CN101202259B - Chip stack packaging structure, embedded chip packaging structure and manufacturing method thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种芯片封装结构及其制造方法,且特别涉及一种芯片堆栈封装结构、内埋式芯片封装结构及其制造方法。The invention relates to a chip packaging structure and a manufacturing method thereof, and in particular to a chip stack packaging structure, an embedded chip packaging structure and a manufacturing method thereof.
背景技术Background technique
在半导体产业中,芯片封装的目的在于防止裸芯片受到湿气、热量及噪声的影响,并提供裸芯片与外部电路之间电性连接的介质。近年来,随着电子技术的日新月异以及高科技电子产品的不断整合与创新,传统半导体封装技术已经无法满足产品功能与成本需求。目前,半导体封装技术已朝向将芯片整合至电路基板中的趋势迈进,以使整个封装面积/体积大幅度缩小,达到电子产品轻薄短小化、高功能化、高速化及高密度化的需求。In the semiconductor industry, the purpose of chip packaging is to prevent the bare chip from being affected by moisture, heat and noise, and to provide a medium for electrical connection between the bare chip and external circuits. In recent years, with the rapid development of electronic technology and the continuous integration and innovation of high-tech electronic products, traditional semiconductor packaging technology has been unable to meet product function and cost requirements. At present, semiconductor packaging technology has moved towards the trend of integrating chips into circuit substrates, so that the entire packaging area/volume can be greatly reduced to meet the needs of light, thin, short, high-function, high-speed and high-density electronic products.
现有芯片内埋封装技术的主要制作流程为,先将芯片装载于基板上,之后再利用介电材料将芯片埋藏于其中。一般而言,介电材料可利用旋转涂布、印刷或压合等方式而形成于芯片上,但此方式容易造成介电材料的表面不平坦,而影响后续工艺。特别是,针对厚度较厚的芯片而言,往往会因芯片与基板的厚度差,造成介电材料表面的均匀度不佳,而影响工艺成品率。因此,通常需要利用研磨方式将芯片薄化后,再进行芯片内埋封装工艺,或者是需要使用更多介电材料,以提高均匀度。但是,研磨步骤会使得制造成本提高,且容易造成芯片损伤,而且涂布更多介电材料的方式同样会增加制造成本。The main manufacturing process of the existing chip-embedded packaging technology is that the chip is first loaded on the substrate, and then the chip is buried therein by using a dielectric material. Generally speaking, the dielectric material can be formed on the chip by spin coating, printing or pressing, but this method may easily cause the surface of the dielectric material to be uneven, which will affect the subsequent process. In particular, for a thicker chip, the thickness difference between the chip and the substrate often results in poor uniformity of the surface of the dielectric material, which affects the yield of the process. Therefore, it is usually necessary to use a grinding method to thin the chip before performing the chip embedded packaging process, or to use more dielectric materials to improve the uniformity. However, the grinding step will increase the manufacturing cost and easily cause chip damage, and the method of coating more dielectric materials will also increase the manufacturing cost.
关于芯片内埋封装技术,业界亦提出多种不同的方式。例如,飞思卡尔半导体(Freescale Semiconductor,Inc.)公司就提出关于芯片内埋封装方式的相关半导体封装技术。另外,美国专利申请案的公开号6759270(US6759270)题目为“Semiconductor chip module and method of manufacture of same”,其内容揭露,先在基板中制作凹槽(cavity)作为芯片埋入区,之后将芯片置于凹槽内,接着再依序进行介电材料涂布、金属线路成形与焊盘制作等工艺,以完成芯片内埋封装。然而,此篇专利的方式需额外的填充材料以填满芯片与基板的间隙,且存在基板仍会占去主要封装厚度以及凹槽深度不易控制的问题。With regard to chip embedded packaging technology, the industry also proposes various methods. For example, Freescale Semiconductor, Inc. has proposed a related semiconductor packaging technology about chip embedded packaging. In addition, U.S. Patent Application Publication No. 6759270 (US6759270) is titled "Semiconductor chip module and method of manufacture of same", which discloses that first a cavity is made in the substrate as a chip embedding area, and then the chip is Place it in the groove, and then carry out processes such as dielectric material coating, metal circuit forming and pad production in order to complete the chip embedded package. However, the method of this patent requires additional filling materials to fill the gap between the chip and the substrate, and there are problems that the substrate still occupies the main package thickness and the depth of the groove is not easy to control.
此外,美国专利申请案的公开号6469374(US 6469374)题目为“Superposed printed substrates and insulating substrates having semiconductorelements inside”,其是利用迭加多个中空基板的方式来形成用以内埋芯片的凹槽,以进行芯片内埋封装工艺。此篇专利的方式仍然存在着基板占去主要封装厚度、需额外的填充材料以填满芯片与基板的间隙,以及基板间的对位等问题。In addition, U.S. Patent Application Publication No. 6469374 (US 6469374) is titled "Superposed printed substrates and insulating substrates having semiconductor elements inside", which uses the method of stacking multiple hollow substrates to form grooves for embedding chips, so as to Carry out chip embedded packaging process. The method of this patent still has the problems that the substrate occupies the main package thickness, additional filling material is required to fill the gap between the chip and the substrate, and the alignment between the substrates.
因此,如何将芯片内埋于电路基板中且可避免现有芯片封装技术所产生的种种问题,已成为当前的关键技术。Therefore, how to embed the chip in the circuit substrate and avoid various problems caused by the existing chip packaging technology has become a key technology at present.
发明内容Contents of the invention
本发明提供一种芯片堆栈封装结构、内埋式芯片封装结构及其制造方法,能够避免现有封装的种种问题,且可与现有工艺兼容、简化工艺与节省工艺成本。The invention provides a chip stack packaging structure, an embedded chip packaging structure and a manufacturing method thereof, which can avoid various problems of the existing packaging, and can be compatible with the existing technology, simplify the technology and save the technology cost.
本发明提出一种内埋式芯片封装结构,此结构包括基板、半导体芯片、封合材料层以及多个导通孔。其中,基板包括至少一个介电层与设置于介电层上的至少一个图案化线路层。半导体芯片设置于基板上,此半导体芯片上具有多个第一电气接垫,且这些第一电气接垫与介电层接触。封合材料层设置于半导体芯片周围的基板上。另外,上述的多个导通孔设置于基板中,以使图案化线路层电性连接这些第一电气接垫。The invention proposes an embedded chip packaging structure, which includes a substrate, a semiconductor chip, a sealing material layer and a plurality of via holes. Wherein, the substrate includes at least one dielectric layer and at least one patterned circuit layer disposed on the dielectric layer. The semiconductor chip is disposed on the substrate, the semiconductor chip has a plurality of first electrical pads, and the first electrical pads are in contact with the dielectric layer. The sealing material layer is arranged on the substrate around the semiconductor chip. In addition, the aforementioned plurality of via holes are disposed in the substrate, so that the patterned circuit layer is electrically connected to the first electrical pads.
承上述,封合材料层的材质例如是模封化合物或灌注化合物。半导体芯片为具有第一电气接垫的半导体芯片。另外,在半导体芯片上还可以设置有金属层,且第一电气接垫位于半导体芯片上。此外,半导体芯片还可以是由第一半导体芯片和第二半导体芯片所组成,并且在第一半导体芯片和第二半导体芯片之间还设置有连接层。其中,第一半导体芯片上具有第一电气接垫。连接层设置于第一半导体芯片上,其可以是黏着层或金属层。第二半导体芯片设置于连接层上,第二半导体芯片上表面具有多个第二电气接垫,且其下表面与连接层接触。Based on the above, the material of the sealing material layer is, for example, molding compound or potting compound. The semiconductor chip is a semiconductor chip with first electrical pads. In addition, a metal layer may also be disposed on the semiconductor chip, and the first electrical pad is located on the semiconductor chip. In addition, the semiconductor chip may also be composed of a first semiconductor chip and a second semiconductor chip, and a connection layer is further provided between the first semiconductor chip and the second semiconductor chip. Wherein, the first semiconductor chip has a first electrical pad. The connection layer is disposed on the first semiconductor chip, and it can be an adhesive layer or a metal layer. The second semiconductor chip is disposed on the connection layer, the upper surface of the second semiconductor chip has a plurality of second electrical pads, and the lower surface of the second semiconductor chip is in contact with the connection layer.
本发明另提出一种内埋式芯片封装结构,此结构包括第一基板、半导体芯片、封合材料层、多个第一导通孔、第二基板以及多个第二导通孔。其中,第一基板包括至少一个第一介电层与设置于第一介电层上的至少一个第一图案化线路层。半导体芯片设置于第一基板上,且半导体芯片上具有多个第一电气接垫,而这些第一电气接垫与第一介电层接触。封合材料层设置于半导体芯片周围的第一基板上。多个第一导通孔设置于第一基板中,使第一图案化线路层电性连接第一电气接垫。第二基板包括至少一个第二介电层与设置于第二介电层上的至少一个第二图案化线路图,第二基板设置于半导体芯片与封合材料层上,且第二介电层与半导体芯片接触。多个第二导通孔设置于第一基板、封合材料层与第二基板中,使第一图案化线路层电性连接第二图案化线路层。The present invention further provides an embedded chip packaging structure, which includes a first substrate, a semiconductor chip, a sealing material layer, a plurality of first via holes, a second substrate, and a plurality of second via holes. Wherein, the first substrate includes at least one first dielectric layer and at least one first patterned circuit layer disposed on the first dielectric layer. The semiconductor chip is disposed on the first substrate, and the semiconductor chip has a plurality of first electrical pads, and the first electrical pads are in contact with the first dielectric layer. The sealing material layer is disposed on the first substrate around the semiconductor chip. A plurality of first via holes are disposed in the first substrate to electrically connect the first patterned circuit layer to the first electrical pad. The second substrate includes at least one second dielectric layer and at least one second patterned circuit pattern disposed on the second dielectric layer, the second substrate is disposed on the semiconductor chip and the sealing material layer, and the second dielectric layer contact with the semiconductor chip. A plurality of second via holes are disposed in the first substrate, the sealing material layer and the second substrate, so that the first patterned circuit layer is electrically connected to the second patterned circuit layer.
承上述,封合材料层的材质例如是模封化合物或灌注化合物。而且,封合材料层进一步包括设置于半导体芯片上。上述的半导体芯片为具有第一电气接垫的半导体芯片。另外,在半导体芯片上还可以设置金属层,且第一电气接垫位于半导体芯片上。此外,半导体芯片还可以是由第一半导体芯片和第二半导体芯片所组成,并且在第一半导体芯片和第二半导体芯片之间还设置有连接层。其中,第一半导体芯片上具有这些第一电气接垫。连接层设置于第一半导体芯片上,其可以是黏着层或金属层。第二半导体芯片设置于连接层上,且第二半导体芯片的上表面具有多个第二电气接垫,且其下表面与连接层接触。Based on the above, the material of the sealing material layer is, for example, molding compound or potting compound. Moreover, the sealing material layer further includes being disposed on the semiconductor chip. The aforementioned semiconductor chip is a semiconductor chip with a first electrical pad. In addition, a metal layer may also be provided on the semiconductor chip, and the first electrical pad is located on the semiconductor chip. In addition, the semiconductor chip may also be composed of a first semiconductor chip and a second semiconductor chip, and a connection layer is further provided between the first semiconductor chip and the second semiconductor chip. Wherein, the first semiconductor chip has these first electrical pads. The connection layer is disposed on the first semiconductor chip, and it can be an adhesive layer or a metal layer. The second semiconductor chip is disposed on the connection layer, and the upper surface of the second semiconductor chip has a plurality of second electrical pads, and the lower surface of the second semiconductor chip is in contact with the connection layer.
依照本发明的实施例所述的内埋式芯片封装结构,进一步包括多个第三导通孔,以使第二图案化线路层电性连接第二电气接垫。The embedded chip packaging structure according to an embodiment of the present invention further includes a plurality of third via holes for electrically connecting the second patterned circuit layer to the second electrical pad.
本发明再提出一种芯片堆栈封装结构。此芯片堆栈封装结构包括承载组件以及至少一个芯片封装结构。其中,承载组件为上述的双面基板的内埋式芯片封装结构的其中之一。上述的芯片封装结构设置于承载组件上,且与承载组件电性连接,此芯片封装结构为选自上述的单面基板的内埋式芯片封装结构。而且,承载组件与芯片封装结构可以利用焊引线或是金属凸块方式进行电性连接。The present invention further proposes a chip stack packaging structure. The chip stack package structure includes a carrier component and at least one chip package structure. Wherein, the carrying component is one of the above-mentioned embedded chip packaging structures of the double-sided substrate. The above-mentioned chip package structure is arranged on the carrier component and is electrically connected with the carrier component. The chip package structure is an embedded chip package structure selected from the above-mentioned single-sided substrate. Moreover, the carrying component and the chip packaging structure can be electrically connected by means of bonding wires or metal bumps.
本发明又提出一种内埋式芯片封装结构的制造方法。此方法为在载板上形成半导体芯片,其中半导体芯片上已形成有多个第一电气接垫,且第一电气接垫与载板接触。然后,于半导体芯片周围的载板上形成封合材料层。之后,移除载板,接着于封合材料层与半导体芯片上形成第一基板。其中,第一基板包括至少一个第一介电层与形成于第一介电层上的至少一个第一图案化线路层,且第一介电层与半导体芯片接触。随后,于第一基板中形成多个第一导通孔,以使第一图案化线路层电性连接第一电气接垫。The invention further proposes a method for manufacturing an embedded chip packaging structure. The method is to form a semiconductor chip on a carrier board, wherein a plurality of first electrical pads have been formed on the semiconductor chip, and the first electrical pads are in contact with the carrier board. Then, a sealing material layer is formed on the carrier around the semiconductor chip. Afterwards, the carrier board is removed, and then a first substrate is formed on the sealing material layer and the semiconductor chip. Wherein, the first substrate includes at least one first dielectric layer and at least one first patterned circuit layer formed on the first dielectric layer, and the first dielectric layer is in contact with the semiconductor chip. Subsequently, a plurality of first via holes are formed in the first substrate, so that the first patterned circuit layer is electrically connected to the first electrical pad.
上述于半导体芯片周围的载板上形成封合材料层的方法例如是进行压模步骤或灌注填充步骤。承上述,封合材料层的材质例如是模封化合物或灌注化合物。半导体芯片为具有第一电气接垫的半导体芯片。另外,在半导体芯片上还可以设置金属层,且第一电气接垫位于半导体芯片上。此外,半导体芯片还可以是由第一半导体芯片和第二半导体芯片所组成,并且在第一半导体芯片和第二半导体芯片之间还设置有连接层。其中,第一半导体芯片上具有这些第一电气接垫。连接层形成于第一半导体芯片上,其可以是黏着层或金属层。第二半导体芯片形成于连接层上,且第二半导体芯片的上表面具有多个第二电气接垫,且其下表面与连接层接触。The method for forming the sealing material layer on the carrier around the semiconductor chip is, for example, performing a compression molding step or a potting filling step. Based on the above, the material of the sealing material layer is, for example, molding compound or potting compound. The semiconductor chip is a semiconductor chip with first electrical pads. In addition, a metal layer may also be provided on the semiconductor chip, and the first electrical pad is located on the semiconductor chip. In addition, the semiconductor chip may also be composed of a first semiconductor chip and a second semiconductor chip, and a connection layer is further provided between the first semiconductor chip and the second semiconductor chip. Wherein, the first semiconductor chip has these first electrical pads. The connection layer is formed on the first semiconductor chip, which can be an adhesive layer or a metal layer. The second semiconductor chip is formed on the connection layer, and the upper surface of the second semiconductor chip has a plurality of second electrical pads, and the lower surface of the second semiconductor chip is in contact with the connection layer.
另外,在第一基板中形成第一导通孔之前,进一步包括于封合材料层与半导体芯片上形成第二基板。其中,第二基板包括至少一个第二介电层与形成于第二介电层上的至少一个第二图案化线路层,且第二介电层与半导体芯片接触。另外,进一步包括于第一基板、第二基板与封合材料层中形成多个第二导通孔,以使第一图案化线路层电性连接第二图案化线路层。而且,封合材料层进一步包括形成于半导体芯片与第二基板之间。承上述,半导体芯片为具有第一电气接垫的半导体芯片。在半导体芯片上还可以设置金属层,且第一电气接垫位于半导体芯片上。另外,半导体芯片还可以是包括第一半导体芯片和第二半导体芯片,并且在第一半导体芯片和第二半导体芯片之间还设置有连接层。其中,第一半导体芯片上具有第一电气接垫,连接层形成于第一半导体芯片上,其可以是黏着层或金属层。第二半导体芯片形成于连接层上,第二半导体芯片上表面具有多个第二电气接垫,且其下表面与连接层接触。在上述实施例中,进一步包括于第二基板中形成多个第三导通孔,以使第二图案化线路层电性连接第二电气接垫。In addition, before forming the first via hole in the first substrate, it further includes forming a second substrate on the sealing material layer and the semiconductor chip. Wherein, the second substrate includes at least one second dielectric layer and at least one second patterned circuit layer formed on the second dielectric layer, and the second dielectric layer is in contact with the semiconductor chip. In addition, it further includes forming a plurality of second via holes in the first substrate, the second substrate and the sealing material layer, so that the first patterned circuit layer is electrically connected to the second patterned circuit layer. Also, the sealing material layer is further formed between the semiconductor chip and the second substrate. According to the above, the semiconductor chip is a semiconductor chip with the first electrical pads. A metal layer may also be provided on the semiconductor chip, and the first electrical pad is located on the semiconductor chip. In addition, the semiconductor chip may also include a first semiconductor chip and a second semiconductor chip, and a connection layer is further provided between the first semiconductor chip and the second semiconductor chip. Wherein, the first semiconductor chip has a first electrical pad, and the connection layer is formed on the first semiconductor chip, which can be an adhesive layer or a metal layer. The second semiconductor chip is formed on the connection layer, the upper surface of the second semiconductor chip has a plurality of second electrical pads, and the lower surface of the second semiconductor chip is in contact with the connection layer. In the above embodiment, it further includes forming a plurality of third via holes in the second substrate, so that the second patterned circuit layer is electrically connected to the second electrical pad.
本发明又提出一种内埋式芯片封装结构的制造方法。此方法为在载板上形成第一基板,其中第一基板包括至少一个第一介电层与形成于第一介电层上的至少一个第一图案化线路层,且该第一图案化线路层与该载板接触。然后,在第一基板上形成半导体芯片,其中半导体芯片上已形成有多个第一电气接垫,且这些第一电气接垫与第一基板接触。接着,于半导体芯片周围的第一基板上形成封合材料层。随后,移除载板,然后于第一基板中形成多个第一导通孔,以使第一图案化线路层电性连接这些第一电气接垫。The invention further proposes a method for manufacturing an embedded chip packaging structure. The method is to form a first substrate on a carrier, wherein the first substrate includes at least one first dielectric layer and at least one first patterned circuit layer formed on the first dielectric layer, and the first patterned circuit layer layer is in contact with the carrier. Then, a semiconductor chip is formed on the first substrate, wherein a plurality of first electrical pads have been formed on the semiconductor chip, and these first electrical pads are in contact with the first substrate. Next, a sealing material layer is formed on the first substrate around the semiconductor chip. Subsequently, the carrier board is removed, and then a plurality of first via holes are formed in the first substrate, so that the first patterned circuit layer is electrically connected to the first electrical pads.
上述于半导体芯片周围的第一基板上形成封合材料层的方法例如是进行压模步骤或灌注填充步骤。封合材料层的材质例如是模封化合物或灌注化合物。半导体芯片为具有第一电气接垫的半导体芯片。在半导体芯片上还可以设置金属层,且第一电气接垫位于半导体芯片上。另外,半导体芯片包括第一半导体芯片和第二半导体芯片,并且在第一半导体芯片和第二半导体芯片之间还设置有连接层。其中,第一半导体芯片上具有这些第一电气接垫。连接层形成于第一半导体芯片上,其可以是黏着层或金属层。第二半导体芯片形成于连接层上,且第二半导体芯片的上表面具有多个第二电气接垫,且其下表面与连接层接触。The above-mentioned method of forming a sealing material layer on the first substrate around the semiconductor chip is, for example, performing a compression molding step or a potting filling step. The material of the sealing material layer is, for example, molding compound or potting compound. The semiconductor chip is a semiconductor chip with first electrical pads. A metal layer may also be provided on the semiconductor chip, and the first electrical pad is located on the semiconductor chip. In addition, the semiconductor chip includes a first semiconductor chip and a second semiconductor chip, and a connection layer is further provided between the first semiconductor chip and the second semiconductor chip. Wherein, the first semiconductor chip has these first electrical pads. The connection layer is formed on the first semiconductor chip, which can be an adhesive layer or a metal layer. The second semiconductor chip is formed on the connection layer, and the upper surface of the second semiconductor chip has a plurality of second electrical pads, and the lower surface of the second semiconductor chip is in contact with the connection layer.
另外,在第一基板中形成第一导通孔之前,进一步包括于封合材料层与半导体芯片上形成第二基板。其中,第二基板包括至少一个第二介电层与形成于第二介电层上的至少一个第二图案化线路层,且第二介电层与半导体芯片接触。另外,进一步包括于第一基板、第二基板与封合材料层中形成多个第二导通孔,以使第一图案化线路层电性连接第二图案化线路层。而且,封合材料层进一步包括形成于半导体芯片与第二基板之间。承上述,半导体芯片为具有第一电气接垫的半导体芯片。在半导体芯片上还可以设置金属层,且第一电气接垫位于半导体芯片上。此外,半导体芯片还可以是包括第一半导体芯片和第二半导体芯片,并且在第一半导体芯片和第二半导体芯片之间还设置有连接层。其中,第一半导体芯片上具有第一电气接垫,连接层形成于第一半导体芯片上,其可以是黏着层或金属层。第二半导体芯片形成于连接层上,第二半导体芯片上表面具有多个第二电气接垫,且其下表面与连接层接触。在上述实施例中,进一步包括于第二基板中形成多个第三导通孔,以使第二图案化线路层电性连接第二电气接垫。In addition, before forming the first via hole in the first substrate, it further includes forming a second substrate on the sealing material layer and the semiconductor chip. Wherein, the second substrate includes at least one second dielectric layer and at least one second patterned circuit layer formed on the second dielectric layer, and the second dielectric layer is in contact with the semiconductor chip. In addition, it further includes forming a plurality of second via holes in the first substrate, the second substrate and the sealing material layer, so that the first patterned circuit layer is electrically connected to the second patterned circuit layer. Also, the sealing material layer is further formed between the semiconductor chip and the second substrate. According to the above, the semiconductor chip is a semiconductor chip with the first electrical pads. A metal layer may also be provided on the semiconductor chip, and the first electrical pad is located on the semiconductor chip. In addition, the semiconductor chip may also include a first semiconductor chip and a second semiconductor chip, and a connection layer is further provided between the first semiconductor chip and the second semiconductor chip. Wherein, the first semiconductor chip has a first electrical pad, and the connection layer is formed on the first semiconductor chip, which can be an adhesive layer or a metal layer. The second semiconductor chip is formed on the connection layer, the upper surface of the second semiconductor chip has a plurality of second electrical pads, and the lower surface of the second semiconductor chip is in contact with the connection layer. In the above embodiment, it further includes forming a plurality of third via holes in the second substrate, so that the second patterned circuit layer is electrically connected to the second electrical pad.
本发明的结构是以封合材料层取代现有封装结构中基板的核心强固层(core layer),因此可避免现有的种种问题。此封合材料层可用来支撑半导体芯片与封装体导线层,且可达到保护半导体芯片与封装体的目的。而且,本发明的封合材料层,可选用与半导体芯片的热膨胀系数相近,或是具备应力缓冲的材料,降低二者之间因热膨胀差异产生的应力。另外,本发明的结构还包括有金属层,因此可帮助整个封装结构散热,且可降低外界或内埋堆栈芯片间的电磁干扰。而且,与现有相较,本发明的结构可以增加内埋式芯片封装结构中的芯片数量,且可提高组件效能。另一方面,本发明的结构可使内埋式芯片封装结构具有双面接点,且此结构可作为堆栈封装所需的承载体。本发明的方法可取代现有的凹槽工艺,且本发明的方法可与现有工艺兼容,以及可使工艺简化,因此可节省工艺成本。The structure of the present invention replaces the core layer (core layer) of the substrate in the existing packaging structure with the sealing material layer, so various existing problems can be avoided. The sealing material layer can be used to support the wiring layer of the semiconductor chip and the package body, and can achieve the purpose of protecting the semiconductor chip and the package body. Moreover, the sealing material layer of the present invention can be selected to have a thermal expansion coefficient similar to that of the semiconductor chip, or a material with stress buffering, so as to reduce the stress caused by the difference in thermal expansion between the two. In addition, the structure of the present invention also includes a metal layer, so it can help the entire packaging structure to dissipate heat, and can reduce the electromagnetic interference between the outside world or the embedded stacked chips. Moreover, compared with the prior art, the structure of the present invention can increase the number of chips in the embedded chip packaging structure, and can improve the efficiency of the components. On the other hand, the structure of the present invention enables the embedded chip packaging structure to have double-sided contacts, and this structure can be used as a carrier required for stack packaging. The method of the present invention can replace the existing groove process, and the method of the present invention is compatible with the existing process, and can simplify the process, thus saving process cost.
为让本发明的上述和其它目的、特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with accompanying drawings.
附图说明Description of drawings
图1、图2(a)~2(c)、图3(a)~3(b)、图4、图5(a)~5(b)、图6(a)~6(b)、图7、图8(a)~8(b)与图9(a)~9(b)分别为依照本发明的实施例1~9所绘示的内埋式芯片封装结构的剖面示意图。Figure 1, Figure 2(a)-2(c), Figure 3(a)-3(b), Figure 4, Figure 5(a)-5(b), Figure 6(a)-6(b), 7 , FIGS. 8( a ) to 8 ( b ) and FIGS. 9 ( a ) to 9 ( b ) are schematic cross-sectional views of embedded chip packaging structures according to Embodiments 1 to 9 of the present invention.
图10A至图10D为依照本发明实施例所绘示的芯片堆栈封装结构的剖面示意图。10A to 10D are schematic cross-sectional views of a chip stack package structure according to an embodiment of the present invention.
图11A至图11D为依照本发明的实施例1-3所绘示的内埋式芯片封装结构的一种制造方法的流程剖面图。11A to 11D are cross-sectional views of a manufacturing method of the embedded chip packaging structure according to Embodiments 1-3 of the present invention.
图12A至图12D为依照本发明的实施例4-6所绘示的内埋式芯片封装结构的一种制造方法的流程剖面图。12A to 12D are cross-sectional views of a manufacturing method of an embedded chip package structure according to Embodiments 4-6 of the present invention.
图13A至图13D为依照本发明的实施例7-9所绘示的内埋式芯片封装结构的一种制造方法的流程剖面图。13A to 13D are cross-sectional views of a manufacturing method of an embedded chip package structure according to Embodiments 7-9 of the present invention.
图14A至图14D为依照本发明的实施例1-3所绘示的内埋式芯片封装结构的另一种制造方法的流程剖面图。14A to 14D are cross-sectional views of another manufacturing method of the embedded chip packaging structure shown in Embodiments 1-3 of the present invention.
图15A至图15D为依照本发明的实施例4-6所绘示的内埋式芯片封装结构的另一种制造方法的流程剖面图。15A to 15D are cross-sectional views of another manufacturing method of the embedded chip packaging structure shown in Embodiments 4-6 of the present invention.
图16A至图16D为依照本发明的实施例7-9所绘示的内埋式芯片封装结构的另一种制造方法的流程剖面图。16A to 16D are cross-sectional views of another manufacturing method of the embedded chip packaging structure shown in Embodiments 7-9 of the present invention.
附图标记说明Explanation of reference signs
102、202、302、412、422:介电层102, 202, 302, 412, 422: dielectric layer
103、203、303、414、424:图案化线路层103, 203, 303, 414, 424: patterned circuit layer
104、204、304、410、420:基板104, 204, 304, 410, 420: substrate
106、106a、408、408a:封合材料层106, 106a, 408, 408a: sealing material layer
108、107、109、416、426:导通孔108, 107, 109, 416, 426: via holes
110、120、130、140、150、160、170、180、190:内埋式芯片封装结构110, 120, 130, 140, 150, 160, 170, 180, 190: Embedded chip package structure
200、402:半导体结构200, 402: Semiconductor Structure
202、210、406:电气接垫202, 210, 406: electrical pads
204、208、404:半导体芯片204, 208, 404: semiconductor chips
206a、206b、206c:金属层206a, 206b, 206c: metal layer
207:连接层207: Connection layer
400:载板400: carrier board
具体实施方式Detailed ways
以下,特举实施例1至实施例9以详细地说明本发明的内埋式芯片封装结构。在实施例1至实施例9中相同的构件给予相同的标号,并省略可能重复的说明。Hereinafter, the embodiment 1 to the embodiment 9 are specifically cited to describe the embedded chip packaging structure of the present invention in detail. The same components in Embodiment 1 to Embodiment 9 are given the same reference numerals, and possible overlapping descriptions are omitted.
图1、图2(a)~2(c)与图3(a)~3(b)分别为绘示实施例1~3的结构示意图,其皆是绘示具有单面基板的内埋式芯片封装结构。Fig. 1, Fig. 2(a) ~ 2(c) and Fig. 3(a) ~ 3(b) are schematic diagrams showing the structures of Embodiments 1 ~ 3 respectively, all of which show the embedded type with a single-sided substrate. Chip package structure.
请参照图1,其为依照本发明的实施例1所绘示的内埋式芯片封装结构的剖面示意图。本实施例的内埋式芯片封装结构110主要由基板104、半导体结构200、封合材料层106以及多个导通孔108所构成。Please refer to FIG. 1 , which is a schematic cross-sectional view of an embedded chip packaging structure according to Embodiment 1 of the present invention. The embedded
其中,基板104主要是由介电层102以及设置于介电层102上的图案化线路层103所构成。介电层102的材质例如是聚酰亚胺(polyimide,PI)、玻璃环氧基树脂(FR-4、FR-5)、双顺丁烯二酸酰亚胺(bismaleimide-triazine,BT)、环氧树脂(epoxy resin)或其它合适的介电材料。图案化线路层103的材质例如是导电材料,其可例如是铜箔。半导体结构200设置于基板104上。半导体结构200上具有多个电气接垫(electricity pad)202,且这些电气接垫202与介电层102接触。电气接垫202的材质可例如是铝、铜、镍/金或其它的导电材料。在此实施例中,半导体结构200是由在半导体芯片(semiconductorchip)204上设置电气接垫202而构成,其中半导体芯片204例如是硅芯片。另外,多个导通孔108设置于基板104中,以使图案化线路层103与电气接垫202电性连接。导通孔108的材质例如是导电材料,其例如是铜、银、锡铅合金或其它合适的材料。Wherein, the
此外,内埋式芯片封装结构110还包括封合材料层106,其设置于半导体结构200周围的基板104上。封合材料层106的材质例如是模封化合物(molding compound)或灌注化合物,其例如是环氧树脂、含硅土(silica)的高分子材料或其它合适的模封化合物。特别要说明的是,封合材料层106的作用为可支撑以及保护半导体芯片。另一方面,由于封合材料层106与半导体芯片204的材质的热膨胀系数(coefficient of thermal expansion,CTE)相近,因此可降低封合材料层106与半导体芯片204之间因热膨胀差异产生的应力。承上述,封合材料层106可以仅设置在半导体结构200周围,而不用如现有的封装材料一样必须覆盖住整个组件。特别是,对于未研磨使厚度减薄或是厚度较高的半导体芯片而言,在进行封装步骤时,本发明的结构不需利用现有的凹槽工艺,因此可节省工艺成本,且可简化工艺。In addition, the embedded
请参照图2(a)~2(c),其为依照本发明的实施例2所绘示的内埋式芯片封装结构的剖面示意图。本实施例的内埋式芯片封装结构120与上述实施例的内埋式芯片封装结构110类似,惟二者的主要差异在于:内埋式芯片封装结构120的半导体结构200可进一步包括金属层206a、206b、206c,其设置于半导体芯片204上。如图2的子图(a)所示,金属层206a仅位于半导体芯片204上;如图2的子图(b)所示,金属层206b位于半导体芯片204上,且设置在部分封合材料层106上;如图2的子图(c)所示,金属层206c位于半导体芯片204上,以及设置在封合材料层106上。金属层206a、206b、206c的材质例如是铜、铝或其它合适的金属材料。此金属层206a、206b、206c可用以帮助整个封装结构的散热,且可降低外界或内埋堆栈芯片间的电磁干扰(electron magnetlc interfering,EMI)。Please refer to FIGS. 2( a ) to 2 ( c ), which are schematic cross-sectional views of an embedded chip packaging structure according to Embodiment 2 of the present invention. The embedded
请参照图3(a)~3(b),其为依照本发明的实施例3所绘示的内埋式芯片封装结构的剖面示意图。本实施例的内埋式芯片封装结构130与内埋式芯片封装结构110类似,惟主要差异在于:内埋式芯片封装结构130的半导体结构200还可进一步包括半导体芯片208以及连接层207。其中,半导体芯片208设置于半导体芯片204上方,且半导体芯片208的上表面具有多个电气接垫210,而下表面与连接层207接触。电气接垫210的材质可例如是铝、铜、镍/金或其它的导电材料。另外,连接层207设置于半导体芯片204与半导体芯片208之间,其为黏着层或金属层。若连接层207为连接半导体芯片204、208的黏着层,其结构可如图3的子图(a)所示。若连接层207为帮助整个封装结构进行散热的金属层,其结构可如图3的子图(a)与子图(b)所示。在此实施例中,半导体结构200包括半导体芯片204与半导体芯片208,亦即是在内埋式芯片封装结构130中内埋有二个芯片,因此可以增加内埋式芯片封装结构中的芯片数量,以及可提高组件效能。Please refer to FIGS. 3( a ) to 3 ( b ), which are schematic cross-sectional views of an embedded chip packaging structure according to Embodiment 3 of the present invention. The embedded
本发明除了上述实施例之外,尚具有其它的实施型态。图4、图5(a)~5(b)、图6(a)~6(b)、图7、图8(a)~8(b)与图9(a)~9(b)分别为绘示实施例4~9的结构示意图,其皆是绘示具有双面基板的内埋式芯片封装结构。In addition to the above-mentioned embodiments, the present invention also has other implementation forms. Figure 4, Figure 5(a)-5(b), Figure 6(a)-6(b), Figure 7, Figure 8(a)-8(b) and Figure 9(a)-9(b) respectively It is a schematic diagram illustrating the structures of embodiments 4-9, all of which illustrate the embedded chip packaging structure with double-sided substrates.
请参照图4、图5(a)~5(b)与图6(a)~6(b),本实施例的内埋式芯片封装结构140、150、160分别与内埋式芯片封装结构110、120、130类似,惟主要差异在于:内埋式芯片封装结构140、150、160可进一步包括基板304。其中,基板304主要是由介电层302以及设置于介电层302上的图案化线路层303所构成。基板304设置于半导体结构200与封合材料层106上,且介电层302与半导体结构200接触。上述,介电层302的材质例如是聚酰亚胺、玻璃环氧基树脂、双顺丁烯二酸酰亚胺、环氧树脂或其它合适的介电材料。图案化线路层303的材质例如是导电材料,其可例如是铜箔。另外,在内埋式芯片封装结构140、150、160中可包括导通孔109,其设置于基板304、封合材料层106与基板104中,以使图案化线路层303电性连接图案化线路层103。上述,导通孔109的材质例如是导电材料,其例如是铜、银、锡铅合金或其它合适的材料。此外,请再次参照图6(a)~6(b),在内埋式芯片封装结构160中还可包括导通孔107,其设置于基板204中,以使图案化线路层303电性连接电气接垫210。导通孔107的材质例如是导电材料,其例如是铜、银、锡铅合金或其它合适的材料。Please refer to Figure 4, Figures 5(a)-5(b) and Figures 6(a)-6(b), the embedded
另外,请参照图7、8(a)~8(b)与图9(a)~9(b),本实施例的内埋式芯片封装结构170、180、190分别与内埋式芯片封装结构140、150、160类似,惟主要差异在于:内埋式芯片封装结构170、180、190的封合材料层106a可以是设置于半导体结构200周围,且覆盖半导体结构200。In addition, please refer to Figures 7, 8(a)-8(b) and Figures 9(a)-9(b), the embedded
本发明的结构是,利用封合材料层取代现有的凹槽工艺,来制作内埋式芯片封装结构,因此可节省制造成本。而且,本发明包括,将二个芯片背对背接合而内埋于封装结构中,因此可增加内埋式芯片封装结构中的芯片数量,以提高组件效能。另外,本发明的结构还可设置有金属层,以帮助封装结构散热以及降低外界或内埋堆栈芯片间的电磁干扰。除此之外,本发明的结构包括有双面基板,因此可使内埋式芯片封装结构具有双面接点,且此结构可作为堆栈封装所需的承载体。The structure of the present invention is to use the sealing material layer to replace the existing groove process to manufacture the embedded chip packaging structure, so the manufacturing cost can be saved. Moreover, the present invention includes bonding two chips back-to-back and embedding them in the packaging structure, so the number of chips in the embedded chip packaging structure can be increased to improve component performance. In addition, the structure of the present invention can also be provided with a metal layer to help the package structure dissipate heat and reduce the electromagnetic interference between the outside world or the embedded stacked chips. In addition, the structure of the present invention includes a double-sided substrate, so that the embedded chip packaging structure can have double-sided contacts, and this structure can be used as a carrier required for stack packaging.
接下来,说明本发明的芯片堆栈封装结构。芯片堆栈封装结构包括承载组件与至少一个芯片封装结构。其中,芯片封装结构设置于承载组件上,且与承载组件电性连接。芯片封装结构的数量可为单个或多个,本发明并不对其数量做特别限定的,于以下实施例中皆是以单个芯片封装结构为例说明。Next, the chip stack package structure of the present invention will be described. The chip stack package structure includes a carrier component and at least one chip package structure. Wherein, the chip packaging structure is arranged on the carrying component and is electrically connected with the carrying component. The number of chip packaging structures can be single or multiple, and the present invention does not specifically limit the number. In the following embodiments, a single chip packaging structure is used as an example for illustration.
请参照图10A,其为依照本发明一个实施例所绘示的芯片堆栈封装结构的剖面示意图。在此实施例中,承载组件可为内埋式芯片封装结构140,而芯片封装结构可为内埋式芯片封装结构110。特别是,内埋式芯片封装结构110与内埋式芯片封装结构140的设置关系不限于图10A所绘示的方式。内埋式芯片封装结构110、140的设置关系可例如是将内埋式芯片封装结构110的基板104朝下设置在内埋式芯片封装结构140上(如图10B所示)。另外,内埋式芯片封装结构110、140的设置关系还可例如是如图10C与图10D所示。承上述,在图10A与图10C中,内埋式芯片封装结构110、140例如是以焊引线(wire bonding)方式进行电性连接。在图10B与图10D中,内埋式芯片封装结构110、140例如是利用金属凸块方式来进行电性连接,也就是可例如利用形成焊球的方式来进行电性连接。Please refer to FIG. 10A , which is a schematic cross-sectional view of a chip stack package structure according to an embodiment of the present invention. In this embodiment, the carrier component can be the embedded
在其它实施例中,本发明的芯片堆栈封装结构的承载组件亦可为内埋式芯片封装结构140、150、160、170、180、190的其中之一,而芯片封装结构亦可为内埋式芯片封装结构110、120、130的其中之一。承上述,本发明的其它芯片堆栈封装结构的实施例为本领域技术人员可依所举的实施例而能轻易完成,所以于此就不绘示且不再赘述。In other embodiments, the carrier component of the chip stack package structure of the present invention can also be one of the embedded
另外,特别要说明的是,图10A至图10D中所绘示的结构仅是概要示意图,本发明不对芯片堆栈封装结构的承载组件与芯片封装结构的尺寸做特别的限定。In addition, it should be noted that the structures shown in FIG. 10A to FIG. 10D are only schematic diagrams, and the present invention does not specifically limit the size of the carrier component and the chip package structure of the chip stack package structure.
接着,特举多个制造方式以详细地说明本发明的内埋式芯片封装结构的制造方法。在下述图式中,相同的构件给予相同的标号,并省略可能重复的说明。Next, several manufacturing methods are given to describe in detail the manufacturing method of the embedded chip packaging structure of the present invention. In the following drawings, the same components are given the same reference numerals, and possible overlapping explanations are omitted.
图11A至图11D为依照本发明的实施例1-3所绘示的内埋式芯片封装结构的一种制造方法的流程剖面图。11A to 11D are cross-sectional views of a manufacturing method of the embedded chip packaging structure according to Embodiments 1-3 of the present invention.
请参照图11A,提供载板400,载板400可例如是具有支撑性的金属板、绝缘板或其它合适的载板。然后,将半导体结构402置于载板400上。上述,在载板400上形成半导体结构402的方法可例如是,利用黏着剂将半导体结构402与载板400接合。以实施例1的结构为例,半导体结构402是由在半导体芯片404上设置有电气接垫406而构成。而且,半导体结构402上的电气接垫406与载板400接触。电气接垫406的材质可例如是铝、铜、镍/金或其它的导电材料。Referring to FIG. 11A , a
另外,以实施例2的结构为例,半导体结构402可进一步包括金属层(未绘示),其可形成于半导体芯片404上。金属层的材质例如是铜、铝或其它合适的金属材料。金属层可用以帮助封装结构的散热,且可降低电磁波的干扰,使芯片能正常运作。承上述,以实施例3的结构为例,半导体结构402还可进一步包括形成于半导体芯片404上的另一个半导体芯片(未绘示)以及连接层,其中连接层形成于两个半导体芯片之间,且此半导体芯片上同样形成有电气接垫(未绘示)。In addition, taking the structure of Embodiment 2 as an example, the
然后,请参照图11B,进行压模或灌注填充步骤,于半导体结构402周围的载板400上形成封合材料层408。封合材料层408的材质例如是模封化合物或灌注化合物,其例如是环氧树脂、含硅土的高分子材料或其它合适的模封化合物。更详细而言,封合材料层408的形成方法例如是,藉由于半导体结构上覆盖模具,并于其中注入模封化合物材料层,而直接在半导体结构402周围的载板400上形成封合材料层408。另外,封合材料层408的形成方法还可例如是,进行压模步骤,于载板400上形成模封化合物材料层,且覆盖半导体结构402,然后再移除部分的模封化合物材料层,至曝露出半导体结构402,以形成封合材料层408。此外,在上述方法中,还可依照不同的工艺需求,移除部分模封化合物材料层以及部分半导体结构402,至所需的芯片厚度。Then, referring to FIG. 11B , a molding or potting step is performed to form a sealing
随后,请参照图11C,在封合材料层408形成之后,接着移除载板400。接着,于封合材料层408与半导体结构402上形成基板410。基板410主要是由介电层412以及形成于介电层412上的图案化线路层414所构成。其中,介电层412的材质例如是聚酰亚胺、玻璃环氧基树脂、双顺丁烯二酸酰亚胺、环氧树脂或其它合适的介电材料。图案化线路层414的材质例如是导电材料,其可例如是铜箔。上述,将封合材料层408与半导体结构402形成于基板410上的方法例如是,先形成介电层412与图案化线路层414以构成基板410后,再使用黏着剂使封合材料层408与半导体结构402黏着于基板410上。另外,于封合材料层408与半导体结构402上形成基板410的形成方法还可例如是,于封合材料层408与半导体结构402上形成一层介电层412,然后再于介电层412上形成图案化线路层414。Subsequently, referring to FIG. 11C , after the sealing
然后,请参照图11D,于基板中410形成多个导通孔416,以使图案化线路层414电性连接电气接垫406。导通孔416的材质例如是导电材料,其例如是铜、银、锡铅合金或其它合适的材料。导通孔416的形成方法例如是利用激光钻孔技术,于基板中410中形成多个通孔(未绘示),然后再于这些通孔中填入导电材料,即可形成。接着,在导通孔416形成之后,可进一步移除部分基板410,并依不同组件所需尺寸进行裁切。Then, referring to FIG. 11D , a plurality of via
图12A至图12D为依照本发明的实施例4-6所绘示的内埋式芯片封装结构的一种制造方法的流程剖面图。12A to 12D are cross-sectional views of a manufacturing method of an embedded chip package structure according to Embodiments 4-6 of the present invention.
请参照图12A~12B,其步骤与图11A~11B相同,故与图11A~11B相同的构件与其相对关系则不再赘述。同样地,以实施例4的结构为例,半导体结构402是由在半导体芯片404上设置有电气接垫406而构成。以实施例5的结构为例,半导体结构402可进一步包括金属层(未绘示),其形成于半导体芯片404上。以实施例6的结构为例,半导体结构402还可进一步包括形成于半导体芯片404上的另一个半导体芯片(未绘示)以及连接层,其中连接层形成于两个半导体芯片之间,且此半导体芯片上形成有电气接垫(未绘示)。Please refer to FIGS. 12A-12B , the steps are the same as those in FIGS. 11A-11B , so the components that are the same as those in FIGS. 11A-11B and their relative relationships will not be repeated here. Similarly, taking the structure of Embodiment 4 as an example, the
然后,请参照图12C,移除载板400。接着,于封合材料层408与半导体结构402上形成基板410与基板420。其中,基板410主要是由介电层412以及图案化线路层414所构成。基板420主要是由介电层422以及图案化线路层424所构成。Then, referring to FIG. 12C , remove the
接着,请参照图12D,形成导通孔416、426,以分别使图案化线路层414与电气接垫406电性连接,以及使图案化线路层414与图案化线路层424电性连接。另外,以实施例6的结构为例,在图12D的步骤中,还包括形成导通孔(未绘示),以电性连接图案化线路层424与半导体结构402。接着,在形成导通孔416、426之后,可进一步移除部分基板410、420,并依不同组件所需尺寸进行裁切。Next, referring to FIG. 12D , via
图13A至图13D为依照本发明的实施例7-9所绘示的内埋式芯片封装结构的一种制造方法的流程剖面图。图13A至图13D的步骤与图12A至图12D的步骤类似,惟主要差异在于:封合材料层408a是形成于半导体结构402周围,且覆盖半导体结构402。封合材料层408a的形成方法例如是,进行压模步骤,于载板400上形成模封化合物材料层,且覆盖半导体结构402,然后再依不同的工艺需求,移除部分的模封化合物材料层,即可形成。同样地,以实施例7的结构为例,半导体结构402是由在半导体芯片404上设置有电气接垫406而构成。以实施例8的结构为例,半导体结构402可进一步包括金属层(未绘示),其形成于半导体芯片404上。以实施例9的结构为例,半导体结构402还可进一步包括形成于半导体芯片404上的另一半导体芯片(未绘示)以及连接层(未绘示),其中连接层形成于两个半导体芯片之间,且此半导体芯片上形成有电气接垫(未绘示)。13A to 13D are cross-sectional views of a manufacturing method of an embedded chip package structure according to Embodiments 7-9 of the present invention. The steps in FIG. 13A to FIG. 13D are similar to the steps in FIG. 12A to FIG. 12D , but the main difference is that: the sealing
图14A至图14D为依照本发明的实施例1-3所绘示的内埋式芯片封装结构的另一种制造方法的流程剖面图。14A to 14D are cross-sectional views of another manufacturing method of the embedded chip packaging structure shown in Embodiments 1-3 of the present invention.
请参照图14A,提供载板400。然后,在载板400上形成基板410,基板410主要是由介电层412以及形成于介电层412上的图案化线路层414所构成,且图案化线路层414与载板400接触。Referring to FIG. 14A , a
然后,请参照图14B,在基板410上形成半导体结构402。以实施例1的结构为例,半导体结构402是由在半导体芯片404上设置有电气接垫406而构成。以实施例2的结构为例,半导体结构402可进一步包括金属层(未绘示),其形成于半导体芯片404上。以实施例3的结构为例,半导体结构402还可进一步包括形成于半导体芯片404上的另一半导体芯片(未绘示)以及连接层,其中连接层形成于两个半导体芯片之间,且此半导体芯片上形成有电气接垫(未绘示)。Then, referring to FIG. 14B , a
之后,请参照图14C,于半导体结构402周围的载板400上形成封合材料层408。After that, referring to FIG. 14C , a sealing
随后,请参照图14D,在封合材料层408形成之后,接着移除载板400。然后,于基板中410形成多个导通孔416,以使图案化线路层414电性连接电气接垫406。接着,在形成导通孔416之后,可进一步移除部分基板410,并依不同组件所需尺寸进行裁切。Subsequently, referring to FIG. 14D , after the sealing
图15A至图15D为依照本发明的实施例4-6所绘示的内埋式芯片封装结构的另一种制造方法的流程剖面图。15A to 15D are cross-sectional views of another manufacturing method of the embedded chip packaging structure shown in Embodiments 4-6 of the present invention.
请参照图15A~15C,其步骤与图14A~14C相同,故与图14A~14C相同的构件与其相对关系则不再赘述。以实施例4的结构为例,半导体结构402是由在半导体芯片404上设置有电气接垫406而构成。以实施例5的结构为例,半导体结构402可进一步包括金属层(未绘示),其形成于半导体芯片404上。以实施例6的结构为例,半导体结构402还可进一步包括形成于半导体芯片404上的另一半导体芯片(未绘示)以及连接层,其中连接层形成于两个半导体芯片之间,且此半导体芯片上形成有电气接垫(未绘示)。Please refer to FIGS. 15A-15C , the steps are the same as those in FIGS. 14A-14C , so the components that are the same as those in FIGS. 14A-14C and their relative relationships will not be repeated here. Taking the structure of Embodiment 4 as an example, the
然后,请参照图15D。于封合材料层408与半导体结构402上形成基板420,其中基板420主要是由介电层422以及图案化线路层424所构成。之后,移除载板400,接着形成导通孔416、426,以分别使图案化线路层414与电气接垫406电性连接,以及使图案化线路层414与图案化线路层424电性连接。另外,以实施例6的结构为例,在图15D的步骤中,还包括形成导通孔(未绘示),以电性连接图案化线路层424与半导体结构402。接着,在形成导通孔416、426之后,可进一步移除部分基板410、420,并依不同组件所需尺寸进行裁切。Then, please refer to Figure 15D. A
图16A至图16D为依照本发明的实施例7-9所绘示的内埋式芯片封装结构的另一种制造方法的流程剖面图。16A to 16D are cross-sectional views of another manufacturing method of the embedded chip packaging structure shown in Embodiments 7-9 of the present invention.
图16A至图16D的步骤与图15A至图15D的步骤类似,惟主要差异在于:封合材料层408a是形成于半导体结构402周围,且覆盖半导体结构402。同样地,以实施例7的结构为例,半导体结构402是由在半导体芯片404上设置有电气接垫406而构成。以实施例8的结构为例,半导体结构402可进一步包括金属层(未绘示),其形成于半导体芯片404上。以实施例9的结构为例,半导体结构402还可进一步包括形成于半导体芯片404上的另一半导体芯片(未绘示)以及连接层,其中连接层形成于两个半导体芯片之间,且此半导体芯片上形成有电气接垫(未绘示)。另外,以实施例6的结构为例,在图16D的步骤中,还包括形成导通孔(未绘示),以电性连接图案化线路层424与半导体结构402。The steps in FIG. 16A to FIG. 16D are similar to the steps in FIG. 15A to FIG. 15D , but the main difference is that: the sealing
由上述可知,本发明的方法是利用压模或灌注填充方式形成封合材料层,以取代现有的凹槽工艺,来进行内埋式芯片的封装。与现有相较,本发明的方法可与现有工艺兼容,且可使工艺简化,因此可节省工艺成本。From the above, it can be known that the method of the present invention forms the encapsulation material layer by means of molding or potting to replace the existing groove process for encapsulation of embedded chips. Compared with the prior art, the method of the present invention is compatible with the existing process and can simplify the process, thus saving process cost.
综上所述,本发明可具有下列优点:In summary, the present invention may have the following advantages:
1.本发明的结构是以封合材料层取代现有封装结构中基板的核心强固层(core layer),因此可避免现有的种种问题。此封合材料层可用来支撑半导体芯片与封装体导线层,且可达到保护半导体芯片与封装体的目的。而且,本发明的封合材料,可选用与半导体芯片的热膨胀系数相近,或是具备应力缓冲的材料,降低二者之间因热膨胀差异产生的应力。1. The structure of the present invention replaces the core layer (core layer) of the substrate in the existing packaging structure with a sealing material layer, so various existing problems can be avoided. The sealing material layer can be used to support the wiring layer of the semiconductor chip and the package body, and can achieve the purpose of protecting the semiconductor chip and the package body. Moreover, the sealing material of the present invention can be selected to have a thermal expansion coefficient similar to that of the semiconductor chip, or a material with stress buffering, so as to reduce the stress caused by the difference in thermal expansion between the two.
2.本发明的结构可帮助整个封装结构散热,且可降低外界或内埋堆栈芯片间的电磁干扰。另外,与现有相较,本发明的结构可以增加内埋式芯片封装结构中的芯片数量,且可提高组件效能。2. The structure of the present invention can help the entire packaging structure to dissipate heat, and can reduce the electromagnetic interference between the outside world or embedded stacked chips. In addition, compared with the prior art, the structure of the present invention can increase the number of chips in the embedded chip packaging structure, and can improve the performance of the components.
3.本发明的结构可使内埋式芯片封装结构具有双面接点,且此结构可作为堆栈封装所需的承载体。3. The structure of the present invention can make the embedded chip packaging structure have double-sided contacts, and this structure can be used as a carrier required for stack packaging.
4.本发明的方法可取代现有的凹槽工艺,且本发明的方法可与现有工艺兼容,以及可使工艺简化,因此可节省工艺成本。4. The method of the present invention can replace the existing groove process, and the method of the present invention is compatible with the existing process, and can simplify the process, thus saving process cost.
虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明,本领域技术人员在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的保护范围由权利要求所界定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection is defined by the claims.
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