Background technology
The used metal shell of electronic devices and components uses the glass insulator of hollow cylinder usually, and its outside is the base or the side wall of metal, and the inboard is through metal lead wire, and provides enclosure and outside being electrically connected by lead-in wire.Wherein glass is to make the main material that insulate between case body and the lead-in wire and realize the vacuum tight sealing-in, the work-ing life of its quality direct relation components and parts.More and more higher along with electronic devices and components are required, also more and more higher to the glass material performance demands, particularly need to have high insulation resistance, high chemical stability, the glass for sealing that moisture resistance is separated performance.
The metal current shell extensively adopts the borosilicate glasses such as DM-305, DM-308 with the kovar alloy matched seal, and the main component of these two kinds of glass is: Al
2O
3, B
2O
3, SiO
2, Na
2O, K
2O, but the sealing-in quality is difficult to satisfy the demand.Though also used the glass powder or the glass base of various imports in recent years, the sealing-in quality makes moderate progress, and belongs to borosilicate glass after all together, one of shortcoming that this class glass exists is exactly that insulation resistance is lower, generally can only reach 10
11About Ω, after electroplate and hectic fever etc. tested, insulation resistance reduced an order of magnitude toward the contact meeting.
The resistivity of glass itself is very high, and what influence insulation resistance mainly is surface resistivity, and it is because conductive ion easily due to the migration, particularly monovalent base metal ion Na that surface resistivity reduces
+And K
+Moisture in the easy absorbed air of glass surface is with the Na in the glass
+Exchange generates NaOH or Na
2CO
3Solution forms one deck successive solution film, the Na in the liquid film at glass surface at last
+, K
+The transfer ability that tool is higher is as document
Smit.W.Modelling of interdiffusionof hydrogen and alkali ions in glass surfaces:electrical resistivity.Journal of Non-CrystallineSolids, 1982,50 (2): 183~187 Hes
Tomozawa.M.,
Takata.M.Electrical resistivity of glass surfacereacted with water.Journal of Non-Crystalline Solids, 1981,45 (1): the report in 141~144 has caused the reduction of surface resistivity.If can reduce or cancel the monovalent base metal content in the glass, just can effectively improve the electrical insulation capability of glass.
Summary of the invention
The object of the present invention is to provide a kind of high resistance glass for sealing metal, this glass does not contain the monovalent base metal oxide, and has added a certain amount of divalent alkaline-earth metal oxide compound, by adjusting each component concentration, guarantees that expansion coefficient of glass thread is 45 * 10
-7~54 * 10
-7/ ℃, and have good and metal wetting property.Shortcomings such as the insulation resistance that it can solve the used glass of metal current shell is low, poor chemical stability can hermetic seal with kovar alloy or iron-nickel alloy, and insulation resistance height, resistance to air loss are good.
Each constituent mass percentage composition of high resistance glass for sealing metal of the present invention is: SiO
2: 35%~55%, Al
2O
3: 3%~17%, B
2O
3: 8%~20%, CaO:5%~15%, BaO:10%~25%, ZnO:0%~8%, Cr
2O
3: 0%~2%.
The preferable range of said components is: SiO
2: 42%~50%, Al
2O
3: 8%~15%, B
2O
3: 12%~18%, CaO:8%~12%, BaO:11%~16%, ZnO:0%~5%, Cr
2O
3: 0%~0.8%.
Adopt sealing process of the present invention to be:
1, batch mixes, each constituent mass percentage composition is: SiO
2: 35%~55%, Al
2O
3: 3%~17%, B
2O
3: 8%~20%, CaO:5%~15%, BaO:10%~25%, ZnO:0%~8%, Cr
2O
3: 0%~2%.
2, above-mentioned preparing glass charge was mixed on ball mill 4~8 hours, make it to mix; Mixed glass powder ℃ was founded 4~6 hours in platinum crucible internal heating to 1400~1600, and chilling is poured glass metal in the deionized water into then, with gained glass ball milling once more, make the granularity≤2 μ m of glass powder, then glass powder is carried out granulation, make the glass base.
3, the glass base is carried out de-waxing at 670~780 ℃; Ripe base behind the de-waxing and the kovar alloy after the preoxidation or the iron-nickel alloy speed with 8~15 ℃/min is heated up, carry out sealing-in at 960~1050 ℃, highest temperature district soaking time is 20~50 minutes, reduce to room temperature with the rate of temperature fall of 15~20 ℃/min then, sealing-in atmosphere is micro-oxidizing atmosphere, as the general nitrogen of industry.
The high resistance glass coefficient of expansion 45 * 10 of the present invention
-7~54 * 10
-7/ ℃, after kovar alloy, iron-nickel alloy sealing-in, the insulation resistance of closure is 5.0 * 10
12Ω~5.0 * 10
13Ω, leakage rate≤0.1 * 10
-10Pam
3/ s.
High resistance glass of the present invention is compared with electric-vacuum glasses such as BH-G/K with DM-305, DM-308 has following advantage:
1, high resistance glass of the present invention does not contain the monovalent base metal oxide, and has very high insulation resistance after kovar alloy or the iron-nickel alloy sealing-in, is packaged on the shell of model of the same race, measures under the identical situation of ambient moisture, and its insulation resistance can reach 5.0 * 10
12Ω~5.0 * 10
13Ω, high two orders of magnitude of more present common seal glass.
2, high resistance glass of the present invention does not contain the monovalent base metal oxide, under the bigger environment of ambient moisture, can not form one deck successive Na at glass surface
+, K
+Solution film still can keep higher insulation resistivity, makes the shell of sealing-in still can keep high insulation resistance at plum rain season.
3, high resistance glass of the present invention does not contain the monovalent base metal oxide, and has very high chemical stability after kovar alloy or the iron-nickel alloy sealing-in.
4, having very low leakage rate after high resistance glass of the present invention and kovar alloy or the iron-nickel alloy sealing-in, leakage rate can reach≤and 0.1 * 10
-10Pam
3/ s.
Embodiment
The invention will be further described below in conjunction with embodiment.
The component of embodiments of the invention 1~4, performance perameter, processing parameter are as shown in table 1.
The manufacturing process program of the various embodiments described above of the present invention is basic identical, and just processing parameter is slightly different, is illustrated with embodiment 1.
The manufacturing process of embodiment 1: each constituent mass percentage composition is: SiO
245%, B
2O
315%, Al
2O
310%, CaO10%, BaO15%, ZnO4.5%, Cr
2O
30.5%; Each component was mixed on ball mill 6 hours, join in the platinum crucible after mixing, founded 4 hours on 1539 ℃ on electric furnace, chilling then, the glass metal that melts is poured in the deionized water, obtained glass block, with granulation behind the glass block ball milling, at 740 ℃ of de-waxings, speed with 10 ℃/min heats up, and insulation 5min in highest temperature district is in the mould of packing into, push in the micro-oxidizing atmosphere at 1020 ℃ of sealings by fusing highest temperature district insulation 20min.After kovar alloy, iron-nickel alloy sealing-in, the insulation resistance of closure is 5.0 * 10
12Ω~5.0 * 10
13Ω, leakage rate≤0.1 * 10
-10Pam
3/ s.
Table 1
Component, performance perameter |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
SiO
2(mass percent)
|
45 |
46 |
45 |
45 |
B
2O
3(mass percent)
|
15 |
16 |
15 |
16 |
Al
2O
3(mass percent)
|
10 |
9 |
12 |
13 |
CaO (mass percent) |
10 |
9 |
10 |
8 |
BaO (mass percent) |
15 |
16 |
15 |
15 |
ZnO (mass percent) |
4.5 |
3.5 |
2.5 |
2.5 |
Cr
2O
3(mass percent)
|
0.5 |
0.5 |
0.5 |
0.5 |
Density (g/cm
3)
|
2.637 |
2.640 |
2.614 |
2.561 |
Temperature of fusion (℃) |
1539 |
1539 |
1547 |
1558 |
Clarifying temp (℃) |
1468 |
1458 |
1481 |
1491 |
Thermal expansivity (10
-7/℃) (200~500℃)
|
51.1 |
50.1 |
50.2 |
47.0 |