic Resins Or Amino Resins (AREA)
Abstract
Description
技术领域technical field
本发明涉及生产木材用胶粘剂的技术,具体是指利用氧化淀粉改性酚醛树脂制备木材胶粘剂的方法。The invention relates to a technology for producing wood adhesives, in particular to a method for preparing wood adhesives by modifying phenolic resin with oxidized starch.
背景技术Background technique
木材工业在很多国家的经济中发挥着重要作用,我国木材每年消耗量达215亿m3,折合115亿t,相当于我国钢材与塑料年消费量的总和。由于森林资源贫乏,大径级树木较少,而木材工业要满足工、农业生产及人民生活需要,只能用小径级木材来胶合,或制造人造板等方法来解决,这样,木材工业用胶量更为增加。The wood industry plays an important role in the economy of many countries. The annual consumption of wood in China reaches 21.5 billion m 3 , which is equivalent to 11.5 billion tons, which is equivalent to the sum of the annual consumption of steel and plastic in China. Due to the lack of forest resources, there are few large-diameter trees, and the wood industry can only use small-diameter wood to glue or make wood-based panels to meet the needs of industry, agricultural production and people's lives. In this way, the wood industry uses glue. volume increased even more.
一般来说,普通木材工业的用胶量为:生产10 000m3胶合板需胶粘剂6t;生产10 000m3刨花板需要胶粘剂1200t,生产10 000m3中纤板需胶粘剂600t;生产10 000m3装饰板需要胶粘剂6t;生产10 000件家具需要胶粘剂30t;生产100t木质层压塑料需胶粘剂70t;生产10 000块缝纫机台板需胶粘剂6t。由此可见,在未来的经济建设中,胶粘剂的产量是相当可观的。Generally speaking, the amount of glue used in the general wood industry is: 6t of adhesive is required to produce 10,000m3 of plywood; 1200t of adhesive is required to produce 10,000m3 of particleboard; 600t of adhesive is required to produce 10,000m3 of MDF; 6t; 30t of adhesive is needed to produce 10,000 pieces of furniture; 70t of adhesive is needed to produce 100t of wood-laminated plastic; 6t of adhesive is needed to produce 10,000 sewing machine tabletops. It can be seen that in the future economic construction, the output of adhesives will be considerable.
随着石油资源的减少,给以石油为原料的化工产品构成了威胁,燃料的价格很不稳定,以石油和天然气资源为原料的合成树脂,将来的成本和原料来源都存在许多不确定因素,所以,合成树脂的前景受到了很大的挑战,从而促使国内外研究工作者竞相寻找代用品。游离甲醛被美国环境与资源保护局列为头号污染源,胶粘剂中,游离醛的释放对环境和工人的健康都构成很大的威胁,也日益引起人们的关注,国内外学者围绕着降低或代替胶粘剂配方中苯酚和甲醛的含量、或开发以天然资源为原料的胶粘剂展开了许多研究。With the reduction of petroleum resources, it poses a threat to chemical products that use petroleum as raw materials. The price of fuel is very unstable. Synthetic resins that use petroleum and natural gas resources as raw materials have many uncertainties in the future cost and raw material sources. Therefore, the prospect of synthetic resin has been greatly challenged, thus prompting domestic and foreign researchers to search for substitutes. Free formaldehyde is listed as the number one pollution source by the U.S. Environmental and Resource Protection Agency. In adhesives, the release of free formaldehyde poses a great threat to the environment and the health of workers, and it has increasingly attracted people's attention. Scholars at home and abroad have focused on reducing or replacing adhesives. Many studies have been conducted on the content of phenol and formaldehyde in formulations, or on the development of adhesives based on natural resources.
淀粉是一类资源多、价格便宜、用途广泛的天然高分子材料,具有无毒、无异味、无污染的特点;淀粉易于用生物、化学的方法进行处理,且可用的改性方法很多,改性后可得到各种性能易于调控的物质,而淀粉类胶粘剂本身可用于纸品等物质的粘接,作适当改性后甚至可用作木材胶粘剂,淀粉经氧化处理和酶法降解后,可以得到含醛基的还原糖、糊精以及这些物质的氧化或还原产物,因此,可用于碱性条件下酚醛树脂的改性;综合成本和易于操作的角度看,淀粉是最好的糖源物质;氧化淀粉本身可作为胶粘剂应用,且已有研究将其用于胶合板复合胶的生产,因此将氧化淀粉用于酚醛树脂的改性是可行的。Starch is a kind of natural polymer material with abundant resources, low price and wide application. It has the characteristics of non-toxic, no peculiar smell and no pollution. After being oxidized, various properties that are easy to control can be obtained, and the starch adhesive itself can be used for bonding paper products and other materials, and can even be used as a wood adhesive after proper modification. After the starch is oxidized and enzymatically degraded, it can be used. Obtain reducing sugars containing aldehyde groups, dextrins, and oxidation or reduction products of these substances, so they can be used to modify phenolic resins under alkaline conditions; from the perspective of comprehensive cost and ease of operation, starch is the best sugar source material ; Oxidized starch itself can be used as an adhesive application, and it has been used in the production of plywood composite glue, so it is feasible to use oxidized starch for the modification of phenolic resin.
淀粉作为一种易得,储备丰富的天然可再生资源,若能将其应用于胶粘剂产业的生产,能提高其附加值,也为它的非食品用途拓宽了道路;另外,对于将来胶粘剂可能面临的资源匮乏问题,可谓未雨绸缪,并且目前尚未有利用氧化淀粉水解改性酚醛树脂制备胶粘剂的方法。Starch is an easy-to-obtain and abundant natural renewable resource. If it can be applied to the production of the adhesive industry, it can increase its added value and broaden the way for its non-food use; in addition, for future adhesives that may face It can be said to plan ahead for the lack of resources, and there is no method for preparing adhesives by hydrolyzing oxidized starch to modify phenolic resins.
发明内容Contents of the invention
为了解决上述现有技术的不足之处,本发明的首要目的在于提供利用氧化淀粉改性酚醛树脂制备的氧化淀粉改性酚醛树脂木材胶粘剂。本发明将淀粉这种清洁可再生资源用于木材胶粘剂的生产,解决合成树脂胶粘剂面临的环保问题和资源匮乏问题。In order to solve the deficiencies of the above-mentioned prior art, the primary purpose of the present invention is to provide an oxidized starch-modified phenolic resin wood adhesive prepared by utilizing oxidized starch-modified phenolic resin. The invention uses starch, a clean and renewable resource, for the production of wood adhesives, and solves the problems of environmental protection and resource scarcity faced by synthetic resin adhesives.
本发明的另一目的在于提供上述氧化淀粉改性酚醛树脂木材胶粘剂的制备方法。Another object of the present invention is to provide a preparation method of the above-mentioned oxidized starch modified phenolic resin wood adhesive.
本发明的再一目的在于提供上述氧化淀粉改性酚醛树脂木材胶粘剂的应用。Another object of the present invention is to provide the application of the above-mentioned oxidized starch modified phenolic resin wood adhesive.
本发明首先用一定量的熔融的苯酚和一定量的甲醛合成热固性酚醛树脂低聚物;再在烘干的氧化淀粉中加酶解,得到氧化淀粉酶解物;然后用制得到氧化淀粉酶解物对酚醛树脂改性,得到一种新型环保木材胶粘剂。In the present invention, a certain amount of molten phenol and a certain amount of formaldehyde are firstly used to synthesize a thermosetting phenolic resin oligomer; then, enzymolysis is added to the dried oxidized starch to obtain an enzymatic hydrolyzate of oxidized starch; A new type of environmentally friendly wood adhesive was obtained by modifying phenolic resin.
本发明采用下述技术方案实现:一种氧化淀粉改性酚醛树脂木材胶粘剂的制备方法,包括如下步骤:The present invention adopts following technical scheme to realize: a kind of preparation method of oxidized starch modified phenolic resin wood adhesive comprises the following steps:
(1)酚醛树脂低聚物的合成:在摩尔比为1∶1.4~1∶2.6的熔融苯酚和甲醛溶液中,加入碱使pH值在9~11之间,然后升温至60~80℃,保温40~70min进行甲醛与苯酚的加成反应,然后再升温至90~100℃,搅拌并保持恒温20~40min,使多羟甲基苯酚进一步缩合成酚醛树脂低聚物;反应完毕后,降温;再将水、游离酚和游离醛蒸馏出来,得到粘度为45~55mPa.s左右的酚醛树脂低聚物。(1) Synthesis of phenolic resin oligomers: In the molten phenol and formaldehyde solution with a molar ratio of 1:1.4 to 1:2.6, add alkali to make the pH value between 9 and 11, then heat up to 60 to 80°C, Keep warm for 40-70 minutes to carry out the addition reaction of formaldehyde and phenol, then raise the temperature to 90-100°C, stir and keep the constant temperature for 20-40 minutes to further condense polymethylol phenol into phenolic resin oligomers; after the reaction is completed, cool down ; Then water, free phenol and free aldehyde are distilled out to obtain a phenolic resin oligomer with a viscosity of about 45-55 mPa.s.
(2)氧化淀粉酶解物的制备:将烘干的氧化淀粉调制成质量浓度为25~35%的淀粉乳,然后加入0.15~0.45%的耐高温α-淀粉酶,于74~100℃,pH值为5.5~6.5下反应15~35min后冷却至20~30℃,然后进行灭酶,于70℃下将水分蒸发,得到DE值为14~30的氧化淀粉酶解物。(2) Preparation of oxidized starch enzymatic hydrolyzate: adjust the dried oxidized starch into starch milk with a mass concentration of 25-35%, then add 0.15-0.45% high-temperature-resistant α-amylase, at 74-100°C, React at a pH of 5.5-6.5 for 15-35 minutes, then cool to 20-30°C, then inactivate the enzyme, and evaporate water at 70°C to obtain an oxidized starch hydrolyzate with a DE value of 14-30.
(3)氧化淀粉对酚醛树脂的改性:将50~90g酚醛树脂低聚物搅拌升温至85~100℃,随后加入氧化淀粉酶解物,所述酚醛树脂低聚物与氧化淀粉酶解物的质量比例为1∶1~9∶1(wt∶wt);然后加水使固形物含量在40~60%之间,于85~100℃搅拌反应,保温至固形物的涂-4粘度在41~87秒,然后冷却至25~35℃,即得到木材胶粘剂。(3) Modification of phenolic resin by oxidized starch: Stir 50-90g of phenolic resin oligomer and heat up to 85-100°C, then add oxidized starch enzymatic hydrolyzate, the phenolic resin oligomer and oxidized starch enzymatic hydrolyzate The mass ratio is 1:1 to 9:1 (wt:wt); then add water to make the solid content between 40 and 60%, stir and react at 85 to 100°C, and keep warm until the viscosity of the solid is 41 ~ 87 seconds, and then cooled to 25 ~ 35 ° C, that is, to obtain wood adhesives.
为了更好地实现本发明,步骤(1)中,所述碱为50%(wt%)氢氧化钠溶液。In order to better realize the present invention, in step (1), the alkali is 50% (wt%) sodium hydroxide solution.
步骤(2)中,所述淀粉乳在加入耐高温α-淀粉酶以前先在95℃下保温5min。In step (2), the starch milk is first incubated at 95° C. for 5 minutes before adding the high-temperature resistant α-amylase.
步骤(2)中,所述灭酶是加入NaOH调pH为10进行灭酶。In step (2), the enzyme inactivation is carried out by adding NaOH to adjust the pH to 10.
所述步骤(3)中氧化淀粉的添加量小于30%(wt%,以占固形物计)时,制得的改性酚醛树脂木材胶粘剂的耐水性能良好。When the amount of oxidized starch added in the step (3) is less than 30% (wt%, based on solids), the water resistance of the prepared modified phenolic resin wood adhesive is good.
按上述方法制得的氧化淀粉改性酚醛树脂木材胶粘剂外观为浅棕黄色,固形物含量55%,游离酚小于0.15%,游离醛小于1.9%,干胶合强度1.135MPa,湿强度0.98MPa,是一种新型环保木材胶粘剂。The appearance of the oxidized starch modified phenolic resin wood adhesive obtained by the above method is light brown, the solid content is 55%, the free phenol is less than 0.15%, the free aldehyde is less than 1.9%, the dry bonding strength is 1.135MPa, and the wet strength is 0.98MPa. A new type of environmentally friendly wood adhesive.
上述氧化淀粉改性酚醛树脂木材胶粘剂在木材工业中的应用。The application of the above-mentioned oxidized starch modified phenolic resin wood adhesive in the wood industry.
本发明通过将淀粉这种清洁可再生资源用于木材胶粘剂的生产,解决合成树脂胶粘剂面临的环保问题和资源匮乏问题。本发明将苯酚和甲醛反应合成酚醛树脂低聚物;用耐高温的α-淀粉酶酶解氧化淀粉,得到氧化淀粉酶解物;然后用制得的氧化淀粉酶解物对酚醛树脂改性,得到一种新型环保木材胶粘剂,对于解决树脂胶粘剂面临的环保问题和资源匮乏问题有一定帮助。The invention solves the problems of environmental protection and resource scarcity faced by synthetic resin adhesives by using starch, a clean and renewable resource, for the production of wood adhesives. In the present invention, phenol and formaldehyde are reacted to synthesize phenolic resin oligomers; oxidized starch is enzymatically hydrolyzed by high-temperature-resistant α-amylase to obtain oxidized starch enzymolyzate; and then the phenolic resin is modified by the obtained oxidized starch enzymatically Obtaining a new type of environmentally friendly wood adhesive is helpful to solve the environmental protection problems and resource shortage problems faced by resin adhesives.
本发明与现有技术相比,具有如下的优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明提供了一条安全环保、成本低廉的生产木材胶粘剂的方法。用耐高温-α淀粉酶水解氧化淀粉,并将氧化淀粉酶解物改性酚醛树脂木材胶粘剂,提高了效率、节约能源。(1) The present invention provides a safe, environmentally friendly and low-cost method for producing wood adhesives. The oxidized starch is hydrolyzed by the high-temperature-resistant-α-amylase, and the oxidized starch enzymatic hydrolyzate is used to modify the phenolic resin wood adhesive, thereby improving efficiency and saving energy.
(2)氧化淀粉含有较多的活性基团如羟基、醛基和羧基,可与酚醛树脂中的羟甲基发生交联、缩合等反应,从而改性酚醛树脂。氧化淀粉替代原淀粉改性酚醛树脂,一方面可以改善原淀粉改性树脂的耐水性能差的缺点,从而可以作为脲醛树脂的取代品。另一方面,用氧化淀粉进行改性可以降低树脂中的游离酚、游离醛,得到一种环保的酚醛树脂木材胶粘剂。(2) Oxidized starch contains more active groups such as hydroxyl, aldehyde and carboxyl groups, which can react with hydroxymethyl groups in phenolic resins for crosslinking and condensation, thereby modifying phenolic resins. Oxidized starch can replace native starch modified phenolic resin, on the one hand, it can improve the disadvantage of poor water resistance of native starch modified resin, so it can be used as a substitute for urea-formaldehyde resin. On the other hand, modification with oxidized starch can reduce the free phenol and free aldehyde in the resin, and obtain an environmentally friendly phenolic resin wood adhesive.
(3)氧化淀粉经酶适当地水解,可使其粘度降低,增加亲水性和溶解性,便于胶粘剂的固形物调节,从而适于生产的需要。此外,氧化淀粉经过酶解以后,更有利于其中的活性基团与酚醛树脂低聚物中的活性羟甲基结合,从而进一步减少氧化淀粉中的亲水基团,更有利于提高氧化淀粉改性淀粉的耐水性。(3) Proper hydrolysis of oxidized starch by enzymes can reduce its viscosity, increase hydrophilicity and solubility, facilitate the adjustment of the solid content of the adhesive, and thus meet the needs of production. In addition, after enzymatic hydrolysis of oxidized starch, it is more conducive to the combination of active groups in it and the active hydroxymethyl groups in phenolic resin oligomers, thereby further reducing the hydrophilic groups in oxidized starch, which is more conducive to improving the improvement of oxidized starch. Water resistance of starch.
(4)得到一种性能指标好的木材胶粘剂。改性酚醛树脂木材胶粘剂的各项性能指标为:外观为浅棕黄色,游离酚小于0.15%,游离醛小于1.9%,pH值9.5左右,涂-4粘度为41~87秒。改性酚醛树脂木材胶粘剂的干胶合强度1.135MPa,湿强度0.98MPa。与未改性的酚醛树脂木材胶粘剂相比,游离酚从2.23%降低到1.89%,耐水性能没有明显下降,能达到II类板的要求。(4) Obtain a wood adhesive with good performance index. The performance indicators of the modified phenolic resin wood adhesive are: the appearance is light brown, the free phenol is less than 0.15%, the free aldehyde is less than 1.9%, the pH value is about 9.5, and the viscosity of Tu-4 is 41-87 seconds. The dry bonding strength of the modified phenolic resin wood adhesive is 1.135MPa, and the wet strength is 0.98MPa. Compared with the unmodified phenolic resin wood adhesive, the free phenol is reduced from 2.23% to 1.89%, and the water resistance does not decrease significantly, which can meet the requirements of type II boards.
附图说明Description of drawings
图1是本发明水解氧化淀粉改性酚醛树脂制备木材用胶粘剂方法的工艺流程图。Fig. 1 is the process flow diagram of the method for preparing wood adhesive by hydrolyzing oxidized starch modified phenolic resin of the present invention.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
如图1所示,利用氧化淀粉改性酚醛树脂木材胶粘剂的制备方法,包括如下步骤:As shown in Figure 1, utilize the preparation method of oxidized starch modified phenolic resin wood adhesive, comprise the steps:
(1)酚醛树脂低聚物的合成。在装有电动搅拌器、温度计、回流冷凝管(上接滴液漏斗)的三颈烧瓶中放入摩尔比为1∶2.4的熔融苯酚(37%)和甲醛溶液置于恒温水浴锅中,边搅拌边从滴液漏斗加入50%氢氧化钠溶液,使得pH值为9.5,然后升温至75℃,保温60min进行甲醛与苯酚的加成反应,然后再升温至95℃,边搅拌,边恒温30min,使多羟甲基苯酚进一步缩合成酚醛树脂低聚物。反应完毕后,降温至40℃出料;再采用旋转蒸发仪,将水、游离酚、游离醛蒸馏出来,得到粘度为50mPa.s的液体即酚醛树脂低聚物,置于冰箱中冷冻备用。(1) Synthesis of phenolic resin oligomers. In a three-necked flask equipped with an electric stirrer, a thermometer, and a reflux condenser (dropping funnel), put molten phenol (37%) and formaldehyde solution with a molar ratio of 1: 2.4 and place them in a constant temperature water bath. Add 50% sodium hydroxide solution from the dropping funnel while stirring to make the pH value 9.5, then raise the temperature to 75°C, keep it warm for 60min to carry out the addition reaction of formaldehyde and phenol, then raise the temperature to 95°C, and keep the temperature for 30min while stirring , to further condense polymethylol phenol into phenolic resin oligomers. After the reaction is completed, cool down to 40°C and discharge; then use a rotary evaporator to distill water, free phenol, and free aldehyde to obtain a liquid with a viscosity of 50 mPa.
(2)氧化淀粉酶解液的制备。取烘干的氧化淀粉调制成质量浓度为30%的淀粉乳,加入0.3%的耐高温α-淀粉酶,于95℃、pH值为6.0下反应30min后迅速冷却至25℃,然后进行灭酶,采用旋转蒸发仪于70℃下将水分蒸发,得到DE值为25±1的粘稠的氧化淀粉酶解物。(2) Preparation of oxidized starch enzymatic hydrolysis solution. Take the dried oxidized starch and adjust it into starch milk with a mass concentration of 30%, add 0.3% high-temperature-resistant α-amylase, react at 95°C and pH value of 6.0 for 30min, then quickly cool to 25°C, and then inactivate the enzyme , using a rotary evaporator to evaporate the water at 70° C. to obtain a viscous oxidized starch hydrolyzate with a DE value of 25±1.
(3)氧化淀粉对酚醛树脂的改性。称取70g酚醛树脂低聚物放入三口烧瓶中,搅拌升温至95℃,加入氧化淀粉酶解物,按酚醛树脂低聚物与氧化淀粉酶解物的比例7∶3(wt∶wt)称取氧化淀粉酶解物,然后加入蒸馏水使固形物含量在45%,于95℃恒温水浴中搅拌反应,保温至固形物的涂-4粘度为65秒,然后冷却至30℃出料,即得到木材胶粘剂。所述木材胶粘剂的红外光谱(IR)(表1),1H NMR(表2),13C NMR(表3)如下。(3) Modification of phenolic resin by oxidized starch. Weigh 70g of phenolic resin oligomer and put it into a three-necked flask, stir and heat up to 95°C, add oxidized starch hydrolyzate, weigh according to the ratio of phenolic resin oligomer and oxidized starch hydrolyzate 7:3 (wt:wt) Take the oxidized starch enzymatic hydrolyzate, then add distilled water to make the solid content at 45%, stir and react in a 95°C constant temperature water bath, keep warm until the viscosity of the solid is 65 seconds, then cool to 30°C and discharge to obtain Wood adhesive. The infrared spectrum (IR) (Table 1), 1 H NMR (Table 2), 13 C NMR (Table 3) of the wood adhesive is as follows.
上述木材胶粘剂在木材工业中的应用:Applications of the above wood adhesives in the wood industry:
(1)胶合强度试验(1) Bonding strength test
用松木板材制备标准试样,板材预先干燥至含水率15%,规格为300mm×300mm×5mm,将板材的胶合面刨平。取100.0g氧化淀粉改性酚醛树脂木材胶粘剂,在试材的胶合面分别涂胶,涂胶量为140g/m2(单面),然后将两片试材平行纹理对合在一起,再放入热压机中热压,热压温度控制在140℃,单位压力为1.20MP,热压时间3min,压板完成后,再按标准锯割取样,然后将试样放在63±3℃的热水中浸渍3h,取出后在室温下冷却10min,用游标卡尺测量试件胶接面的宽度和长度,再将试样夹在拉力实验机上,以5880N/min的速度均匀加荷直至破坏。Prepare the standard sample with pine board, which is pre-dried to a moisture content of 15%, and the size is 300mm×300mm×5mm, and the glued surface of the board is planed. Take 100.0g of oxidized starch modified phenolic resin wood adhesive, apply glue on the glued surfaces of the test materials respectively, the amount of glue applied is 140g/ m2 (single side), and then put the two pieces of test materials together with parallel grains, and then put Put it into a hot press for hot pressing. The hot pressing temperature is controlled at 140°C, the unit pressure is 1.20MP, and the hot pressing time is 3min. Immerse in water for 3 hours, take it out and cool at room temperature for 10 minutes, measure the width and length of the glued surface of the test piece with a vernier caliper, then clamp the test piece on the tensile testing machine, and load it evenly at a speed of 5880N/min until it breaks.
胶合强度按式(1-1)计算:The bonding strength is calculated according to formula (1-1):
式中,σ-胶合强度,N/mm2;p-试件破坏时的最大荷重,N;a-试件胶接面长度,mm;b-试件的宽度,mm。In the formula, σ-adhesive strength, N/mm 2 ; p-maximum load when the specimen fails, N; a-length of the glued surface of the specimen, mm; b-width of the specimen, mm.
本实施例中所测得的改性酚醛树脂木材胶粘剂的干胶合强度为1.135Mpa。The dry bonding strength of the modified phenolic resin wood adhesive measured in this embodiment is 1.135Mpa.
(2)耐水性实验(2) Water resistance test
用胶合强度试验的方法制作标准试片,马尾松材质,规格为300mm×300mm×5mm将试片放在沸水中煮4h,然后在63±3℃的烘箱中干燥20h,再在沸水中煮4h,取出后在室温下冷却10min,测定其胶合强度(或称湿强度)。以此时的胶合强度表征耐水性。Use the method of bonding strength test to make a standard test piece, made of masson pine material, with a size of 300mm×300mm×5mm. Put the test piece in boiling water for 4 hours, then dry it in an oven at 63±3°C for 20 hours, and then boil it in boiling water for 4 hours , Cool at room temperature for 10 minutes after taking it out, and measure its bonding strength (or wet strength). The water resistance was characterized by the bonding strength at this time.
本实施例中改性酚醛树脂木材胶粘剂的耐水性,以木材标准试样经沸水煮4h后所测得的胶合强度表示,所测得的胶合强度(湿强度)为0.98Mpa。The water resistance of the modified phenolic resin wood adhesive in this embodiment is represented by the glue strength measured after the wood standard sample is boiled in boiling water for 4 hours, and the measured glue strength (wet strength) is 0.98Mpa.
表1 改性酚醛树脂木材胶粘剂与酚醛树脂的IR(cm-1)数据* Table 1 IR(cm -1 ) data of modified phenolic resin wood adhesives and phenolic resin *
*测试条件:使用德国Bruker公司VECTOR 33的红外光谱仪,采用KBr压片法制样,以KBr作背景片,分辨率为4cm-1,扫描次数32次,波数(σ)范围为400~4000cm-1。 * Test conditions: use the infrared spectrometer of VECTOR 33 of Bruker Company in Germany, adopt KBr tablet method to prepare samples, use KBr as the background film, the resolution is 4cm -1 , the number of scans is 32 times, and the wavenumber (σ) range is 400~4000cm -1 .
表2氧化淀粉改性的酚醛树脂木材胶粘剂的1H NMR(ppm)解析* The 1 H NMR (ppm) analysis * of the phenolic resin wood adhesive of table 2 oxidation starch modification*
*测试条件:溶剂:D2O,探头:QNP,D1:2s,用德国Bruker公司AVANCE 400型核磁共振仪获得氢谱。 * Test conditions: Solvent: D2O, probe: QNP, D1: 2s, hydrogen spectrum was obtained with AVANCE 400 nuclear magnetic resonance instrument of German Bruker company.
实施例2Example 2
利用氧化淀粉改性酚醛树脂木材胶粘剂的制备方法,包括如下步骤:Utilize the preparation method of oxidized starch modified phenolic resin wood adhesive, comprise the steps:
(1)酚醛树脂低聚物的合成。在装有电动搅拌器、温度计、回流冷凝管(上接滴液漏斗)的三颈烧瓶中放入摩尔比为1∶2.6的熔融苯酚(37%)和甲醛溶液置于恒温水浴锅中,边搅拌边从滴液漏斗加入50%氢氧化钠溶液,使得pH值在11,然后升温至80℃,保温40min进行甲醛与苯酚的加成反应,然后再升温至90℃,边搅拌,边恒温40min,使多羟甲基苯酚进一步缩合成酚醛树脂低聚物。反应完毕后,降温至40℃出料。再采用旋转蒸发仪,将水、游离酚、游离醛蒸馏出来,得到粘度为50mPa的液体即酚醛树脂低聚物,置于冰箱中冷冻备用。(1) Synthesis of phenolic resin oligomers. In a three-necked flask equipped with an electric stirrer, a thermometer, and a reflux condenser (dropping funnel), put molten phenol (37%) and formaldehyde solution with a molar ratio of 1: 2.6 and place it in a constant temperature water bath. Add 50% sodium hydroxide solution from the dropping funnel while stirring, so that the pH value is 11, then raise the temperature to 80°C, keep it warm for 40min to carry out the addition reaction of formaldehyde and phenol, then raise the temperature to 90°C, and keep the temperature for 40min while stirring , to further condense polymethylol phenol into phenolic resin oligomers. After the reaction was completed, the temperature was lowered to 40°C and the material was discharged. Then use a rotary evaporator to distill water, free phenol, and free aldehyde to obtain a liquid with a viscosity of 50 mPa, that is, a phenolic resin oligomer, and place it in a refrigerator to freeze for later use.
表3 酚醛树脂和改性树脂的13C NMR(ppm)数据Table 3 13 C NMR (ppm) data of phenolic resin and modified resin
*测试条件:溶剂:D2O,探头:QNP,D1:2s,用德国Bruker公司AVANCE 400型核磁共振仪获得碳谱。 * Test conditions: solvent: D 2 O, probe: QNP, D1: 2s, carbon spectrum was obtained with AVANCE 400 nuclear magnetic resonance instrument of German Bruker company.
(2)氧化淀粉酶解液的制备。取烘干的氧化淀粉,调制成质量浓度为30%的淀粉乳,加入0.15%的耐高温α-淀粉酶,于74℃,pH值为5.5下反应15min后迅速冷却至25℃,然后进行灭酶,采用旋转蒸发仪于70℃下将水分蒸发,得到DE值为15±1的粘稠的氧化淀粉酶解物。(2) Preparation of oxidized starch enzymatic hydrolysis solution. Take the dried oxidized starch, adjust it into starch milk with a mass concentration of 30%, add 0.15% high-temperature-resistant α-amylase, react at 74°C and pH value of 5.5 for 15 minutes, then quickly cool to 25°C, and then sterilize For the enzyme, use a rotary evaporator to evaporate the water at 70°C to obtain a viscous oxidized starch hydrolyzate with a DE value of 15±1.
(3)氧化淀粉对酚醛树脂的改性。称取50~90g酚醛树脂低聚物放入三口烧瓶中,搅拌升温至95℃,加入氧化淀粉酶解物,按酚醛树脂低聚物与氧化淀粉酶解物的比例1∶1~9∶1(wt∶wt)称取氧化淀粉酶解物,然后加入蒸馏水使固形物含量在40%,于95℃恒温水浴中搅拌反应,保温至固形物的涂-4粘度为41秒,然后冷却至35℃出料,即得到木材胶粘剂。(3) Modification of phenolic resin by oxidized starch. Weigh 50-90g of phenolic resin oligomer into a three-necked flask, stir and heat up to 95°C, add oxidized starch hydrolyzate, according to the ratio of phenolic resin oligomer to oxidized starch hydrolyzate 1:1-9:1 (wt:wt) Weigh the oxidized starch hydrolyzate, then add distilled water to make the solid content at 40%, stir and react in a constant temperature water bath at 95°C, keep warm until the viscosity of the solid is 41 seconds, and then cool to 35 °C, the wood adhesive is obtained.
实施例3Example 3
利用氧化淀粉改性酚醛树脂木材胶粘剂的制备方法,包括如下步骤:Utilize the preparation method of oxidized starch modified phenolic resin wood adhesive, comprise the steps:
(1)酚醛树脂低聚物的合成。在装有电动搅拌器、温度计、回流冷凝管(上接滴液漏斗)的三颈烧瓶中放入摩尔比为1∶1.4的熔融苯酚(37%)和甲醛溶液置于恒温水浴锅中,边搅拌边从滴液漏斗加入50%氢氧化钠溶液,使得pH值为9,然后升温至60℃,保温60min进行甲醛与苯酚的加成反应,然后再升温至100℃,边搅拌,边恒温20min,使多羟甲基苯酚进一步缩合成酚醛树脂低聚物。反应完毕后,降温至40℃出料。再改用旋转蒸发仪,将水、游离酚、游离醛蒸馏出来,得到粘度为50mPa.s液体即酚醛树脂低聚物,置于冰箱中冷冻备用。(1) Synthesis of phenolic resin oligomers. In a three-necked flask equipped with an electric stirrer, a thermometer, and a reflux condenser (dropping funnel), put molten phenol (37%) and formaldehyde solution with a molar ratio of 1: 1.4 in a constant temperature water bath, and Add 50% sodium hydroxide solution from the dropping funnel while stirring to make the pH value 9, then raise the temperature to 60°C, keep it warm for 60min to carry out the addition reaction of formaldehyde and phenol, then raise the temperature to 100°C, and keep the temperature for 20min while stirring , to further condense polymethylol phenol into phenolic resin oligomers. After the reaction was completed, the temperature was lowered to 40°C and the material was discharged. Then use a rotary evaporator to distill water, free phenol, and free aldehyde to obtain a liquid with a viscosity of 50 mPa.s, that is, a phenolic resin oligomer, and place it in a refrigerator to freeze for later use.
(2)氧化淀粉酶解液的制备。取烘干的氧化淀粉,调制成质量浓度为25%的淀粉乳,加入0.45%的耐高温α-淀粉酶,于95℃,pH值为6.0下反应35min后迅速冷却至20℃,然后进行灭酶,采用旋转蒸发仪于70℃下将水分蒸发,得到DE值为29±1的粘稠的氧化淀粉酶解物。(2) Preparation of oxidized starch enzymatic hydrolysis solution. Take the dried oxidized starch, adjust it into starch milk with a mass concentration of 25%, add 0.45% high-temperature-resistant α-amylase, react at 95°C, pH value of 6.0 for 35min, then rapidly cool to 20°C, and then sterilize For the enzyme, use a rotary evaporator to evaporate the water at 70°C to obtain a viscous oxidized starch hydrolyzate with a DE value of 29±1.
(3)氧化淀粉对酚醛树脂的改性。称取50g酚醛树脂低聚物放入三口烧瓶中,搅拌升温至85℃,加入氧化淀粉酶解物,按酚醛树脂低聚物与氧化淀粉酶解物的比例1∶1(wt∶wt)称取氧化淀粉酶解物,然后加入蒸馏水使固形物含量在45%,于85℃恒温水浴中搅拌反应,保温至固形物的涂-4粘度为67秒。然后冷却至30℃出料,即得到木材胶粘剂。(3) Modification of phenolic resin by oxidized starch. Weigh 50g of phenolic resin oligomer and put it into a three-necked flask, stir and heat up to 85°C, add oxidized starch hydrolyzate, weigh according to the ratio of phenolic resin oligomer and oxidized starch hydrolyzate 1:1 (wt:wt) Take the oxidized starch hydrolyzate, then add distilled water to make the solid content at 45%, stir and react in a constant temperature water bath at 85°C, and keep warm until the viscosity of the solid is 67 seconds. Then cool to 30°C and discharge to obtain wood adhesive.
实施例4Example 4
利用氧化淀粉改性酚醛树脂木材胶粘剂的制备方法,包括如下步骤:Utilize the preparation method of oxidized starch modified phenolic resin wood adhesive, comprise the steps:
(1)酚醛树脂低聚物的合成。在装有电动搅拌器、温度计、回流冷凝管(上接滴液漏斗)的三颈烧瓶中放入摩尔比为1∶2.4的熔融苯酚(37%)和甲醛溶液置于恒温水浴锅中,边搅拌边从滴液漏斗加入50%氢氧化钠溶液,使得pH值为10,然后升温至70℃,保温70min进行甲醛与苯酚的加成反应,然后再升温至95℃,边搅拌,边恒温35min,使多羟甲基苯酚进一步缩合成酚醛树脂低聚物。反应完毕后,降温至40℃出料。再采用旋转蒸发仪,将水、游离酚、游离醛蒸馏出来,得到粘度为55mPa.s的液体即酚醛树脂低聚物,置于冰箱中冷冻备用。(1) Synthesis of phenolic resin oligomers. In a three-necked flask equipped with an electric stirrer, a thermometer, and a reflux condenser (dropping funnel), put molten phenol (37%) and formaldehyde solution with a molar ratio of 1: 2.4 and place them in a constant temperature water bath. While stirring, add 50% sodium hydroxide solution from the dropping funnel to make the pH value 10, then raise the temperature to 70°C, keep it warm for 70min to carry out the addition reaction of formaldehyde and phenol, then raise the temperature to 95°C, and keep the temperature for 35min while stirring , to further condense polymethylol phenol into phenolic resin oligomers. After the reaction was completed, the temperature was lowered to 40°C and the material was discharged. Then use a rotary evaporator to distill water, free phenol, and free aldehyde to obtain a liquid with a viscosity of 55 mPa.s, that is, a phenolic resin oligomer, and place it in a refrigerator to freeze for later use.
(2)氧化淀粉酶解液的制备。取烘干的氧化淀粉调制成质量浓度为35%的淀粉乳,加入0.45%的耐高温α-淀粉酶,于100℃,pH值为6.5下反应25min后迅速冷却至30℃,然后进行灭酶,采用旋转蒸发仪于70℃下将水分蒸发,得到DE值为26±1的粘稠的氧化淀粉酶解物。(2) Preparation of oxidized starch enzymatic hydrolysis solution. Take the dried oxidized starch and adjust it into starch milk with a mass concentration of 35%, add 0.45% high-temperature-resistant α-amylase, react at 100°C, pH value 6.5 for 25min, then quickly cool to 30°C, and then inactivate the enzyme , using a rotary evaporator to evaporate the water at 70° C. to obtain a viscous oxidized starch hydrolyzate with a DE value of 26±1.
(3)氧化淀粉对酚醛树脂的改性。称取80g酚醛树脂低聚物放入三口烧瓶中,搅拌升温至100℃,加入氧化淀粉酶解物,按酚醛树脂低聚物与氧化淀粉酶解物的比例4∶1(wt∶wt)称取氧化淀粉酶解物,然后加入蒸馏水使固形物含量在60%,于100℃恒温水浴中搅拌反应,保温至固形物的涂-4粘度为87秒。然后冷却至35℃出料,即得到木材胶粘剂。(3) Modification of phenolic resin by oxidized starch. Weigh 80g of phenolic resin oligomer and put it into a three-necked flask, stir and heat up to 100°C, add oxidized starch hydrolyzate, and weigh according to the ratio of phenolic resin oligomer and oxidized starch hydrolyzate 4:1 (wt:wt) Take the oxidized starch enzymatic hydrolyzate, then add distilled water to make the solid content at 60%, stir and react in a constant temperature water bath at 100°C, and keep warm until the viscosity of the solid is 87 seconds. Then cool to 35°C and discharge to obtain wood adhesive.
实施例5Example 5
利用氧化淀粉改性酚醛树脂木材胶粘剂的制备方法,包括如下步骤:Utilize the preparation method of oxidized starch modified phenolic resin wood adhesive, comprise the steps:
(1)酚醛树脂低聚物的合成。在装有电动搅拌器、温度计、回流冷凝管(上接滴液漏斗)的三颈烧瓶中放入摩尔比为1∶2.0的熔融苯酚(37%)和甲醛溶液置于恒温水浴锅中,边搅拌边从滴液漏斗加入50%氢氧化钠溶液,使得pH值为9.5,然后升温至75℃,保温65min进行甲醛与苯酚的加成反应,然后再升温至93℃,边搅拌,边恒温30min,使多羟甲基苯酚进一步缩合成酚醛树脂低聚物。反应完毕后,降温至40℃出料。再采用旋转蒸发仪,将水、游离酚、游离醛蒸馏出来,得到粘度为45mPa.s的液体即酚醛树脂低聚物,置于冰箱中冷冻备用。(1) Synthesis of phenolic resin oligomers. In a three-necked flask equipped with an electric stirrer, a thermometer, and a reflux condenser (dropping funnel), put molten phenol (37%) and formaldehyde solution with a molar ratio of 1: 2.0 in a constant temperature water bath, and Add 50% sodium hydroxide solution from the dropping funnel while stirring to make the pH value 9.5, then raise the temperature to 75°C, keep it warm for 65min to carry out the addition reaction of formaldehyde and phenol, then raise the temperature to 93°C, keep stirring for 30min , to further condense polymethylol phenol into phenolic resin oligomers. After the reaction was completed, the temperature was lowered to 40°C and the material was discharged. Then use a rotary evaporator to distill water, free phenol, and free aldehyde to obtain a liquid with a viscosity of 45 mPa.s, that is, a phenolic resin oligomer, and place it in a refrigerator to freeze for later use.
(2)氧化淀粉酶解液的制备。取烘干的氧化淀粉调制成质量浓度为30%的淀粉乳,加入0.3%的耐高温α-淀粉酶,于85℃,pH值为6.0下反应30min后迅速冷却至30℃,然后进行灭酶,采用旋转蒸发仪于70℃下将水分蒸发,得到DE值为22±1的粘稠的氧化淀粉酶解物。(2) Preparation of oxidized starch enzymatic hydrolysis solution. Take the dried oxidized starch and adjust it into starch milk with a mass concentration of 30%, add 0.3% high-temperature-resistant α-amylase, react at 85°C, pH value 6.0 for 30min, then rapidly cool to 30°C, and then inactivate the enzyme , using a rotary evaporator to evaporate the water at 70° C. to obtain a viscous oxidized starch hydrolyzate with a DE value of 22±1.
(3)氧化淀粉对酚醛树脂的改性。称取60g酚醛树脂低聚物放入三口烧瓶中,搅拌升温至90℃,加入氧化淀粉酶解物,按酚醛树脂低聚物与氧化淀粉酶解物的比例3∶2(wt∶wt)称取氧化淀粉酶解物,然后加入蒸馏水使固形物含量在50%,于90℃恒温水浴中搅拌反应,保温至固形物的涂-4粘度为69秒,然后冷却至25℃出料,即得到木材胶粘剂。(3) Modification of phenolic resin by oxidized starch. Weigh 60g of phenolic resin oligomer and put it into a three-necked flask, stir and heat up to 90°C, add oxidized starch hydrolyzate, and weigh according to the ratio of phenolic resin oligomer to oxidized starch hydrolyzate 3:2 (wt:wt) Take the oxidized starch enzymatic hydrolyzate, then add distilled water to make the solid content at 50%, stir and react in a 90°C constant temperature water bath, keep warm until the viscosity of the solid is 69 seconds, then cool to 25°C and discharge to obtain Wood adhesive.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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