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CN101205093B - Wet type coating chamber circulating water treatment agent and treatment method - Google Patents

Wet type coating chamber circulating water treatment agent and treatment method Download PDF

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CN101205093B
CN101205093B CN 200710195363 CN200710195363A CN101205093B CN 101205093 B CN101205093 B CN 101205093B CN 200710195363 CN200710195363 CN 200710195363 CN 200710195363 A CN200710195363 A CN 200710195363A CN 101205093 B CN101205093 B CN 101205093B
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circulating water
treatment agent
wet coating
polymer
wet
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CN101205093A (en
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吉川努
堀内正弘
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Kurita Water Industries Ltd
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Abstract

本发明提供向湿式涂装室循环水中添加后、可以将该循环水中的剩余涂料容易且高效地进行凝集分离的湿式涂装室循环水处理剂以及湿式涂装室循环水的处理方法。所述湿式涂装室循环水处理剂的特征是含有阳离子性聚合物,该阳离子性聚合物具有来源于(甲基)丙烯酸酯的季铵盐的阳离子性构成单元、并且是在所述季铵盐的氮原子上结合苄基而形成的;所述湿式涂装室循环水的处理方法是向湿式涂装室循环水中添加该处理剂,可以将该循环水中的剩余涂料容易且高效地进行凝集分离。The present invention provides a wet coating booth circulating water treatment agent and a wet coating booth circulating water treatment method which can easily and efficiently coagulate and separate residual paint in the wet coating booth after being added to the circulating water of the wet coating booth. The wet coating room circulating water treatment agent is characterized in that it contains a cationic polymer having a cationic constituent unit derived from a quaternary ammonium salt of (meth)acrylic acid ester, and the quaternary ammonium It is formed by combining benzyl on the nitrogen atom of the salt; the treatment method of the circulating water of the wet coating room is to add the treatment agent to the circulating water of the wet coating room, and the remaining paint in the circulating water can be easily and efficiently coagulated separate.

Description

湿式涂装室循环水处理剂和湿式涂装室循环水的处理方法Circulating water treatment agent for wet coating room and treatment method for circulating water in wet coating room

技术领域technical field

本发明涉及湿式涂装室循环水处理剂以及湿式涂装室循环水的处理方法,进一步详细来说,涉及可以将湿式涂装室循环水中的剩余涂料容易且高效地进行凝集分离的、含有阳离子性聚合物的湿式涂装室循环水处理剂以及湿式涂装室循环水的处理方法,该阳离子性聚合物具有在季铵盐的氮原子上结合有苄基的特定阳离子构成单元。The present invention relates to a treatment agent for circulating water in a wet-type painting room and a treatment method for circulating water in a wet-type painting room. A wet coating room circulating water treatment agent for a cationic polymer and a treatment method for wet coating room circulating water. The cationic polymer has a specific cationic constituent unit in which a benzyl group is bonded to a nitrogen atom of a quaternary ammonium salt.

背景技术Background technique

以往,在汽车工业、家用电器、金属产品制造业等的涂装工序中,进行各种涂料的喷涂。工业上使用的涂料大致分为溶剂型涂料和水性涂料,各种涂料单独或组合而使用。Conventionally, various paints have been sprayed in the painting process of the automobile industry, household appliances, and metal product manufacturing industries. Coatings used industrially are broadly classified into solvent-based coatings and water-based coatings, and various coatings are used alone or in combination.

其中,水性涂料大致分为水可溶型、分散型、乳液型三类,都以水作为主要溶剂,因而具有无引燃性、安全且卫生、不会发生因溶剂引起的公害等优点,因此近年来其应用范围不断扩大。Among them, water-based coatings are roughly divided into three types: water-soluble type, dispersion type, and emulsion type. They all use water as the main solvent, so they have the advantages of non-flammability, safety and hygiene, and no pollution caused by solvents. Therefore, In recent years, its scope of application has been continuously expanded.

然而,在各种工业等的涂装工序中,一般而言,被喷雾于被涂装物的涂料的利用率并非100%,例如在汽车工业中利用率为60~80%左右,使用涂料的40~20%成为在下道工序中须除去的过剩涂料。该被过剩喷雾的剩余涂料被凝集处理而从湿式涂装室水系中排出,另一方面,处理水被循环使用。However, in the coating process of various industries, etc., generally speaking, the utilization rate of the paint sprayed on the object to be coated is not 100%. For example, in the automobile industry, the utilization rate is about 60 to 80%. 40-20% becomes excess paint that must be removed in the next process. The excess paint that has been sprayed excessively is coagulated and discharged from the water system of the wet paint booth, while the treated water is recycled.

这种情况下,由于水性涂料可溶于或分散于水中而难以进行固液分离,因此残留并蓄积于该湿式涂装室的循环水中,导致以下问题的发生。In this case, since the water-based paint is soluble or dispersed in water, solid-liquid separation is difficult, so it remains and accumulates in the circulating water of the wet paint booth, causing the following problems.

(a)循环水变得高粘性、高粘稠而使循环泵的负荷增大,显著时会变得无法循环,工作停止。(a) The circulating water becomes highly viscous and viscous, which increases the load on the circulating pump, and when it becomes serious, it becomes impossible to circulate and the work stops.

(b)析出后不溶的涂料、涂料以外的杂物、SS成分会引起喷嘴、配设管道系的堵塞故障、或向水膜板等附着而引起故障。(b) Insoluble paint after precipitation, sundries other than paint, and SS components can cause clogging failures in nozzles and piping systems, or adhere to water film plates, etc., causing failures.

(c)产生起泡故障。(c) Bubbling failure occurs.

(d)循环水由于变得高COD、高BOD而腐败,因腐败臭味,操作环境变得恶劣。而且由于高COD、高BOD,废水处理变得困难,处理装置的负荷增大。(d) The circulating water becomes corrupted due to high COD and high BOD, and the operating environment becomes bad due to the foul smell. Moreover, due to high COD and high BOD, wastewater treatment becomes difficult, and the load on the treatment equipment increases.

为了解决这样的问题,以往对循环水中的剩余涂料进行凝集分离,在该凝集分离时,公开了:(1)将阳离子系聚合物(阳离子系高分子凝集剂)与阴离子系聚合物(阴离子系高分子凝集剂)并用添加的方法(例如,参照专利文献1);(2)将阳离子化纤维素与阳离子系聚合物并用添加的方法(例如,参照专利文献2);(3)将无机凝集剂与高分子聚合物并用添加的方法(例如,参照专利文献3)。In order to solve such problems, coagulation and separation of the remaining paint in circulating water has been performed in the past. During the coagulation and separation, it is disclosed that: (1) combining a cationic polymer (cationic polymer flocculant) with an anionic polymer (anionic coagulant) (for example, refer to Patent Document 1); (2) add cationized cellulose and cationic polymer together (for example, refer to Patent Document 2); (3) aggregate inorganic A method of adding an agent and a high molecular weight polymer in combination (for example, refer to Patent Document 3).

专利文献1:特公平4-2317号公报Patent Document 1: Japanese Patent Publication No. 4-2317

专利文献2:特开平7-713号公报Patent Document 2: Japanese Unexamined Patent Publication No. 7-713

专利文献3:特开昭52-71538号公报Patent Document 3: JP-A-52-71538

专利文献4:特开2004-337671号公报Patent Document 4: JP-A-2004-337671

专利文献5:特开2004-351362号公报Patent Document 5: JP-A-2004-351362

发明内容Contents of the invention

但是,在上述以往方法中,(1)的使用阳离子系聚合物与阴离子系聚合物的方法,效果并不充分,根据阳离子系聚合物和阴离子系聚合物的使用量和使用比例、处理对象的水性涂料的种类和浓度,凝集效果大为不同,因此存在加药控制较难、处理有欠稳定的问题点。However, in the above-mentioned conventional methods, the method of (1) using cationic polymers and anionic polymers has insufficient effects, and depending on the usage amount and usage ratio of cationic polymers and anionic polymers, and the treatment target The type and concentration of water-based coatings have very different coagulation effects, so there are problems such as difficult dosing control and unstable treatment.

此外,(2)的使用阳离子化纤维素的方法,试剂成本增加,缺乏实用性。(3)的使用无机凝集剂和高分子聚合物的方法,存在以下的问题:不仅设定最适的凝集条件(pH、试剂浓度等)困难,难以稳定处理,而且由于生成金属絮凝物,因此涂料淤渣量增加;来源于无机凝集剂的盐类浓度增大,存在设备腐蚀的问题;无法将配合于水性涂料的起泡性物质分离除去,因此无法抑制涂料室中的起泡。In addition, the method of (2) using cationized cellulose increases the cost of reagents and is not practical. (3) The method of using an inorganic coagulant and a high molecular polymer has the following problems: not only is it difficult to set the optimum coagulation conditions (pH, reagent concentration, etc.), it is difficult to stabilize the treatment, and due to the generation of metal flocs, the The amount of paint sludge increases; the concentration of salts derived from inorganic coagulants increases, and there is a problem of equipment corrosion; the foaming substances mixed with water-based paint cannot be separated and removed, so the foaming in the paint room cannot be suppressed.

进而,公开有(4)并用酚醛树脂和阳离子系聚合物的湿式涂装室循环水的处理方法(例如,参照专利文献4);(5)以高分子反相乳液作为必须成分的湿式涂装室循环水用涂料漆雾(mist)处理剂(例如,参照专利文献5)。Furthermore, (4) a treatment method for circulating water in a wet coating booth using a combination of a phenolic resin and a cationic polymer (for example, refer to Patent Document 4); (5) a wet coating method using a polymer inverse emulsion as an essential component Paint mist treatment agent for chamber circulating water (for example, refer to Patent Document 5).

但是,在上述(4)的处理方法中,并未限定与酚醛树脂组合使用的阳离子系聚合物,例举的化合物是低分子量的聚合物,未必能够得到充分的凝集效果、凝集糟粕上浮效果。However, in the treatment method of (4) above, the cationic polymer used in combination with the phenolic resin is not limited, and the exemplified compound is a low-molecular-weight polymer, and it may not be possible to obtain sufficient coagulation effect and coagulation dross floating effect.

另一方面,在上述(5)的处理剂中,举出了将高分子反相乳液与(a)无机多价金属、(b)疏水性高分子乳液、(c)粘土矿物中的任何一个组合而使用。这里例示的疏水性高分子乳液中虽然也包含本发明中使用的聚合物,但未明确说明含有苄基(C6H5CH2-)的本发明的聚合物特别优异。On the other hand, in the treatment agent of the above-mentioned (5), a combination of a polymer inverse phase emulsion and (a) an inorganic polyvalent metal, (b) a hydrophobic polymer emulsion, or (c) a clay mineral used in combination. The hydrophobic polymer emulsion exemplified here also includes the polymer used in the present invention, but it is not clearly stated that the polymer of the present invention containing a benzyl group (C 6 H 5 CH 2 -) is particularly excellent.

本发明解决了上述公知技术的问题点,其目的在于提供向湿式涂装室循环水中添加后,可以将该循环水中的剩余涂料容易且高效地进行凝集分离的湿式涂装室循环水处理剂。The present invention solves the problems of the above-mentioned known techniques, and an object of the present invention is to provide a wet coating booth circulating water treatment agent that can easily and efficiently coagulate and separate residual paint in the circulating water after being added to the circulating water of the wet coating booth.

本发明的目的还在于提供将该处理剂添加至湿式涂装室循环水中,可以将该循环水中的剩余涂料容易且高效地进行凝集分离的湿式涂装室循环水的处理方法。Another object of the present invention is to provide a method for treating circulating water in a wet painting booth that can easily and efficiently coagulate and separate residual paint in the circulating water by adding the treatment agent to the circulating water in the wet coating booth.

本发明人等为达成上述目的反复进行了的精心研究,结果发现,含有阳离子性聚合物的处理剂能够适用于该目的,该阳离子性聚合物具有在季铵盐的氮原子上结合有苄基的特定阳离子构成单元。The inventors of the present invention have repeatedly conducted careful studies to achieve the above object, and found that a treatment agent containing a cationic polymer having a benzyl group bonded to the nitrogen atom of a quaternary ammonium salt can be used for this purpose. specific cationic building blocks.

还发现,通过使上述处理剂中进一步含有选自酚醛系树脂、有机或无机凝结剂以及消泡剂中的至少1种,可以使循环水中剩余涂料的固液分离、糟粕上浮、排出稳定地进行。It has also been found that by further containing at least one selected from the group consisting of phenolic resins, organic or inorganic coagulants, and defoamers in the above-mentioned treatment agent, the solid-liquid separation, flotation, and discharge of the remaining paint in the circulating water can be performed stably. .

本发明是基于上述发现而完成的。The present invention has been accomplished based on the above findings.

即,本发明提供:That is, the present invention provides:

[1]一种湿式涂装室循环水处理剂,其特征在于,含有阳离子性聚合物,该阳离子性聚合物具有来源于(甲基)丙烯酸酯的季铵盐的阳离子性构成单元、并且是在所述季铵盐的氮原子上结合苄基而形成的;[1] A circulating water treatment agent for a wet-type painting booth, characterized in that it contains a cationic polymer having a cationic constituent unit derived from a quaternary ammonium salt of (meth)acrylate, and is Formed by combining a benzyl group on the nitrogen atom of the quaternary ammonium salt;

[2]根据上述[1]所述的湿式涂装室循环水处理剂,阳离子性聚合物是(甲基)丙烯酰胺与(甲基)丙烯酸酯季铵盐的共聚物;[2] According to the circulating water treatment agent for wet coating booths described in [1] above, the cationic polymer is a copolymer of (meth)acrylamide and (meth)acrylate quaternary ammonium salt;

[3]根据上述[1]所述的湿式涂装室循环水处理剂,阳离子性聚合物是(甲基)丙烯酸二烷基氨基烷基酯的季铵盐与(甲基)丙烯酸酯的季铵盐的共聚物;[3] The circulating water treatment agent for wet coating booths described in [1] above, wherein the cationic polymer is a quaternary ammonium salt of a dialkylaminoalkyl (meth)acrylate and a quaternary ammonium salt of a (meth)acrylate ester. Copolymers of ammonium salts;

[4]根据上述[1]所述的湿式涂装室循环水处理剂,阳离子性聚合物是(甲基)丙烯酰胺与(甲基)丙烯酸二烷基氨基烷基酯的季铵盐与(甲基)丙烯酸酯的季铵盐的共聚物;[4] The wet-type paint booth circulating water treatment agent according to the above [1], wherein the cationic polymer is a quaternary ammonium salt of (meth)acrylamide and dialkylaminoalkyl (meth)acrylate and ( Copolymers of quaternary ammonium salts of meth)acrylates;

[5]根据上述[1]~[4]中任一项所述的湿式涂装室循环水处理剂,(甲基)丙烯酸酯的季铵盐是(甲基)丙烯酰氧基烷基苄基二烷基铵盐;[5] The circulating water treatment agent for wet coating booths according to any one of the above [1] to [4], wherein the quaternary ammonium salt of (meth)acrylate is (meth)acryloyloxyalkylbenzyl Dialkylammonium salts;

[6]根据上述[1]~[5]中任一项所述的湿式涂装室循环水处理剂,进一步含有选自酚醛系树脂、有机或无机凝结剂以及消泡剂中的至少1种;[6] The circulating water treatment agent for wet coating booths according to any one of the above [1] to [5], further containing at least one selected from the group consisting of phenolic resins, organic or inorganic coagulants, and defoamers ;

[7]一种湿式涂装室循环水的处理方法,其特征在于,以规定量向湿式涂装室循环水中添加上述[1]~[5]中任一项所述的湿式涂装室循环水处理剂;以及[7] A treatment method for circulating water in a wet coating booth, characterized in that the wet coating booth circulating water described in any one of the above [1] to [5] is added to the circulating water in a wet coating booth in a predetermined amount. water treatment agents; and

[8]根据上述[7]所述的湿式涂装室循环水的处理方法,以规定量添加进一步含有选自酚醛系树脂、有机或无机凝结剂以及消泡剂中的至少1种的湿式涂装室循环水处理剂。[8] According to the method for treating circulating water in wet coating booths described in [7] above, a wet coating agent further containing at least one selected from phenolic resins, organic or inorganic coagulants, and defoamers is added in a predetermined amount. Install chamber circulating water treatment agent.

根据本发明的湿式涂装室循环水处理剂及湿式涂装室循环水的处理方法,可以将湿式涂装室循环水中的剩余涂料容易且高效地进行凝集分离。According to the treatment agent for circulating water in a wet painting booth and the treatment method for circulating water in a wet coating booth according to the present invention, the residual paint in the circulating water in a wet coating booth can be easily and efficiently coagulated and separated.

具体实施方式Detailed ways

本发明的湿式涂装室循环水处理剂(以下,有时简单称为室处理剂)的特征在于含有阳离子性聚合物(以下,称为阳离子性聚合物(M)),该阳离子性聚合物具有来源于(甲基)丙烯酸酯的季铵盐的阳离子性构成单元、并且是在所述季铵盐的氮原子上结合苄基而形成的;The wet coating room circulating water treatment agent (hereinafter, sometimes simply referred to as a room treatment agent) of the present invention is characterized in that it contains a cationic polymer (hereinafter, referred to as a cationic polymer (M)) having A cationic constituent unit derived from a quaternary ammonium salt of (meth)acrylate and formed by bonding a benzyl group to a nitrogen atom of the quaternary ammonium salt;

作为本发明的室处理剂中使用的阳离子性聚合物(M)的阳离子性构成单元,可以优选列举下述通式(I)所示的(A)构成单元。As a cationic structural unit of the cationic polymer (M) used for the room treatment agent of this invention, (A) structural unit represented by following general formula (I) is mentioned preferably.

通式(I)中,R1表示氢原子或甲基,R2和R3各自独立地表示碳原子数1~4的烷基。作为碳原子数1~4的烷基,可以列举甲基、乙基、正丙基、异丙基、正丁基、异丁基、仲丁基、叔丁基。In the general formula (I), R 1 represents a hydrogen atom or a methyl group, and R 2 and R 3 each independently represent an alkyl group having 1 to 4 carbon atoms. Examples of the alkyl group having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl.

A1表示碳原子数2~4的直链状或支链状亚烷基,具体来说可以列举亚乙基、亚丙基、三亚甲基、各种亚丁基。(X1)a-表示价数a的阴离子。a通常为1~3的整数。作为该阴离子的具体例子,可以列举氯离子、氟离子、溴离子、碘离子等卤素离子、硫酸根离子、硝酸根离子、磷酸根离子、甲基硫酸根离子、高氯酸根离子等,其中优选卤素离子。 A1 represents a straight-chain or branched-chain alkylene group having 2 to 4 carbon atoms, and specific examples include ethylene, propylene, trimethylene, and various butylenes. (X 1 ) a- represents an anion of valence a. a is usually an integer of 1-3. Specific examples of the anion include halogen ions such as chloride, fluoride, bromide, and iodide, sulfate ions, nitrate ions, phosphate ions, methylsulfate ions, and perchlorate ions. Among them, preferred halide ions.

在本发明中,可以在聚合物中导入2种以上不同的通式(I)所示的(A)构成单元。In the present invention, two or more different structural units (A) represented by the general formula (I) may be introduced into the polymer.

作为形成该(A)构成单元的单体的(甲基)丙烯酸酯的季铵盐,可以列举(甲基)丙烯酰氧基烷基苄基二烷基铵盐。具体可以列举[2-(丙烯酰氧基)乙基]苄基二甲基铵盐、[2-(丙烯酰氧基)乙基]苄基二乙基铵盐、[2-(丙烯酰氧基)乙基]苄基乙基甲基铵盐、[2-(甲基丙烯酰氧基)乙基]苄基二甲基铵盐、[2-(甲基丙烯酰氧基)乙基]苄基二乙基铵盐、[2-(甲基丙烯酰氧基)乙基]苄基乙基甲基铵盐、[3-(丙烯酰氧基)丙基]苄基二甲基铵盐、[3-(丙烯酰氧基)丙基]苄基二乙基铵盐、[3-(丙烯酰氧基)丙基]苄基乙基甲基铵盐、[3-(甲基丙烯酰氧基)丙基]苄基二甲基铵盐、[3-(甲基丙烯酰氧基)丙基]苄基二乙基铵盐、[3-(甲基丙烯酰氧基)丙基]苄基乙基甲基铵盐等。As a quaternary ammonium salt of (meth)acrylate of the monomer which forms this (A) structural unit, (meth)acryloxyalkyl benzyl dialkyl ammonium salt is mentioned. Specifically, [2-(acryloyloxy)ethyl]benzyldimethylammonium salt, [2-(acryloyloxy)ethyl]benzyldiethylammonium salt, [2-(acryloyloxy)ethyl]benzyldiethylammonium salt, [2-(acryloyloxy) Base) ethyl] benzyl ethyl methyl ammonium salt, [2-(methacryloyloxy) ethyl] benzyl dimethyl ammonium salt, [2-(methacryloyloxy) ethyl] Benzyldiethylammonium salt, [2-(methacryloyloxy)ethyl]benzylethylmethylammonium salt, [3-(acryloyloxy)propyl]benzyldimethylammonium salt , [3-(acryloyloxy)propyl]benzyldiethylammonium salt, [3-(acryloyloxy)propyl]benzylethylmethylammonium salt, [3-(methacryloyl) Oxy)propyl]benzyldimethylammonium salt, [3-(methacryloyloxy)propyl]benzyldiethylammonium salt, [3-(methacryloyloxy)propyl] Benzylethylmethylammonium salt, etc.

这些单体可以单独使用1种,也可以将2种以上组合使用。These monomers may be used alone or in combination of two or more.

像这样,在季铵盐的氮原子上结合苄基而形成的、具有来源于(甲基)丙烯酸酯季铵盐的阳离子性构成单元的聚合物,在疏水性强的上述苄基上,结合有剩余涂料的疏水性部分、后述酚醛系树脂的疏水性部分和消泡剂的疏水性部分,进而,该聚合物由于具有阳离子性,因此也容易与带电为阴离子的涂料粒子、为阴离子性的酚醛系树脂结合,作为其结果,形成坚固的絮凝物。此外,由于该聚合物为强疏水性,因此该絮凝物取得易与水分离、上浮容易的效果。In this way, a polymer having a cationic structural unit derived from a (meth)acrylate quaternary ammonium salt formed by bonding a benzyl group to the nitrogen atom of the quaternary ammonium salt, is bonded to the benzyl group having strong hydrophobicity. There is a hydrophobic portion of the remaining paint, a hydrophobic portion of the phenolic resin described later, and a hydrophobic portion of the defoamer. Furthermore, since this polymer is cationic, it is also easy to be anionic with the anion-charged paint particles. The phenolic resin binds and, as a result, forms firm flocs. In addition, since the polymer is strongly hydrophobic, the flocs are easily separated from water and easily floated up.

在本发明的室处理剂中,作为阳离子性聚合物(M),可以使用具有上述(A)构成单元和非离子性构成单元和/或其它阳离子性构成单元的共聚物。对于上述非离子性构成单元及其它阳离子性构成单元并无特别限制,但可以优选使用以下所示的共聚物。In the room treatment agent of the present invention, a copolymer having the above-mentioned (A) structural unit, a nonionic structural unit, and/or another cationic structural unit can be used as the cationic polymer (M). The nonionic structural unit and other cationic structural units are not particularly limited, but the copolymers shown below can be preferably used.

在本发明的处理剂中,作为阳离子性聚合物(M),可以优选使用具有上述(A)构成单元和下述通式(II)所示的非离子性的(B)构成单元的共聚物(以下,称为共聚物(M-a))。In the treatment agent of the present invention, as the cationic polymer (M), a copolymer having the above-mentioned (A) structural unit and a nonionic (B) structural unit represented by the following general formula (II) can be preferably used (Hereafter, referred to as copolymer (M-a)).

Figure S2007101953635D00061
Figure S2007101953635D00061

在通式(II)中,R4表示氢原子或甲基,R5和R6各自独立地表示氢原子、碳原子数1~3的烷基或二甲基氨基烷基。作为碳原子数1~3的烷基可以列举甲基、乙基、正丙基和异丙基。作为二甲基氨基烷基可以列举2-二甲基氨基乙基、3-二甲基氨基丙基等。In the general formula (II), R 4 represents a hydrogen atom or a methyl group, and R 5 and R 6 each independently represent a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, or a dimethylaminoalkyl group. Examples of the alkyl group having 1 to 3 carbon atoms include methyl, ethyl, n-propyl and isopropyl. Examples of the dimethylaminoalkyl group include 2-dimethylaminoethyl, 3-dimethylaminopropyl and the like.

在本发明中,可以在共聚物(M-a)中导入2种以上不同的通式(II)所示的(B)构成单元。In the present invention, two or more different structural units (B) represented by the general formula (II) may be introduced into the copolymer (M-a).

作为形成该(B)构成单元的单体,可以列举例如丙烯酰胺、N-甲基丙烯酰胺、N-乙基丙烯酰胺、N-异丙基丙烯酰胺、N,N-二甲基丙烯酰胺、N,N-二乙基丙烯酰胺、N,N-二异丙基丙烯酰胺、N-乙基-N-甲基丙烯酰胺、甲基丙烯酰胺、N-甲基甲基丙烯酰胺、N-乙基甲基丙烯酰胺、N-异丙基甲基丙烯酰胺、N,N-二甲基甲基丙烯酰胺、N,N-二乙基甲基丙烯酰胺、N,N-二异丙基甲基丙烯酰胺、N-乙基-N-甲基甲基丙烯酰胺、N-(2-二甲基氨基乙基)丙烯酰胺、N-(2-二甲基氨基乙基)甲基丙烯酰胺、N-(3-二甲基氨基丙基)丙烯酰胺、N-(3-二甲基氨基丙基)甲基丙烯酰胺等(甲基)丙烯酰胺类。Examples of the monomer forming the (B) constituent unit include acrylamide, N-methacrylamide, N-ethylacrylamide, N-isopropylacrylamide, N,N-dimethylacrylamide, N,N-diethylacrylamide, N,N-diisopropylacrylamide, N-ethyl-N-methacrylamide, methacrylamide, N-methylmethacrylamide, N-ethyl methacrylamide, N-isopropylmethacrylamide, N,N-dimethylmethacrylamide, N,N-diethylmethacrylamide, N,N-diisopropylmethacrylamide Acrylamide, N-ethyl-N-methylmethacrylamide, N-(2-dimethylaminoethyl)acrylamide, N-(2-dimethylaminoethyl)methacrylamide, N (meth)acrylamides such as (3-dimethylaminopropyl)acrylamide and N-(3-dimethylaminopropyl)methacrylamide.

这些单体可以单独使用1种,也可以将2种以上组合使用。These monomers may be used alone or in combination of two or more.

从对剩余涂料的凝集性能等的观点出发,该共聚物(M-a)中上述(A)构成单元与(B)构成单元的含有比例,以摩尔比计优选为2∶8~9∶1,更优选3∶7~6∶4。From the standpoint of the coagulation performance with respect to the remaining paint, etc., the content ratio of the above-mentioned (A) structural unit and (B) structural unit in the copolymer (M-a) is preferably 2:8 to 9:1 in terms of molar ratio, more preferably Preferably 3:7 to 6:4.

在本发明的处理剂中,作为阳离子性聚合物(M),可以优选使用具有上述(A)构成单元和下述通式(III)所示的阳离子性(C)构成单元的共聚物(以下,称为共聚物(M-b))。In the treatment agent of the present invention, as the cationic polymer (M), a copolymer (hereinafter , called copolymer (M-b)).

Figure S2007101953635D00071
Figure S2007101953635D00071

通式(III)中,R7表示氢原子或甲基,R8、R9和R10各自独立地表示碳原子数1~4的烷基。作为碳原子数1~4的烷基可以列举甲基、乙基、正丙基、异丙基、正丁基、异丁基、仲丁基、叔丁基。In the general formula (III), R 7 represents a hydrogen atom or a methyl group, and R 8 , R 9 and R 10 each independently represent an alkyl group having 1 to 4 carbon atoms. Examples of the alkyl group having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl.

A2表示碳原子数2~4的直链状或支链状亚烷基,具体来说可以列举亚乙基、亚丙基、三亚甲基、各种亚丁基。(X2)b-表示价数b的阴离子。b通常为1~3的整数。作为该阴离子的具体例子,可以列举氯离子、氟离子、溴离子、碘离子等卤素离子、硫酸根离子、硝酸根离子、磷酸根离子、甲基硫酸根离子、高氯酸根离子等,其中优选卤素离子。 A2 represents a straight-chain or branched-chain alkylene group having 2 to 4 carbon atoms, and specific examples thereof include ethylene, propylene, trimethylene, and various butylenes. (X 2 ) b- represents an anion of valence number b. b is usually an integer of 1-3. Specific examples of the anion include halogen ions such as chloride, fluoride, bromide, and iodide, sulfate ions, nitrate ions, phosphate ions, methylsulfate ions, and perchlorate ions. Among them, preferred halide ions.

在本发明中,可以在共聚物(M-b)中导入2种以上不同的通式(III)所示的(C)构成单元。In the present invention, two or more different structural units (C) represented by the general formula (III) may be introduced into the copolymer (M-b).

作为形成该(C)构成单元的单体,可以列举(甲基)丙烯酰氧基烷基(三烷基)铵盐。具体可以列举[2-(丙烯酰氧基)乙基]三甲基铵盐、[2-(丙烯酰氧基)乙基]三乙基铵盐、[2-(丙烯酰氧基)乙基]乙基二甲基铵盐、[2-(甲基丙烯酰氧基)乙基]三甲基铵盐、[2-(甲基丙烯酰氧基)乙基]三乙基铵盐、[2-(甲基丙烯酰氧基)乙基]乙基二甲基铵盐、[3-(丙烯酰氧基)丙基]三甲基铵盐、[3-(丙烯酰氧基)丙基]三乙基铵盐、[3-(丙烯酰氧基)丙基]乙基二甲基铵盐、[3-(甲基丙烯酰氧基)丙基]三甲基铵盐、[3-(甲基丙烯酰氧基)丙基]三乙基铵盐、[3-(甲基丙烯酰氧基)丙基]乙基二甲基铵盐等。(Meth)acryloyloxyalkyl (trialkyl) ammonium salt is mentioned as a monomer which forms this (C) structural unit. Specifically, [2-(acryloyloxy)ethyl]trimethylammonium salt, [2-(acryloyloxy)ethyl]triethylammonium salt, [2-(acryloyloxy)ethyl]trimethylammonium salt, [2-(acryloyloxy)ethyl] ] ethyl dimethyl ammonium salt, [2- (methacryloyloxy) ethyl] trimethyl ammonium salt, [2- (methacryloyloxy) ethyl] triethyl ammonium salt, [ 2-(Methacryloyloxy)ethyl]ethyldimethylammonium salt, [3-(acryloyloxy)propyl]trimethylammonium salt, [3-(acryloyloxy)propyl ]triethylammonium salt, [3-(acryloyloxy)propyl]ethyldimethylammonium salt, [3-(methacryloyloxy)propyl]trimethylammonium salt, [3- (methacryloyloxy)propyl]triethylammonium salt, [3-(methacryloyloxy)propyl]ethyldimethylammonium salt, and the like.

这些单体可以单独使用1种,也可以将2种以上组合使用。These monomers may be used alone or in combination of two or more.

从对剩余涂料的凝集性能等的观点出发,该共聚物(M-b)中上述(A)构成单元与(C)构成单元的含有比例,以摩尔比计优选为8∶2~2∶8,更优选6∶4~4∶6。From the standpoint of the cohesive performance of the remaining paint, etc., the content ratio of the above-mentioned (A) structural unit and (C) structural unit in the copolymer (M-b) is preferably 8:2 to 2:8 in terms of molar ratio, more preferably Preferably 6:4 to 4:6.

在本发明的处理剂中,作为阳离子性聚合物(M),可以特别优选使用具有上述(A)构成单元、上述非离子性的(B)构成单元和上述阳离子性的(C)构成单元的共聚物(以下,称为共聚物(M-c))。In the treating agent of the present invention, as the cationic polymer (M), one having the above-mentioned (A) structural unit, the above-mentioned nonionic (B) structural unit, and the above-mentioned cationic (C) structural unit can be used particularly preferably. Copolymer (hereinafter referred to as copolymer (M-c)).

从对剩余涂料的凝集性能等的观点出发,该共聚物(M-c)中的上述(A)构成单元、(B)构成单元和(C)构成单元的含有比例,以摩尔标准计,优选分别为5~90%、30~90%和0~90%,更优选10~40%、50~70%和10~40%。From the standpoint of coagulation performance with respect to the remaining paint, etc., the content ratios of the above-mentioned (A) structural unit, (B) structural unit, and (C) structural unit in the copolymer (M-c) are preferably, on a molar basis, respectively 5-90%, 30-90% and 0-90%, more preferably 10-40%, 50-70% and 10-40%.

作为该共聚物(M-c)的代表例,可以列举丙烯酰胺/[2-(丙烯酰氧基)乙基]苄基二甲基氯化铵/[2-(丙烯酰氧基)乙基]三甲基氯化铵、丙烯酰胺/[3-(丙烯酰氧基)丙基]苄基二甲基氯化铵/[2-(丙烯酰氧基)乙基]三甲基氯化铵、丙烯酰胺/[2-(丙烯酰氧基)乙基]苄基二甲基氯化铵/[3-(丙烯酰氧基)丙基]三甲基氯化铵、丙烯酰胺/[3-(丙烯酰氧基)丙基]苄基二甲基氯化铵/[3-(丙烯酰氧基)丙基]三甲基氯化铵等。Representative examples of the copolymer (M-c) include acrylamide/[2-(acryloyloxy)ethyl]benzyldimethylammonium chloride/[2-(acryloyloxy)ethyl]trimonium chloride Methylammonium chloride, acrylamide/[3-(acryloyloxy)propyl]benzyldimethylammonium chloride/[2-(acryloyloxy)ethyl]trimethylammonium chloride, propylene Amide/[2-(acryloyloxy)ethyl]benzyldimethylammonium chloride/[3-(acryloyloxy)propyl]trimethylammonium chloride, acrylamide/[3-(acryloxy) Acyloxy)propyl]benzyldimethylammonium chloride/[3-(acryloyloxy)propyl]trimethylammonium chloride, etc.

从对剩余涂料的凝集性能等的观点出发,本发明的处理剂中使用的阳离子性聚合物(M)的重均分子量,是通过凝胶渗透色谱法(GPC法)、用0.1摩尔/L氯化钠水溶液作为洗脱液测定的换算为聚乙二醇的值,优选在600万以上,更优选900万~1100万。From the point of view of coagulation performance to the remaining paint, etc., the weight average molecular weight of the cationic polymer (M) used in the treatment agent of the present invention is determined by gel permeation chromatography (GPC method) with 0.1 mol/L chlorine The value in terms of polyethylene glycol measured using sodium chloride aqueous solution as an eluent is preferably 6 million or more, more preferably 9 million to 11 million.

该阳离子性聚合物的聚合方法并无特别限制,可以采用一般的聚合方法。例如,若是水溶液聚合,作为聚合引发剂可以使用过硫酸钾、过硫酸铵、2,2’-偶氮双(2-脒基丙烷)二盐酸盐或氧化还原系引发剂等。此外,若是反相的悬浮聚合,作为聚合引发剂可以使用与上述同样的引发剂,另一方面,若是反相的乳液聚合,除了上述聚合引发剂以外,还可以使用偶氮双异丁腈、过氧化苯甲酰等水不溶性引发剂来进行聚合。The polymerization method of the cationic polymer is not particularly limited, and a general polymerization method can be used. For example, in the case of aqueous solution polymerization, potassium persulfate, ammonium persulfate, 2,2'-azobis(2-amidinopropane) dihydrochloride, a redox initiator, etc. can be used as the polymerization initiator. In addition, in the case of reverse phase suspension polymerization, the same initiators as above can be used as the polymerization initiator. On the other hand, in the case of reverse phase emulsion polymerization, in addition to the above polymerization initiators, azobisisobutyronitrile, Polymerization with water insoluble initiators such as benzoyl peroxide.

该阳离子性聚合物(M)可以以水溶液、悬浮液、乳化液的任意形式使用。The cationic polymer (M) can be used in any form of aqueous solution, suspension, or emulsion.

在本发明的处理剂中,可以在含有上述阳离子性聚合物(M)的同时进一步含有选自酚醛系树脂、有机或无机凝结剂以及消泡剂中的至少1种。The treatment agent of the present invention may further contain at least one selected from the group consisting of phenolic resins, organic or inorganic coagulants, and antifoaming agents together with the cationic polymer (M).

上述酚醛系树脂的作用尚未明确,但推断如下。The role of the above-mentioned phenolic resin has not been clarified, but it is estimated as follows.

将酚醛系树脂溶解于碱水溶液等后注入湿式涂装室循环水中,则酚醛系树脂以溶解状态或胶体状分散。这时,如果存在阳离子性聚合物(M)则酚醛系树脂的电荷被中和而凝结、不溶化。另一方面,循环水中溶解或分散成胶体状的涂料也通过阳离子性聚合物(M)而电荷被中和,从而凝结、不溶化,酚醛系树脂用阳离子性聚合物(M)不溶化时,以卷入有该已凝结涂料的形式絮凝化而凝集。以卷入有涂料的形式而凝集的酚醛系树脂的絮凝物成为某种程度大小的粒子,因此易于从循环水中分离除去,可以用上浮分离、离心分离、过滤等方法容易地分离除去。The phenolic resin is dissolved in alkaline aqueous solution, etc., and injected into the circulating water of the wet coating booth, and the phenolic resin is dispersed in a dissolved state or a colloidal state. At this time, if the cationic polymer (M) is present, the charge of the phenolic resin will be neutralized to coagulate and insolubilize. On the other hand, the colloidal paint dissolved or dispersed in circulating water is also neutralized by the cationic polymer (M), thereby coagulating and insolubilizing. When the phenolic resin is insolubilized by the cationic polymer (M), the volume Flocculation and agglomeration in the form of the condensed paint. The flocs of phenolic resin agglomerated in the form of being entangled with paint become particles of a certain size, so they are easy to separate and remove from circulating water, and can be easily separated and removed by methods such as flotation separation, centrifugation, and filtration.

作为本发明中使用的酚醛系树脂,可以列举交联固化前的酚醛系树脂,其是苯酚、甲酚、二甲苯酚等酚类与甲醛等醛的缩合物或其改性物。具体来说,可以列举苯酚与甲醛的缩合物、甲酚与甲醛的缩合物、二甲苯酚与甲醛的缩合物、将这些酚醛系树脂进行烷基化而得的烷基改性酚醛系树脂、聚乙烯基苯酚等。这些酚醛系树脂可以是线型,也可以是甲阶型。分子量优选1000以下。这些酚醛系树脂可以使用1种,也可以将2种以上组合使用。Examples of the phenolic resin used in the present invention include phenolic resins before crosslinking and curing, which are condensates of phenols such as phenol, cresol, and xylenol, and aldehydes such as formaldehyde, or modified products thereof. Specifically, condensates of phenol and formaldehyde, condensates of cresol and formaldehyde, condensates of xylenol and formaldehyde, alkyl-modified phenolic resins obtained by alkylating these phenolic resins, polyvinylphenol etc. These phenolic resins may be of the linear type or the resol type. The molecular weight is preferably 1000 or less. These phenol resins may be used alone or in combination of two or more.

由于这些酚醛系树脂难溶于水,因此优选使之溶解或分散于可溶于水的溶剂中等制成溶液状或乳液来使用。作为使用的溶剂可以列举丙酮等酮、乙酸甲酯等酯、甲醇等醇等水溶性有机溶剂、碱水溶液、胺等,优选溶解于氢氧化钠水溶液、氢氧化钾水溶液等碱水溶液中使用。Since these phenolic resins are hardly soluble in water, they are preferably used in the form of a solution or an emulsion by dissolving or dispersing them in a water-soluble solvent or the like. Examples of solvents used include ketones such as acetone, esters such as methyl acetate, water-soluble organic solvents such as alcohols such as methanol, aqueous alkali solutions, and amines, and are preferably dissolved in aqueous alkali solutions such as aqueous sodium hydroxide and potassium hydroxide.

将酚醛系树脂制成碱水溶液使用时,该碱水溶液优选制成碱试剂浓度1~25质量%、酚醛系树脂浓度1~50质量%的范围。When the phenolic resin is used as an alkaline aqueous solution, it is preferable that the alkaline aqueous solution has an alkaline reagent concentration of 1 to 25% by mass and a phenolic resin concentration of 1 to 50% by mass.

在本发明的处理剂中,上述阳离子性聚合物(M)与该酚醛系树脂的使用比例,相对于阳离子性聚合物(M),通常以5~20倍质量、优选10~15倍质量的比例使用该酚醛系树脂是有利的。In the treatment agent of the present invention, the use ratio of the cationic polymer (M) and the phenolic resin is usually 5 to 20 times by mass, preferably 10 to 15 times by mass, relative to the cationic polymer (M). It is advantageous to use the phenolic resin in proportion.

作为上述有机凝结剂,可以列举例如二甲基二烯丙基氯化铵聚合物、烷基胺-表氯醇缩合物、亚乙基亚胺聚合物、亚烷基二氯化物-聚亚烷基聚胺缩合物、丙烯酸二甲基氨基乙酯系聚合物、甲基丙烯酸二甲基氨基乙酯系聚合物、聚乙烯基脒等阳离子性有机高分子化合物。这些有机凝结剂可以单独使用1种,也可以将2种以上组合使用。Examples of the organic coagulant include dimethyldiallylammonium chloride polymer, alkylamine-epichlorohydrin condensate, ethyleneimine polymer, alkylene dichloride-polyalkylene Polyamine condensates, dimethylaminoethyl acrylate polymers, dimethylaminoethyl methacrylate polymers, polyvinylamidine and other cationic organic polymer compounds. These organic coagulants may be used alone or in combination of two or more.

作为无机凝结剂,可以列举例如聚氯化铝、硫酸铝、氯化铁、硫酸亚铁、聚硫酸铁、其它的在一般水处理中使用的多价金属盐等。这些无机凝结剂可以单独使用1种,也可以将2种以上组合使用。Examples of the inorganic coagulant include polyaluminum chloride, aluminum sulfate, ferric chloride, ferrous sulfate, polyferric sulfate, and other polyvalent metal salts commonly used in water treatment. These inorganic coagulants may be used alone or in combination of two or more.

这些凝结剂出于通过经不粘化的涂料凝结而形成絮凝物粒子等的目的而使用,但从凝结性能、抑制腐蚀、抑制起泡等观点出发,与无机凝结剂相比更优选有机凝结剂。These coagulants are used for the purpose of forming floc particles by coagulating non-tacky paint, but organic coagulants are more preferable than inorganic coagulants from the viewpoint of coagulation performance, corrosion inhibition, and foaming suppression. .

在本发明的处理剂中,上述阳离子性聚合物(M)与该有机凝结剂的使用比例,相对于阳离子性聚合物(M),通常以0.1~2倍质量、优选1~1.5倍质量的比例使用该有机凝结剂是有利的。In the treatment agent of the present invention, the use ratio of the cationic polymer (M) and the organic coagulant is usually 0.1 to 2 times the mass, preferably 1 to 1.5 times the mass of the cationic polymer (M). It is advantageous to use the organic coagulant in proportion.

该有机凝结剂优选以水溶液的形式来使用。The organic coagulant is preferably used in the form of an aqueous solution.

另一方面,对上述消泡剂并无特别限制,可以从作为湿式涂装室循环水用的、以往使用的消泡剂中适当选择任意的消泡剂来使用。作为该消泡剂,可以使用例如疏水性有机溶剂、脂肪酸多价金属盐、疏水性无机粉体、消泡性非离子系表面活性剂等。On the other hand, the above-mentioned antifoaming agent is not particularly limited, and any antifoaming agent may be appropriately selected from conventionally used antifoaming agents for circulating water in wet coating booths. As the antifoaming agent, for example, hydrophobic organic solvents, polyvalent metal salts of fatty acids, hydrophobic inorganic powders, antifoaming nonionic surfactants and the like can be used.

作为疏水性有机溶剂,可以列举例如石蜡系烃、环烷系烃、石油系溶剂等,作为脂肪酸多价金属盐,可以列举例如十二烷酸、十六烷酸、十八烷酸、油酸、芥酸等脂肪酸的镁、铝、钙、铁、锌、镍、钡等金属盐。Examples of hydrophobic organic solvents include paraffinic hydrocarbons, naphthenic hydrocarbons, and petroleum solvents. Examples of polyvalent metal salts of fatty acids include dodecanoic acid, hexadecanoic acid, octadecanoic acid, and oleic acid. Magnesium, aluminum, calcium, iron, zinc, nickel, barium and other metal salts of fatty acids such as erucic acid and erucic acid.

作为疏水性无机粉体,可以列举例如疏水性氧化硅、氧化铝、氧化镁等,作为非离子系表面活性剂,可以列举例如甘油脂肪酸酯、山梨糖醇酐脂肪酸酯、聚乙二醇脂肪酸酯等脂肪酸酯、聚乙二醇、聚氧乙烯聚氧丙烯(普鲁洛尼克(Pluronic)型·特特洛尼克(Tetronic)型)、聚氧乙烯烷基醚等醚型等。Examples of hydrophobic inorganic powders include hydrophobic silicon oxide, aluminum oxide, and magnesium oxide. Examples of nonionic surfactants include glycerin fatty acid esters, sorbitan fatty acid esters, polyethylene glycol Fatty acid esters such as fatty acid esters, polyethylene glycol, polyoxyethylene polyoxypropylene (Pluronic type, Tetronic type), ether types such as polyoxyethylene alkyl ethers, and the like.

这些消泡剂可以单独使用1种,也可以将2种以上组合使用。These antifoamers may be used alone or in combination of two or more.

该消泡剂用于使剩余涂料的固液分离、糟粕上浮、排出稳定进行。The defoamer is used to make the solid-liquid separation of the remaining paint, the floating of the dross, and the discharge stable.

在本发明的处理剂中,相对于上述阳离子性聚合物(M),该消泡剂的使用量通常选定为3~30倍质量、优选3~10倍质量的范围。In the processing agent of the present invention, the usage-amount of the antifoaming agent is usually selected in a range of 3 to 30 times the mass, preferably 3 to 10 times the mass, of the cationic polymer (M).

本发明的湿式涂装室循环水处理剂,含有阳离子性聚合物(M)作为必须成分,该阳离子性聚合物(M)是在季铵盐的氮原子上结合苄基而形成的、且具有来源于(甲基)丙烯酸酯的季铵盐的阳离子性构成单元,进而根据需要,本发明的湿式涂装室循环水处理剂还含有选自酚醛系树脂、有机或无机凝结剂以及消泡剂中的至少1种。The circulating water treatment agent for wet coating booths of the present invention contains, as an essential component, a cationic polymer (M), which is formed by bonding a benzyl group to a nitrogen atom of a quaternary ammonium salt, and has A cationic constituent unit derived from a quaternary ammonium salt of (meth)acrylate, and if necessary, the wet coating room circulating water treatment agent of the present invention further contains At least 1 of them.

本发明的湿式涂装室循环水的处理方法是向湿式涂装室循环水中分别以规定量添加必须成分的阳离子性聚合物(M)、以及根据需要而使用的酚醛系树脂、有机或无机凝结剂、消泡剂,这些试剂可以分别在相同处添加,也可以在不同处添加。此外,可以将含有这些全部成分的处理剂一次性添加,也可以分开在不同处添加。The treatment method of the circulating water in the wet-type coating booth of the present invention is to add a cationic polymer (M) as an essential component, and a phenolic resin, an organic or an inorganic condensate, etc. Agent, defoamer, these reagents can be added at the same place or at different places. In addition, the processing agent containing all these components may be added at once, or may be separately added at different places.

本发明处理剂向湿式涂装室循环水的添加量是考虑涂料淤渣的上浮分离性来决定的,选定上述阳离子性聚合物(M)的浓度通常为10~300mg/L左右,优选20~100mg/L。The addition amount of the treatment agent of the present invention to the circulating water in the wet coating room is determined in consideration of the floating and separating properties of the paint sludge, and the concentration of the above-mentioned cationic polymer (M) is usually about 10 to 300 mg/L, preferably 20 mg/L. ~100mg/L.

根据本发明的处理剂和处理方法,通过这样地向湿式涂装室循环水中添加,可以将该循环水中的剩余涂料容易且高效地进行凝集分离。According to the treatment agent and treatment method of the present invention, by adding it to the circulating water of a wet-type painting booth in this way, the remaining paint in the circulating water can be aggregated and separated easily and efficiently.

通过将本发明的处理剂向湿式涂装室循环水中添加而形成的剩余涂料的凝集絮凝物,通过例如上浮分离、楔形线(wedge wire)、旋转筛、棒条筛(bar screen)、旋风分离器、离心分离机、过滤装置等来分离回收。被分离回收的淤渣重力脱水后或以通常的方法脱水后进行煅烧、掩埋处理。The agglomerated flocs of the remaining paint formed by adding the treatment agent of the present invention to the circulating water of the wet paint booth are separated by, for example, floating separation, wedge wire (wedge wire), rotary screen, bar screen (bar screen), and cyclone separation. separator, centrifuge, filter device, etc. to separate and recover. After the separated and recovered sludge is dehydrated by gravity or dehydrated by the usual method, it is calcined and buried.

实施例Example

以下通过实施例进一步详细说明本发明,但本发明并不受这些例子的任何限定。The present invention will be further described in detail through examples below, but the present invention is not limited by these examples.

此外,各试剂的性能按照以下所示的方法进行评价。In addition, the performance of each reagent was evaluated by the method shown below.

<试验方法><Test method>

在1L的烧杯中加入枥木县野木町自来水800mL和涂料(水性丙烯酸系涂料)8mL,用磁力搅拌器(500rpm)边搅拌边添加规定量的试剂并搅拌3分钟,静置10分钟后观察浆的状态,按照下述标准评价凝集性和上浮性,并且按照下述方法测定浊度。Add 800 mL of tap water in Nogi Town, Tochigi Prefecture and 8 mL of paint (water-based acrylic paint) into a 1 L beaker, add a specified amount of reagent while stirring with a magnetic stirrer (500 rpm) and stir for 3 minutes, and observe the slurry after standing for 10 minutes The coagulation and buoyancy were evaluated according to the following standards, and the turbidity was measured according to the following method.

(1)凝集性(1) Coagulation

◎:10mm以上的絮凝物◎: flocs over 10mm

○:5mm以上且不足10mm的絮凝物○: Flocs of 5 mm or more and less than 10 mm

△:2mm以上且不足5mm的絮凝物△: Flocs of more than 2mm and less than 5mm

×:不足2mm的絮凝物×: Flocs less than 2mm

(2)上浮性(2) Floatability

◎:几乎全部上浮◎: Almost all floated up

○:半数量左右上浮○: About half of the quantity goes up

△:部分上浮△: Partially floating

×:几乎不上浮×: Almost no floating

(3)浊度(3) Turbidity

是以根据JIS K0101的9.2测定的透射光浊度(使用高岭土作为浊度标准液)表示的值。The value expressed is the transmitted light turbidity measured in accordance with 9.2 of JIS K0101 (using kaolin as a turbidity standard solution).

实施例1和比较例1~4Embodiment 1 and Comparative Examples 1-4

向涂装涂料(水性丙烯酸系涂料)1%质量的溶液中添加表1所示的种类和量的各聚合物,进行试剂的性能评价。其结果示于表1。此外,对没有添加聚合物的空白也同样地进行评价(参考例1)。The type and amount of each polymer shown in Table 1 were added to a 1% by mass solution of the paint (aqueous acrylic paint) to evaluate the performance of the reagent. The results are shown in Table 1. In addition, evaluation was performed in the same manner for a blank to which no polymer was added (Reference Example 1).

[表1][Table 1]

                            表1 Table 1

[注][Note]

聚合物1:丙烯酰胺/[2-(丙烯酰氧基)乙基]苄基二甲基氯化铵/[2-(丙烯酰氧基)乙基]三甲基氯化铵共聚物,共聚摩尔比66/17/17,重均分子量1000万Polymer 1: Acrylamide/[2-(acryloyloxy)ethyl]benzyldimethylammonium chloride/[2-(acryloyloxy)ethyl]trimethylammonium chloride copolymer, copolymer Molar ratio 66/17/17, weight average molecular weight 10 million

聚合物2:甲基丙烯酸二甲基氨基乙酯·氯代甲烷的聚合物,重均分子量900万Polymer 2: A polymer of dimethylaminoethyl methacrylate·chloromethane, with a weight average molecular weight of 9 million

聚合物3:丙烯酰胺/[2-(丙烯酰氧基)乙基]三甲基氯化铵的共聚物,共聚摩尔比90/10,重均分子量600万Polymer 3: Copolymer of acrylamide/[2-(acryloyloxy)ethyl]trimethylammonium chloride, copolymerization molar ratio 90/10, weight average molecular weight 6 million

聚合物4:丙烯酰胺/丙烯酸钠共聚物,共聚摩尔比77/23,重均分子量800万Polymer 4: acrylamide/sodium acrylate copolymer, copolymerization molar ratio 77/23, weight average molecular weight 8 million

聚合物5:[2-(甲基丙烯酰氧基)乙基]三甲基氯化铵/[2-(丙烯酰氧基)乙基]三甲基氯化铵/丙烯酸/丙烯酰胺共聚物,共聚摩尔比15/15/10/60,重均分子量900万Polymer 5: [2-(methacryloxy)ethyl]trimethylammonium chloride/[2-(acryloyloxy)ethyl]trimethylammonium chloride/acrylic acid/acrylamide copolymer , copolymerization molar ratio 15/15/10/60, weight average molecular weight 9 million

由表1可知,实施例1的试剂与比较例1~4的试剂相比,具有优异的性能。It can be seen from Table 1 that the reagent of Example 1 has excellent performance compared with the reagents of Comparative Examples 1-4.

实施例2和比较例5~8Embodiment 2 and Comparative Examples 5-8

向涂装涂料(水性丙烯酸系涂料)1%质量的溶液中添加表2所示的种类和量的各聚合物以及600mg/L的聚合物6和150mg/L的聚合物7,进行试剂的性能评价。其结果示于表2。此外,对于除了添加600mg/L的聚合物6和150mg/L的聚合物7以外未添加其它聚合物的试剂也同样地进行评价(参考例2)。To a 1% by mass solution of the coating paint (water-based acrylic paint), each polymer of the type and amount shown in Table 2 and 600 mg/L of polymer 6 and 150 mg/L of polymer 7 were added to perform the performance of the reagent. evaluate. The results are shown in Table 2. In addition, evaluation was performed in the same manner for a reagent in which no other polymer was added other than 600 mg/L of Polymer 6 and 150 mg/L of Polymer 7 (Reference Example 2).

[表2][Table 2]

                            表2 Table 2

Figure 2007101953635A00800021
Figure 2007101953635A00800021

(添加表中所示的各聚合物以及聚合物6:600mg/L和聚合物7:150mg/L)(Add each polymer shown in the table as well as Polymer 6: 600mg/L and Polymer 7: 150mg/L)

[注][Note]

聚合物1~聚合物5:与表1的脚注相同。Polymer 1 to Polymer 5: Same as footnotes in Table 1.

聚合物6:苯酚·甲醛缩合物,线型,分子量约1700Polymer 6: Phenol formaldehyde condensate, linear, molecular weight about 1700

聚合物7:二甲基胺·表氯醇缩合物,重均分子量10万Polymer 7: Dimethylamine·epichlorohydrin condensate, weight average molecular weight 100,000

由表2可知,实施例2的试剂与比较例5~8的试剂相比,具有优异的性能。It can be seen from Table 2 that the reagent of Example 2 has excellent performance compared with the reagents of Comparative Examples 5-8.

本发明的湿式涂装室循环水处理剂以及使用其的本发明的湿式涂装室循环水的处理方法,可以将湿式涂装室循环水中的剩余涂料容易且高效地进行凝集分离。The treatment agent for circulating water in a wet coating booth of the present invention and the method for treating circulating water in a wet coating booth using the same can coagulate and separate residual paint in circulating water in a wet coating booth easily and efficiently.

Claims (2)

1.一种湿式涂装室循环水处理剂,其特征在于,由阳离子性聚合物、酚醛系树脂和有机凝结剂构成,1. A circulating water treatment agent for a wet coating room, characterized in that it is made of cationic polymer, phenolic resin and organic coagulant, 该阳离子性聚合物是(甲基)丙烯酰胺类与(甲基)丙烯酰氧基烷基苄基二烷基铵盐和(甲基)丙烯酸酯的季铵盐的共聚物,重均分子量在600万以上,所述重均分子量是通过凝胶渗透色谱法、用0.1摩尔/L氯化钠水溶液作为洗脱液测得的换算为聚乙二醇的值,The cationic polymer is a copolymer of (meth)acrylamides, (meth)acryloxyalkylbenzyldialkylammonium salts and quaternary ammonium salts of (meth)acrylic acid esters, with a weight average molecular weight of More than 6 million, the weight average molecular weight is the value converted into polyethylene glycol measured by gel permeation chromatography and using 0.1 mol/L sodium chloride aqueous solution as eluent, 相对于所述阳离子性聚合物,所述酚醛系树脂的使用量为5~20倍质量。The amount of the phenolic resin used is 5 to 20 times the mass of the cationic polymer. 2.一种湿式涂装室循环水的处理方法,其特征在于,向湿式涂装室循环水中添加权利要求1所述的湿式涂装室循环水处理剂。2. A treatment method for circulating water in a wet-type painting room, characterized in that, the circulating water treatment agent for wet-type painting room according to claim 1 is added to the circulating water in a wet-type painting room.
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