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CN101210856A - Test system and test program for testing waterproof product - Google Patents

Test system and test program for testing waterproof product Download PDF

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Publication number
CN101210856A
CN101210856A CNA2006101703813A CN200610170381A CN101210856A CN 101210856 A CN101210856 A CN 101210856A CN A2006101703813 A CNA2006101703813 A CN A2006101703813A CN 200610170381 A CN200610170381 A CN 200610170381A CN 101210856 A CN101210856 A CN 101210856A
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air valve
room
groove
test
pressure differential
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CN101210856B (en
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吴明宪
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Inventec Appliances Corp
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Abstract

本发明提供一种测试系统及测试程序,其利用正压以检验防水产品的防水功能。特别地,将标准样品放置于该测试系统内,以供该防水产品对照。

Figure 200610170381

The present invention provides a testing system and a testing procedure, which utilize positive pressure to test the waterproof function of a waterproof product. In particular, a standard sample is placed in the testing system for comparison with the waterproof product.

Figure 200610170381

Description

用以测试防水产品的测试系统及测试程序 Test system and test procedure for testing waterproof products

技术领域 technical field

本发明涉及一种测试系统(Test system)及测试程序,特别涉及一种利用正压(Positive air pressure)检验防水产品的防水功能的测试系统及测试程序。此外,本发明的测试系统及测试程序进一步利用标准样品以供防水产品对照。The present invention relates to a test system (Test system) and a test program, in particular to a test system and a test program for testing the waterproof function of waterproof products by using positive air pressure. In addition, the testing system and testing procedure of the present invention further utilize standard samples for comparison of waterproof products.

背景技术 Background technique

目前市面上的便携式电子产品(例如,手机)因为功能上的需求,其结构必然会有出音孔、连接器孔、按键以及机壳接缝等各种不同外露的孔洞以及缝隙与便携式电子产品内部相通。若有液体从这些孔洞以及缝隙进入手机后,有可能导致便携式电子产品死机或零件毁坏而无法使用的情形。Portable electronic products currently on the market (such as mobile phones) must have various exposed holes and gaps such as sound holes, connector holes, buttons, and casing seams due to functional requirements. Interlinked. If liquid enters the mobile phone through these holes and gaps, it may cause the portable electronic product to crash or parts to be damaged and become unusable.

然而,业界以往用来测试产品的防水功能最普遍的方式,是利用负压将受测物内部抽真空,再观察受测物内部压力的变化。但是将产品内部空气抽出的方法易造成产品内部零件的损坏。However, the most common way in the industry to test the waterproof function of products in the past is to use negative pressure to evacuate the inside of the test object, and then observe the change of the internal pressure of the test object. However, the method of extracting the air inside the product is easy to cause damage to the internal parts of the product.

因此,本发明的目的在于提供一种用以测试防水产品的测试系统及测试程序,以解决上述问题。Therefore, the purpose of the present invention is to provide a testing system and testing program for testing waterproof products to solve the above problems.

发明内容 Contents of the invention

本发明的目的在于提供一种测试系统及测试程序,其利用正压以检验防水产品的防水功能。特别地,测试系统包含标准样品以供防水产品对照。通过本发明的测试系统及测试程序,使用者可以将环境因素所造成的测试误差降至最小。The purpose of the present invention is to provide a test system and a test program, which utilize positive pressure to test the waterproof function of waterproof products. In particular, the test system contains standard samples for comparison of waterproof products. Through the test system and test program of the present invention, users can minimize test errors caused by environmental factors.

根据一较佳具体实施例,本发明的测试系统包含空气泵(Air pump)、第一室(Chamber)、第二室、第一气阀(Valve)、第一槽(Tank)、第二气阀、第二槽、第三气阀以及差压计(Differential pressure gauge)。第一室为操作性连接至空气泵,且将防水产品置入第一室。第二室为操作性连接至空气泵且与第一室等体积,将标准样品(Golden sample)置入第二室。第一气阀连接于第一室与第二室之间。第二气阀连接于第一室与第一槽之间。第二槽与第一槽等体积。第三气阀连接于第二室与第二槽之间。差压计安装以测量第一气阀两边的压力差,也就是第一室与第二室的压力差。此外,根据测试程序,首先,开启第一气阀,关闭第二气阀与第三气阀,用空气泵加压第一室与第二室至一预定压力,然后关闭第一气阀。接着,经过检测期间测量压力差,并检查压力差是否高于第一门槛(Threshold)值,如果是,则防水产品即被判定为不合格。According to a preferred embodiment, the test system of the present invention includes an air pump (Air pump), a first chamber (Chamber), a second chamber, a first air valve (Valve), a first tank (Tank), a second air Valve, second tank, third air valve and differential pressure gauge. The first chamber is operatively connected to the air pump, and the waterproof product is placed into the first chamber. The second chamber is operatively connected to the air pump and has the same volume as the first chamber, and the standard sample (Golden sample) is placed in the second chamber. The first air valve is connected between the first chamber and the second chamber. The second air valve is connected between the first chamber and the first tank. The second tank has the same volume as the first tank. The third air valve is connected between the second chamber and the second tank. A differential pressure gauge is installed to measure the pressure difference across the first air valve, that is, the pressure difference between the first chamber and the second chamber. In addition, according to the test procedure, firstly, the first air valve is opened, the second air valve and the third air valve are closed, the first chamber and the second chamber are pressurized to a predetermined pressure by an air pump, and then the first air valve is closed. Then, measure the pressure difference during the detection period, and check whether the pressure difference is higher than the first threshold (Threshold) value, if yes, the waterproof product is judged as unqualified.

因此,根据本发明的测试系统,可以通过检视压力差是否高于第一门槛值,来判定防水产品是否产生轻微的气密不全状况。Therefore, according to the testing system of the present invention, it can be determined whether the waterproof product has slight airtight insufficiency by checking whether the pressure difference is higher than the first threshold value.

关于本发明的优点与精神可以通过以下的发明详述及附图得到进一步的了解。The advantages and spirit of the present invention can be further understood through the following detailed description of the invention and the accompanying drawings.

附图说明 Description of drawings

图1为根据本发明一较佳具体实施例的测试系统的基础架构的示意图;Fig. 1 is the schematic diagram of the infrastructure of the test system according to a preferred embodiment of the present invention;

图2A为图1中测试系统进行测试程序的示意图;FIG. 2A is a schematic diagram of a test procedure performed by the test system in FIG. 1;

图2B为图1中第一气阀两边的压力差低于第一门槛值时的测试程序的示意图;及Fig. 2B is a schematic diagram of the test procedure when the pressure difference on both sides of the first air valve in Fig. 1 is lower than the first threshold value; and

图3为根据本发明的一较佳具体实施例的测试程序的流程图;Fig. 3 is the flow chart of the test program according to a preferred embodiment of the present invention;

主要元件标记说明Description of main component marking

1:测试系统      10:空气泵1: Test system 10: Air pump

12:第一室       122:防水产品12: The first room 122: Waterproof products

13:第一气阀     14:第二室13: The first air valve 14: The second chamber

142:标准样品    15:第二气阀142: Standard sample 15: Second air valve

16:第一槽        17:第三气阀16: The first slot 17: The third air valve

18:第二槽        19:差压计18: Second slot 19: Differential pressure gauge

S101-S109:流程步骤S101-S109: Process steps

具体实施方式 Detailed ways

请参照图1,图1为根据本发明一较佳具体实施例的测试系统1的基础架构的示意图。本发明的测试系统利用正压以检验防水产品的防水功能。如图1所示,该测试系统1包含空气泵10、第一室12、第二室14、第一气阀13、第一槽16、第二气阀15、第二槽18、第三气阀17以及差压计19。Please refer to FIG. 1 , which is a schematic diagram of the basic structure of a test system 1 according to a preferred embodiment of the present invention. The test system of the present invention utilizes positive pressure to test the waterproof function of waterproof products. As shown in Figure 1, the test system 1 includes an air pump 10, a first chamber 12, a second chamber 14, a first air valve 13, a first tank 16, a second air valve 15, a second tank 18, a third air Valve 17 and differential pressure gauge 19.

同样表示在图1中,第一室12为操作性连接至空气泵10,将防水产品122置入第一室12。第二室14为操作性连接至空气泵10且与第一室12等体积,将标准样品142置入第二室14。第一气阀13连接于第一室12与第二室14之间。该第二气阀15连接于第一室12与第一槽16之间。第二槽18与第一槽16等体积。第三气阀17连接于第二室14与第二槽18之间。差压计19安装以测量第一气阀13两边的压力差,也就是第一室与第二室的压力差。Also shown in FIG. 1 , the first chamber 12 is operatively connected to the air pump 10 into which a waterproof product 122 is placed. The second chamber 14 is operatively connected to the air pump 10 and has the same volume as the first chamber 12 , into which a standard sample 142 is placed. The first air valve 13 is connected between the first chamber 12 and the second chamber 14 . The second air valve 15 is connected between the first chamber 12 and the first tank 16 . The second tank 18 has the same volume as the first tank 16 . The third air valve 17 is connected between the second chamber 14 and the second tank 18 . The differential pressure gauge 19 is installed to measure the pressure difference between the two sides of the first gas valve 13, that is, the pressure difference between the first chamber and the second chamber.

请参照图2A,图2A为图1中测试系统1进行测试程序的示意图。如图2A所示,根据测试程序,开启第一气阀13,关闭第二气阀15与第三气阀17,用空气泵10加压第一室12与第二室14至一预定压力,然后关闭第一气阀13。Please refer to FIG. 2A . FIG. 2A is a schematic diagram of a testing procedure performed by the testing system 1 in FIG. 1 . As shown in Figure 2A, according to the test procedure, open the first air valve 13, close the second air valve 15 and the third air valve 17, pressurize the first chamber 12 and the second chamber 14 to a predetermined pressure with the air pump 10, Then close the first gas valve 13.

同样表示在图2A中,根据该测试程序,经过检测期间测量压力差,并检查该压力差是否高于第一门槛值,如果是,则防水产品122即被判定为不合格。换句话说,此即代表在防水产品122的某部位出现轻微的气密不全状况。若防水产品122掉入水中则会缓慢进水而无法完全防水。Also shown in FIG. 2A , according to the test procedure, the pressure difference is measured during the test period, and it is checked whether the pressure difference is higher than the first threshold value, and if so, the waterproof product 122 is judged as unqualified. In other words, this means that a slight airtight insufficiency occurs at a certain part of the waterproof product 122 . If the waterproof product 122 falls into the water, it will slowly enter the water and cannot be completely waterproof.

请参照图2B,图2B为图1中第一气阀13两边的压力差低于第一门槛值时的测试程序的示意图。如图2B所示,压力差若低于第一门槛值,则根据该测试程序,进一步开启第二气阀15与第三气阀17,再次测量压力差,并检查压力差是否高于第二门槛值,如果是,则防水产品122即被判定为不合格。如果否,则防水产品122即为合格的。换句话说,此即代表防水产品122出现严重的气密不全状况。若防水产品122掉入水中则会直接进水,完全不能防水。Please refer to FIG. 2B . FIG. 2B is a schematic diagram of a test procedure when the pressure difference between the two sides of the first air valve 13 in FIG. 1 is lower than the first threshold value. As shown in Figure 2B, if the pressure difference is lower than the first threshold value, then according to the test procedure, further open the second air valve 15 and the third air valve 17, measure the pressure difference again, and check whether the pressure difference is higher than the second threshold value. threshold value, if it is, then the waterproof product 122 is judged to be unqualified. If not, the waterproof product 122 is acceptable. In other words, this means that the waterproof product 122 has serious airtight insufficiency. If the waterproof product 122 falls into the water, it will directly enter the water and cannot be waterproof at all.

接下来将说明根据本发明一较佳具体实施例的测试程序,其应用于如图1所示的测试系统1。关于测试系统1的基础架构,请参照图1及其相对应的说明,在此不多做赘述。Next, a test procedure according to a preferred embodiment of the present invention will be described, which is applied to the test system 1 shown in FIG. 1 . For the basic structure of the test system 1, please refer to FIG. 1 and its corresponding description, and details will not be repeated here.

请参照图3。图3为根据本发明一较佳具体实施例的测试程序的流程图。如图3所示,测试程序包含下列步骤:Please refer to Figure 3. FIG. 3 is a flowchart of a test program according to a preferred embodiment of the present invention. As shown in Figure 3, the test procedure consists of the following steps:

步骤S101:将防水产品122置入第一室12;Step S101: Put the waterproof product 122 into the first chamber 12;

步骤S102:将标准样品142置入第二室14;Step S102: Put the standard sample 142 into the second chamber 14;

步骤S103:开启第一气阀13,关闭第二气阀15与第三气阀17,用空气泵10加压第一室12与第二室14至一预定压力,然后关闭第一气阀13;Step S103: Open the first air valve 13, close the second air valve 15 and the third air valve 17, use the air pump 10 to pressurize the first chamber 12 and the second chamber 14 to a predetermined pressure, and then close the first air valve 13 ;

步骤S104:经过检测期间测量压力差,并检查压力差是否高于第一门槛值,若是,则进行步骤S105,若否,则进行步骤S106;Step S104: measure the pressure difference after the detection period, and check whether the pressure difference is higher than the first threshold value, if yes, go to step S105, if not, go to step S106;

步骤S105:判定防水产品122为不合格;Step S105: judging that the waterproof product 122 is unqualified;

步骤S106:进一步开启第二气阀15与第三气阀17;Step S106: further opening the second air valve 15 and the third air valve 17;

步骤S107:再次测量压力差,并检查压力差是否高于第二门槛值,若是,则进行步骤S108,若否,则进行步骤S109;Step S107: Measure the pressure difference again, and check whether the pressure difference is higher than the second threshold value, if yes, go to step S108, if not, go to step S109;

步骤S108:判定防水产品122为不合格。Step S108: Determining that the waterproof product 122 is unqualified.

步骤S109:判定防水产品122为合格。Step S109: Determining that the waterproof product 122 is qualified.

在实际应用中,根据本发明的测试系统1,预定压力可视各种防水产品所须符合的防水标准而调整。例如,可以将预定压力调整至水下一米深的压力,用以测试行动通信装置是否能达到IPX7的防水等级。In practical application, according to the testing system 1 of the present invention, the predetermined pressure can be adjusted according to the waterproof standards that various waterproof products must meet. For example, the predetermined pressure can be adjusted to a depth of one meter underwater to test whether the mobile communication device can achieve the waterproof level of IPX7.

与早前的技术相比较,根据本发明的测试系统,可以通过检视压力差是否高于第一门槛值,来判定防水产品是否产生轻微的气密不全状况。另外,根据本发明的测试系统,也可以进一步通过检视压力差是否高于第二门槛值,来判定防水产品是否出现严重的气密不全状况。Compared with the previous technology, according to the testing system of the present invention, it can be judged whether the waterproof product has slight airtight insufficiency by checking whether the pressure difference is higher than the first threshold value. In addition, according to the testing system of the present invention, it is also possible to further determine whether the waterproof product has severe airtight insufficiency by checking whether the pressure difference is higher than the second threshold value.

通过以上较佳具体实施例的详述,希望能更加清楚表示本发明的特征与精神,而并非以上述所披露的较佳具体实施例来对本发明的范畴加以限制。相反地,其目的是希望能涵盖各种改变及具相等性的安排于本发明的权利要求中。Through the detailed description of the preferred specific embodiments above, it is hoped that the characteristics and spirit of the present invention can be more clearly shown, rather than limiting the scope of the present invention by the preferred specific embodiments disclosed above. On the contrary, it is intended to cover various modifications and equivalent arrangements within the claims of the present invention.

Claims (4)

1. test macro in order to testing water-proof product is characterized in that this test macro comprises:
Pneumatic pump;
First Room, this first Room are that operability is connected to this pneumatic pump, and this waterproof product is inserted this first Room;
Second Room, this second Room be operability be connected to this pneumatic pump and with this first Room equal-volume, standard model is inserted this second Room;
First air valve, this first air valve are connected between this first Room and this second Room;
First groove;
Second air valve, this second air valve are connected between this first Room and this first groove;
Second groove, this second groove and this first groove equal-volume;
The 3rd air valve, the 3rd air valve are connected between this second Room and this second groove; And
Differential pressure gauge, this differential pressure gauge are installed to measure the pressure differential on these first air valve both sides;
Wherein test procedure comprises the following step:
Open this first air valve, close this second air valve and the 3rd air valve,, close this first air valve then with this pneumatic pump pressurize this first Room and this second Room to a predetermined pressure; And
Through this pressure differential of detection period measurements, and check whether this pressure differential is higher than first threshold value, if judge that then this waterproof product is defective.
2. test macro according to claim 1 is characterized in that this pressure differential if be lower than this first threshold value, and then this test procedure further comprises the following step:
Open this second air valve and the 3rd air valve, measure this pressure differential once more, and check whether this pressure differential is higher than second threshold value, if judge that then this waterproof product is defective.
3. test procedure that comes testing water-proof product by test macro, it is characterized in that this test macro comprises pneumatic pump, first Room, second Room, first air valve, first groove, second air valve, second groove, the 3rd air valve and differential pressure gauge, this first Room is that operability is connected to this pneumatic pump, this second Room be operability be connected to this pneumatic pump and with this first Room equal-volume, this first air valve is connected between this first Room and this second Room, this second air valve is connected between this first Room and this first groove, the 3rd air valve is connected between this second Room and this second groove, this second groove and this first groove equal-volume, this differential pressure gauge is installed to measure the pressure differential on these first air valve both sides, and this test procedure comprises the following step:
This waterproof product is inserted this first Room;
Standard model is inserted this second Room;
Open this first air valve, close this second air valve and the 3rd air valve,, close this first air valve then with this pneumatic pump pressurize this first Room and this second Room to a predetermined pressure; And
Through this pressure differential of detection period measurements, and check whether this pressure differential is higher than first threshold value, if judge that then this waterproof product is defective.
4. test procedure according to claim 3 is characterized in that this pressure differential if be lower than this first threshold value, and then this test procedure further comprises the following step:
Open this second air valve and the 3rd air valve; And
Measure this pressure differential once more, and check whether this pressure differential is higher than second threshold value, if judge that then this waterproof product is defective.
CN2006101703813A 2006-12-29 2006-12-29 Test system and test method for testing waterproof products Expired - Fee Related CN101210856B (en)

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CN103017980A (en) * 2012-12-13 2013-04-03 天钺电子(东莞)有限公司 Vacuum waterproof test equipment
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CN104535279A (en) * 2015-01-04 2015-04-22 郑州轻工业学院 Novel waterproof and dustproof level dry detection method and device
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CN106441734A (en) * 2016-10-11 2017-02-22 重庆航天机电设计院 Sealing detection method and sealing detection equipment based on dry comparison method
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