CN101186508A - Method for preparing porous sintering functionality ceramic tile - Google Patents
Method for preparing porous sintering functionality ceramic tile Download PDFInfo
- Publication number
- CN101186508A CN101186508A CNA2007100320207A CN200710032020A CN101186508A CN 101186508 A CN101186508 A CN 101186508A CN A2007100320207 A CNA2007100320207 A CN A2007100320207A CN 200710032020 A CN200710032020 A CN 200710032020A CN 101186508 A CN101186508 A CN 101186508A
- Authority
- CN
- China
- Prior art keywords
- ceramic tile
- sintering
- raw material
- porous
- high temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a production method of a porous sintered functional ceramic tile, which comprises the steps that: proportioning according to material ratio of the existing ceramic tile, ball milling, spray drying, pressing forming or squeezing forming, drying-high temperature sintering, and edging treatment. The invention is characterized in that the raw material uses no or less potassium and sodium, but uses material with large burning loss and being easy decomposition and the material takes 10 to 50 percent of the total raw material in the formula; the material, after sintering in high-temperature, forms a porous ceramic body with a communicating passage; the chemical composition of the raw material formula after the sintering process is ( according to weight proportion): 30 to 70 portions of SiO2, 10 to 30 proportions of A12O3, 15 to 40 portions of CaO and 0 to 20 portions of MgO; the material with large burning loss and being easy decomposition adopts one or a plurality of the materials such as CaCO3, CaF2, MgCO3, carbon powder, waste residue of polishing brick, etc. The product produced in the method of the invention has a vitreous body, high rigidity and low cost and has the performances of water seepage, water retention, humidity regulation, anti-skid and sound-proof.
Description
Technical field
The present invention relates to a kind of functionality ceramic tile, specifically relate to have damping, infiltration, sound insulation, filtering function ceramics brick.
Background technology
As everyone knows, all can be few as far as possible big in the present Production of Ceramics prescription with the burning mistake, labile starting material are avoided pin hole, air holes; And along with the improving constantly of living standards of the people, the indoor wall finishing has been not only for attractive in appearance, also to certain requirement is arranged on the function, all if can regulate humidity, anti-skidding, permeable, absorb peculiar smell etc., but general ceramic wall and floor bricks can't provide above function.Chinese patent application number is 01125053, the applying date be July 31 calendar year 2001, denomination of invention be porous sintered article and manufacture method thereof, open/notification number be 1336348 application for a patent for invention disclose a heavy metal species stripping quantity few, have functional porous sintered article, it contains the B of 0.5-15 weight %
2O
3, preferably have following composition: Al
2O
3Be 20-60 weight %, SiO
2Be 18-60 weight %.Na
2O, K
2O, Li
2O, P
2O
5Sum is 1-12 weight %, and CaO, SrO, BaO and MgO sum are 1-30 weight %, B
2O
3Be 0.5-15 weight %.Above-mentioned porous ceramic material can provide above function, but its material surface hardness is low, plays cut easily, and complex process, and it contains B in forming
2O
3And LiCO
3, and LiCO
3Cost an arm and a leg, cost is higher.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art part, a kind of hardness height is provided, cost low and have communicating aperture, can infiltration, the manufacture method of the porous matter functionality ceramic tile of water conservation, anti-skidding, entire body porcelainization, this manufacture method also can be utilized waste residues of polished tiles, realizes that Waste recovery utilizes again.
The present invention is achieved by the following technical solution:
The present invention is on the basis that existing porcelain brick is produced, in prescription few with or without potassium sodium low temperature feedstock, in prescription, account for 25～60% and burn big, the labile raw material of mistake, through formulation material ball milling, spraying drying, shaping, drying, roller kiln Fast Sintering are formed, utilize to burn lose big, labile raw material and under hot conditions, volatilize, decomposite a large amount of gases and stay and form the air vent channel of connection, thus the porous porcelain body that formation has communication passage.Described burning is lost big, labile raw material and is selected CaCO for use
3, CaF
2, MgCO
3, one or more combinations in the carbon dust, waste residues of polished tiles.
The porous ceramic sintered compact of the present invention chemical constitution (weight part) of mainly filling a prescription is: SiO
230-70Al
2O
310-30 CaO15-40 MgO 0-20 K
2O+Na
2O 0-5%.
Adopt the present invention of above-mentioned preparation technology's method to have following beneficial effect:
1, cost is low, compliance with environmental protection requirements; The present invention selects for use to burn on the raw materials for production basis of existing ceramic tile to lose big, labile raw material as far as possible, and few with or without potassium sodium low temperature feedstock, and do not contain the higher heavy metallic salt of cost, B in the component
2O
3And LiCO
3
2, product entire body porcelainization, hardness height; The present invention realizes product entire body porcelainization, the hardness height by the production technique of existing porcelain brick; And the product that prior art is produced is low because of its hardness, surperficial easy damaged.
3, the present invention can reasonably utilize again to present a large amount of vitreous brick polishing spent material, more effectively utilizes industrial residue, carries out utilization of waste material.
4, the air vent channel that contains up/down perforation by the ceramic tile entire body of the inventive method manufacturing can be got infiltration preferably, water conservation, damping, anti-skidding, sound insulation function.
Embodiment
Specific embodiment of the present invention is as follows:
Embodiment 1: composition of raw materials mud 5-25 CaCO
330-50 MgCO
30-20 high alumina sand 10-40, after ball milling processing is spray dried to powder, dry-pressing formed burning till.
Embodiment 2: composition of raw materials mud 5-25 CaF
230-50 MgO0-10 high alumina sand 10-40, after ball milling processing is spray dried to powder, dry-pressing formed burning till.
Embodiment 3: the powder made among embodiment 1 or the embodiment 2 and existing polished tile are produced after the mixed of powder by 40: 60 or 50: 50 or 60: 40 dry-pressing formed, drying is burnt till and is got final product.
In the foregoing description, owing to selected CaCO for use in the raw material
3, CaF
2, in sintering process, produce CaO and CO
2, F
2Deng, CO wherein
2, F
2Gas evolution produces pore, and CaO plays the short nodulizing of cooling, thus the porous sintering functionality ceramic tile that obtains having communication passage.
Claims (3)
1. the manufacture method of a porous sintering functionality ceramic tile, comprise feed proportioning, ball milling processing, spraying drying, the dry pressing of existing ceramic tile or extrude shaping, drying, high temperature sintering, edging treatment process, it is characterized in that, do not contain or contain less the potassium sodium raw materials in the composition of raw materials, in prescription, account for 25～60% and burn big, the labile raw material of mistake, after high temperature burns till, form porous porcelain body with communication passage.
2. the manufacture method of porous sintering functionality ceramic tile according to claim 1, it is characterized in that: the chemical constitution (weight part) of described composition of raw materials behind high temperature sintering is: SiO
230-70Al
2O
310-30 CaO 15-40 MgO 0-20 K
2O+Na
2O 0-5%.
3. the manufacture method of porous sintering functionality ceramic tile according to claim 1 is characterized in that: described burning is lost big, labile raw material and is selected CaCO for use
3, MgCO
3, CaF
2, carbon dust, waste residues of polished tiles one or more combination wherein.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100320207A CN101186508A (en) | 2007-12-03 | 2007-12-03 | Method for preparing porous sintering functionality ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100320207A CN101186508A (en) | 2007-12-03 | 2007-12-03 | Method for preparing porous sintering functionality ceramic tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101186508A true CN101186508A (en) | 2008-05-28 |
Family
ID=39479167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100320207A Pending CN101186508A (en) | 2007-12-03 | 2007-12-03 | Method for preparing porous sintering functionality ceramic tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101186508A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102432276A (en) * | 2011-09-13 | 2012-05-02 | 苏州市亨文环保水业有限公司 | CaF2Application of sludge in ceramics |
| CN105246854A (en) * | 2013-05-31 | 2016-01-13 | 乐金华奥斯有限公司 | Porous ceramic tile with high strength and high hygroscopic and desiccative properties |
| CN110194656A (en) * | 2019-04-30 | 2019-09-03 | 江西新龙电瓷电器制造有限公司 | A kind of middle high strength insulator material prescription and preparation method thereof |
| CN110734277A (en) * | 2019-08-23 | 2020-01-31 | 福建贝迪陶瓷科技有限公司 | artificial corallite formula and its making process |
| CN111575595A (en) * | 2020-07-06 | 2020-08-25 | 朱文清 | A kind of economical hot die casting die steel and preparation method thereof |
-
2007
- 2007-12-03 CN CNA2007100320207A patent/CN101186508A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102432276A (en) * | 2011-09-13 | 2012-05-02 | 苏州市亨文环保水业有限公司 | CaF2Application of sludge in ceramics |
| CN102432276B (en) * | 2011-09-13 | 2013-08-14 | 苏州市亨文环保水业有限公司 | Application of CaF2 sludge in ceramics |
| CN105246854A (en) * | 2013-05-31 | 2016-01-13 | 乐金华奥斯有限公司 | Porous ceramic tile with high strength and high hygroscopic and desiccative properties |
| CN110194656A (en) * | 2019-04-30 | 2019-09-03 | 江西新龙电瓷电器制造有限公司 | A kind of middle high strength insulator material prescription and preparation method thereof |
| CN110194656B (en) * | 2019-04-30 | 2021-12-03 | 江西新龙电瓷电器制造有限公司 | Medium-high strength insulator material formula and preparation method thereof |
| CN110734277A (en) * | 2019-08-23 | 2020-01-31 | 福建贝迪陶瓷科技有限公司 | artificial corallite formula and its making process |
| CN111575595A (en) * | 2020-07-06 | 2020-08-25 | 朱文清 | A kind of economical hot die casting die steel and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107032772B (en) | A kind of light-transmittance ceramics brick and preparation method thereof | |
| CN102910935B (en) | Production method of porous ceramic composite tiles | |
| JP6419705B2 (en) | Antibacterial porous ceramic tile and manufacturing method thereof | |
| CN103553564B (en) | Method for producing ceramic tiles with absorption and release functions by using kieselguhr as main component | |
| CN104130032B (en) | A kind of manufacture method of glazed tile and products thereof | |
| CN101424116A (en) | Composite foamed ceramic decorative plate and method for producing the same | |
| CN103693942A (en) | Low-temperature fast-fired ceramic tile and production process thereof | |
| CN101786844B (en) | Light heat-preserving brick and fabrication method thereof | |
| CN102942383A (en) | Porous ceramic-microcrystalline glass composite insulation decorative plate and preparation method thereof | |
| CN106220243A (en) | A kind of Ceramic Tiles with good thermal comfort and preparation method thereof | |
| CN107324762A (en) | A kind of diatom pottery clay plates and its preparation method and application | |
| CN105541293B (en) | A kind of nagative ion inner wall brick | |
| CN101186508A (en) | Method for preparing porous sintering functionality ceramic tile | |
| CN103224415B (en) | One-time sintered cobalt blue frit dry particles and preparation method thereof | |
| CN104311154A (en) | Underglazed polychrome ceramic tile and manufacturing method thereof | |
| KR100854439B1 (en) | Manufacturing method of eco-friendly tile using volcanic stone | |
| CN102503142A (en) | Dry particles for crystal polishing tiles sintered at one step and application thereof | |
| CN104311105A (en) | Green and environment-friendly foam ceramic product and manufacturing process thereof | |
| CN201297005Y (en) | Composite foam ceramic decorative board | |
| JP4155284B2 (en) | Tile, its manufacturing method and tile raw material | |
| CN109095888A (en) | A kind of water permeable ceramic tile ultrawhite green body and its manufacturing method and application | |
| CN108675756A (en) | A kind of glazed tile and preparation method thereof | |
| CN102786296B (en) | Interior wall tile capable of removing peculiar smell and preparation method thereof | |
| KR20040026744A (en) | Ceramic clay brick and pavers and method for producing it using kaoline, feldspar and black granule | |
| CN109265192A (en) | A kind of heat insulation integrated ceramics and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Open date: 20080528 |