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CN101187797A - Fixing device and image forming device - Google Patents

Fixing device and image forming device Download PDF

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Publication number
CN101187797A
CN101187797A CNA2007101870971A CN200710187097A CN101187797A CN 101187797 A CN101187797 A CN 101187797A CN A2007101870971 A CNA2007101870971 A CN A2007101870971A CN 200710187097 A CN200710187097 A CN 200710187097A CN 101187797 A CN101187797 A CN 101187797A
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rotary body
fixing device
control member
magnetic field
heat generation
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CN101187797B (en
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马场基文
上原康博
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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  • Rolls And Other Rotary Bodies (AREA)

Abstract

The invention provides a fixing device having at least: a first rotary body, having a heat generating layer from which heat is generated by action of a magnetic field: a second rotary body contacting the first rotary body; a magnetic field generating unit arranged to have a predetermined separation from the inner circumferential face of the first rotary body or to have a predetermined separation from the outer circumferential face of the first rotary body; and a heat generation controlling member arranged facing the magnetic field generating unit, with the first rotary body being between the heat generation controlling member and the magnetic field generating unit, the heat generation controlling member having at least a temperature-sensitive magnetic material having a Curie temperature and controlling generation of heat of the heat generating layer. The invention further provides an image forming device having at least the mixing device.

Description

定影装置和图像形成装置 Fixing device and image forming device

技术领域technical field

本发明涉及定影装置和图像形成装置。The present invention relates to a fixing device and an image forming device.

背景技术Background technique

提出了一种采用电磁感应加热模式的用于图像形成装置的定影装置。A fixing device for an image forming device employing an electromagnetic induction heating mode is proposed.

作为图像形成装置的定影装置,提出了一种采用电磁感应加热模式的定影装置(例如,参见(JP-A)第2001-176648号日本专利申请公报)。该电磁感应加热模式是这样一种模式:使通过感应线圈产生的磁场作用于具有导电层的旋转体,由此该旋转体被在该导电层中产生的涡电流直接加热。As a fixing device of an image forming apparatus, a fixing device employing an electromagnetic induction heating mode has been proposed (for example, see Japanese Patent Application Publication No. (JP-A) No. 2001-176648). The electromagnetic induction heating mode is a mode in which a magnetic field generated by an induction coil is applied to a rotating body having a conductive layer, whereby the rotating body is directly heated by an eddy current generated in the conductive layer.

发明内容Contents of the invention

本发明提供了一种定影装置,即使使用不同尺寸的记录介质,该定影装置也可以抑制纸张所通过的区域(纸张通过区域)以外的区域的温度过度升高。本发明还提供了一种具有定影装置的图像形成装置。The present invention provides a fixing device capable of suppressing an excessive rise in temperature of a region other than a region through which paper passes (paper passing region) even if recording media of different sizes are used. The present invention also provides an image forming apparatus having a fixing device.

即,本发明的第一方面的第一实施方式是一种定影装置,该定影装置包括:That is, a first embodiment of the first aspect of the present invention is a fixing device including:

第一旋转体,其具有通过磁场的作用而发热的发热层并且形成为大致圆筒形状;a first rotating body having a heat generating layer that generates heat by the action of a magnetic field and formed in a substantially cylindrical shape;

第二旋转体,其与所述第一旋转体接触;a second rotating body in contact with the first rotating body;

磁场产生单元,用于产生磁场,所述磁场产生单元被设置为与所述第一旋转体的内周面具有预定间隔或者与所述第一旋转体的外周面具有预定间隔;以及a magnetic field generating unit for generating a magnetic field, the magnetic field generating unit being disposed with a predetermined interval from an inner peripheral surface of the first rotating body or with a predetermined interval from an outer peripheral surface of the first rotating body; and

发热控制构件,其被设置为面对所述磁场产生单元,所述第一旋转体位于所述发热控制构件与所述磁场产生单元之间,所述发热控制构件包括具有居里温度的感温磁性材料并且控制所述发热层的发热。a heat generation control member disposed to face the magnetic field generation unit, the first rotating body is located between the heat generation control member and the magnetic field generation unit, the heat generation control member includes a temperature sensing element having a Curie temperature magnetic material and controls the heat generation of the heat generating layer.

本发明的第一方面的第二实施方式的特征在于:所述居里温度基本等于或高于所述第一旋转体的设定温度,并且所述居里温度基本等于或低于所述第一旋转体的耐热温度。A second embodiment of the first aspect of the present invention is characterized in that the Curie temperature is substantially equal to or higher than the set temperature of the first rotating body, and the Curie temperature is substantially equal to or lower than the first rotating body. The heat-resistant temperature of a rotating body.

本发明的第一方面的第三实施方式的特征在于:所述定影装置还包括非磁性金属构件,其中所述非磁性金属构件包括非磁性金属材料,所述非磁性金属构件被布置在所述第一旋转体内侧,并且面对所述磁场产生单元,所述第一旋转体和所述发热控制构件位于所述非磁性金属构件与所述磁场产生单元之间,从而使所述非磁性金属构件不与所述发热控制构件接触。A third embodiment of the first aspect of the present invention is characterized in that the fixing device further includes a non-magnetic metal member, wherein the non-magnetic metal member includes a non-magnetic metal material, and the non-magnetic metal member is arranged on the Inside the first rotating body and facing the magnetic field generating unit, the first rotating body and the heat generation control member are located between the non-magnetic metal member and the magnetic field generating unit, so that the non-magnetic metal The member is not in contact with the heat generation control member.

本发明的第一方面的第四实施方式的特征在于还包括非磁性金属构件,其中所述非磁性金属构件包括非磁性金属材料、被布置在所述第一旋转体的内部、并面对所述磁场产生单元,所述第一旋转体和所述发热控制构件以使所述非磁性金属构件与所述发热控制构件相接触并且使所述发热控制构件与所述第一旋转体相接触的方式,位于所述非磁性金属构件和所述磁场产生单元之间。A fourth embodiment of the first aspect of the present invention is characterized by further comprising a non-magnetic metal member, wherein the non-magnetic metal member includes a non-magnetic metal material, is arranged inside the first rotating body, and faces the The magnetic field generating unit, the first rotating body and the heat generation control member bring the non-magnetic metal member into contact with the heat generation control member and the heat generation control member contacts the first rotating body way, located between the non-magnetic metal member and the magnetic field generating unit.

本发明的第一方面的第五实施方式的特征在于:所述发热层包括非磁性金属。A fifth embodiment of the first aspect of the present invention is characterized in that the heat generating layer includes a non-magnetic metal.

本发明的第一方面的第六实施方式的特征在于还包括屏蔽单元,该屏蔽单元对由于来自所述磁场产生单元的电磁感应而在所述发热控制构件中产生的涡电流进行屏蔽。A sixth embodiment of the first aspect of the present invention is characterized by further including a shielding unit that shields eddy current generated in the heat generation control member due to electromagnetic induction from the magnetic field generating unit.

本发明的第一方面的第七实施方式是第六实施方式的还具有如下特征的实施方式:所述屏蔽单元是狭缝或切口,其均形成在所述发热控制构件中。A seventh embodiment of the first aspect of the present invention is an embodiment of the sixth embodiment further characterized in that the shielding unit is a slit or a cutout, each of which is formed in the heat generation control member.

本发明的第一方面的第八实施方式的特征在于:所述定影装置还包括用于将旋转驱动力传输到所述第一旋转体的驱动力传输构件,所述驱动力传输构件位于所述第一旋转体的沿着所述第一旋转体的轴方向的两端中的至少一端。An eighth embodiment of the first aspect of the present invention is characterized in that the fixing device further includes a driving force transmission member for transmitting a rotational driving force to the first rotating body, the driving force transmission member is located at the At least one of the two ends of the first rotating body along the axial direction of the first rotating body.

本发明的第一方面的第九实施方式的特征在于:所述发热控制构件与所述第一旋转体接触。A ninth embodiment of the first aspect of the present invention is characterized in that the heat generation control member is in contact with the first rotating body.

本发明的第一方面的第十实施方式的特征在于:所述发热控制构件被布置为与所述第一旋转体在不施加压力的情况下相接触。A tenth embodiment of the first aspect of the present invention is characterized in that the heat generation control member is arranged in contact with the first rotating body without applying pressure.

本发明的第一方面的第十一实施方式的特征在于:所述发热控制构件不与所述第一旋转体接触。An eleventh embodiment of the first aspect of the present invention is characterized in that the heat generation control member is not in contact with the first rotating body.

本发明的第一方面的第十二实施方式的特征在于:所述发热控制构件是非发热体。A twelfth embodiment of the first aspect of the present invention is characterized in that the heat generation control member is a non-heat generating body.

本发明的第一方面的第十三实施方式的特征在于:所述感温磁性材料是金属材料。A thirteenth embodiment of the first aspect of the present invention is characterized in that the temperature-sensitive magnetic material is a metal material.

本发明的第一方面的第十四实施方式的特征在于:当所述第一旋转体与所述第二旋转体接触时,所述第一旋转体与所述第二旋转体的接触部分朝向所述第一旋转体的内周面弹性变形。A fourteenth embodiment of the first aspect of the present invention is characterized in that when the first rotating body contacts the second rotating body, the contact portion between the first rotating body and the second rotating body faces The inner peripheral surface of the first rotating body is elastically deformed.

此外,本发明的第二方面是一种图像形成装置,该图像形成装置包括:Furthermore, a second aspect of the present invention is an image forming apparatus including:

潜像保持体;latent image holder;

潜像形成单元,用于在所述潜像保持体的表面上形成潜像;a latent image forming unit for forming a latent image on the surface of the latent image holder;

显影单元,其利用电子照相显影剂将所述潜像显影成图像;a developing unit that develops the latent image into an image using an electrophotographic developer;

转印单元,用于将经显影的图像转印到转印接收介质;以及a transfer unit for transferring the developed image to a transfer-receiving medium; and

本发明第一方面的定影装置,用于将所述图像定影在所述转印接收介质上。The fixing device according to the first aspect of the present invention is used to fix the image on the transfer-receiving medium.

本发明的第一方面的第一实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,即使使用不同尺寸的记录介质,也可以抑制第一旋转体中纸张不通过区域的温度过度升高。The first embodiment of the first aspect of the present invention provides the advantageous effect that the paper non-passing area in the first rotating body can be suppressed even if recording media of different sizes are used, compared to other structures lacking the features of this embodiment temperature rises excessively.

本发明的第一方面的第二实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,抑制了较差定影以及第一旋转体的劣化并且抑制了对图像进行定影时过热。The second embodiment of the first aspect of the present invention provides the advantageous effects of suppressing poor fixing and deterioration of the first rotating body and suppressing the time when fixing an image, compared with other structures lacking the features of this embodiment. overheat.

本发明的第一方面的第三实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,抑制了发热控制构件的磁通(magneticflux)(磁场)所穿透的区域中的第一旋转体的温度升高。The third embodiment of the first aspect of the present invention provides the advantageous effect of suppressing the heat generation control member in the region where the magnetic flux (magnetic field) penetrates, compared to other structures lacking the features of this embodiment. The temperature of the first rotating body increases.

本发明的第一方面的第四实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,能够提升每单位时间在定影带的轴向上传递的热能的量,以沿所述轴向发散热量,从而防止了纸张通过区域以外的区域的温度过度升高。The fourth embodiment of the first aspect of the present invention provides the advantageous effect of being able to increase the amount of heat energy transferred in the axial direction of the fixing belt per unit time, as compared with other structures lacking the features of this embodiment, to The axial direction radiates heat, thereby preventing excessive temperature rise in areas other than the paper passing area.

本发明的第一方面的第五实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,即使发热层薄,也能够发出充足的热量,从而可获得热容量小的发热层。The fifth embodiment of the first aspect of the present invention provides the advantageous effect that, compared with other structures lacking the features of this embodiment, sufficient heat can be emitted even if the heat generating layer is thin, so that a heat generating layer with a small heat capacity can be obtained .

本发明的第一方面的第六实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,可以实现对所述发热控制构件的自发热的抑制。The sixth embodiment of the first aspect of the present invention provides the advantageous effect that suppression of self-heating of the heat generation control member can be achieved compared to other structures lacking the features of this embodiment.

本发明的第一方面的第七实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,可以实现对所述发热控制构件的自发热的抑制以及对在所述发热控制构件的轴向上的热能传递的抑制。The seventh embodiment of the first aspect of the present invention provides the advantageous effect that, compared with other structures lacking the features of this embodiment, suppression of self-heating of the heat generation control member and control of heat generation in the heat generation control member can be achieved. Inhibition of thermal energy transfer in the axial direction of the component.

本发明的第一方面的第八实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,抑制了由于第一旋转体的抗滑效果而导致的第一旋转体的旋转速度的波动,从而可以抑制定影时纸张起皱或不平坦。The eighth embodiment of the first aspect of the present invention provides the advantageous effect of suppressing the rotation of the first rotating body due to the anti-skid effect of the first rotating body compared to other structures lacking the features of this embodiment Speed fluctuations, thereby suppressing paper wrinkling or unevenness during fusing.

本发明的第一方面的第九实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,通过发热控制构件可以更加灵敏地控制发热层的电磁感应发热。The ninth embodiment of the first aspect of the present invention provides the beneficial effect that, compared with other structures lacking the features of this embodiment, the electromagnetic induction heating of the heat generating layer can be more sensitively controlled by the heat generation control member.

本发明的第一方面的第十实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,抑制了第一旋转体的滑动阻力,所以不易发生由于磨损而导致的寿命缩短。The tenth embodiment of the first aspect of the present invention provides the advantageous effect that the sliding resistance of the first rotating body is suppressed as compared with other structures lacking the features of this embodiment, so shortening of life due to wear is less likely to occur .

本发明的第一方面的第十一实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,抑制了由于缺乏与第一旋转体直接接触的部分而导致在定影装置开始驱动时温度上升速度的低下,从而定影装置能够更快地达到可定影状态。The eleventh embodiment of the first aspect of the present invention provides the advantageous effect that, compared with other configurations lacking the features of this embodiment, it is possible to suppress the starting of the fixing device due to the lack of a portion in direct contact with the first rotating body. The speed of temperature rise during driving is reduced, so that the fixing device can reach a fixable state more quickly.

本发明的第一方面的第十二实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,抑制了发热控制构件的自加热,由此能够实现响应于第一旋转体的温度变化的更灵敏的控制。The twelfth embodiment of the first aspect of the present invention provides the advantageous effect that self-heating of the heat generation control member is suppressed compared with other structures lacking the features of this embodiment, thereby enabling a response to the first rotating body. More sensitive control of temperature changes.

本发明的第一方面的第十三实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,使发热控制构件的热容量更小,因此,改善了发热控制构件对第一旋转体的温度变化的温度跟踪,实现了更灵敏的温度响应控制。The thirteenth embodiment of the first aspect of the present invention provides the beneficial effect of making the thermal capacity of the heat generation control member smaller compared to other structures lacking the features of this embodiment, thus improving the response of the heat generation control member to the first The temperature tracking of the temperature change of the rotating body realizes more sensitive temperature response control.

本发明的第一方面的第十四实施方式提供的有益效果是:与缺乏此实施方式的特征的其它结构相比,可以更容易地从第一旋转体移除纸张。The fourteenth embodiment of the first aspect of the present invention provides the advantage that paper can be removed from the first rotating body more easily than other configurations lacking the features of this embodiment.

本发明的第二方面提供的有益效果是:与缺乏此方面的特征的其它结构相比,可以长期获得高质量的定影图像,这不同于任何不满足本发明实质要求的情况。The second aspect of the present invention provides the advantageous effect that a fixed image of high quality can be obtained over a long period of time compared with other structures lacking the feature of this aspect, unlike any case that does not satisfy the essential requirements of the present invention.

附图说明Description of drawings

图1是示出了根据本发明的一个实施方式的图像形成装置的示意性结构图。FIG. 1 is a schematic configuration diagram showing an image forming apparatus according to an embodiment of the present invention.

图2是示出了根据本发明的该实施方式的定影装置的示意性截面图。FIG. 2 is a schematic sectional view showing the fixing device according to the embodiment of the present invention.

图3是示出了根据本发明的该实施方式的定影装置的示意性截面图。FIG. 3 is a schematic sectional view showing the fixing device according to the embodiment of the present invention.

图4是示出了在根据本发明的该实施方式的定影装置中定影带和挤压辊彼此分离的情况的示意性截面图。4 is a schematic sectional view showing a state where the fixing belt and the pressing roller are separated from each other in the fixing device according to the embodiment of the present invention.

图5A是示意性示出了穿透根据本发明的该实施方式的定影装置中的定影带的主磁通的示意性截面图。5A is a schematic cross-sectional view schematically showing a main magnetic flux penetrating the fixing belt in the fixing device according to the embodiment of the present invention.

图5B是示意性示出了穿透根据本发明的该实施方式的定影装置中的定影带的主磁通的示意性截面图。5B is a schematic cross-sectional view schematically showing the main magnetic flux penetrating the fixing belt in the fixing device according to the embodiment of the present invention.

图6是示出了根据本发明的另一实施方式的图像形成装置的示意性结构图。FIG. 6 is a schematic configuration diagram showing an image forming apparatus according to another embodiment of the present invention.

图7是示出了根据本发明又一实施方式的定影装置中的发热控制构件和支撑构件的示意性截面图。7 is a schematic sectional view showing a heat generation control member and a supporting member in a fixing device according to still another embodiment of the present invention.

图8是示出了根据本发明又一实施方式的定影装置中的发热控制构件的示意性结构图,其中该发热控制构件设置有狭缝。8 is a schematic structural view showing a heat generation control member in a fixing device according to still another embodiment of the present invention, wherein the heat generation control member is provided with a slit.

图9是示出了根据本发明又一实施方式的定影装置中的发热控制构件的示意性结构图,其中该发热控制构件设置有狭缝。9 is a schematic structural view showing a heat generation control member in a fixing device according to still another embodiment of the present invention, wherein the heat generation control member is provided with a slit.

具体实施方式Detailed ways

在下文中将参照附图来描述根据本发明的示例性实施方式。在所有附图中,将相同的附图标号附于具有基本相同功能的构件,并且可以省略对这些构件的重复描述。Hereinafter, exemplary embodiments according to the present invention will be described with reference to the accompanying drawings. In all the drawings, the same reference numerals are attached to members having substantially the same functions, and repeated descriptions of these members may be omitted.

图1是示出了根据示例性实施方式的图像形成装置的示意性结构图。图2是示出了根据示例性实施方式的定影装置的示意性截面图。图3是示出了根据示例性实施方式的定影装置的另一示意性截面图。图2示出了沿着定影装置的轴方向观察到的截面图,而图3示出了在图2中的线2-2上截取并且沿着与定影装置的轴方向垂直的方向观察到的截面图。FIG. 1 is a schematic configuration diagram showing an image forming apparatus according to an exemplary embodiment. FIG. 2 is a schematic cross-sectional view showing a fixing device according to an exemplary embodiment. FIG. 3 is another schematic cross-sectional view showing a fixing device according to an exemplary embodiment. FIG. 2 shows a cross-sectional view viewed along the axial direction of the fixing device, and FIG. 3 shows a cross-sectional view taken on line 2-2 in FIG. 2 and viewed along a direction perpendicular to the axial direction of the fixing device. Sectional view.

如图1所示,作为根据本示例性实施方式的图像形成装置的图像形成装置100具有可单方向(图1中箭头A的方向)旋转的圆筒状感光体鼓10。在该感光体鼓10周围,沿鼓10的旋转方向从鼓10的上游侧到鼓10的下游侧连续布置有如下部件:充电装置12,用于对感光体鼓10的表面进行充电;曝光装置14,用于将成像的光L照射到感光体鼓10上以在表面上形成潜像;显影装置16,用于选择性地将调色剂转印到感光体鼓10的表面以形成调色剂图像,该装置由显影单元16A至16D组成;环带形式的中间转印体18,其与感光体鼓10相对地被支撑,并且具有可旋转的周面;清扫装置20,用于去除在转印调色剂图像之后残留在感光体鼓10上的调色剂;以及放电曝光装置22,用于对感光体鼓10的表面进行放电。As shown in FIG. 1 , an image forming apparatus 100 as an image forming apparatus according to the present exemplary embodiment has a cylindrical photoreceptor drum 10 rotatable in one direction (direction of arrow A in FIG. 1 ). Around this photoreceptor drum 10, the following components are continuously arranged from the upstream side of the drum 10 to the downstream side of the drum 10 in the rotation direction of the drum 10: a charging device 12 for charging the surface of the photoreceptor drum 10; 14, for irradiating image-forming light L onto the photoreceptor drum 10 to form a latent image on the surface; a developing device 16, for selectively transferring toner to the surface of the photoreceptor drum 10 to form a toner agent image, the device is composed of developing units 16A to 16D; an endless belt-shaped intermediate transfer body 18 which is supported opposite to the photoreceptor drum 10 and has a rotatable peripheral surface; a cleaning device 20 for removing the toner remaining on the photoreceptor drum 10 after transferring the toner image; and a discharge exposure device 22 for discharging the surface of the photoreceptor drum 10 .

此外,在中间转印体18的内部布置有:转印装置24,用于将形成在感光体鼓10的表面上的调色剂图像一次转印到中间转印体18上;两个支撑辊26A和26B;以及转印对向辊28,用于实现二次转印。通过这些构件,中间转印体18被拉紧从而可单方向(图1中箭头B的方向)旋转。在与转印对向辊28相对的位置处,布置有转印辊30,使中间转印体18位于辊28和30之间。转印辊30是用于将一次转印到中间转印体18的外周面上的调色剂图像二次转印到记录纸张(记录介质)P上的辊子。记录纸张P沿箭头C的方向被送入转印对向辊28和转印辊30彼此接触从而彼此挤压的部分。在该挤压接触部分,其表面上二次转印了调色剂图像的记录纸张P沿由箭头C指示的方向原样地传送。Further, disposed inside the intermediate transfer body 18 are: a transfer device 24 for primary transferring the toner image formed on the surface of the photoreceptor drum 10 to the intermediate transfer body 18; two support rollers 26A and 26B; and a transfer counter roller 28 for performing secondary transfer. By these members, the intermediate transfer body 18 is tensioned so as to be rotatable in one direction (direction of arrow B in FIG. 1 ). At a position opposed to the transfer counter roller 28 , a transfer roller 30 is arranged with the intermediate transfer body 18 between the rollers 28 and 30 . The transfer roller 30 is a roller for secondary transfer onto recording paper (recording medium) P of the toner image primarily transferred onto the outer peripheral surface of the intermediate transfer body 18 . The recording paper P is fed in the direction of arrow C into a portion where the transfer counter roller 28 and the transfer roller 30 are in contact with each other so as to be pressed against each other. At this press contact portion, the recording paper P on the surface of which the toner image is secondarily transferred is conveyed in the direction indicated by the arrow C as it is.

在记录纸张P的传送方向(箭头C方向)的下游位置处,布置有定影装置32,该定影装置32用于对记录纸张P的表面上的调色剂图像进行加热以使其熔化,然后将熔化的图像定影在记录纸张P上。记录纸张P通过纸张传送引导构件36而送入定影装置32中。在中间转印体18的沿着体18的旋转方向(箭头B方向)的下游侧,布置有清扫装置34,该清扫装置34用于去除残留在中间转印体18的表面上的调色剂。At a position downstream in the conveyance direction (arrow C direction) of the recording paper P, a fixing device 32 for heating the toner image on the surface of the recording paper P to melt and then The melted image is fixed on the recording paper P. As shown in FIG. The recording paper P is sent into the fixing device 32 through the paper conveying guide member 36 . On the downstream side of the intermediate transfer body 18 in the direction of rotation of the body 18 (arrow B direction), a cleaning device 34 for removing toner remaining on the surface of the intermediate transfer body 18 is arranged. .

下面将描述根据本示例性实施方式的定影装置。A fixing device according to this exemplary embodiment will be described below.

如图2和图3所示,根据本示例性实施方式的定影装置32具有:可单方向(箭头D的方向)旋转的环带形式的定影带38(第一旋转体);挤压辊40(第二旋转体),其可单方向(箭头E的方向)旋转,并且与定影带38的周面接触以挤压该面;以及磁场产生装置42(磁场产生单元),其被布置为与带38的接触挤压辊40的挤压接触面反向地与定影带38的外周面相对,并且与该外周面分离。As shown in FIGS. 2 and 3 , the fixing device 32 according to this exemplary embodiment has: a fixing belt 38 (first rotating body) in the form of an endless belt rotatable in one direction (direction of arrow D); a squeeze roller 40 (second rotating body), which is rotatable in one direction (direction of arrow E), and is in contact with the peripheral surface of the fixing belt 38 to press the surface; and a magnetic field generating device 42 (magnetic field generating unit), which is arranged to be The pressing contact surface of the belt 38 that contacts the pressing roller 40 is oppositely opposed to and separated from the outer peripheral surface of the fixing belt 38 .

在定影带38的内周侧设置有:紧固构件44,其与挤压辊40相结合地形成接触部分;发热控制构件46,其面对磁场产生装置42(定影带38位于发热控制构件46与磁场产生装置42之间)并且被布置成与定影带38的内周面相接触;以及支撑构件48,其支撑紧固构件44。发热控制构件46由支撑构件48进行支撑。在定影带38的两端布置有驱动传输构件50,用于传输旋转动力以旋转地驱动定影带38。On the inner peripheral side of the fixing belt 38 are provided: a fastening member 44 which forms a contact portion in combination with the pressing roller 40; a heat generation control member 46 which faces the magnetic field generating device 42 (the fixing belt 38 is located and the magnetic field generating device 42 ) and arranged in contact with the inner peripheral surface of the fixing belt 38 ; and a support member 48 that supports the fastening member 44 . The heat generation control member 46 is supported by a support member 48 . At both ends of the fixing belt 38 are arranged drive transmission members 50 for transmitting rotational power to rotationally drive the fixing belt 38 .

在定影带38与挤压辊40之间的接触区域的沿着记录纸张P的传送方向(箭头F的方向)的下游侧,设置有剥离构件52。该剥离构件52包括:支撑部52A,其一端以紧固方式进行支撑;以及剥离片52B,其由该部52A进行支撑。剥离构件52被布置为使剥离片52B的前端靠近或接触定影带38。On the downstream side of the contact area between the fixing belt 38 and the pressing roller 40 in the transport direction of the recording paper P (direction of arrow F), a peeling member 52 is provided. This peeling member 52 includes: a support portion 52A, one end of which is supported in a fastened manner; and a peeling sheet 52B, which is supported by the portion 52A. The peeling member 52 is arranged such that the front end of the peeling sheet 52B approaches or contacts the fixing belt 38 .

首先,将在下文中描述定影带38。要用作本示例性实施方式的定影带38的定影带的实施例包括具有基板以及形成在该基板的外周面上的发热层和表面防粘层的带。First, the fixing belt 38 will be described below. Examples of the fixing belt to be used as the fixing belt 38 of the present exemplary embodiment include a belt having a substrate and a heat generating layer and a surface release layer formed on the outer peripheral surface of the substrate.

可以从由如下材料制成的基板中适当地选择基板,所述材料具有耐热性和支撑薄的发热层的强度,并且被磁场(磁通)穿透但不轻易发热或者不会由于磁场的作用而产生任何热量。以下是基板的示例:具有等于或约为30μm至等于或约为200μm(期望地等于或约为50μm至等于或约为150μm,更期望地等于或约为100μm至等于或约为150μm)的厚度的金属带(由诸如非磁性不锈钢的非磁性金属制成,或者由诸如Fe、Ni、Cr或它们的合金(诸如Ni-Fe合金或Ni-Cr-Fe合金)的软磁性材料或硬磁性材料制成);或者具有等于或约为60μm至等于或约为200μm的厚度的树脂带(诸如聚酰亚胺带)。The substrate can be appropriately selected from substrates made of materials that have heat resistance and strength to support a thin heat-generating layer, and are penetrated by a magnetic field (magnetic flux) but do not easily generate heat or are not affected by the influence of the magnetic field. function to generate any heat. The following is an example of the substrate: having a thickness of equal to or about 30 μm to equal to or about 200 μm (desirably equal to or about 50 μm to equal to or about 150 μm, more desirably equal to or about 100 μm to equal to or about 150 μm) Metal strip (made of non-magnetic metal such as non-magnetic stainless steel, or soft magnetic material or hard magnetic material such as Fe, Ni, Cr or their alloys (such as Ni-Fe alloy or Ni-Cr-Fe alloy) made); or a resin tape (such as a polyimide tape) having a thickness of equal to or about 60 μm to equal to or about 200 μm.

发热层由允许磁场(磁通)容易从其穿透并且容易因磁场的作用而被加热的材料制成。发热层的热容量优选地要尽可能小。The heat generating layer is made of a material that allows a magnetic field (magnetic flux) to easily penetrate therethrough and is easily heated by the action of the magnetic field. The heat capacity of the heat generating layer is preferably as small as possible.

在使用可廉价生产的频率为20kHz至100kHz的通用电源的情况下,如果使发热层薄于50μm,则固有电阻率比磁性金属低的非磁性金属要比磁性金属更易于发生电磁感应发热。相反,在发热层的厚度为50μm或更大的情况下,磁性金属要比非磁性金属更易于发热。In the case of using a general-purpose power supply with a frequency of 20kHz to 100kHz that can be produced cheaply, if the heat-generating layer is made thinner than 50μm, non-magnetic metals with lower intrinsic resistivity than magnetic metals are more prone to electromagnetic induction heating than magnetic metals. On the contrary, in the case where the thickness of the heat generating layer is 50 μm or more, the magnetic metal tends to generate heat more easily than the nonmagnetic metal.

因为磁性金属通常具有高固有电阻率以及几十至几千的比透磁率,所以涡电流难以在由磁性金属制成的电导体的外皮的深度流动。例如,铁(其为磁性金属)的固有电阻率为9.71×10-8Ωm,镍(其为磁性金属)的固有电阻率为6.84×10-8Ωm。与之相对,银(其为非磁性金属)的固有电阻率为1.59×10-8Ωm,铜(其为非磁性金属)的固有电阻率为1.67×10-8Ωm,铝(其为非磁性金属)的固有电阻率为2.7×10-8Ωm,它们均具有小的固有电阻率和约为1的比透磁率。因此,当将这些非磁性金属制造得薄时,发热变得容易。尤其当将非磁性金属制造为20μm或更薄时,发热变得容易。相反,当将非磁性金属制造得厚于20μm时,发热变得困难,尽管涡电流流动,但是因为固有电阻率小,所以由于涡电流损耗而导致的发热量变小。Since magnetic metals generally have a high intrinsic resistivity and a specific magnetic permeability of several tens to several thousand, it is difficult for eddy currents to flow at the depth of the sheath of an electrical conductor made of magnetic metals. For example, iron (which is a magnetic metal) has a specific resistivity of 9.71×10 -8 Ωm, and nickel (which is a magnetic metal) has a specific resistivity of 6.84×10 -8 Ωm. In contrast, silver (which is a nonmagnetic metal) has an intrinsic resistivity of 1.59×10 -8 Ωm, copper (which is a nonmagnetic metal) has an intrinsic resistivity of 1.67×10 -8 Ωm, and aluminum (which is a nonmagnetic Metals) have an intrinsic resistivity of 2.7×10 -8 Ωm, and they all have a small intrinsic resistivity and a specific permeability of about 1. Therefore, when these non-magnetic metals are made thin, heat generation becomes easy. Especially when the non-magnetic metal is made to be 20 μm or thinner, heat generation becomes easy. On the contrary, when the nonmagnetic metal is made thicker than 20 μm, heat generation becomes difficult, and although eddy current flows, the amount of heat generation due to eddy current loss becomes small because intrinsic resistivity is small.

发热层的结构的具体示例包括具有厚度为约2μm至约20μm的非磁性金属材料的发热层,并且其期望示例包括厚度为约5μm至约15μm并且其发热区域的总热容量约为3J/K或更小的非磁性金属材料。如上所述,非磁性金属材料的优选示例包括铜、铝和银。Specific examples of the structure of the heat generating layer include a heat generating layer having a nonmagnetic metal material with a thickness of about 2 μm to about 20 μm, and desirable examples thereof include a thickness of about 5 μm to about 15 μm and a total heat capacity of the heat generating region thereof is about 3 J/K or Smaller non-magnetic metallic materials. As described above, preferable examples of the non-magnetic metal material include copper, aluminum and silver.

表面防粘层的示例包括厚度为约1μm至约30μm的含氟树脂层(诸如PFA层,其是由四氟乙烯和全氟烷基乙烯基醚形成的共聚物制成的层)。Examples of the surface release layer include a fluorine-containing resin layer (such as a PFA layer which is a layer made of a copolymer formed of tetrafluoroethylene and perfluoroalkyl vinyl ether) having a thickness of about 1 μm to about 30 μm.

定影带38的结构并不限于上述结构。定影带38的结构的示例还包括使发热层位于两个基板之间的带,其具体示例包括使发热层(诸如由铜制成的发热层)位于两个不锈钢层之间的带。还可以在基板与发热层之间或者在发热层与表面防粘层之间布置包括硅橡胶、氟橡胶、氟硅酮橡胶等的弹性层。The structure of the fixing belt 38 is not limited to the above structure. Examples of the structure of the fixing belt 38 also include a belt in which a heat generating layer is located between two substrates, and specific examples thereof include a belt in which a heat generating layer such as a heat generating layer made of copper is located between two stainless steel layers. An elastic layer including silicone rubber, fluororubber, fluorosilicone rubber, or the like may also be disposed between the substrate and the heat generating layer or between the heat generating layer and the surface release layer.

定影带38例如通过使其厚度小或者选择其组成材料,而优选地具有热容量小(例如,等于或约为5J/K至等于或约为60J/K的热容量,期望地等于或约为30J/K或更小的热容量)的结构。The fixing belt 38 preferably has a small heat capacity (for example, a heat capacity of equal to or about 5 J/K to equal to or about 60 J/K, desirably equal to or about 30 J/K, for example, by making its thickness small or selecting its constituent materials. K or less heat capacity) structure.

可以任意选择定影带38的直径,并且该直径通常在从等于或约为20mm至等于或约为50mm的范围内。还可以例如通过提供被含氟树脂覆盖并且具有抗滑动耐久性的膜(诸如具有抗滑动耐久性并且仅设置在紧固构件44上的膜),通过将含氟树脂涂布到定影带38的内周面上,或者通过将润滑剂(诸如硅油)涂布到定影带38的内周面上,来修改定影带38的内周面。The diameter of the fixing belt 38 can be selected arbitrarily, and generally ranges from equal to or about 20 mm to equal to or about 50 mm. It is also possible, for example, by applying a fluorine-containing resin to the fixing belt 38 by providing a film that is covered with a fluorine-containing resin and has anti-slip durability, such as a film that has anti-slip durability and is provided only on the fastening member 44 . The inner peripheral surface of the fixing belt 38 is modified, or by applying a lubricant such as silicone oil to the inner peripheral surface of the fixing belt 38 .

下面将描述挤压辊40。尽管本示例性实施方式是定影带和挤压辊彼此分离的情况,但是本发明的范围还包括定影带和挤压辊彼此恒定接触的情况。借助隔着定影带38在挤压辊40的两端对挤压辊40进行挤压的弹簧构件(在附图中未示出),以例如等于或约为294N(大约30kgf)的总负重将挤压辊40置于紧固构件44上。当挤压辊40被预加热(预热)时,挤压辊40移动从而与定影带38分离(见图4)。Next, the squeeze roller 40 will be described. Although the present exemplary embodiment is a case where the fixing belt and the pressing roller are separated from each other, the scope of the present invention also includes a case where the fixing belt and the pressing roller are in constant contact with each other. By means of spring members (not shown in the drawings) that press the pressing roller 40 at both ends of the pressing roller 40 across the fixing belt 38, the The squeeze roller 40 is placed on the fastening member 44 . When the squeeze roller 40 is preheated (preheated), the squeeze roller 40 moves so as to be separated from the fixing belt 38 (see FIG. 4 ).

挤压辊40例如可以是具有由金属制成的圆筒状芯构件40A以及形成在该芯构件40A的表面上的弹性层40B(诸如硅橡胶层或含氟橡胶层)的辊子。如果需要的话,挤压辊40还在其最外侧表面上具有表面防粘层(诸如含氟树脂层)。The squeeze roller 40 may be, for example, a roller having a cylindrical core member 40A made of metal and an elastic layer 40B (such as a silicon rubber layer or a fluorine rubber layer) formed on the surface of the core member 40A. The squeeze roll 40 also has a surface release layer (such as a fluorine-containing resin layer) on the outermost surface thereof, if necessary.

现在将描述发热控制构件46。发热控制构件46被形成为与定影带38的内周面的形状相似的形状。发热控制构件46因此与定影带38的内周面接触并且隔着定影带38与磁场产生装置42面对地布置。The heat generation control member 46 will now be described. The heat generation control member 46 is formed in a shape similar to that of the inner peripheral surface of the fixing belt 38 . The heat generation control member 46 is thus in contact with the inner peripheral surface of the fixing belt 38 and arranged to face the magnetic field generating device 42 across the fixing belt 38 .

发热控制构件46被布置为与定影带38的内周面不施加实质压力地接触,同时利用支撑构件48的弹簧构件48B,保持圆筒形状的定影带38不与支撑构件48A接触。在本示例性实施方式中,发热控制构件46以约为1N的力与定影带38的内周面接触。由于没有向带施加张力,所以即使当发热控制构件与之接触时,带的形状也不会改变极端量。如果向定影带施加大的张力,则滑动阻力会变得更高,并且其结果是,由于磨损而缩短带的寿命。当滑动阻力增加时,带的驱动扭矩也会增加,这会引起对带反复施加扭力,这会导致诸如带的发热层破裂或弯曲的问题。The heat generation control member 46 is arranged in contact with the inner peripheral surface of the fixing belt 38 without applying substantial pressure while keeping the cylindrical shape of the fixing belt 38 out of contact with the support member 48A by the spring member 48B of the support member 48 . In the present exemplary embodiment, the heat generation control member 46 is in contact with the inner peripheral surface of the fixing belt 38 with a force of about 1N. Since no tension is applied to the belt, the shape of the belt does not change by an extreme amount even when the heat generation control member comes into contact therewith. If a large tension is applied to the fixing belt, the sliding resistance becomes higher, and as a result, the life of the belt is shortened due to wear. When the sliding resistance increases, the driving torque of the belt also increases, which causes repeated application of torque to the belt, which causes problems such as cracking or bending of the heat-generating layer of the belt.

发热控制构件46是温度控制构件,并且由具有居里温度的感温磁性材料(诸如感温磁性合金)构成。发热控制构件46的居里温度优选地等于或高于定影带38的设定温度,并且优选地等于或低于定影带38的耐热温度。具体地说,该居里温度期望为从约140℃至约240℃,并且更期望地为从约150℃至约230℃。The heat generation control member 46 is a temperature control member, and is composed of a temperature-sensitive magnetic material having a Curie temperature, such as a temperature-sensitive magnetic alloy. The Curie temperature of the heat generation control member 46 is preferably equal to or higher than the set temperature of the fixing belt 38 , and is preferably equal to or lower than the heat-resistant temperature of the fixing belt 38 . Specifically, the Curie temperature is desirably from about 140°C to about 240°C, and more desirably from about 150°C to about 230°C.

发热控制构件46优选地为不会因磁场的作用而发热的“非发热体”。如果发热控制构件46具有足够的发热能力,则当发热层对定影带进行加热时,发热控制构件46可以通过电磁感应作用而发热,其结果是,发热控制构件46由于涡电流损耗和磁滞损耗而发热。如果该发热量大,则发热控制构件46的温度会上升并且无意地达到其居里温度,从而在不需要时显示了其温度控制能力。由于发热控制构件46是用于控制定影带的温度所必需的构件,所以应必须使这种由于自发热而导致的温度非期望上升尽可能地小。本示例性实施方式的“非发热体”是与发热层的发热能力相比,具有足够小的自发热能力的构件。当由于发热控制构件46的自发热能力而存在显示发热控制构件46的功能的问题时,可使发热控制构件46构造有狭缝或切口,从而不易发生涡电流损耗。该狭缝或切口用作屏蔽单元,其对由于磁场产生装置42的电磁感应作用而在发热控制构件46中产生的涡电流进行屏蔽。The heat generation control member 46 is preferably a "non-heat generating body" that does not generate heat due to the action of a magnetic field. If the heat generation control member 46 has a sufficient heat generation capability, when the heat generation layer heats the fixing belt, the heat generation control member 46 can generate heat by electromagnetic induction, and as a result, the heat generation control member 46 will be damaged due to eddy current loss and hysteresis loss. And fever. If this heat generation amount is large, the temperature of the heat generation control member 46 rises and unintentionally reaches its Curie temperature, thereby exhibiting its temperature control capability when not necessary. Since the heat generation control member 46 is a necessary member for controlling the temperature of the fixing belt, it should be necessary to make this undesired rise in temperature due to self-heating as small as possible. The "non-heat generating body" of the present exemplary embodiment is a member having a sufficiently small self-heating capability compared with that of the heat generating layer. When there is a problem showing the function of the heat generation control member 46 due to its self-heating ability, the heat generation control member 46 may be configured with slits or cutouts so that eddy current loss is less likely to occur. The slit or cutout functions as a shielding unit that shields eddy current generated in the heat generation control member 46 due to the electromagnetic induction action of the magnetic field generating device 42 .

例如,如图8和图9所示,可将狭缝设置在发热控制构件的表面上,从而屏蔽了涡电流的路径。可以通过沿着发热控制构件46的宽度方向(即,沿着定影带38的圆周方向)设置一个或更多个槽来形成狭缝46A。可将狭缝46A形成为多个槽,所述多个槽彼此间具有一定间隔地排列。另选的是,可以以相对于发热控制构件46的宽度方向倾斜的方向设置狭缝46A的所述一个或更多个槽。通过形成狭缝46A,可以控制在发热控制构件46的轴向(定影带38的旋转轴方向)上的热传递(热传导)。结果,当由于连续通过尺寸小的纸张而使定影带38中纸张通过区域以外的区域的温度开始升高时,热从纸张通过区域以外的区域中的升温区域传递到面对的发热控制构件46。由于随着温度上升,发热控制构件46的饱和磁通密度降低,所以定影带的纸张通过区域以外的区域中的发热层的发热开始受到控制。此外,当温度上升到包含在发热控制构件46中的感温磁性材料的居里温度附近时,因为发热控制构件从有磁性变为非磁性,所以发热层的发热受到进一步控制。此时,当发热控制构件46中纸张通过区域以外的区域的高温部分的热沿轴向传递到低温部分时,因为纸张通过区域以外的那些区域的温度被降低并且对发热层发热的控制可以停止,结果,对定影带的纸张通过区域以外区域的温度上升的控制效果降低。从可以防止该沿着轴向的热传递的观点看,设置上述狭缝是优选的。For example, as shown in FIGS. 8 and 9 , slits may be provided on the surface of the heat generation control member, thereby shielding the path of the eddy current. The slit 46A may be formed by providing one or more grooves along the width direction of the heat generation control member 46 (ie, along the circumferential direction of the fixing belt 38 ). The slit 46A may be formed as a plurality of grooves arranged with a certain interval therebetween. Alternatively, the one or more grooves of the slit 46A may be provided in a direction inclined with respect to the width direction of the heat generation control member 46 . By forming the slit 46A, heat transfer (heat conduction) in the axial direction of the heat generation control member 46 (rotation axis direction of the fixing belt 38 ) can be controlled. As a result, when the temperature of the region other than the paper passing region in the fixing belt 38 starts to rise due to continuous passage of small-sized paper, heat is transferred from the temperature-rising region in the region other than the paper passing region to the facing heat generation control member 46 . Since the saturation magnetic flux density of the heat generation control member 46 decreases as the temperature rises, the heat generation of the heat generation layer in the area other than the paper passing area of the fixing belt starts to be controlled. Furthermore, when the temperature rises near the Curie temperature of the temperature-sensitive magnetic material included in the heat generation control member 46, the heat generation of the heat generation layer is further controlled because the heat generation control member changes from magnetic to nonmagnetic. At this time, when the heat of the high-temperature portion of the heat generation control member 46 in the area other than the paper-passing area is transferred to the low-temperature portion in the axial direction, because the temperature of those areas other than the paper-passing area is lowered and the control of the heat generation of the heat-generating layer can be stopped , as a result, the effect of controlling temperature rise in areas other than the sheet passing area of the fixing belt decreases. It is preferable to provide the above-mentioned slits from the viewpoint of preventing heat transfer along the axial direction.

图8是示出了根据本发明另一实施方式的定影装置中的发热控制构件的示意性结构(平面)图,其中该发热控制构件设置有狭缝。图9是示出了根据本发明又一实施方式的定影装置中的发热控制构件的示意性结构(侧视)图,其中该发热控制构件设置有狭缝。8 is a schematic structural (plan) view showing a heat generation control member in a fixing device according to another embodiment of the present invention, wherein the heat generation control member is provided with a slit. 9 is a schematic structural (side view) view showing a heat generation control member in a fixing device according to still another embodiment of the present invention, wherein the heat generation control member is provided with a slit.

感温磁性材料大致可以分成金属材料或氧化物材料。氧化物材料(诸如铁素体)会具有如下问题:难于制薄(约300μm或更小)并且易裂,这使得处理变困难;由于大的热容量而具有低的热传导率,这会防止氧化物材料灵敏地跟随定影带的温度变化,从而导致无法实现控制发热控制构件46的发热的目标。Temperature-sensitive magnetic materials can be roughly classified into metallic materials or oxide materials. Oxide materials such as ferrite can have the following problems: difficult to make thin (about 300 μm or less) and easy to crack, which makes handling difficult; low thermal conductivity due to large heat capacity, which prevents oxide The material sensitively follows the temperature change of the fixing belt, resulting in failure to achieve the goal of controlling the heat generation of the heat generation control member 46 .

考虑到解决以上问题,发热控制构件使用如下的金属材料作为感温磁性金属材料:该金属材料便宜、能够容易地成形为薄形式并具有良好的可加工性、挠性和高热传导率。该金属材料的优选示例包括诸如包括Fe、Ni、Si、B、Nb、Cu、Zr、Co、Cr、Mo、V、Mn等中的至少一个的金属合金材料,并且其具体示例包括由Fe和Ni制成的二元调整磁钢以及由Fe、Ni和Cr制成的三元调整磁钢。In view of solving the above problems, the heat generation control member uses, as the temperature-sensitive magnetic metal material, a metal material that is cheap, can be easily formed into a thin form, and has good workability, flexibility, and high thermal conductivity. Preferable examples of the metal material include metal alloy materials including at least one of Fe, Ni, Si, B, Nb, Cu, Zr, Co, Cr, Mo, V, Mn, etc., and specific examples thereof include Fe and Binary adjustment magnets made of Ni and ternary adjustment magnets made of Fe, Ni and Cr.

感温磁性材料是铁磁材料,并且当其温度上升到接近该材料的居里温度时,该材料被非磁化(顺磁化)。当具有几百或更大的比透磁率的铁磁材料被非磁化时(即,进入顺磁或反磁状态),比透磁率接近1,从而磁通密度改变(即,磁场变强或变弱)。因此,通过感温磁性材料的非磁化,其磁通密度变弱,从而该材料能够变成几乎不发热的材料。A temperature-sensitive magnetic material is a ferromagnetic material, and when its temperature rises close to the Curie temperature of the material, the material is demagnetized (paramagnetized). When a ferromagnetic material with a specific permeability of several hundred or more is demagnetized (i.e., enters a paramagnetic or diamagnetic state), the specific permeability approaches 1, so that the magnetic flux density changes (i.e., the magnetic field becomes stronger or weak). Therefore, by demagnetization of the temperature-sensitive magnetic material, its magnetic flux density becomes weak, so that the material can become a material that hardly generates heat.

由金属制成的任何电导体的外皮深度通常由下面的等式(1)表示。当导体的外皮深度被设置为感温磁性金属层的厚度或更小时,对该导体进行热处理,从而使其透磁率变高,或者使磁场产生装置42的频率变高。另选的是,能够通过选择具有小的固有电阻率值的材料来实现该设置。在本示例性实施方式中,导体的外皮深度基本等于或小于感温磁性金属层的厚度并不是必需的。然而,期望将导体的外皮深度设置为感温磁性金属层的厚度或更小,因为有益效果会增加。在这种情况下,根据考虑到当发热控制构件46经受基本小于居里温度的温度时发热控制构件46的厚度的等式(1),来选择感温磁性材料的比透磁率。例如,当感温磁性材料是Fe-Ni的磁性合金并且发热控制构件46的厚度为大约50μm时,将感温磁性材料的比透磁率选择成至少约为5000。The sheath depth of any electrical conductor made of metal is generally expressed by equation (1) below. When the sheath depth of the conductor is set to the thickness of the temperature-sensitive magnetic metal layer or less, the conductor is heat-treated so that its magnetic permeability becomes high, or the frequency of the magnetic field generating device 42 becomes high. Alternatively, this setting can be achieved by selecting a material with a small intrinsic resistivity value. In this exemplary embodiment, it is not necessary that the sheath depth of the conductor is substantially equal to or less than the thickness of the temperature-sensitive magnetic metal layer. However, it is desirable to set the sheath depth of the conductor to the thickness of the temperature-sensitive magnetic metal layer or less because the beneficial effect increases. In this case, the specific magnetic permeability of the temperature-sensitive magnetic material is selected according to Equation (1) considering the thickness of the heat generation control member 46 when the heat generation control member 46 is subjected to a temperature substantially lower than the Curie temperature. For example, when the temperature sensitive magnetic material is a magnetic alloy of Fe—Ni and the heat generation control member 46 has a thickness of about 50 μm, the specific magnetic permeability of the temperature sensitive magnetic material is selected to be at least about 5000.

等式1Equation 1

δδ == 503503 ρρ ff ·&Center Dot; μμ rr

在等式(1)中,δ表示“表皮深度”,其是导体的外皮的深度(m),p表示固有电阻率值(Ωm),f表示频率(Hz),并且μ表示比透磁率。In Equation (1), δ denotes "skin depth", which is the depth (m) of the outer skin of the conductor, p denotes the intrinsic resistivity value (Ωm), f denotes the frequency (Hz), and μ denotes the specific magnetic permeability.

发热控制构件46的形状示例包括通过切除具有一厚度(例如,等于或约为20μm至等于或约为300μm)并且对应于圆筒的规定中心角范围(例如,基本在等于或约为30度至等于或约为180度的范围内)的部分而获得的形状,但是发热控制构件46的形状的范围不限于此。Examples of the shape of the heat generation control member 46 include having a thickness (for example, equal to or about 20 μm to equal to or about 300 μm) and corresponding to a predetermined center angle range of the cylinder (for example, substantially equal to or about 30 degrees to equal to or approximately within a range of 180 degrees), but the range of the shape of the heat generation control member 46 is not limited thereto.

下面将描述紧固构件44。紧固构件44例如是具有定影带38的轴方向(宽度方向)上的轴线的杆状构件。紧固构件44是用于抵抗来自挤压辊40的压力作用的构件。当挤压辊40隔着定影带38挤压紧固构件44时,定影带38朝向其内周面侧变形。当挤压辊40与紧固构件44的接触区域的沿着上述纸张传送方向的下游侧处的定影带38被给予一曲率时,该纸张从定影带剥离。The fastening member 44 will be described below. The fastening member 44 is, for example, a rod-shaped member having an axis in the axial direction (width direction) of the fixing belt 38 . The fastening member 44 is a member for resisting the action of pressure from the squeeze roller 40 . When the pressing roller 40 presses the fastening member 44 across the fixing belt 38 , the fixing belt 38 deforms toward its inner peripheral surface side. When the fixing belt 38 at the downstream side of the contact area of the pressing roller 40 with the fastening member 44 in the above-mentioned paper conveying direction is given a curvature, the paper is peeled from the fixing belt.

为了获得纸张的剥离能力,考虑“当挤压辊40隔着定影带38挤压紧固构件44时定影带38是否会朝向其内周面侧变形”来选择定影带。然而,在本示例性实施方式中的定影带38中,使用金属材料,因此,挠性取决于用于决定定影带38的刚性(即,感温磁性金属层的厚度)的金属层。In order to obtain paper peelability, the fixing belt is selected in consideration of "whether the fixing belt 38 is deformed toward its inner peripheral surface side when the pressing roller 40 presses the fastening member 44 across the fixing belt 38 ." However, in the fixing belt 38 in the present exemplary embodiment, a metal material is used, and therefore, flexibility depends on the metal layer for determining the rigidity of the fixing belt 38 (ie, the thickness of the temperature-sensitive magnetic metal layer).

能够通过使用非磁性不锈钢这种硬材料来检查定影带38在其弹性变形区域内是否朝向其内部翘曲或弯曲。当将等于或大于至少在图像定影时施加在定影带上的负重的压力给予定影带时,对其翘曲量进行评价。结果,当硬材料的厚度为大约250μm时,材料几乎不翘曲。当该厚度为大约200μm时,开始产生轻微翘曲。当厚度为大约150μm、大约125μm、大约100μm以及大约75μm时,产生足够的翘曲。因此,定影带38的金属材料层期望等于或约为200μm或更小。Whether or not the fixing belt 38 warps or bends toward its inside in its elastic deformation region can be checked by using a hard material such as non-magnetic stainless steel. The amount of warpage thereof was evaluated when a pressure equal to or greater than at least a load applied to the fixing belt at the time of image fixing was given to the fixing belt. As a result, when the thickness of the hard material was about 250 μm, the material hardly warped. When the thickness is about 200 μm, slight warpage starts to occur. When the thickness is about 150 μm, about 125 μm, about 100 μm, and about 75 μm, sufficient warpage is generated. Therefore, the metal material layer of the fixing belt 38 is desirably equal to or about 200 μm or less.

紧固构件44的材料的特别优选的示例包括耐热树脂和耐热橡胶。紧固构件44的材料的示例包括耐热树脂,诸如玻璃纤维强化PPS(聚苯硫醚)、苯酚、聚酰亚胺、或液晶聚合物。除了这些材料以外,就作为具有高导热率的金属而言,其优选示例还包括铝。Particularly preferable examples of the material of the fastening member 44 include heat-resistant resin and heat-resistant rubber. Examples of the material of the fastening member 44 include heat-resistant resins such as glass fiber-reinforced PPS (polyphenylene sulfide), phenol, polyimide, or liquid crystal polymer. In addition to these materials, as a metal having high thermal conductivity, preferable examples thereof include aluminum.

下面,将描述支撑构件48。支撑构件48的结构示例包括具有:支撑构件48A、用于支撑发热控制构件46的弹簧构件48B、以及位于支撑构件48A的较长方向两端的轴48C。Next, the supporting member 48 will be described. A structural example of the support member 48 includes a support member 48A, a spring member 48B for supporting the heat generation control member 46 , and shafts 48C at both ends in the longer direction of the support member 48A.

形成支撑构件48A和轴48C的材料不受到特别限制,只要该材料是如下的材料即可:当该材料受到来自挤压辊40的压力时,该材料给出允许水平范围内或更小的翘曲量(具体地说,例如,等于或约为0.5mm或更小的翘曲量),并且其示例包括金属材料和树脂材料。此外,支撑构件48A由非磁性金属材料(即,诸如铜、铝、银或非磁性不锈钢的非磁性金属构件)形成。The material forming the support member 48A and the shaft 48C is not particularly limited as long as the material is a material that gives warpage within the allowable level range or less when the material is subjected to pressure from the squeeze roller 40 . amount of curvature (specifically, for example, an amount of curvature equal to or about 0.5 mm or less), and examples thereof include metal materials and resin materials. In addition, the support member 48A is formed of a non-magnetic metal material (ie, a non-magnetic metal member such as copper, aluminum, silver, or non-magnetic stainless steel).

在轴由于施加在轴上的负重而大幅翘曲从而引起与轴的刚性有关的问题的情况下,支撑构件可以是具有如下构件的结构体,该构件由具有给出了小偏差的杨式模量的材料和非磁性材料制成。在这种情况下,可以使非磁性层的厚度约等于或大于由等式(1)表示的外皮深度。In the case where the shaft is greatly warped due to the load imposed on the shaft causing problems related to the rigidity of the shaft, the supporting member may be a structure having a member made of a Young's modulus that gives a small deviation. materials and non-magnetic materials. In this case, the thickness of the nonmagnetic layer can be made approximately equal to or greater than the skin depth expressed by equation (1).

在支撑构件48A是由磁性金属材料形成的情况下,可用如下构件来屏蔽支撑构件48A的面向磁场产生装置42的一侧,从而使来自磁场产生装置42的磁通不到达该磁性金属材料,所述构件由电阻率低并且约等于或大于外皮深度的非磁性金属材料(诸如铜、铝或银)形成。如果来自磁场产生装置42的磁通到达该磁性金属材料,则由于由涡电流引起的焦耳发热增加,所以无效地浪费了能量。In the case where the supporting member 48A is formed of a magnetic metallic material, the side of the supporting member 48A facing the magnetic field generating device 42 may be shielded so that the magnetic flux from the magnetic field generating device 42 does not reach the magnetic metallic material, The member is formed of a non-magnetic metallic material such as copper, aluminum, or silver that has a low resistivity and is approximately equal to or greater than the depth of the sheath. If the magnetic flux from the magnetic field generating device 42 reaches the magnetic metal material, energy is wasted ineffectively because Joule heating caused by eddy current increases.

另一方面,弹簧构件48B是用于连接发热控制构件46和支撑构件48A的连结构件,并且直接支撑发热控制构件46。弹簧构件48B在发热控制构件46的宽度方向两端连结发热控制构件46。On the other hand, the spring member 48B is a connecting member for connecting the heat generation control member 46 and the support member 48A, and directly supports the heat generation control member 46 . The spring member 48B connects the heat generation control member 46 at both ends in the width direction of the heat generation control member 46 .

此外,弹簧构件48B例如可以由弯曲板簧(诸如由金属制成的板簧或由各种弹性体中的一个或更多个制成的板簧)形成。发热控制构件46由弹簧构件48B支撑,即使当定影带38离心旋转从而定影带38沿径向位移时,发热控制构件46也跟随该位移以保持与定影带38的内周面的接触状态。In addition, the spring member 48B may be formed of, for example, a curved leaf spring such as a leaf spring made of metal or a leaf spring made of one or more of various elastic bodies. The heat generation control member 46 is supported by the spring member 48B, and even when the fixing belt 38 is centrifugally rotated so that the fixing belt 38 is radially displaced, the heat generation control member 46 follows the displacement to maintain a contact state with the inner peripheral surface of the fixing belt 38 .

发热控制构件46还可起弹簧构件48B的作用。在这种情况下,可以形成使发热控制构件和弹簧构件彼此成为一体的结构。The heat generation control member 46 may also function as a spring member 48B. In this case, it is possible to form a structure in which the heat generation control member and the spring member are integrated with each other.

下面将描述驱动力传输构件50。驱动力传输构件50均是用于传输用于使定影带38绕其旋转中心旋转的驱动力的构件。构件50例如均包括:安装到定影带38的一端内侧的凸缘(flange)部50A、以及在其外周面具有凹凸的圆筒状齿轮部50B。驱动力传输构件50例如由金属材料或树脂材料制成。The driving force transmission member 50 will be described below. The driving force transmission members 50 are each a member for transmitting a driving force for rotating the fixing belt 38 around its rotation center. The members 50 each include, for example, a flange portion 50A attached to the inside of one end of the fixing belt 38 , and a cylindrical gear portion 50B having unevenness on its outer peripheral surface. The driving force transmission member 50 is made of, for example, a metal material or a resin material.

通过将凸缘部50A插入到定影带38的端部内侧,由定影带38的端部来支撑驱动力传输构件50。驱动力传输构件50的齿轮部50B由附图中未示出的电机等驱动而旋转。此外,旋转驱动力传输到定影带38,从而使带38绕其旋转中心旋转。By inserting the flange portion 50A inside the end portion of the fixing belt 38 , the driving force transmission member 50 is supported by the end portion of the fixing belt 38 . The gear portion 50B of the driving force transmission member 50 is driven to rotate by a motor or the like not shown in the drawings. In addition, a rotational driving force is transmitted to the fixing belt 38, thereby causing the belt 38 to rotate about its rotation center.

尽管在本示例性实施方式中在定影带38的沿其轴向的两端设置有驱动力传输构件50,但是本发明不限于此。可将驱动力传输构件50仅设置在定影带38的沿其轴向的一端。尽管在本示例性实施方式中通过将凸缘部50A安装到定影带38的端部内侧从而在定影带38的端部支撑驱动力传输构件50,但是本发明不限于此。可以通过将定影带38的端部设置在凸缘部50A的内侧从而在定影带38的端部支撑驱动力传输构件50。Although the driving force transmission members 50 are provided at both ends of the fixing belt 38 in the axial direction thereof in the present exemplary embodiment, the present invention is not limited thereto. The driving force transmission member 50 may be provided only at one end of the fixing belt 38 in the axial direction thereof. Although the driving force transmission member 50 is supported at the end of the fixing belt 38 by mounting the flange portion 50A inside the end of the fixing belt 38 in the present exemplary embodiment, the present invention is not limited thereto. The driving force transmission member 50 can be supported at the end of the fixing belt 38 by disposing the end of the fixing belt 38 inside the flange portion 50A.

下面将描述磁场产生装置42。磁场产生装置42被形成为具有仿照定影带38的外圆周面的形状。该装置42被布置为与发热控制构件46相对(定影带38插入在装置42与构件46之间),并且与定影带38的外周面分离以具有例如等于或约为1mm至等于或约为3mm的间隔。在磁场产生装置42中,沿着定影带38的轴向布置有绕成多圈的激励线圈(磁场产生单元)42A。The magnetic field generating means 42 will be described below. The magnetic field generating device 42 is formed to have a shape following the outer peripheral surface of the fixing belt 38 . This device 42 is arranged to be opposed to the heat generation control member 46 (between which the fixing belt 38 is inserted), and is separated from the outer peripheral surface of the fixing belt 38 to have, for example, equal to or about 1 mm to equal to or about 3 mm. interval. In the magnetic field generating device 42 , an exciting coil (magnetic field generating unit) 42A wound in multiple turns is arranged along the axial direction of the fixing belt 38 .

用于向激励线圈42A提供交流电流的激励电路(在附图中未示出)连接到激励线圈42A。此外,磁性物质构件42B被布置成在激励线圈42A的表面上沿着激励线圈42A的长度方向(定影带38的轴向)延伸。通过将激励线圈42A和定影带38置于磁性物质构件42B发热控制构件46(其为磁性物质)之间,形成了磁路,并且可以实现对磁场泄漏的控制、磁耦合的改进、以及功率因数的改进。优选的是,磁性物质构件42B是铁磁物质。铁磁物质的示例包括铁磁金属材料,诸如铁、镍、铬和锰、它们的合金、它们的氧化物等。可以选择铁磁物质从而使涡电流损耗和磁滞损耗变小。在涡电流损耗大的情况下,可以在发热控制构件46中形成狭缝或切口,或者可以将发热控制构件46构造为以薄板形状(诸如硅钢板)层叠,从而使涡电流更难流动。An excitation circuit (not shown in the drawing) for supplying an alternating current to the excitation coil 42A is connected to the excitation coil 42A. Further, the magnetic-substance member 42B is arranged to extend on the surface of the exciting coil 42A along the length direction of the exciting coil 42A (the axial direction of the fixing belt 38 ). By disposing the excitation coil 42A and the fixing belt 38 between the magnetic substance member 42B and the heat generation control member 46 which is a magnetic substance, a magnetic circuit is formed, and control of magnetic field leakage, improvement of magnetic coupling, and power factor can be achieved improvement of. Preferably, the magnetic substance member 42B is a ferromagnetic substance. Examples of ferromagnetic substances include ferromagnetic metal materials such as iron, nickel, chromium, and manganese, their alloys, their oxides, and the like. Ferromagnetic materials can be selected so that eddy current losses and hysteresis losses are minimized. In the case where the eddy current loss is large, slits or slits may be formed in the heat generation control member 46, or the heat generation control member 46 may be configured to be laminated in a thin plate shape such as a silicon steel plate to make it harder for eddy current to flow.

涡电流损耗小并且磁滞损耗小的材料的示例包括软性铁氧体、作为氧化物的软磁金属材料等。Examples of materials with small eddy current loss and small hysteresis loss include soft ferrite, soft magnetic metal materials as oxides, and the like.

磁场产生装置42的输出施加于如下范围中,在该范围中,例如磁通(磁场)穿透定影带38的发热层以发热,并且在低于居里温度的温度下,磁通(磁场)不易穿透发热控制构件46从而不会发热。The output of the magnetic field generating device 42 is applied in a range in which, for example, a magnetic flux (magnetic field) penetrates the heat generating layer of the fixing belt 38 to generate heat, and at a temperature lower than the Curie temperature, the magnetic flux (magnetic field) It is not easy to penetrate the heat generation control member 46 so as not to generate heat.

磁场产生装置42设置在定影带38的内周面侧,与该面具有预定间隔。在这种情况下,将发热控制构件46设置为与定影带38的外周面接触。The magnetic field generating device 42 is provided on the inner peripheral surface side of the fixing belt 38 at a predetermined interval from the surface. In this case, the heat generation control member 46 is disposed in contact with the outer peripheral surface of the fixing belt 38 .

下面将描述根据本示例性实施方式的图像形成装置100的操作。The operation of the image forming apparatus 100 according to the present exemplary embodiment will be described below.

首先,由充电装置12对感光体鼓10的表面进行充电。接着,从曝光装置14,将光L成像地照射到感光体鼓10的表面上,从而通过该表面上的静电势之间的差在该表面上形成潜像。感光体鼓10沿箭头A的方向旋转,从而该潜像被移动到与显影装置16的显影单元之一(单元16A)相对的位置。第一颜色调色剂然后从显影单元16A转移到该潜像上,从而在感光体鼓10的表面上形成调色剂图像。通过使感光体鼓10沿箭头A的方向旋转,该调色剂图像被传送到与中间转印体18相对的位置,然后由转印装置24将该图像静电地一次转印到中间转印体18的表面上。First, the surface of the photoreceptor drum 10 is charged by the charging device 12 . Next, from the exposure device 14 , light L is imagewise irradiated onto the surface of the photoreceptor drum 10 , whereby a latent image is formed on the surface by the difference between the electrostatic potentials on the surface. The photoreceptor drum 10 rotates in the direction of arrow A, so that the latent image is moved to a position opposing one of the developing units (unit 16A) of the developing device 16 . The first color toner is then transferred from the developing unit 16A onto the latent image, thereby forming a toner image on the surface of the photoreceptor drum 10 . By rotating the photoreceptor drum 10 in the direction of arrow A, the toner image is conveyed to a position opposite to the intermediate transfer body 18, and then the image is electrostatically primarily transferred to the intermediate transfer body by the transfer device 24. 18 on the surface.

在一次转印之后,由清扫装置20去除残留在感光体鼓10的表面上的调色剂。经过清扫的感光体鼓10的表面被放电曝光装置22进行电势初始化,并且被再次移动到与放电装置12相对的位置。After the primary transfer, the toner remaining on the surface of the photoreceptor drum 10 is removed by the cleaning device 20 . The cleaned surface of the photoreceptor drum 10 is potential-initialized by the discharge exposure device 22 and moved to a position facing the discharge device 12 again.

之后,显影装置16的显影单元中的三个单元(单元16B、16C和16D)相继移动到与感光体鼓10相对的位置。以相同方式相继形成第二、第三和第四颜色调色剂图像,从而使这四个颜色调色剂图像重叠(合并)。将这些重叠(合并)的调色剂图像一次性地转印到中间转印体18的表面上。Thereafter, three of the developing units (units 16B, 16C, and 16D) of the developing device 16 are successively moved to positions facing the photoreceptor drum 10 . The second, third, and fourth color toner images are successively formed in the same manner so that the four color toner images are superimposed (merged). These superimposed (combined) toner images are transferred onto the surface of the intermediate transfer body 18 at one time.

合并在中间转印体18上的调色剂图像通过中间转印体18沿箭头B的方向的旋转移动,被传送到转印辊30与转印对向辊28彼此面对的位置,从而使调色剂图像与送入的记录纸张P接触。将转印偏置电压跨转印辊30和中间转印体18地施加到这些构件30和18,从而将这些调色剂图像二次转印到记录纸张P的表面上。The toner image merged on the intermediate transfer body 18 is conveyed to a position where the transfer roller 30 and the transfer counter roller 28 face each other by the rotational movement of the intermediate transfer body 18 in the direction of arrow B, so that The toner image is in contact with the recording paper P that is fed. A transfer bias voltage is applied to these members 30 and 18 across the transfer roller 30 and the intermediate transfer body 18 , whereby the toner images are secondarily transferred onto the surface of the recording paper P. As shown in FIG.

含有尚未定影的调色剂图像的记录纸张P经由纸张传送引导构件36被运送到定影装置32。The recording paper P containing an unfixed toner image is conveyed to the fixing device 32 via the paper conveying guide member 36 .

下面将描述根据本示例性实施方式的定影装置32的动作。The action of the fixing device 32 according to the present exemplary embodiment will be described below.

例如,当在图像形成装置100中开始调色剂图像形成动作的同时(在下文中应该自然地理解“同时”这一表达不能被视为必须需要两个动作被严格同时地执行:当然允许两个动作之间有一定时间迟滞),首先在定影装置32中执行下面的动作:在定影带38和挤压辊40彼此分离的状态下(见图4),驱动力传输构件50被电机(未示出)驱动从而旋转,并且由此定影带38被驱动从而以例如等于或约为200mm/秒的圆周速度沿箭头D的方向旋转。For example, when the toner image forming action is started in the image forming apparatus 100 (hereinafter it should be naturally understood that the expression "simultaneously" cannot be regarded as necessarily requiring two actions to be executed strictly simultaneously: two actions are of course allowed There is a certain time lag between actions), first, the following actions are performed in the fixing device 32: In the state where the fixing belt 38 and the pressing roller 40 are separated from each other (see FIG. 4 ), the driving force transmission member 50 is driven by a motor (not shown). out) to rotate, and thereby the fixing belt 38 is driven to rotate in the direction of arrow D at a peripheral speed of, for example, equal to or about 200 mm/sec.

与定影带38的旋转驱动一起,从激励电路(未示出)向包括在磁场产生装置42中的激励线圈42A提供交流电流。当向激励线圈42A提供了交流电流时,在激励线圈42A周围产生或消灭磁通。该产生和消灭被重复。当磁通(磁场)与定影带38的发热层38A相交时,在发热层中产生涡电流,从而产生抑制前一磁场的变化的磁场。结果,与发热层38A的表皮电阻以及流入发热层38A的电流的平方成比例地发热(见图5A)。在图5A和图5B中,双点划线均表示主磁通。Along with the rotational drive of the fixing belt 38 , an alternating current is supplied from an excitation circuit (not shown) to the excitation coil 42A included in the magnetic field generating device 42 . When an alternating current is supplied to the exciting coil 42A, a magnetic flux is generated or destroyed around the exciting coil 42A. This generation and destruction is repeated. When a magnetic flux (magnetic field) intersects the heat generating layer 38A of the fixing belt 38 , an eddy current is generated in the heat generating layer, thereby generating a magnetic field that suppresses a change in the previous magnetic field. As a result, heat is generated in proportion to the skin resistance of the heat generating layer 38A and the square of the current flowing into the heat generating layer 38A (see FIG. 5A ). In FIG. 5A and FIG. 5B , the dashed-two dotted lines both represent main magnetic fluxes.

通过该在发热层38A中产生的热,在例如大约10秒内将定影带38加热到设定温度(例如,150℃)。By this heat generated in the heat generating layer 38A, the fixing belt 38 is heated to a set temperature (for example, 150° C.) in about 10 seconds, for example.

接下来,在挤压辊40挤压定影带38的状态下,送入到定影装置的记录纸张P被发送到定影带38与挤压辊40之间的接触区域,然后借助被发热器加热的定影带38和挤压辊40进行加热和挤压以使调色剂图像熔化,并且将该图像压在记录纸张P的表面上。结果,调色剂图像定影在记录纸张P的表面上。Next, the recording paper P sent to the fixing device is sent to the contact area between the fixing belt 38 and the pressing roller 40 in a state where the pressing roller 40 presses the fixing belt 38, and then is heated by the heater. The fixing belt 38 and the pressing roller 40 are heated and pressed to fuse the toner image and press the image on the surface of the recording paper P. As shown in FIG. As a result, the toner image is fixed on the surface of the recording paper P. As shown in FIG.

当通过定影带38和挤压辊40在图像定影中将图像连续定影在尺寸均比定影带38的定影区域宽度(即,轴向长度)小的记录纸张P上时,在定影带38中的纸张通过区域中消耗热量,而在该纸张通过区域以外的区域中不消耗热量。因此,在定影带38中纸张通过区域以外的区域中温度上升。When an image is continuously fixed in image fixing by the fixing belt 38 and the squeeze roller 40 on the recording paper P whose size is smaller than the fixing area width (ie, axial length) of the fixing belt 38 , in the fixing belt 38 Heat is consumed in the paper passing area, but not in areas other than the paper passing area. Therefore, the temperature rises in the area other than the paper passing area in the fixing belt 38 .

当定影带38中纸张通过区域以外的区域的温度接近构成发热控制构件46的感温磁性材料的居里温度时,发热控制构件46中的与定影带38中纸张通过区域以外的区域重叠(接触)的区域被非磁性化。这样,在保持磁性的纸张通过区域与被非磁性化(即,处于顺磁状态)的纸张通过区域以外的区域之间产生了磁通(即,磁场的强弱)差。结果,在发热层中,在纸张通过区域以外的区域中产生的热量小于在纸张通过区域中产生的热量。这样,在定影带38的发热层中的发热受发热控制构件46的控制。When the temperature of the area other than the paper passing area in the fixing belt 38 approaches the Curie temperature of the temperature-sensitive magnetic material constituting the heat generation control member 46 , the heat generation control member 46 overlaps (contacts) the area other than the paper passing area in the fixing belt 38 . ) are demagnetized. In this way, a difference in magnetic flux (that is, the strength of the magnetic field) is generated between the magnetic paper passing region and the region other than the demagnetized (that is, in a paramagnetic state) paper passing region. As a result, in the heat generating layer, the heat generated in the area other than the paper passing area is smaller than the heat generated in the paper passing area. In this way, heat generation in the heat generating layer of the fixing belt 38 is controlled by the heat generation control member 46 .

根据等式(1)可以理解,当发热控制构件46被非磁性化(即,其比透磁率接近1)时,磁通(磁场)轻易将其穿透。如图5B所示,在此时给出支撑构件48A(其由具有低固有电阻率值的非磁性金属材料(诸如银、铜或铝)制成)(即,其厚度大于外皮深度)的情况下,磁通(磁场)主要作为涡电流流入支撑构件48A,从而抑制由于基于在定影带38的发热层中流动的涡电流的损耗而进一步产生的热。穿透发热控制构件46的磁通(磁场)到达由非磁性金属材料制成的支撑构件48A,从而返回到磁场产生装置42。另外,将支撑构件48布置为既不与定影带38接触,也不与发热控制构件46接触,从而支撑构件48A不从定影带48带走热能。As can be understood from Equation (1), when the heat generation control member 46 is demagnetized (ie, its specific magnetic permeability is close to 1), magnetic flux (magnetic field) easily penetrates it. As shown in FIG. 5B , a case is given at this time of the supporting member 48A (which is made of a non-magnetic metallic material having a low intrinsic resistivity value such as silver, copper, or aluminum) (that is, its thickness is greater than the skin depth). Next, magnetic flux (magnetic field) mainly flows into the support member 48A as an eddy current, thereby suppressing further heat generation due to loss based on the eddy current flowing in the heat generating layer of the fixing belt 38 . The magnetic flux (magnetic field) penetrating the heat generation control member 46 reaches the supporting member 48A made of a non-magnetic metal material, thereby returning to the magnetic field generating device 42 . In addition, the support member 48 is arranged so as not to be in contact with the fixing belt 38 nor the heat generation control member 46 so that the support member 48A does not take heat energy away from the fixing belt 48 .

支撑构件48A可由以下构件构成:非磁性金属感应构件48D,其包括固有电阻率低的金属,诸如铝、铜或银;以及支撑物48F的结构。这种构造的示例包括图7所示的示例,其中将曲面板形非磁性金属感应构件48D设置在发热控制构件46和支撑构件48A之间。这里,如上所述,具有低固有电阻率的非磁性金属感应构件48D是用于控制由于在定影带38的发热层中流动的涡电流损耗而引起的发热的构件。支撑物48F是用于支撑来自挤压辊40的负荷的构件,并且优选地具有挠性很小的刚性。此外,当非磁性金属感应构件48D与定影带38接触并且还与发热控制构件46接触时,定影带38与非磁性金属感应构件48D之间的热传递的主要对象是经由发热控制构件46的热传导,并且每单位时间的热传递量变大。结果,因为在轴向上每单位时间的热传递量变大,所以通过沿轴向分散定影带38自身的纸张通过区域以外的区域的温度上升,获得了控制温度上升的效果。这里,图7是示出了根据本发明又一实施方式的定影装置中的发热控制构件和支撑构件的示意性截面图。The support member 48A may be composed of: a non-magnetic metal sensing member 48D comprising a metal with low intrinsic resistivity, such as aluminum, copper, or silver; and the structure of the support 48F. Examples of such a configuration include the example shown in FIG. 7 in which a curved plate-shaped non-magnetic metal induction member 48D is provided between the heat generation control member 46 and the supporting member 48A. Here, as described above, the nonmagnetic metal induction member 48D having low intrinsic resistivity is a member for controlling heat generation due to eddy current loss flowing in the heat generating layer of the fixing belt 38 . The support 48F is a member for supporting the load from the squeeze roller 40, and preferably has rigidity with little flexibility. Furthermore, when the nonmagnetic metal induction member 48D is in contact with the fixing belt 38 and also in contact with the heat generation control member 46 , the main object of heat transfer between the fixing belt 38 and the nonmagnetic metal induction member 48D is heat conduction via the heat generation control member 46 , and the amount of heat transfer per unit time becomes larger. As a result, since the amount of heat transfer per unit time in the axial direction becomes large, an effect of controlling the temperature rise is obtained by dispersing the temperature rise in the region other than the sheet passing region of the fixing belt 38 itself in the axial direction. Here, FIG. 7 is a schematic sectional view showing a heat generation control member and a supporting member in a fixing device according to still another embodiment of the present invention.

另一方面,当定影带38和挤压辊40进行定影时,定影带38在被具有与定影带38的内周面形状相似的形状的发热控制构件46支撑并且与之无压力地接触的同时旋转,并且在抑制滑动阻力时抑制来自定影带的紧固构件的任何残留振动,并且受到电磁力(来自线圈的磁场与沿发热层中流动的涡电流的磁场的反方向上作用的反作用磁场之间的排斥力,即,脱离线圈方向上的力被施加到带)。由此,在保持定影带与线圈之间的稳定距离的同时,在保持带形状的情况下进行了定影。On the other hand, when the fixing belt 38 and the pressing roller 40 perform fixing, the fixing belt 38 is supported by and in pressure-free contact with the heat generation control member 46 having a shape similar to the shape of the inner peripheral surface of the fixing belt 38 rotation, and any residual vibration from the fastening member of the fixing belt is suppressed while suppressing the sliding resistance, and is subjected to an electromagnetic force (between the magnetic field from the coil and the reaction magnetic field acting in the opposite direction of the magnetic field of the eddy current flowing in the heat generating layer The repulsive force, that is, the force in the direction away from the coil is applied to the strip). Thereby, while maintaining a stable distance between the fixing belt and the coil, fixing is performed while maintaining the shape of the belt.

当记录纸张P从定影带38与挤压辊40之间的接触区域送出时,纸张P可能由于其刚性而沿着送出纸张P的方向直线前进。于是纸张P的前端从朝向定影带3 8的内周面侧变形的定影带38剥离从而卷曲。然后将剥离构件52(剥离片52B)放入记录纸张P的前端与定影带38之间的间隙,从而将记录纸张P从定影带38的表面剥离。When the recording paper P is sent out from the contact area between the fixing belt 38 and the squeeze roller 40 , the paper P may advance straight in the direction in which the paper P is sent out due to its rigidity. Then, the front end of the paper P is peeled off from the fixing belt 38 deformed toward the inner peripheral surface side of the fixing belt 38 to be curled. The peeling member 52 (peeling sheet 52B) is then put into the gap between the leading end of the recording paper P and the fixing belt 38 , thereby peeling the recording paper P from the surface of the fixing belt 38 .

如上所述,在记录纸张P上形成了调色剂图像,然后将其定影在记录纸张P上。As described above, the toner image is formed on the recording paper P and then fixed on the recording paper P. As shown in FIG.

在本示例性实施方式中,示出了这样的定影带38,该定影带38旋转并与具有与定影带38的内周面形状相似的形状的发热控制构件46无压力地接触并由其进行支撑。然而,本发明的结构的范围不限于此。本发明的示例还包括将定影带38与发热控制构件布置成彼此不接触的实施方式,如图6所示。这种实施方式具有防止定影带38的热能转移到发热控制构件46的结构。In the present exemplary embodiment, the fixing belt 38 is shown which rotates and is in contact with and performed by the heat generation control member 46 having a shape similar to the shape of the inner peripheral surface of the fixing belt 38 without pressure. support. However, the scope of the structure of the present invention is not limited thereto. Examples of the present invention also include an embodiment in which the fixing belt 38 and the heat generation control member are arranged not to contact each other, as shown in FIG. 6 . This embodiment has a structure that prevents thermal energy of the fixing belt 38 from being transferred to the heat generation control member 46 .

实施例Example

下面将描述根据本发明的定影装置的上述示例性实施方式的试验例。Experimental examples of the above-described exemplary embodiment of the fixing device according to the present invention will be described below.

试验例1Test example 1

首先,使用根据上述实施方式的定影装置(见图1、图2和图6)来进行下述评价。如下是在该装置中使用的构件。First, the following evaluations were performed using the fixing device (see FIG. 1 , FIG. 2 and FIG. 6 ) according to the above-described embodiment. The components used in this device are as follows.

一定影带:通过在直径为30mm、宽度为370mm并且厚度为60μm的聚酰亚胺树脂基板的外周面上依次叠压厚度为10μm的铜层(发热层)和厚度为30μm的PFA层(PFA:四氟乙烯和全氟烷基乙烯基醚的共聚物)而形成的、并且具有约为240℃的耐热温度的带。Fixed tape: by sequentially laminating a copper layer (heat generating layer) with a thickness of 10 μm and a PFA layer (PFA : a copolymer of tetrafluoroethylene and perfluoroalkyl vinyl ether) and has a heat-resistant temperature of about 240°C.

一挤压辊:具有28mm的外径和355mm的长度,并且通过在直径为18mm并且由不锈钢制成的芯金属轴上依次叠压厚度为5mm的海绵弹性层和厚度为30μm的作为表面防粘层的PFA层而形成的辊子。A squeeze roller: having an outer diameter of 28mm and a length of 355mm, and by sequentially laminating a sponge elastic layer with a thickness of 5mm and a thickness of 30μm on a core metal shaft with a diameter of 18mm and made of stainless steel as a surface anti-adhesion The rollers formed by the PFA layer of the layer.

一发热控制构件:发热控制构件是弯曲板,其具有通过切除与厚度为150μm、长度为340mm并且直径为30mm的圆筒的160度的中心角相对应的部分而获得的形状,该弯曲板由最大比透磁率为10000或更大(比透磁率大致为400的加工硬材料通过退火被热处理,从而提供具有高透磁率的软材料)并且居里温度在215℃至230℃的范围内的Fe-Ni合金(商品名称:MS-220,由NEOMAX Materials公司制造)构成。A heat generation control member: the heat generation control member is a curved plate having a shape obtained by cutting out a portion corresponding to a central angle of 160 degrees of a cylinder having a thickness of 150 μm, a length of 340 mm, and a diameter of 30 mm, the curved plate being made of Fe having a maximum specific magnetic permeability of 10000 or more (a work-hard material with a specific magnetic permeability of approximately 400 is heat-treated by annealing to provide a soft material with high magnetic permeability) and a Curie temperature in the range of 215°C to 230°C -Consisting of a Ni alloy (trade name: MS-220, manufactured by NEOMAX Materials).

一定影带和发热控制构件之间的距离:尽管在图2的结构中定影带和发热控制构件彼此相接触,但是在图6的结构中将发热控制构件布置成不与定影带接触。在图6的结构中,将发热控制构件布置成使定影带和发热控制构件之间的距离约为1mm。使得与半径为14mm的圆的160°角相对应的弧不与定影带接触,从而与其大致同心。在图6中的结构的情况下,因为可以在极短的时间内完成初始化准备(在本试验例中预热时间(启动时间)为6至8秒),所以可以仅在使用时才开启电源,并可提供极其节能的定影装置。另一方面,在图2的结构中,预热时间需要11至13秒。Certain distance between fixing belt and heat generation control member: Although the fixing belt and heat generation control member are in contact with each other in the structure of FIG. 2 , the heat generation control member is arranged not to be in contact with the fixing belt in the structure of FIG. 6 . In the structure of FIG. 6, the heat generation control member is arranged such that the distance between the fixing belt and the heat generation control member is about 1 mm. An arc corresponding to an angle of 160° of a circle having a radius of 14 mm was made not to be in contact with the fixing belt so as to be substantially concentric therewith. In the case of the structure in Fig. 6, since the initialization preparation can be completed in an extremely short time (in this test example, the warm-up time (start-up time) is 6 to 8 seconds), it is possible to turn on the power only when in use , and can provide an extremely energy-efficient fixing unit. On the other hand, in the structure of Fig. 2, the warm-up time takes 11 to 13 seconds.

一支撑构件:由铝制成的支撑构件,铝是非磁性金属。- Support member: a support member made of aluminum, which is a non-magnetic metal.

评价evaluate

在图2和图6所示的各结构中,将磁场产生装置的功率控制在400到1100W的范围内。在设定温度为160℃到170℃并且加工速度是170mm/s的条件下,使用记录纸张(商品名称:JD PAPER,由富士施乐株式会社制造,并且尺寸均为B5,每单位面积的重量是98g/m2)。将纸张均送入该装置使其短边之一朝前。在1000张纸张上连续进行图像定影。然后分别测量定影带中的纸张通过区域的温度以及纸张通过区域以外的区域的温度。In each structure shown in Fig. 2 and Fig. 6, the power of the magnetic field generating device is controlled within the range of 400 to 1100W. Under the condition that the set temperature is 160°C to 170°C and the processing speed is 170 mm/s, using recording paper (trade name: JD PAPER, manufactured by Fuji Xerox Co., Ltd., and all of which are B5 in size, the weight per unit area is 98g/m 2 ). Feed the paper into the unit with one of the short edges facing forward. Continuous image fixing on 1000 sheets. Then the temperature of the paper passing area in the fixing belt and the temperature of the area other than the paper passing area were measured respectively.

结果,定影带中的纸张通过区域的温度为160℃到170℃,而纸张通过区域以外的区域的温度被控制到230℃或更小。As a result, the temperature of the paper passing area in the fixing belt is 160°C to 170°C, while the temperature of the area other than the paper passing area is controlled to 230°C or less.

比较例1Comparative example 1

除了没有设置发热控制构件以外,以与试验例1相同的方式准备比较例1。然后,对比较例1进行与试验例1相同的评价。Comparative Example 1 was prepared in the same manner as Experimental Example 1 except that no heat generation control member was provided. Then, the same evaluation as that of Test Example 1 was performed on Comparative Example 1.

结果,在如上所述的相同纸张上连续进行图像定影达100张之前,纸张通过区域以外的区域的温度超过235℃,这是定影带的耐热温度。As a result, before image fixing was performed continuously for 100 sheets on the same paper as described above, the temperature of the area other than the paper passing area exceeded 235° C., which is the heat-resistant temperature of the fixing belt.

接下来,设置直径为12.7mm的热管,作为用于抑制纸张通过区域以外的区域的温度升高的温度均一化单元,使该热管与挤压辊接触。对比较例1的这样修改的定影装置进行如上述的相同评价。结果,当在约300至400张相同的纸张上连续进行图像定影时,纸张通过区域以外的区域的温度达到235℃,这是定影带的耐热温度。Next, a heat pipe having a diameter of 12.7 mm was provided as a temperature equalizing unit for suppressing a temperature rise in a region other than the paper passing region, and brought into contact with the squeeze roller. The same evaluation as above was performed on the thus modified fixing device of Comparative Example 1. As a result, when image fixing was performed continuously on about 300 to 400 sheets of the same paper, the temperature of the area other than the paper passing area reached 235°C, which is the heat-resistant temperature of the fixing belt.

根据以上结果可以明白,与比较例相比,即使在本发明的试验例中使用具有各种尺寸的记录介质(诸如小尺寸的记录介质),也能够使定影带中纸张通过区域以外的区域的温度上升更低,从而防止过热。From the above results, it is understood that compared with the comparative examples, even if recording media having various sizes such as small-sized recording media are used in the test examples of the present invention, the area other than the paper passing area in the fixing belt can be reduced. The temperature rise is lower, thus preventing overheating.

Claims (15)

1. fixing device, this fixing device comprises:
First rotary body, it has the heating layer that generates heat by the effect in magnetic field and forms the general cylindrical shape shape;
Second rotary body, it contacts with described first rotary body;
The magnetic field generation unit is used to produce magnetic field, and described magnetic field generation unit is set to inner peripheral surface with described first rotary body to have predetermined space or have predetermined space with the outer peripheral face of described first rotary body; And
The heating control member, it is set in the face of described magnetic field generation unit, described first rotation position is between described heating control member and described magnetic field generation unit, and described heating control member comprises temperature-sensitive magnetic material with Curie temperature and the heating of controlling described heating layer.
2. fixing device as claimed in claim 1, wherein, described Curie temperature is equal to or higher than the design temperature of described first rotary body substantially, and described Curie temperature is equal to or less than the heat resisting temperature of described first rotary body substantially.
3. fixing device as claimed in claim 1, this fixing device also comprises the nonmagnetic metal member, wherein said nonmagnetic metal member comprises nonmagnetic material, described nonmagnetic metal member is disposed in the described first rotary body inboard, and in the face of described magnetic field generation unit, described first rotary body and described heating control member between described nonmagnetic metal member and described magnetic field generation unit, thereby described nonmagnetic metal member is not contacted with described heating control member.
4. fixing device as claimed in claim 1, this fixing device also comprises the nonmagnetic metal member, wherein said nonmagnetic metal member comprises nonmagnetic material, is disposed in the inside of described first rotary body, also faces described magnetic field generation unit, described first rotary body and described heating control member so that described nonmagnetic metal member contact with described heating control member and make described heating control member and the contacted mode of described first rotary body, between described nonmagnetic metal member and described magnetic field generation unit.
5. fixing device as claimed in claim 1, wherein, described heating layer comprises nonmagnetic metal.
6. fixing device as claimed in claim 1, wherein, this fixing device also comprises screen unit, this screen unit to since the vortex flow that in described heating control member, produces from the electromagnetic induction of described magnetic field generation unit shield.
7. fixing device as claimed in claim 6, wherein, slit or otch are as described screen unit, and it all is formed in the described heating control member.
8. fixing device as claimed in claim 1, this fixing device also comprises the driving force conveying member that is used for rotary driving force is transferred to described first rotary body, and described driving force conveying member is arranged at least one end along the axial two ends of described first rotary body of described first rotary body.
9. fixing device as claimed in claim 1, wherein, described heating control member contacts with described first rotary body.
10. fixing device as claimed in claim 1, wherein, described heating control member is arranged to described first rotary body and contacts under the situation of not exerting pressure.
11. fixing device as claimed in claim 1, wherein, described heating control member does not contact with described first rotary body.
12. fixing device as claimed in claim 1, wherein, described heating control member is non-heater.
13. fixing device as claimed in claim 1, wherein, described temperature-sensitive magnetic material is a metal material.
14. fixing device as claimed in claim 1, wherein, when described first rotary body contacted with described second rotary body, the contact portion of described first rotary body and described second rotary body was towards the inner peripheral surface elastic deformation of described first rotary body.
15. an image processing system, this image processing system comprises:
Sub-image keeps body;
Sub-image forms the unit, is used for forming sub-image on the surface of described sub-image maintenance body;
Developing cell, it utilizes electrophotographic developing that described image development is become image;
Transfer printing unit is used for the image through developing is transferred to the transfer printing receiver media; And
As each described fixing device in the claim 1 to 14, be used for described image fixing at described transfer printing receiver media.
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