CN101187164A - A kind of anti-wrinkle, antibacterial and anti-ultraviolet composite functional silk fabric and its preparation method - Google Patents
A kind of anti-wrinkle, antibacterial and anti-ultraviolet composite functional silk fabric and its preparation method Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 32
- 230000000844 anti-bacterial effect Effects 0.000 title claims description 33
- 238000002360 preparation method Methods 0.000 title claims description 22
- 239000002131 composite material Substances 0.000 title claims description 19
- 230000001153 anti-wrinkle effect Effects 0.000 title abstract description 26
- 239000002699 waste material Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 44
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 42
- 108010022355 Fibroins Proteins 0.000 claims description 28
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 16
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 230000007062 hydrolysis Effects 0.000 claims description 10
- 238000006460 hydrolysis reaction Methods 0.000 claims description 10
- 239000000243 solution Substances 0.000 claims description 10
- 229960000583 acetic acid Drugs 0.000 claims description 8
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 8
- 229910021641 deionized water Inorganic materials 0.000 claims description 8
- 239000012362 glacial acetic acid Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 6
- 239000012224 working solution Substances 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 5
- 238000001935 peptisation Methods 0.000 claims description 5
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- 230000032683 aging Effects 0.000 claims 3
- 238000001816 cooling Methods 0.000 claims 3
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- 150000001875 compounds Chemical group 0.000 abstract description 6
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- 238000011069 regeneration method Methods 0.000 abstract description 2
- 230000003115 biocidal effect Effects 0.000 abstract 4
- 239000000463 material Substances 0.000 abstract 3
- 239000003242 anti bacterial agent Substances 0.000 abstract 2
- 229940088710 antibiotic agent Drugs 0.000 abstract 2
- 239000000047 product Substances 0.000 description 9
- 238000005096 rolling process Methods 0.000 description 8
- 239000001963 growth medium Substances 0.000 description 6
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 241000191967 Staphylococcus aureus Species 0.000 description 3
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- 238000003760 magnetic stirring Methods 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
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- 241000588724 Escherichia coli Species 0.000 description 1
- 239000001888 Peptone Substances 0.000 description 1
- 108010080698 Peptones Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 238000002834 transmittance Methods 0.000 description 1
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Abstract
Description
技术领域:Technical field:
本发明涉及一种真丝面料及制备方法。The invention relates to a real silk fabric and a preparation method.
背景技术:Background technique:
真丝织物具有很多优良的性能,如透气性和吸湿性,还具有优良的悬垂性、柔和的光泽、特殊的丝鸣感,穿着柔软舒适,深受人们的喜爱。随着近年来新型化学纤维的不断涌现,丝绸本身固有的缺陷越来越明显,传统的丝绸产品受到了严重的挑战,改善其抗皱性能并赋予其多种特殊功能,提高丝绸的附加值是丝绸生产企业立于不败之地的迫切需要。现有的废蚕丝作为丝绸工业的主要副产品,没有得到有效利用。Silk fabric has many excellent properties, such as air permeability and moisture absorption, and also has excellent drapability, soft luster, special silky feeling, soft and comfortable to wear, and is deeply loved by people. With the continuous emergence of new chemical fibers in recent years, the inherent defects of silk itself have become more and more obvious, and traditional silk products have been severely challenged. Improving its anti-wrinkle performance and endowing it with various special functions, and improving the added value of silk is the key to silk. It is an urgent need for production enterprises to remain invincible. Existing waste silk, as the main by-product of the silk industry, has not been effectively utilized.
发明内容:Invention content:
本发明的目的在于提供一种具有抗皱、抗菌、抗紫外复合功能的真丝面料及制备方法。The object of the present invention is to provide a real silk fabric with anti-wrinkle, antibacterial and anti-ultraviolet composite functions and a preparation method.
本发明的技术解决方案是:Technical solution of the present invention is:
一种抗皱抗菌抗紫外复合功能真丝面料,其特征是:采用下列方法制成:An anti-wrinkle, anti-bacterial, anti-ultraviolet composite functional silk fabric is characterized in that it is made by the following method:
(1)制备丝素纳米溶胶抗皱抗菌抗紫外整理剂:(1) Preparation of silk fibroin nanosol anti-wrinkle antibacterial anti-ultraviolet finishing agent:
A液制备:用氢氧化钠水解废蚕丝,制得丝素水解液;Preparation of liquid A: hydrolyzing waste silk with sodium hydroxide to obtain silk fibroin hydrolyzate;
B液制备:取钛酸丁酯、冰乙酸加去离子水,搅拌均匀后加到盐酸溶液中,胶溶后,冷却陈化,得纳米二氧化钛溶胶;Preparation of liquid B: Take butyl titanate, glacial acetic acid and deionized water, stir evenly, add to hydrochloric acid solution, after peptization, cool and age to obtain nano-titanium dioxide sol;
复配:将A液和B液分别调节pH为3~5,再混合复配,得稳定的丝素纳米溶胶抗皱抗菌抗紫外整理剂;Compounding: adjust the pH of liquid A and liquid B to 3-5, and then mix and compound to obtain a stable anti-wrinkle, anti-bacterial, anti-ultraviolet finishing agent of silk fibroin nanosol;
(2)整理:将真丝面料放入丝素纳米溶胶抗皱抗菌抗紫外整理剂中浸轧,干燥后得产品。(2) Finishing: Put the real silk fabric into the silk nano sol anti-wrinkle, anti-bacterial and anti-ultraviolet finishing agent for padding, and dry to obtain the product.
步骤(1)中A液和B液混合复配时,A液与B液的重量比为6∶4。When liquid A and liquid B are mixed and compounded in step (1), the weight ratio of liquid A to liquid B is 6:4.
一种抗皱抗菌抗紫外复合功能真丝面料的制备方法,其特征是:包括下列步骤:A method for preparing an anti-wrinkle, anti-bacterial and anti-ultraviolet composite functional silk fabric is characterized in that it comprises the following steps:
(1)制备丝素纳米溶胶抗皱抗菌抗紫外整理剂:(1) Preparation of silk fibroin nanosol anti-wrinkle antibacterial anti-ultraviolet finishing agent:
A液制备:用氢氧化钠水解废蚕丝,制得丝素水解液;Preparation of liquid A: hydrolyzing waste silk with sodium hydroxide to obtain silk fibroin hydrolyzate;
B液制备:取钛酸丁酯、冰乙酸加去离子水,搅拌均匀后加到盐酸溶液中,胶溶后,冷却陈化,得纳米二氧化钛溶胶;Preparation of liquid B: Take butyl titanate, glacial acetic acid and deionized water, stir evenly, add to hydrochloric acid solution, after peptization, cool and age to obtain nano-titanium dioxide sol;
复配:将A液和B液分别调节pH为3~5,再混合复配,得稳定的丝素纳米溶胶抗皱抗菌抗紫外整理剂;Compounding: adjust the pH of liquid A and liquid B to 3-5, and then mix and compound to obtain a stable anti-wrinkle, anti-bacterial, anti-ultraviolet finishing agent of silk fibroin nanosol;
(2)整理:将真丝面料放入丝素纳米溶胶抗皱抗菌抗紫外整理剂中浸轧,干燥后得产品。(2) Finishing: Put the real silk fabric into the silk nano sol anti-wrinkle, anti-bacterial and anti-ultraviolet finishing agent for padding, and dry to obtain the product.
步骤(1)中,A液制备时,氢氧化钠的浓度为1~5mol/L,水解温度为70℃,废丝用量为1~5g,氢氧化钠用量为50~250ml,水解时间为1~2小时;B液制备时,取钛酸丁酯3.5-35g、冰乙酸0.6-6ml,加10-100ml去离子水用磁力搅拌器搅拌均匀后,将其滴加到40ml0.1mol/L浓度的盐酸溶液中,同时在20℃下恒温磁力搅拌30分钟后,升温至40℃继续搅拌40分钟使之胶溶,取出自然冷却陈化,得纳米二氧化钛溶胶;将A液和B液复配时,A液和B液的重量比为6∶4。In step (1), when liquid A is prepared, the concentration of sodium hydroxide is 1-5mol/L, the hydrolysis temperature is 70°C, the amount of waste silk is 1-5g, the amount of sodium hydroxide is 50-250ml, and the hydrolysis time is 1 ~2 hours; when preparing liquid B, take 3.5-35g of butyl titanate, 0.6-6ml of glacial acetic acid, add 10-100ml of deionized water and stir evenly with a magnetic stirrer, then add it dropwise to 40ml at a concentration of 0.1mol/L hydrochloric acid solution, at the same time at 20 ° C for 30 minutes under constant temperature magnetic stirring, then raised the temperature to 40 ° C and continued to stir for 40 minutes to make it peptized, took it out and naturally cooled and aged to obtain nano-titanium dioxide sol; when mixing liquid A and liquid B , The weight ratio of liquid A and liquid B is 6:4.
步骤(2)的具体方法是:将真丝面料放入丝素纳米溶胶抗皱抗菌抗紫外整理剂工作液中浸轧,轧液率为85%,浸轧为二浸二轧;然后在90℃下预烘2分钟,再在120~160℃下焙烘处理3~4分钟,然后水洗、烘干得产品。The specific method of step (2) is: put the real silk fabric into the silk nano sol anti-wrinkle, antibacterial and anti-ultraviolet finishing agent working solution for padding, the rolling rate is 85%, and the padding is two dipping and two rolling; Pre-bake for 2 minutes, then bake at 120-160°C for 3-4 minutes, then wash with water and dry to obtain the product.
废蚕丝脱胶水解制成的丝素整理剂,具有一定量的游离活性基团,如羟基、氨基、羧基等,可与蚕丝纤维分子间形成较为稳定的化学键,或沉淀在纤维的无定型区,从而提高真丝绸的抗皱性。The silk fibroin finishing agent made by degumming and hydrolyzing waste silk has a certain amount of free active groups, such as hydroxyl, amino, carboxyl, etc., which can form relatively stable chemical bonds with silk fiber molecules, or precipitate in the amorphous area of the fiber, Thereby improving the wrinkle resistance of real silk.
纳米溶胶中生成的二氧化钛,具有较好的抗菌和抗紫外功能;纳米材料以其表面积大、表面活性中心多、吸附能力强等性能,还可以作为丝素抗皱整理的催化剂。Titanium dioxide produced in nano-sol has good antibacterial and anti-ultraviolet functions; nano-materials can also be used as catalysts for silk fibroin anti-wrinkle finishing due to their large surface area, many surface active centers, and strong adsorption capacity.
将丝素水解液和纳米溶胶在一定的pH条件下,按一定比例复配成稳定的整理剂,具有协同增效作用,使整理后的真丝织物有较好的抗皱抗菌抗紫外复合功能。The silk fibroin hydrolyzate and nano-sol are compounded into a stable finishing agent in a certain proportion under a certain pH condition, which has a synergistic effect and makes the finished silk fabric have better anti-wrinkle, anti-bacterial, anti-ultraviolet composite functions.
本发明以废蚕丝为原料,有利于资源再生;废蚕丝属于天然绿色产品,开发的抗皱抗菌抗紫外复合功能真丝面料符合21世纪纺织品的功能整理应以舒适、清洁与安全为基调开展整理加工的发展方向,且迎合了人们“环保、健康、时尚”的消费理念,加工方便、成本低。产品经测试,具有较好的抗皱抗菌抗紫外线复合功能,其中抗皱性提高10~30%,抗紫外线UPF等级40~50+,对大肠杆菌和金葡球菌的抑菌圈为1~10mm,手感柔软,穿着舒适,满足服用要求。The invention uses waste silk as a raw material, which is beneficial to the regeneration of resources; waste silk belongs to natural green products, and the developed anti-wrinkle, anti-bacterial, anti-ultraviolet composite functional silk fabric meets the requirements of the functional finishing of textiles in the 21st century, which should be based on comfort, cleanliness and safety. Development direction, and cater to people's "environmental protection, health, fashion" consumption concept, convenient processing, low cost. After testing, the product has good anti-wrinkle, anti-bacterial and anti-ultraviolet composite functions, among which the anti-wrinkle performance is increased by 10-30%, the anti-ultraviolet UPF level is 40-50 + , and the antibacterial zone for Escherichia coli and Staphylococcus aureus is 1-10mm, and the hand feels Soft and comfortable to wear, meeting the requirements for taking.
下面结合实施例对本发明作进一步说明。The present invention will be further described below in conjunction with embodiment.
具体实施方式:Detailed ways:
实施例1:丝素纳米溶胶复合功能整理剂整理真丝面料Example 1: Finishing silk fabrics with silk fibroin nano-sol composite functional finishing agent
(1)制备A液:用氢氧化钠水解废蚕丝,制得丝素水解液;其中氢氧化钠的浓度为2mol/L,废丝用量为2g,氢氧化钠用量为50ml,水解温度为70℃,水解时间为2小时。(1) Prepare A liquid: hydrolyze waste silk with sodium hydroxide to obtain silk fibroin hydrolyzate; wherein the concentration of sodium hydroxide is 2mol/L, the consumption of waste silk is 2g, the consumption of sodium hydroxide is 50ml, and the hydrolysis temperature is 70 ℃, the hydrolysis time is 2 hours.
(2)制备B液:取钛酸丁酯3.5g、冰乙酸3ml,加10ml去离子水用磁力搅拌器搅拌均匀后,将其滴加到40ml0.1mol/L浓度的盐酸溶液中,同时在20℃下恒温磁力搅拌30分钟后,升温至40℃继续搅拌40分钟使之胶溶,取出自然冷却陈化,得纳米二氧化钛溶胶;(2) Preparation of liquid B: Take 3.5g of butyl titanate and 3ml of glacial acetic acid, add 10ml of deionized water and stir evenly with a magnetic stirrer, then add them dropwise to 40ml of 0.1mol/L hydrochloric acid solution, and at the same time After 30 minutes of magnetic stirring at constant temperature at 20°C, the temperature was raised to 40°C and continued to stir for 40 minutes to make it peptized, and then it was taken out and naturally cooled and aged to obtain nano-titanium dioxide sol;
(3)制备丝素纳米溶胶抗皱抗菌抗紫外整理剂:将A液和B液分别调节pH为4,按一定比例复配成稳定的整理剂。其中丝素与纳米溶胶的重量比是6∶4。(3) Preparation of silk fibroin nanosol anti-wrinkle, antibacterial and anti-ultraviolet finishing agent: adjust the pH of liquid A and liquid B to 4 respectively, and compound according to a certain proportion to form a stable finishing agent. Wherein the weight ratio of silk fibroin to nano sol is 6:4.
(4)整理:将真丝面料放入丝素纳米溶胶抗皱抗菌抗紫外整理剂工作液(3)中浸轧,轧液率为85%,浸轧为二浸二轧;然后在90℃下预烘2分钟,再在150℃下焙烘处理3分钟,然后水洗、烘干得产品。(4) Finishing: put the real silk fabric into silk nano sol anti-wrinkle antibacterial and anti-ultraviolet finishing agent working solution (3) for padding, the rolling rate is 85%, and the padding is two dipping and two rolling; Bake for 2 minutes, then bake at 150°C for 3 minutes, then wash with water and dry to obtain the product.
比较例1:丝素水解液整理真丝面料Comparative Example 1: Finishing silk fabrics with silk fibroin hydrolyzate
(1)制备丝素水解液(A液):用氢氧化钠水解废蚕丝,制得丝素水解液;其中氢氧化钠的浓度为2mol/L,废丝用量为2g,氢氧化钠用量为50ml,水解温度为70℃,水解时间为2小时,调节PH为7。(1) Preparation of silk fibroin hydrolyzate (liquid A): hydrolyze waste silk with sodium hydroxide to obtain silk fibroin hydrolyzate; wherein the concentration of sodium hydroxide is 2mol/L, the consumption of waste silk is 2g, and the consumption of sodium hydroxide is 50ml, the hydrolysis temperature is 70°C, the hydrolysis time is 2 hours, and the pH is adjusted to 7.
(2)整理:将真丝面料放入丝素工作液(A液)中浸轧,轧液率为85%,浸轧为二浸二轧;然后在90℃下预烘2分钟,再在150℃3分钟,然后水洗、烘干得产品。(2) Finishing: put the silk fabric into the silk fibroin working solution (liquid A) for padding, the rolling rate is 85%, and the padding is two dipping and two rolling; then pre-baking at 90°C for 2 minutes, ℃ for 3 minutes, then washed with water and dried to obtain the product.
比较例2:纳米溶胶整理真丝面料Comparative example 2: nano sol finishing silk fabric
(1)制备纳米溶胶(B液):取钛酸丁酯3.5g、冰乙酸3ml,加10ml去离子水用磁力搅拌器搅拌均匀后,将其滴加到40ml0.1mol/L浓度的盐酸溶液中,同时在20℃下恒温磁力搅拌30分钟后,升温至40℃继续搅拌40分钟使之胶溶,取出自然冷却陈化,得纳米二氧化钛溶胶,调节PH为3;(1) Preparation of nano-sol (B solution): Take 3.5g of butyl titanate and 3ml of glacial acetic acid, add 10ml of deionized water and stir evenly with a magnetic stirrer, then add it dropwise to 40ml of 0.1mol/L hydrochloric acid solution At the same time, after 30 minutes of magnetic stirring at a constant temperature at 20 ° C, the temperature was raised to 40 ° C and continued to stir for 40 minutes to make it peptized, and it was taken out and naturally cooled and aged to obtain a nano-titanium dioxide sol, and the pH was adjusted to 3;
(2)整理:将真丝面料放入纳米溶胶工作液(B液)中浸轧,其中纳米溶胶复配工作液是由丝素和纳米溶胶复配制成,丝素与纳米溶胶的重量比是6∶4,轧液率为85%,浸轧为二浸二轧;然后在90℃下预烘2分钟,再在150℃3分钟,然后水洗、烘干得产品。(2) Finishing: Put the real silk fabric into the nano sol working solution (B liquid) for padding, wherein the nano sol compound working solution is made of silk fibroin and nano sol, and the weight ratio of silk fibroin and nano sol is 6 : 4, the liquid rolling rate is 85%, and the padding is two dipping and two rolling; then pre-baking at 90° C. for 2 minutes, and then washing at 150° C. for 3 minutes, then washing and drying to obtain the product.
以上实例的抗皱抗菌抗紫外测试报告Anti-wrinkle anti-bacterial anti-ultraviolet test report of the above example
测试方法:Test Methods:
1、织物抗皱性(折皱回复角)测定:1. Determination of fabric wrinkle resistance (wrinkle recovery angle):
参照GB/T3819-83标准,将整理后织物剪成五个经向五个纬向的凸字形试样,在YG(B)541D-II型全自动数字式织物折皱弹性仪上进行测定,共测五次经向五次纬向,取平均值。Referring to the GB/T3819-83 standard, cut the finished fabric into five convex samples in the warp and five weft directions, and measure it on the YG(B)541D-II automatic digital fabric crease elasticity meter. Measure the longitude and latitude five times, and take the average value.
2、织物抗紫外效果(紫外线透过率)测试:2. Fabric anti-ultraviolet effect (ultraviolet transmittance) test:
根据澳洲/新西兰标准(AS/NZS 4399),采用美国Labsphere紫外透过及保护性能测试仪测试。According to the Australian/New Zealand standard (AS/NZS 4399), it is tested by the US Labsphere UV transmission and protection performance tester.
3、抗菌性能测试3. Antibacterial performance test
菌种: 金色葡萄球菌Bacteria: Staphylococcus aureus
培养基的标准配方:The standard formulation of the culture medium:
牛肉膏 0.3gBeef extract 0.3g
蛋白胨 1.0gPeptone 1.0g
氯化钠 0.5gSodium chloride 0.5g
琼脂 3gAgar 3g
水 100mLWater 100mL
pH 7.6pH 7.6
将培养皿、移液管、试管洗净,用报纸包好在160℃烘箱中高温灭菌两小时。按标准配方陪好培养基,加热溶解,并不断搅拌,然后将其在高温高压灭菌锅中灭菌20min。将培养基冷却到50℃,分装于培养皿,确保培养基覆盖培养皿底部,在无菌环境中移取稀释的细菌于培养基上,确保细菌覆盖培养基。将经过整理的丝织物剪成直径为10mm的圆,放置于细菌培养基上,将培养皿放置于37℃的培养箱中24小时。Wash the Petri dishes, pipettes and test tubes, wrap them in newspaper and sterilize them in an oven at 160°C for two hours. Accompany the medium according to the standard formula, heat to dissolve, and stir constantly, and then sterilize it in a high-temperature and high-pressure sterilizer for 20 minutes. Cool the culture medium to 50°C, divide it into petri dishes, and ensure that the culture medium covers the bottom of the culture dish. Pipette the diluted bacteria on the culture medium in a sterile environment to ensure that the bacteria cover the culture medium. The finished silk fabric was cut into a circle with a diameter of 10 mm, placed on the bacterial culture medium, and the petri dish was placed in an incubator at 37° C. for 24 hours.
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