CN101187193A - A semi-flexible drainage anti-skid noise reduction pavement structure - Google Patents
A semi-flexible drainage anti-skid noise reduction pavement structure Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于材料科学与工程领域,具体涉及一种路面的铺装结构。The invention belongs to the field of material science and engineering, and in particular relates to a road surface pavement structure.
背景技术Background technique
随着国民经济的发展,我国的高等级公路建设,特别是高速公路建设突飞猛进。由于复杂的气候环境和恶劣的交通条件等原因,许多高等级公路投入使用没有多久,就出现了不同程度的早期损坏,如沥青混凝土路面出现车辙、水损坏和开裂等主要病害,水泥混凝土路面出现断板、开裂、脱空和唧泥等损坏。虽然年年投入了大量资金进行维修,但是往往补不胜补,不仅后期维修投资大,而且影响了交通的通行能力和行车的舒适性,在社会上造成不良影响。此外,随着我国城市化进程的加快和人民生活质量的提高,对路面的使用功能也提出了很高的要求,比如行驶的安全性、舒适性以及环境友好性等。如何能够提供一种技能满足路用性能和耐久性能,又能满足使用功能的新型路面结构已成为目前的研究热点。With the development of the national economy, the construction of high-grade highways in our country, especially the construction of expressways, has advanced by leaps and bounds. Due to the complex climate environment and poor traffic conditions, many high-grade highways have not been put into use for a long time, and there are different degrees of early damage, such as major diseases such as rutting, water damage and cracking on the asphalt concrete pavement, and cement concrete pavement. Broken boards, cracks, voids and mud pumping damage. Although a large amount of money has been invested in maintenance every year, it is often too much to make up for. Not only is the maintenance investment in the later period large, but it also affects the traffic capacity and driving comfort, causing adverse effects in society. In addition, with the acceleration of my country's urbanization process and the improvement of people's quality of life, high requirements are placed on the use of road surfaces, such as driving safety, comfort and environmental friendliness. How to provide a new type of pavement structure that can meet the road performance and durability as well as the function of use has become a current research hotspot.
沥青混凝土材料和水泥混凝土材料是高等级公路两种主要的路面材料,这两种典型的路面材料已广泛应用于城市道路和高等级公路的路面结构中。但是,由于沥青材料是一种感温性很强的材料,导致沥青路面结构层的强度和流变性受温度变化的影响很大。夏季高温时,沥青材料粘度的降低导致集料颗粒间凝聚力减弱,若在水平力作用下,极易使沥青混合料颗粒之间产生滑动和位移,导致沥青路面结构层形成波浪、拥包之类的剪切变形破坏,降低了行车的舒适性。在渠化交通的高等级公路上,沥青混凝土路面容易产生过大的塑性变形而形成车辙。在冬季低温时,沥青混凝土路面结构材料的强度虽然有所增高,但因沥青材料粘度的提高而抗变形能力大为降低,表现出脆性,结果导致沥青路面结构层开裂。水泥混凝土路面材料具有抗变形能力强、使用寿命长以及日常养护费用低等特点,但是这种路面结构具有行驶舒适性差和路面结构产生病害后修复困难等不足。Asphalt concrete material and cement concrete material are two main pavement materials of high-grade highways. These two typical pavement materials have been widely used in the pavement structure of urban roads and high-grade highways. However, since asphalt material is a material with strong temperature sensitivity, the strength and rheology of the asphalt pavement structural layer are greatly affected by temperature changes. When the temperature is high in summer, the decrease of the viscosity of the asphalt material leads to the weakening of the cohesion between the aggregate particles. Under the action of the horizontal force, it is very easy to cause sliding and displacement between the asphalt mixture particles, resulting in the formation of waves and wrapping of the asphalt pavement structural layer. The shear deformation damage of the car reduces the driving comfort. On high-grade highways with channelized traffic, the asphalt concrete pavement is prone to excessive plastic deformation and rutting. When the temperature is low in winter, although the strength of the asphalt concrete pavement structural material increases, the deformation resistance is greatly reduced due to the increase of the viscosity of the asphalt material, showing brittleness, resulting in cracking of the asphalt pavement structural layer. Cement concrete pavement materials have the characteristics of strong anti-deformation ability, long service life and low daily maintenance cost, but this pavement structure has disadvantages such as poor driving comfort and difficult repair after pavement structure is damaged.
近年来,国内对水泥砂浆灌浆式半刚性路面进行了研究,并进行了试验段的铺设。该种路面同时充分发挥这两种典型路面材料的各自优良特性,能够解决沥青混凝土路面的车辙、水损坏和开裂以及水泥混凝土路面的断板、开裂、脱空和唧泥等病害。但目前由于该种路面全部铺设在路面的磨耗层,存在着以下问题:1)配制的半柔性普遍回弹模量较大,造成路面刚性增加,路面易开裂;2)路面的刚性增加,平整度下降,影响了行车的舒适性;3)路面的美观性受到很大影响。In recent years, domestic research has been carried out on cement mortar grouting semi-rigid pavement, and the paving of test sections has been carried out. This kind of pavement gives full play to the excellent characteristics of these two typical pavement materials at the same time, and can solve the problems of rutting, water damage and cracking of asphalt concrete pavement and broken board, cracking, hollowing out and mud pumping of cement concrete pavement. But at present, because this kind of pavement is all paved on the wear layer of the pavement, there are following problems: 1) the semi-flexible general elastic modulus of the preparation is relatively large, causing the rigidity of the pavement to increase, and the pavement is easy to crack; 2) the rigidity of the pavement increases, smooth 3) The aesthetics of the road surface is greatly affected.
因此,发明一种具有适宜的力学性能的半柔性路面材料,并以这种半柔性路面材料作为结构层,开发具有排水、降噪、防滑等功能磨耗层的组合式路面铺装结构具有重要的现实意义。Therefore, it is important to invent a semi-flexible pavement material with suitable mechanical properties, and use this semi-flexible pavement material as a structural layer to develop a combined pavement structure with functional wear layers such as drainage, noise reduction, and anti-skid. Practical significance.
发明内容Contents of the invention
本发明的目的在于提供一种半柔性排水防滑降噪路面铺装结构,该路面铺装结构高温稳定性能好,具有排水、降噪、防滑功能,可有效的防止水损害,使用寿命长。The purpose of the present invention is to provide a semi-flexible drainage anti-slip and noise-reducing pavement structure. The pavement structure has good high-temperature stability, drainage, noise reduction and anti-skid functions, can effectively prevent water damage, and has a long service life.
为了实现上述目的,本发明的技术方案为:一种半柔性排水防滑降噪路面铺装结构,它包括半刚性基层,其特征是半刚性基层上铺装有改性乳化沥青稀浆封层,改性乳化沥青稀浆封层上灌注有半柔性路面材料结构层,半柔性路面材料结构层上撒布有高粘度改性沥青粘结层,高粘度改性沥青粘结层上摊铺有排水防滑降噪磨耗层。In order to achieve the above object, the technical solution of the present invention is: a semi-flexible drainage anti-skid noise reduction pavement structure, which includes a semi-rigid base, which is characterized in that the semi-rigid base is covered with a modified emulsified asphalt slurry seal, The semi-flexible pavement material structure layer is poured on the modified emulsified asphalt slurry seal layer, the semi-flexible pavement material structure layer is sprinkled with a high-viscosity modified asphalt adhesive layer, and the high-viscosity modified asphalt adhesive layer is paved with drainage anti-skid Noise-reducing wear layer.
所述的改性乳化沥青稀浆封层由以下原料拌和后铺装而成,各原料重量份为:a)矿料:100份;b)乳化沥青:15份;其中矿料由集料和填料组成,集料与填料的质量比为100∶11.1;集料为玄武岩或辉绿岩,填料为石灰岩矿粉,乳化沥青为SBR改性乳化沥青。The modified emulsified asphalt slurry seal layer is paved after mixing the following raw materials, and the parts by weight of each raw material are: a) mineral aggregate: 100 parts; b) emulsified asphalt: 15 parts; wherein the mineral aggregate is composed of aggregate and Filler composition, the mass ratio of aggregate to filler is 100:11.1; the aggregate is basalt or diabase, the filler is limestone powder, and the emulsified asphalt is SBR modified emulsified asphalt.
所述的改性乳化沥青稀浆封层的厚度为0.5~1.0cm。The thickness of the modified emulsified asphalt slurry seal layer is 0.5-1.0 cm.
所述的半柔性路面材料结构层的厚度为10~12cm,它是在改性乳化沥青稀浆封层上将聚合物改性水泥基灌浆材料灌注于大孔隙沥青混合料母体上而成;The thickness of the semi-flexible pavement material structural layer is 10-12 cm, and it is formed by pouring polymer modified cement-based grouting material on the macroporous asphalt mixture matrix on the modified emulsified asphalt slurry seal layer;
聚合物改性水泥基灌浆材料由以下原料组成,各原料重量份为:a)水泥:100份;b)粉煤灰:50-150份;c)乳化沥青:50-160份;d)膨胀剂:30-70份;e)减水剂:0.5-5份;f)砂:0-80份;g)水:0-50份。The polymer modified cement-based grouting material is composed of the following raw materials, and the weight parts of each raw material are: a) cement: 100 parts; b) fly ash: 50-150 parts; c) emulsified asphalt: 50-160 parts; d) expansion agent: 30-70 parts; e) water reducing agent: 0.5-5 parts; f) sand: 0-80 parts; g) water: 0-50 parts.
所述水泥为早强32.5,42.5或52.5硅酸盐水泥,也可以为普通32.5,42.5,52.5硅酸盐水泥;32.5,42.5,52.5矿渣水泥;32.5,42.5,52.5粉煤灰水泥;粉煤灰为I级或II级粉煤灰。The cement is early strength 32.5, 42.5 or 52.5 Portland cement, and can also be ordinary 32.5, 42.5, 52.5 Portland cement; 32.5, 42.5, 52.5 slag cement; 32.5, 42.5, 52.5 fly ash cement; powdered coal The ash is Class I or Class II fly ash.
所述的乳化沥青为中裂或慢裂型乳化沥青,质量固含量55-72%,可以为非离子型、阳离子型或阴离子型。The emulsified asphalt is medium-cracked or slow-cracked emulsified asphalt with a mass solid content of 55-72%, and can be nonionic, cationic or anionic.
所述的膨胀剂为UEA普通型膨胀剂;所述的引气减水剂为奈系减水剂或聚羧酸减水剂。The expansion agent is UEA general type expansion agent; the air-entraining water reducer is Nai series water reducer or polycarboxylate water reducer.
所述的砂为普通细河砂,细度模数为1.9-2.2;Described sand is common fine river sand, and fineness modulus is 1.9-2.2;
大孔隙沥青混合料母体由以下原料组成,各原料占重量份为:a)矿料:100份;b)沥青:2.5-4.0份;所述的矿料由集料和填料组成,集料与填料的质量比为100:2.0~6.4,集料选用玄武岩或辉绿岩,填料为石灰岩矿粉,矿料的最大公称粒径为20mm;沥青为重交沥青或SBR改性沥青或SBS改性沥青或PE改性沥青。The matrix of macroporous asphalt mixture is composed of the following raw materials, each of which accounts for 100 parts by weight: a) mineral aggregate: 100 parts; b) asphalt: 2.5-4.0 parts; the mineral aggregate is composed of aggregate and filler, aggregate and The mass ratio of the filler is 100:2.0~6.4, the aggregate is basalt or diabase, the filler is limestone powder, the maximum nominal particle size of the mineral is 20mm; the asphalt is heavy traffic asphalt or SBR modified asphalt or SBS modified Asphalt or PE modified asphalt.
所述高粘度改性沥青粘结层的材料为高粘度改性沥青,高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶7.4~14.5∶2.2~7.6∶2.4~6.7∶0.2~0.5;其中,增容树脂为松香甘油树脂、萜烯树脂或石油树脂,抗氧化剂为铅、锌、碳黑、钙盐或胺类,基质沥青选用AH-70重交通沥青或AH-90重交通沥青。The material of the high-viscosity modified asphalt bonding layer is high-viscosity modified asphalt, and the high-viscosity modified asphalt is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizing resin, Composition of antioxidant and base asphalt; the mass ratio of base asphalt, styrene-butadiene-styrene block copolymer, activated rubber powder, compatibilizing resin, and antioxidant is 100:7.4~14.5:2.2~7.6:2.4~ 6.7: 0.2~0.5; Among them, the compatibilizing resin is rosin glycerin resin, terpene resin or petroleum resin, the antioxidant is lead, zinc, carbon black, calcium salt or amine, and the base asphalt is AH-70 heavy traffic asphalt or AH -90 heavy traffic asphalt.
高粘度改性沥青撒布量为0.6~0.8L/m2。The spreading amount of high-viscosity modified asphalt is 0.6-0.8L/m 2 .
排水防滑降噪磨耗层材料为大孔隙沥青混凝土;大孔隙沥青混凝土由矿料、高粘度改性沥青和纤维组成,矿料、高粘度改性沥青、纤维的质量比为100∶4.0~6.0∶0~0.6;所述的矿料由集料和填料组成,集料与填料的质量比为100∶2.0~6.4,集料为玄武岩或辉绿岩,填料为石灰岩矿粉,矿料的最大公称粒径为13mm。The anti-slip, anti-slip and noise-reducing wear layer material for drainage is large-pore asphalt concrete; the large-pore asphalt concrete is composed of mineral aggregate, high-viscosity modified asphalt and fiber, and the mass ratio of mineral aggregate, high-viscosity modified asphalt and fiber is 100:4.0-6.0: 0~0.6; the mineral material is composed of aggregate and filler, the mass ratio of aggregate to filler is 100:2.0~6.4, the aggregate is basalt or diabase, the filler is limestone mineral powder, the maximum nominal weight of the mineral material The particle size is 13mm.
高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶7.4~14.5∶2.2~7.6∶2.4~6.7∶0.2~0.5;其中,增容树脂为松香甘油树脂、萜烯树脂或石油树脂,抗氧化剂为铅、锌、碳黑、钙盐或胺类,基质沥青选用AH-70重交通沥青或AH-90重交通沥青。High viscosity modified bitumen is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizing resin, antioxidant and base bitumen; base bitumen, styrene-butadiene-styrene The mass ratio of block copolymer, activated rubber powder, compatibilizing resin and antioxidant is 100: 7.4-14.5: 2.2-7.6: 2.4-6.7: 0.2-0.5; wherein, the compatibilizing resin is rosin glycerin resin and terpene resin Or petroleum resin, the antioxidant is lead, zinc, carbon black, calcium salt or amine, and the base asphalt is AH-70 heavy traffic asphalt or AH-90 heavy traffic asphalt.
纤维伟木质素纤维或聚酯纤维或矿物纤维。The fibers are lignin fibers or polyester fibers or mineral fibers.
矿料级配设计范围见表1:The design range of mineral material grading is shown in Table 1:
表1 排水、防滑、降噪磨耗层的矿料级配范围Table 1 Mineral material gradation range of drainage, anti-skid and noise reduction wear layers
表2 大孔隙沥青混合料母体的矿料级配范围Table 2 Mineral gradation range of macroporous asphalt mixture matrix
表3 改性乳化沥青稀浆封层的矿料级配范围Table 3 Mineral material gradation range of modified emulsified asphalt slurry seal layer
本发明主要材料的技术指标如下:The technical index of main material of the present invention is as follows:
表4 高粘度改性沥青的性能指标Table 4 Performance indicators of high viscosity modified asphalt
表5 排水防滑降噪沥青混合料性能指标Table 5 Performance indicators of drainage anti-slip and noise reduction asphalt mixture
表6 半柔性路面材料性能指标Table 6 Performance indicators of semi-flexible pavement materials
本发明具有以下特点:1)采用高模量的半柔性路面材料作为路面的结构层,具有优越的高温稳定性能,可显著降低车辙、推移、拥包等病害的产生。同时,由于灌入聚合物改性水泥基灌浆材料后,半柔性结构层非常致密,可有效的防止水损害,增强水稳定性;2)排水、防滑、降噪磨耗层采用大孔隙沥青混凝土,可提高雨天高速行车的安全性,并有效的降低噪声;3)采用高粘度改性沥青作为路面结构层和磨耗层的粘接材料,不但能起到很好的粘接作用,而且能够阻止水的渗入,起到保护路面结构层的作用;4)采用改性乳化沥青稀浆封层作为半刚性基层和路面面层的连接层,不但能够防止水的渗入,有效保护基层,而且能够阻止和延缓基层反射裂缝向面层扩展;5)基于上述特点,路面结构将在其设计年限内保持其使用功能,只需定期对磨耗层进行养护和加铺,即可保持路面的使用性能,延长整个路面结构的使用寿命。The present invention has the following features: 1) High-modulus semi-flexible pavement material is used as the structural layer of the pavement, which has excellent high-temperature stability and can significantly reduce the occurrence of defects such as rutting, pushing, and wrapping. At the same time, after the polymer modified cement-based grouting material is poured, the semi-flexible structural layer is very dense, which can effectively prevent water damage and enhance water stability; 2) The drainage, anti-skid, and noise-reducing wear layers are made of large-pore asphalt concrete, It can improve the safety of high-speed driving in rainy days and effectively reduce noise; 3) High-viscosity modified asphalt is used as the bonding material for the pavement structure layer and the wear layer, which can not only play a good bonding role, but also prevent water 4) The modified emulsified asphalt slurry seal layer is used as the connecting layer between the semi-rigid base and the pavement surface layer, which can not only prevent the infiltration of water, effectively protect the base, but also prevent and Delay the expansion of reflection cracks in the base layer to the surface layer; 5) Based on the above characteristics, the pavement structure will maintain its function within its design life, and only need to maintain and pave the wear layer regularly to maintain the performance of the pavement and prolong the entire life of the pavement. Service life of pavement structures.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图中:1-半刚性基层,2-改性乳化沥青稀浆封层,3-半柔性路面材料结构层,4-高粘度改性沥青粘结层,5-排水防滑降噪磨耗层。In the figure: 1-semi-rigid base layer, 2-modified emulsified asphalt slurry seal layer, 3-semi-flexible pavement material structure layer, 4-high viscosity modified asphalt bonding layer, 5-drainage, anti-skid, noise reduction and wear layer.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention is further illustrated below in conjunction with the examples, but the content of the present invention is not limited to the following examples.
实施例1:Example 1:
一、材料的准备:1. Preparation of materials:
(一)、排水防滑降噪磨耗层(排水、防滑、降噪磨耗层)材料的制备:(1) Preparation of drainage anti-slip and noise-reducing wear layer (drainage, anti-skid, noise-reduction wear layer) materials:
(1)高粘度改性沥青的制备:高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶10.6∶3.7∶2.5∶0.3;其中,增容树脂选用松香甘油树脂,抗氧化剂选用炭黑,基质沥青选用AH-70重交通沥青;具体制备步骤是:将基质沥青熔化后掺入苯乙烯-丁二烯-苯乙烯嵌段共聚物和增容树脂,在170℃温度下搅拌18分钟,然后采用高速乳化剪切机高速剪切350分钟,转速5500转/分,然后在140℃静置17分钟,使其充分溶胀,加入活化橡胶粉和抗氧化剂,再高速剪切25分钟,即制成60℃粘度≥70000Pa.s高粘度改性沥青;(1) Preparation of high-viscosity modified asphalt: high-viscosity modified asphalt is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizing resin, antioxidant and matrix asphalt; matrix The mass ratio of asphalt, styrene-butadiene-styrene block copolymer, activated rubber powder, compatibilizing resin and antioxidant is 100: 10.6: 3.7: 2.5: 0.3; wherein, the compatibilizing resin is selected rosin glycerin resin, The antioxidant is carbon black, and the base asphalt is AH-70 heavy traffic asphalt; the specific preparation steps are: melt the base asphalt, mix it with styrene-butadiene-styrene block copolymer and compatibilizing resin, and heat it at 170°C Stir under low pressure for 18 minutes, then use a high-speed emulsifying shearer to shear at a high speed for 350 minutes at a speed of 5500 rpm, then stand at 140°C for 17 minutes to fully swell, add activated rubber powder and antioxidants, and then shear at a high speed In 25 minutes, the high viscosity modified asphalt with a viscosity of 60°C ≥ 70000Pa.s is produced;
(2)矿料级配:(2) Mineral material grading:
矿料由集料和填料组成,集料与填料的质量比为100∶3.2,集料选用辉绿岩,填料为石灰岩矿粉,矿料的最大粒径为16mm,矿料级配设计范围见表7:The mineral material is composed of aggregate and filler. The mass ratio of aggregate to filler is 100:3.2. The aggregate is made of diabase, and the filler is limestone powder. The maximum particle size of the mineral material is 16mm. Table 7:
表7 矿料的级配范围Table 7 Grading range of mineral materials
(3)大孔隙沥青混凝土的制备:(3) Preparation of macroporous asphalt concrete:
原料的选取:大孔隙沥青混凝土由矿料、高粘度改性沥青和纤维组成,矿料、高粘度改性沥青、纤维的质量比为100∶5.1∶0.2;所述纤维选用聚酯纤维;Selection of raw materials: large-porous asphalt concrete is composed of mineral aggregate, high-viscosity modified asphalt and fiber, the mass ratio of mineral aggregate, high-viscosity modified asphalt, and fiber is 100:5.1:0.2; the fiber is polyester fiber;
制备:将矿料、高粘度改性沥青和纤维混合搅拌,温度为180℃,出料温度为180℃,空隙率范围23.4%,得大孔隙沥青混凝土。Preparation: Mix ore, high-viscosity modified asphalt and fibers at a temperature of 180°C, discharge temperature at 180°C, and porosity range of 23.4% to obtain large-porosity asphalt concrete.
(二)、所述高粘度改性沥青粘结层材料的制备:(2), the preparation of the high-viscosity modified asphalt bonding course material:
高粘度改性沥青粘结层的材料为高粘度改性沥青,高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶10∶5∶4∶0.3;其中,增容树脂为石油树脂,抗氧化剂为钙盐,基质沥青选用AH-70重交通沥青。The material of the high-viscosity modified asphalt bonding layer is high-viscosity modified asphalt, and the high-viscosity modified asphalt is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizing resin, antioxidant and base asphalt; the mass ratio of base asphalt, styrene-butadiene-styrene block copolymer, activated rubber powder, compatibilizing resin, and antioxidant is 100:10:5:4:0.3; The resin is petroleum resin, the antioxidant is calcium salt, and the base asphalt is AH-70 heavy traffic asphalt.
(三)、半柔性路面材料的制备:(3), preparation of semi-flexible pavement materials:
(1)聚合物改性水泥基灌浆材料的制备:(1) Preparation of polymer modified cement-based grouting material:
聚合物改性水泥基灌浆材料由以下原料组成,各原料重量份为:a)水泥:100份;b)粉煤灰:100份;c)乳化沥青:100份;d)膨胀剂:50份;e)减水剂:2份;f)砂:20份;g)水:20份。The polymer modified cement-based grouting material is composed of the following raw materials, and the parts by weight of each raw material are: a) cement: 100 parts; b) fly ash: 100 parts; c) emulsified asphalt: 100 parts; d) expansion agent: 50 parts ; e) water reducing agent: 2 parts; f) sand: 20 parts; g) water: 20 parts.
所述水泥为32.5,42.5或52.5矿渣水泥;粉煤灰为I级粉煤灰。The cement is 32.5, 42.5 or 52.5 slag cement; the fly ash is Class I fly ash.
乳化沥青为中裂型乳化沥青,质量固含量55-72%。The emulsified asphalt is a split-type emulsified asphalt with a mass solid content of 55-72%.
所述的膨胀剂为UEA普通型膨胀剂;所述的引气减水剂为聚羧酸减水剂。The expansion agent is UEA common expansion agent; the air-entraining water reducer is polycarboxylate water reducer.
所述的砂为普通细河砂,细度模数为1.9-2.2。The sand is ordinary fine river sand with a fineness modulus of 1.9-2.2.
先将固体原材料(水泥、粉煤灰、膨胀剂、减水剂、砂)按比例称量好后,一起加入搅拌机先干拌15-50秒,然后加入乳化沥青和水再搅拌30-120秒,得聚合物改性水泥基灌浆材料。First weigh the solid raw materials (cement, fly ash, expansion agent, water reducer, sand) in proportion, add them together to the mixer and dry mix for 15-50 seconds, then add emulsified asphalt and water and mix for 30-120 seconds , to obtain polymer modified cement-based grouting material.
上述聚合物改性水泥基灌浆材料的另一制备方法是所有原材料按照例称量好后,一起加入搅拌机同时搅拌30-300秒。Another preparation method of the above-mentioned polymer-modified cement-based grouting material is to add all raw materials into a mixer and stir for 30-300 seconds at the same time after weighing all the raw materials according to the example.
(2)大孔隙沥青混合料母体的制备:(2) Preparation of macroporous asphalt mixture matrix:
大孔隙沥青混合料母体由以下材料组成,各原料占重量份为:a)矿料:100份;b)沥青:3.0份;矿料由集料和填料组成,集料与填料的质量比为100∶3.2,集料选用石灰岩,填料为石灰岩矿粉,矿料级配设计范围见表9:The parent body of the macroporous asphalt mixture is composed of the following materials, and the parts by weight of each raw material are: a) mineral aggregate: 100 parts; b) asphalt: 3.0 parts; the mineral aggregate is composed of aggregate and filler, and the mass ratio of aggregate to filler is 100:3.2, the aggregate is limestone, the filler is limestone slag, and the design range of mineral grading is shown in Table 9:
表8 大孔隙沥青混合料母体的矿料合成级配Table 8 Synthetic gradation of aggregates of macroporous asphalt mixture matrix
沥青选用SBS改性沥青,油石比为3.0%。The asphalt is SBS modified asphalt, and the asphalt ratio is 3.0%.
(3)半柔性路面材料的性能(3) Performance of semi-flexible pavement materials
表9 半柔性路面材料的性能指标Table 9 Performance indicators of semi-flexible pavement materials
(四)、改性乳化沥青稀浆封层材料:(4) Modified emulsified asphalt slurry seal material:
改性乳化沥青稀浆封层材料由以下原料组成,各原料占重量份为:a)矿料:100份;b)乳化沥青:15.0份。The modified emulsified asphalt slurry seal layer material is composed of the following raw materials in parts by weight: a) mineral aggregate: 100 parts; b) emulsified asphalt: 15.0 parts.
所述矿料由集料和填料组成,集料与填料的质量比为100∶11.1,集料选用玄武岩或辉绿岩,填料为石灰岩矿粉,矿料级配设计范围见表11:The mineral material is composed of aggregate and filler. The mass ratio of aggregate to filler is 100:11.1. The aggregate is selected from basalt or diabase, and the filler is limestone slag. The design range of mineral material gradation is shown in Table 11:
采用乳化沥青为SBR改性乳化沥青。The emulsified asphalt is used as SBR modified emulsified asphalt.
表11 改性乳化沥青稀浆封层的矿料级配范围Table 11 Mineral material gradation range of modified emulsified asphalt slurry seal layer
(五)、半刚性基层的制备:(5) Preparation of semi-rigid base:
半刚性基层由以下原料组成,各原料占重量份为:a)矿料:100份;b)水泥:5份;c)水:5份。The semi-rigid base layer is composed of the following raw materials, and the parts by weight of each raw material are: a) mineral material: 100 parts; b) cement: 5 parts; c) water: 5 parts.
所述矿料可以是石灰岩或花岗岩,矿料级配见表12:The mineral material can be limestone or granite, and the mineral material grading is shown in Table 12:
表12 半刚性基层矿料级配Table 12 Mineral material grading of semi-rigid base course
二、铺装工艺(如图1所示):Second, the paving process (as shown in Figure 1):
1)在经处理的半刚性基层1上摊铺改性乳化沥青稀浆封层材料,形成改性乳化沥青稀浆封层2,改性乳化沥青稀浆封层2的厚度为0.8cm,施工工艺与一般稀浆封层及微表处方法相同;1) Pave the modified emulsified asphalt slurry seal layer material on the treated
2)在改性乳化沥青稀浆封层2上摊铺大孔隙沥青混合料母体,为保证空隙率和连通孔结构,碾压过程中应采取钢轮全程静压,并且碾压次数不得超过3遍,铺装厚度为10cm;2) Spread the large-porosity asphalt mixture matrix on the modified emulsified asphalt
待大孔隙沥青混合料母体冷却后,将聚合物改性水泥基灌浆材料倒在大孔隙沥青混合料母体层上,用橡皮刮推刮直至大孔隙沥青混合料母体层的孔隙填满为止,接着将其刮平;得半柔性路面材料结构层3;After the macroporous asphalt mixture parent body is cooled, pour the polymer modified cement-based grouting material on the macroporous asphalt mixture matrix layer, and scrape it with a rubber scraper until the pores of the macroporous asphalt mixture matrix layer are filled, and then Scrape it; get semi-flexible pavement
3)养护7天后,在半柔性路面材料结构层3上热撒高粘度改性沥青形成高粘度改性沥青粘结层4(作为放水粘接层),撒布量为0.7L/m2。3) After 7 days of maintenance, heat-sprinkle high-viscosity modified asphalt on the semi-flexible pavement material
4)而后在高粘度改性沥青粘结层4上摊铺大孔隙沥青混凝土形成排水、防滑、降噪磨耗层5,厚度为3~4cm;碾压过程中全程采用钢轮静压,压实度达到98~100%为宜。4) Then pave large-porous asphalt concrete on the high-viscosity modified
实施例2:Example 2:
一、材料的准备:1. Preparation of materials:
(一)半刚性基层由以下原料组成,各原料占重量份为:a)矿料:100份;b)水泥:5份;c)水:5份。(1) The semi-rigid base layer is composed of the following raw materials, and the parts by weight of each raw material are: a) Mineral material: 100 parts; b) Cement: 5 parts; c) Water: 5 parts.
所述矿料可以是石灰岩或花岗岩,矿料级配见表12。The mineral material can be limestone or granite, and the mineral material gradation is shown in Table 12.
(二)、改性乳化沥青稀浆封层材料:(2) Modified emulsified asphalt slurry seal material:
改性乳化沥青稀浆封层由以下原料拌和后铺装而成,各原料重量份为:a)矿料:100份;b)乳化沥青:15份;其中矿料由集料和填料组成,集料与填料的质量比为100∶11.1;集料为玄武岩,填料为石灰岩矿粉,乳化沥青为SBR改性乳化沥青。The modified emulsified asphalt slurry seal layer is formed by mixing the following raw materials, and the parts by weight of each raw material are: a) mineral aggregate: 100 parts; b) emulsified asphalt: 15 parts; wherein the mineral aggregate is composed of aggregate and filler, The mass ratio of aggregate to filler is 100:11.1; the aggregate is basalt, the filler is limestone powder, and the emulsified asphalt is SBR modified emulsified asphalt.
(三)、半柔性路面材料结构层在改性乳化沥青稀浆封层上将聚合物改性水泥基灌浆材料灌注于大孔隙沥青混合料母体上而成;(3) The semi-flexible pavement material structure layer is formed by pouring polymer modified cement-based grouting material on the macroporous asphalt mixture matrix on the modified emulsified asphalt slurry seal layer;
聚合物改性水泥基灌浆材料由以下原料组成,各原料重量份为:a)水泥:100份;b)粉煤灰:50份;c)乳化沥青:50份;d)膨胀剂:30份;e)减水剂:0.5份;f)砂:1份;g)水:1份。The polymer modified cement-based grouting material is composed of the following raw materials, and the parts by weight of each raw material are: a) cement: 100 parts; b) fly ash: 50 parts; c) emulsified asphalt: 50 parts; d) expansion agent: 30 parts ; e) water reducer: 0.5 parts; f) sand: 1 part; g) water: 1 part.
所述水泥为早强32.5,42.5或52.5硅酸盐水泥;粉煤灰为I级粉煤灰。The cement is Portland cement with early strength 32.5, 42.5 or 52.5; the fly ash is Class I fly ash.
所述的乳化沥青为中裂型乳化沥青,质量固含量55-72%。The emulsified asphalt is a split-type emulsified asphalt with a mass solid content of 55-72%.
所述的膨胀剂为UEA普通型膨胀剂;所述的引气减水剂为FND-1减水剂。The expansion agent is UEA common expansion agent; the air-entraining water reducer is FND-1 water reducer.
所述的砂为普通细河砂,细度模数为1.9-2.2;Described sand is common fine river sand, and fineness modulus is 1.9-2.2;
大孔隙沥青混合料母体由以下原料组成,各原料占重量份为:a)矿料:100份;b)沥青:2.5份;所述的矿料由集料和填料组成,集料与填料的质量比为100∶2.0,集料选用玄武岩,填料为石灰岩矿粉,矿料的最大公称粒径为20mm;沥青为重交沥青。The macroporous asphalt mixture parent body is made up of the following raw materials, and each raw material accounts for: a) Mineral material: 100 parts; b) Asphalt: 2.5 parts; The described mineral material is composed of aggregate and filler, and the ratio of aggregate and filler is The mass ratio is 100:2.0, the aggregate is basalt, the filler is limestone powder, the maximum nominal particle size of the mineral is 20mm; the asphalt is heavy traffic asphalt.
(四)、高粘度改性沥青粘结层的材料为高粘度改性沥青,高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶7.4∶2.2∶2.4∶0.2;其中,增容树脂为松香甘油树脂,抗氧化剂为铅,基质沥青选用AH-70重交通沥青。(4) The material of the high-viscosity modified asphalt bonding layer is high-viscosity modified asphalt, and the high-viscosity modified asphalt is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizer Composition of resin, antioxidant and matrix asphalt; the mass ratio of matrix asphalt, styrene-butadiene-styrene block copolymer, activated rubber powder, compatibilizing resin, and antioxidant is 100:7.4:2.2:2.4:0.2; Among them, the compatibilizing resin is rosin glycerin resin, the antioxidant is lead, and the base asphalt is AH-70 heavy traffic asphalt.
(五)、排水防滑降噪磨耗层材料为大孔隙沥青混凝土;大孔隙沥青混凝土由矿料、高粘度改性沥青和纤维组成,矿料、高粘度改性沥青、纤维的质量比为100∶4.0∶0.1;所述的矿料由集料和填料组成,集料与填料的质量比为100∶2.0,集料为玄武岩,填料为石灰岩矿粉,矿料的最大公称粒径为13mm。(5) The anti-slip and noise-reducing wear layer material for drainage is large-pore asphalt concrete; the large-pore asphalt concrete is composed of mineral aggregate, high-viscosity modified asphalt and fiber, and the mass ratio of mineral aggregate, high-viscosity modified asphalt and fiber is 100: 4.0:0.1; the mineral material is composed of aggregate and filler, the mass ratio of aggregate to filler is 100:2.0, the aggregate is basalt, the filler is limestone powder, and the maximum nominal particle size of the mineral material is 13mm.
高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶7.4∶2.2∶2.4∶0.2;其中,增容树脂为松香甘油树脂,抗氧化剂为铅,基质沥青选用AH-70重交通沥青。High viscosity modified bitumen is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizing resin, antioxidant and base bitumen; base bitumen, styrene-butadiene-styrene The mass ratio of block copolymer, activated rubber powder, compatibilizing resin and antioxidant is 100:7.4:2.2:2.4:0.2; wherein, the compatibilizing resin is rosin glycerin resin, the antioxidant is lead, and the base asphalt is selected from AH-70 Heavy traffic asphalt.
纤维为木质素纤维。The fibers are lignin fibers.
二、铺装工艺:Second, the paving process:
1)在经处理的半刚性基层1上摊铺改性乳化沥青稀浆封层沥青材料,形成改性乳化沥青稀浆封层2,改性乳化沥青稀浆封层2的厚度为0.5cm,施工工艺与一般稀浆封层及微表处方法相同;1) Pave the modified emulsified asphalt slurry seal layer asphalt material on the treated
2)在改性乳化沥青稀浆封层2上摊铺大孔隙沥青混合料母体,为保证空隙率和连通孔结构,碾压过程中应采取钢轮全程静压,并且碾压次数不得超过3遍,铺装厚度为10cm;2) Spread the large-porosity asphalt mixture matrix on the modified emulsified asphalt
待大孔隙沥青混合料母体冷却后,将聚合物改性水泥基灌浆材料倒在大孔隙沥青混合料母体层上,用橡皮刮推刮直至大孔隙沥青混合料母体层的孔隙填满为止,接着将其刮平;得半柔性路面材料结构层3,半柔性路面材料结构层的厚度为10~12cm;After the macroporous asphalt mixture parent body is cooled, pour the polymer modified cement-based grouting material on the macroporous asphalt mixture matrix layer, and scrape it with a rubber scraper until the pores of the macroporous asphalt mixture matrix layer are filled, and then Scrape it; get semi-flexible pavement
3)养护7天后,在半柔性路面材料结构层3上热撒高粘度改性沥青形成高粘度改性沥青粘结层4(作为放水粘接层),高粘度改性沥青撒布量为0.6L/m2。3) After 7 days of maintenance, heat-sprinkle high-viscosity modified asphalt on the semi-flexible pavement material
4)而后在高粘度改性沥青粘结层4上摊铺大孔隙沥青混凝土形成排水、防滑、降噪磨耗层5,厚度为3cm;碾压过程中全程采用钢轮静压,压实度达到98~100%为宜。4) Then pave large-porous asphalt concrete on the high-viscosity modified
实施例3:Example 3:
一、材料的准备:1. Preparation of materials:
(一)半刚性基层由以下原料组成,各原料占重量份为:a)矿料:100份;b)水泥:5份;c)水:5份。(1) The semi-rigid base layer is composed of the following raw materials, and the parts by weight of each raw material are: a) Mineral material: 100 parts; b) Cement: 5 parts; c) Water: 5 parts.
所述矿料可以是石灰岩或花岗岩,矿料级配见表12。The mineral material can be limestone or granite, and the mineral material gradation is shown in Table 12.
(二)、改性乳化沥青稀浆封层由以下原料拌和后铺装而成,各原料重量份为:a)矿料:100份;b)乳化沥青:15份;其中矿料由集料和填料组成,集料与填料的质量比为100∶11.1;集料为辉绿岩,填料为石灰岩矿粉,乳化沥青为SBR改性乳化沥青。(2) The modified emulsified asphalt slurry seal layer is formed by mixing the following raw materials, and the parts by weight of each raw material are: a) Mineral material: 100 parts; b) Emulsified asphalt: 15 parts; wherein the mineral material is made of aggregate The mass ratio of aggregate to filler is 100:11.1; the aggregate is diabase, the filler is limestone slag, and the emulsified asphalt is SBR modified emulsified asphalt.
(三)、半柔性路面材料结构层在改性乳化沥青稀浆封层上将聚合物改性水泥基灌浆材料灌注于大孔隙沥青混合料母体上而成;(3) The semi-flexible pavement material structure layer is formed by pouring polymer modified cement-based grouting material on the macroporous asphalt mixture matrix on the modified emulsified asphalt slurry seal layer;
聚合物改性水泥基灌浆材料由以下原料组成,各原料重量份为:a)水泥:100份;b)粉煤灰:150份;c)乳化沥青:160份;d)膨胀剂:70份;e)减水剂:5份;f)砂:80份;g)水:50份。The polymer modified cement-based grouting material is composed of the following raw materials, and the parts by weight of each raw material are: a) cement: 100 parts; b) fly ash: 150 parts; c) emulsified asphalt: 160 parts; d) expansion agent: 70 parts ; e) water reducer: 5 parts; f) sand: 80 parts; g) water: 50 parts.
所述水泥为普通32.5,42.5,52.5硅酸盐水泥;粉煤灰为II级粉煤灰。The cement is ordinary 32.5, 42.5, 52.5 Portland cement; the fly ash is Class II fly ash.
所述的乳化沥青为慢裂型乳化沥青,质量固含量55-72%。The emulsified asphalt is slow-cracking emulsified asphalt with a mass solid content of 55-72%.
所述的膨胀剂为UEA普通型膨胀剂;所述的引气减水剂为聚羧酸减水剂。The expansion agent is UEA common expansion agent; the air-entraining water reducer is polycarboxylate water reducer.
所述的砂为普通细河砂,细度模数为1.9-2.2;Described sand is common fine river sand, and fineness modulus is 1.9-2.2;
大孔隙沥青混合料母体由以下原料组成,各原料占重量份为:a)矿料:100份;b)沥青:4.0份;所述的矿料由集料和填料组成,集料与填料的质量比为100∶6.4,集料选用辉绿岩,填料为石灰岩矿粉,矿料的最大公称粒径为20mm;沥青为SBR改性沥青。The parent body of the macroporous asphalt mixture is composed of the following raw materials, and the parts by weight of each raw material are: a) mineral material: 100 parts; b) asphalt: 4.0 parts; The mass ratio is 100:6.4, the aggregate is made of diabase, the filler is limestone powder, and the maximum nominal particle size of the mineral is 20mm; the asphalt is SBR modified asphalt.
(四)、高粘度改性沥青粘结层的材料为高粘度改性沥青,高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶14.5∶7.6∶6.7∶0.5;其中,增容树脂为萜烯树脂,抗氧化剂为锌,基质沥青选用AH-90重交通沥青。(4) The material of the high-viscosity modified asphalt bonding layer is high-viscosity modified asphalt, and the high-viscosity modified asphalt is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizer Composition of resin, antioxidant and matrix asphalt; the mass ratio of matrix asphalt, styrene-butadiene-styrene block copolymer, activated rubber powder, compatibilizing resin, and antioxidant is 100:14.5:7.6:6.7:0.5; Among them, the compatibilizing resin is terpene resin, the antioxidant is zinc, and the base asphalt is AH-90 heavy traffic asphalt.
(五)、排水防滑降噪磨耗层材料为大孔隙沥青混凝土;大孔隙沥青混凝土由矿料、高粘度改性沥青和纤维组成,矿料、高粘度改性沥青、矿物纤维的质量比为100∶6.0∶0.6;所述的矿料由集料和填料组成,集料与填料的质量比为100∶6.4,集料为辉绿岩,填料为石灰岩矿粉,矿料的最大公称粒径为13mm。(5) The material of the anti-slip, anti-slip and noise-reducing wear layer for drainage is large-pore asphalt concrete; the large-pore asphalt concrete is composed of mineral aggregate, high-viscosity modified asphalt and fiber, and the mass ratio of mineral aggregate, high-viscosity modified asphalt and mineral fiber is 100 : 6.0: 0.6; described mineral material is made up of aggregate and filler, and the mass ratio of aggregate and filler is 100: 6.4, and aggregate is diabase, and filler is limestone mineral powder, and the maximum nominal particle diameter of mineral material is 13mm.
高粘度改性沥青由苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、活化橡胶粉、增容树脂、抗氧化剂和基质沥青组成;基质沥青、苯乙烯-丁二烯-苯乙烯嵌段共聚物、活化橡胶粉、增容树脂、抗氧化剂的质量比为100∶14.5∶7.6∶6.7∶0.5;其中,增容树脂为萜烯树脂,抗氧化剂为碳黑,基质沥青选用AH-90重交通沥青。High viscosity modified bitumen is composed of styrene-butadiene-styrene block copolymer (SBS), activated rubber powder, compatibilizing resin, antioxidant and base bitumen; base bitumen, styrene-butadiene-styrene The mass ratio of block copolymer, activated rubber powder, compatibilizing resin and antioxidant is 100:14.5:7.6:6.7:0.5; wherein, the compatibilizing resin is terpene resin, the antioxidant is carbon black, and the base pitch is AH- 90 heavy traffic asphalt.
纤维为矿物纤维。The fibers are mineral fibers.
二、铺装工艺:Second, the paving process:
1)在经处理的半刚性基层1上摊铺改性乳化沥青稀浆封层沥材料,形成改性乳化沥青稀浆封层2,改性乳化沥青稀浆封层2的厚度为1.0cm,施工工艺与一般稀浆封层及微表处方法相同;1) Pave the modified emulsified asphalt slurry seal layer asphalt material on the treated
2)在改性乳化沥青稀浆封层2上摊铺大孔隙沥青混合料母体,为保证空隙率和连通孔结构,碾压过程中应采取钢轮全程静压,并且碾压次数不得超过3遍,铺装厚度为12cm;2) Spread the large-porosity asphalt mixture matrix on the modified emulsified asphalt
待大孔隙沥青混合料母体冷却后,将聚合物改性水泥基灌浆材料倒在大孔隙沥青混合料母体层上,用橡皮刮推刮直至大孔隙沥青混合料母体层的孔隙填满为止,接着将其刮平;得半柔性路面材料结构层3;After the macroporous asphalt mixture parent body is cooled, pour the polymer modified cement-based grouting material on the macroporous asphalt mixture matrix layer, and scrape it with a rubber scraper until the pores of the macroporous asphalt mixture matrix layer are filled, and then Scrape it; get semi-flexible pavement
3)养护7天后,在半柔性路面材料结构层3上热撒高粘度改性沥青形成高粘度改性沥青粘结层4(作为放水粘接层),高粘度改性沥青撒布量为0.8L/m2。3) After 7 days of maintenance, heat-sprinkle high-viscosity modified asphalt on the semi-flexible pavement
4)而后在高粘度改性沥青粘结层4上摊铺大孔隙沥青混凝土形成排水、防滑、降噪磨耗层5,厚度为3~4cm;碾压过程中全程采用钢轮静压,压实度达到98~100%为宜。4) Then pave large-porous asphalt concrete on the high-viscosity modified
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WO2025000610A1 (en) * | 2023-06-29 | 2025-01-02 | 江苏苏博特新材料股份有限公司 | Corridor pavement material for electronically guided rubber-tyred system, and paving method |
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