CN101172275B - Device and method for cleaning external surface of wire or tube - Google Patents
Device and method for cleaning external surface of wire or tube Download PDFInfo
- Publication number
- CN101172275B CN101172275B CN200610143667.2A CN200610143667A CN101172275B CN 101172275 B CN101172275 B CN 101172275B CN 200610143667 A CN200610143667 A CN 200610143667A CN 101172275 B CN101172275 B CN 101172275B
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- rope strand
- sennit
- textile
- equipment
- material rope
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000004140 cleaning Methods 0.000 title claims description 9
- 239000000463 material Substances 0.000 claims abstract description 108
- 239000011538 cleaning material Substances 0.000 claims abstract description 11
- DSCFFEYYQKSRSV-FEPQRWDDSA-N (1s,2s,4s,5r)-6-methoxycyclohexane-1,2,3,4,5-pentol Chemical compound COC1[C@@H](O)[C@@H](O)C(O)[C@H](O)[C@H]1O DSCFFEYYQKSRSV-FEPQRWDDSA-N 0.000 claims description 35
- 230000001105 regulatory effect Effects 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 3
- 239000003344 environmental pollutant Substances 0.000 claims description 2
- 231100000719 pollutant Toxicity 0.000 claims description 2
- 230000001143 conditioned effect Effects 0.000 claims 1
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- 239000004744 fabric Substances 0.000 abstract description 35
- 238000005406 washing Methods 0.000 abstract 1
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- 239000000835 fiber Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
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- 239000000314 lubricant Substances 0.000 description 2
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- 229920000914 Metallic fiber Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
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- Ropes Or Cables (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a device used for washing the outer surface of a wire or a pipe. The invention adopts a fabric or a fabric-shaped rope strand basically parallel to or reverse to the propagation direction of the wire or the pipe, the fabric or the fabric-shaped rope strand is enwound with the wire or the pipe, the form is that at least one circle is at the circling area and includes cleaning material in a way of butting thereof and being selective. In order to overcome or basically reduce the defaults of the known method in the US-A-4817645, and to prevent the fabric or the fabric-shaped rope strand from tearing, according to the invention, the outlet angle and the inlet angle of one or more material rope strand(s) are arranged to be lower relative to the outer surface of the wire or the pipe, and at least a device is provided to adjust the speed and the tension of the material rope strand.
Description
Technical field
The present invention relates to a kind of equipment for cleaning wire or outer tube surface, both preferably have circular cross-section, use the fabric or the textile-like material rope strand that are arranged essentially parallel to and advance against the direction of advance of wire or pipeline.Fabric or textile-like material rope strand be around wire or pipe, its form be at least one circle become the ring zone be positioned at its near and comprise alternatively cleaning material, wherein said material rope strand lead the way and the angle of outlet is smooth with respect to wire or outer tube surface.When having a plurality of circle, can say with spiral form and lay.
Background technology
In the nineties in 20th century, people have set up promising principle, and conductive line surfaces can be used around fabric or the textile-like material rope strand of wire and process thus.For example, European patent EP-B-0 499 775, it requires the priority date of 18.02.1991 and 15.10.1991, disclosed a kind of method of lubricate wire by the lubricant for wire coating solid or liquid, at least one circle that wherein is positioned at the rope strand that floods near wire and with at least a lubricated absorbing material is sent into the substantially constant speed of speed to sending into as wire to be lower than wire.Wire and material rope strand are sent at equidirectional.
This technology not only is used for fifty-fifty applying solid or liquid substance such as paraffin and lubricates wire, also is used for cleaning conductive line surfaces, such as the device of describing in German patent DE-A100 01 591 and US Patent No.-A-4 817 645.
When using the method with the reverse manner cleaning-type, the material rope strand often blocks, and causes and tears.Except the quality of production that causes descended, process is retreated online to be needed to repair, and caused shutting down, and this is harmful to production.
Summary of the invention
The objective of the invention is to overcome the shortcoming of known method from US-A-4 817 645 or at least basically reduce these shortcomings and prevent fabric or textile-like material rope strand is torn.
This purpose realizes by method of the present invention with for the suitable equipment of realizing the method.Solution of problem is, in the device of the feature that provides on have, the material rope strand was regulated and adjusted to a device speed and pulling force is set at least.Therefore method characteristic of the present invention is that speed and the pulling force of fabric or textile-like material rope strand can regulate and adjust.
This device or method, wherein the speed of material rope strand and pulling force capable of regulating are to keep leading the way of material rope strand low with respect to the outer surface of wire or pipe with the angle of outlet.This can prevent the tension of material rope strand and tear.
In the context of the invention, term " fabric " or textile-like material rope strand " have the widest possible implication that is disclosed by technical field.Term " fabric " or textile-like material rope strand " meaning be fine rule, yarn, faciola and flat faciola.Term " fabric " or textile-like material rope strand " also comprise the pigtail shape, braiding, processing, woollen yarn knitting, crocheting, twisting with other material rope strand that obtains by method for textile production, although but these term narrow senses ground be described as fabric such as the monofilament by method for textile production production, have many fibrils short or circular fiber.Pigtail shape material rope strand, especially inverted pleat, the side, circle, faciola and flat pigtail shape rope strand with in the present invention preferred fabric or textile-like material rope strand.The advantage that pigtail shape material rope strand has is that the single rope strand that tears up of the material rope strand that become by a plurality of single rope strand pigtails can be prevented from when pass other single rope strand, thus single rope strand not can as crocheting or the knitted material rope strand take apart.Faciola pigtail shape and flat pigtail shape are the flat faciola of pigtail shape, are especially preferred material rope strands.It is especially steady that these advantages that have are that they move in the method for the invention, and have the large-area contact between fabric or textile-like material rope strand and wire or the outer tube surface, and especially be fit to large wire or the pipe of diameter.
In preferred enforcement of the present invention, fabric or textile-like material rope strand are faciola sennit or the flat sennit that is formed by 3 to 51 single rope strands.During another was preferably implemented in the present invention, fabric or textile-like material rope strand were square sennit or the circular sennit that is formed by 4 to 32 single rope strands.
Fabric used according to the invention or textile-like material rope strand are faciola sennit or flat sennit, preferably have 0.5 to 50mm, more preferably 2 to 30mm width.Preferably, square sennit used in this invention and circular sennit have 0.5 to 30mm, especially preferably 1 to 10mm strand diameter.
The wire or the pipe that clean are thicker, and the fabric rope strand of employing must be more solid.Preferably, diameter uses the faciola sennit greater than wire or the pipe of 10mm, and diameter is less than wire or pipe use sennit circle or the side of 1mm.
In another preferred embodiment of the present invention, fabric or textile-like material rope strand are square sennit or circular sennit, and it provides the inner core that is located at rope strand longitudinal network center.Inner core is made by the material different from producing net material that single rope strand uses.Inner core absorbs pulling force.When producing sennit in braider, inner core along with single rope strand operation of institute's pigtail, does not therefore have pigtail to enter, and enters around pigtail but be parallel to weft direction, therefore can absorb pulling force and does not extend.
Similarly reinforcing can realize by increasing warp in circular, square and faciola or flat sennit.Their loom centers of not being on the permanent staff, but in the operation of the center of pusher.Therefore, they not pigtail enter whole pigtail shape surface, but enter around its pigtail at the warp direction verge ring.These production technologies with warp are familiar with those of skill in the art.
Term " fabric " or textile-like material rope strand " comprise all materials that is suitable for specific purpose, this for the technical staff be known maybe can from, such as determining in the documents such as handbook.Therefore term " fabric " shape material " also comprise natural fiber, polymer fiber, metallic fiber, glass fibre, ceramic fibre, staple fibre (short fiber), plastic sheet and similar material; and their are bonding with adhesive; have the desired character for purpose, such as tear resistance, abrasion resistance, absorbability, pieces form and other character.Know the character of desired character and certain material or binder, the technical staff will produce or obtain the suitable material for material rope strand used according to the invention.
In a preferred embodiment of the invention, fabric and textile-like material rope strand are made by the combination of single rope strand of various materials or material.Preferably selected to be used for the various materials of single rope strand, thereby the combination that is favourable character of whole material rope strand.For example, can advantageously be combined with coarse silk or twisting viscose fiber for increasing absorbefacient polyamide in order to the aromatic polyamides silk fiber that increases tensile strength and wear resistence.
The purpose of method is depended in the selection of material, must be absorptive or porous such as material rope strand in some cases, for liquid-absorbing or solid matter such as lubricating oil, glazing agent, grinding agent or cleaning material are woven in one-tenth ring zone on wire or the pipe with it.In other cases, the material of material rope strand may itself have desired character, therefore needs not be the abrasive material that for example absorbs and adhere of porous.
Term used herein " the become ring zone " meaning is to be begun to become the ring zone with the wire that stops or pipe one or more by the material rope strand, also is the zone of finishing cleaning therefore.In order to keep cleaning performance, the material rope strand can contain the cleaning material of solvent and/or grinding agent, glazing agent or other auxiliary material form.As noted above like that the material rope strand can itself form cleaning material, and it works to have at cleans wire and the tube surface generation is worn and torn or polishing effect also can be wiped and/or the powder of liquid-absorbing pollutant or loose adhesion in wearing and tearing ground usually.Fig. 1 shows at pay-off equipment (filament unwrapping wire roller) 3.2 and collects one-tenth ring zone between the equipment (filament is collected roller) 3.3.Finally, coil is by tightly forming around at least one material rope strand of wire or pipe and along moving with wire or the pipe opposite direction of direction of advance of moving.But, fabric or textile-like material rope strand are along the explanation of the specific direction operation that is arranged essentially parallel to wire or pipe and do not mean that each part but whole direction is in parallel, because coil, each segment of material rope strand can not be parallel to wire or pipe operation.
In addition, about the present invention, frictional force must be discussed.This is owing to become mutual fricative power in the ring zone, because fabric or textile-like material are the reverse wire that will clean or the outer surfaces of pipe of being positioned at.Obviously frictional force depends on material character, also depends on the size of the pressure that the flexible material rope strand bears at wire or pipe.Preferably, frictional force is becoming front and back, ring zone different at the rope strand pulling force of fabric or textile material rope strand, namely in the drawings, and at point 3.2 and 3.3.
Equipment of the present invention preferably has this device for adjusting and adjustment fabric or textile material rope strand speed and tension force so that the speed of fabric or textile material rope strand and tension force can be regulated and adjust substantially independently.Preferably, the independent of described speed and tension force regulated and adjusted and carry out by this way, and two parameters are constant basically.The adjusting of this material rope strand tension force is carried out with adjusting preferably becoming the regional rope strand of ring to send into side, and the device that is used for regulating and adjust fabric or textile material rope strand speed is positioned at into the regional rope strand of ring and collects side.
Regulate and adjust and can manually carry out, but it preferably automatically carries out and provide reference value for each parameter that can independently regulate and adjust, it attempts to mate the actual value when the generation deviation.Preferably with the motor with high braking moment, preferably the synchronous motor with permanent magnet carries out for the adjusting of material rope strand tension force and adjustment.
Equally, the speed of material rope strand has the motor of high torque (HT) with at least one, and preferably permanent magnet synchronous motor is regulated and adjusted.
For the constant line number of turns, the pulling force that increases rope strand will increase friction, and the pulling force that reduces rope strand will reduce to rub.Friction is passed through to regulate around the number of turns of the textile material rope strand of wire or pipe.It increases along with the increase of coil number.Preferably, frictional force should be adjusted to and maintain the value that is higher than rope strand pulling force at least 20%.
The actuating speed of fabric or textile material rope strand should be considerably slower than the wire that will clean and the speed of pipe.
On the other hand, the invention still further relates to for use and be arranged essentially parallel to wire or pipe but method that in the opposite direction one or more fabrics or textile-like material rope strand clean wire or outer tube surface, this fabric comprises at least a cleaning material, its material rope strand is to be in tight form around wire or pipe, and wherein the speed of fabric or textile-like material rope strand and tension force are to regulate and adjust.Preferably, cleaning material is at least a solvent and/or grinding agent, glazing agent or other auxiliary material.Equally, can regulate substantially independently and adjust at this process medium velocity and tension force, and substantially keep constant.In addition, the feature of process can be understood from the feature of equipment.
In some cases, be preferably in and cleaned in the past or later on pipe or wire were applied, this moment, wire and pipe and fabric or textile-like material rope strand carried out along equidirectional, wherein on the material rope strand or the liquid in the material rope strand and/or solid material be deposited on the wire.This is undertaken by the device that is placed on cleaning equipment upstream or downstream, and it has the identical feature of present device in principle, but material rope strand and wire/pipe are along equidirectional operation and not in the opposite direction.By the cooperation of process feature, have similar structures, and the preferably processing carried out of upstream, can apply the wire with grinding agent and other auxiliary material.When installing in the downstream, wire can apply with liquid or solid lubricant and/or liquid or solid protective material.
Description of drawings
Fig. 1 shows the process of the present invention of describing as flow chart.
It shows as the fabric rope strand of flow chart and the path of wire.
The specific embodiment
In silk thread output 4, the brake 4.2 that the fabric rope strand is pulled out and passed on the electronic device from one or more supply wheels 4.1 arrives rope strand draft regulator 2.Here, rope strand is directed crossing deflection roller 2.7 to driving rolls 2.2, and in order to prevent slippage, it has twined several circles around it and adjustment roller 2.3.
Driving rolls and adjustment roller form against the mechanical entities of the tension adjustment roll form of spring 2.5 operations.Because its displacement of rope strand tension force is recorded by sensor 2.6.Actual rope strand tension value is compared with the reference value that is arranged by the user.If actual value is too high or too low, increase or reduce the rotary speed of drive motor 2.1.
Subsequently, rope strand is directed crossing rope strand unwrapping wire roller 3.2, enters into ring zone 3 with the low angle that is parallel to wire.Wire moves against the rope strand direction of motion between guide roller 3.4 and 3.5.When around rope strand skew roller 3.1.1 guiding, be rotated into ring element 3.1 so that rope strand is becoming the ring element both sides around wire Cheng Huan.Along with the increase of coil quantity, the friction between rope strand and the wire increases from the pulling force that the user sets.Material roller 3.3 places under rope strand, the rope strand of use leaves and guides to the motor unit 1 of regulating rope strand speed with low angle from the wire guiding again.Equally, in order to prevent slippage, rope strand passes through several times around driving rolls 1.2 and adjusting roller 1.3.The speed drive rope strand that synchronous motor 1.1 is set at control box with the user.
Driving rolls and adjustment roller form against the machine assembly of the tension adjustment roll form of spring 1.5 operations.Owing to become its displacement of rope strand tension force behind the ring zone to be recorded by sensor 1.6.In master unit 5, this and the adjustable rope strand tension force of user multiple relatively also estimate whether to ring failure warning indicator.
Next, rope strand is crossed 1.7 arrival of skew roller and is collected the roller unit 5.1 that floats, and its switching motor 5.8 is to open or to turn off and collect wheel 5.9 to keep near constant rope strand tension force.Motor Drive placement mechanism 5.5 and 5.7 mean allocation rope strand on the width of collecting wheel 5.9.
Claims (28)
1. equipment that be used for to clean wire or outer tube surface, the textile-like material rope strand that use is arranged essentially parallel to and moves against the direct of travel of wire or pipe, described textile-like material rope strand is around described wire or pipe, the form of described textile-like material rope strand is near at least one circle of described wire or pipe in annular region, leading the way of wherein said material rope strand flushes with respect to wire or outer tube surface with the angle of outlet, it is characterized in that described equipment comprises for the device of regulating and adjust described textile-like material rope strand speed with for the device of regulating and adjust described textile-like material rope strand tension force.
2. equipment as claimed in claim 1 is characterized in that, described textile-like material rope strand is sennit.
3. equipment as claimed in claim 1 or 2 is characterized in that, described textile-like material rope strand is the faciola sennit that formed by 3 to 51 single rope strands or flat sennit or the square sennit or the circular sennit that are formed by 4 to 32 single rope strands.
4. equipment as claimed in claim 1 is characterized in that, faciola sennit or flat sennit that described textile-like material rope strand is width 0.5 to 50mm, and perhaps strand diameter is 0.5 to 30mm square sennit and circular sennit.
5. equipment as claimed in claim 1 is characterized in that, described for regulating and adjust described textile-like material rope strand speed device and describedly can regulate independently of each other and adjust for the device of regulating and adjust described textile-like material rope strand tension force.
6. equipment as claimed in claim 1 is characterized in that, described equipment has the motor of high braking moment, as the device that is used for regulating and adjusting described textile-like material rope strand tension force.
7. equipment as claimed in claim 1 is characterized in that, described device for regulating and adjust described textile-like material rope strand speed has high braking moment motor.
8. equipment as claimed in claim 1 is characterized in that, described device for regulating and adjust described textile-like material rope strand tension force is positioned at the rope strand supply side of described annular region.
9. equipment as claimed in claim 1 is characterized in that, the rope strand that described device for regulating and adjust described textile-like material rope strand speed is positioned at described annular region is collected side.
10. equipment as claimed in claim 1 is characterized in that, described equipment also has for the device of regulating and adjust the frictional force between described textile-like material rope strand and described wire or the pipe.
11. equipment as claimed in claim 10 is characterized in that, the difference of described measurement device rope strand tension force before and after annular region for regulating and adjust frictional force.
12. equipment as claimed in claim 1 is characterized in that, the coil quantity in the described annular region is adjusted.
13. equipment as claimed in claim 1 is characterized in that, the actuating speed of described textile-like material rope strand is less than the speed of the wire that will clean or pipe.
14. equipment as claimed in claim 1 is characterized in that, described material rope strand includes cleaning material.
15. equipment as claimed in claim 1 is characterized in that, described guiding and the angle of outlet are in 0.2 ° to 12 ° scope.
16. equipment as claimed in claim 1 is characterized in that, the actuating speed of described textile-like material rope strand can keep constant.
17. equipment as claimed in claim 16 is characterized in that, the actuating speed of described textile-like material rope strand can keep constant by the automatic adjusting of self mating various wires and pipe speed.
The method that in the opposite direction one or more textile-like material rope strands clean wires or outer tube surface 18. a use is arranged essentially parallel to wire or pipe, described textile-like material rope strand can comprise at least a cleaning material, and described textile-like material rope strand is arranged at least one circle and is positioned at tight form around wire or pipe, it is characterized in that speed and the tension force of described textile-like material rope strand are conditioned and adjust.
19. method as claimed in claim 18 is characterized in that, described textile-like material rope strand is square sennit, circular sennit, faciola sennit or flat sennit.
20., it is characterized in that described textile-like material rope strand is the faciola sennit that formed by 3 to 51 single rope strands or flat sennit or the square sennit or the circular sennit that are formed by 4 to 32 single rope strands such as claim 18 or 19 described methods.
21. method as claimed in claim 18 is characterized in that, described textile-like material rope strand is that width is 0.5 to 50mm faciola sennit or flat sennit, and perhaps strand diameter is 0.5 to 30mm square sennit and circular sennit.
22. method as claimed in claim 18 is characterized in that, solvent and/or grinding agent or glazing agent use as described cleaning material.
23. method as claimed in claim 18 is characterized in that, the tension force of described textile-like material rope strand and/or speed keep constant.
24. method as claimed in claim 18 is characterized in that, described speed and described tension force are independent of one another to be regulated and adjusts.
25. method as claimed in claim 18 is characterized in that, has the motor of high braking moment, is used for regulating and adjusting described textile-like material rope strand tension force.
26. method as claimed in claim 18 is characterized in that, has the motor of high braking moment, is used for regulating and adjusting described textile-like material rope strand speed.
27. method as claimed in claim 18 is characterized in that, measures passing the difference of rope strand tension force before and after the annular region and regulates friction between described textile-like material rope strand and described wire or the pipe.
28. method as claimed in claim 18 is characterized in that, uses applying device to coat cleaning material before cleaning, then its cleaning by subsequently removes with pollutant from described wire or tube surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610143667.2A CN101172275B (en) | 2006-10-31 | 2006-10-31 | Device and method for cleaning external surface of wire or tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610143667.2A CN101172275B (en) | 2006-10-31 | 2006-10-31 | Device and method for cleaning external surface of wire or tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101172275A CN101172275A (en) | 2008-05-07 |
| CN101172275B true CN101172275B (en) | 2013-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200610143667.2A Active CN101172275B (en) | 2006-10-31 | 2006-10-31 | Device and method for cleaning external surface of wire or tube |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101456021B (en) * | 2008-12-15 | 2013-03-27 | 张家港市骏马钢帘线有限公司 | Cleaning device for removing surface dust of drawing wire |
| US9352423B2 (en) * | 2013-03-13 | 2016-05-31 | Alcotec Wire Corporation | System and method for polishing and lubricating aluminum welding wire |
| CN110721964A (en) * | 2019-09-16 | 2020-01-24 | 江苏亨通海洋光网系统有限公司 | Sheath process sea optical cable copper pipe wiping machine |
| CN114955718B (en) * | 2022-07-11 | 2023-03-24 | 昆山市新智成电子科技有限公司 | Cable storage device and using method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4817645A (en) * | 1987-09-21 | 1989-04-04 | Essex Group, Inc. | In-process wire cleaning |
| DE4134070A1 (en) * | 1991-02-18 | 1992-08-20 | Boockmann Gmbh | METHOD AND DEVICE FOR SLIDING A WIRE |
| US5438725A (en) * | 1991-05-22 | 1995-08-08 | Hirose Electric Co., Ltd. | Apparatus for removing excessive adhesives from ferrules |
| DE10001591A1 (en) * | 2000-01-17 | 2001-07-19 | Boockmann Gmbh | Process and equipment for cleaning wire surface, uses textile strand wound spirally around wire and advancing in same direction and more slowly than wire, for removing contamination from drawing process |
| CN1850382A (en) * | 2006-05-15 | 2006-10-25 | 宋择民 | Iron wire derusting-wire drawing combination device and its processing method |
-
2006
- 2006-10-31 CN CN200610143667.2A patent/CN101172275B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4817645A (en) * | 1987-09-21 | 1989-04-04 | Essex Group, Inc. | In-process wire cleaning |
| DE4134070A1 (en) * | 1991-02-18 | 1992-08-20 | Boockmann Gmbh | METHOD AND DEVICE FOR SLIDING A WIRE |
| EP0499775B1 (en) * | 1991-02-18 | 1994-12-07 | Boockmann Gmbh | Process and device for lubrification of a wire |
| US5438725A (en) * | 1991-05-22 | 1995-08-08 | Hirose Electric Co., Ltd. | Apparatus for removing excessive adhesives from ferrules |
| DE10001591A1 (en) * | 2000-01-17 | 2001-07-19 | Boockmann Gmbh | Process and equipment for cleaning wire surface, uses textile strand wound spirally around wire and advancing in same direction and more slowly than wire, for removing contamination from drawing process |
| CN1850382A (en) * | 2006-05-15 | 2006-10-25 | 宋择民 | Iron wire derusting-wire drawing combination device and its processing method |
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| CN101172275A (en) | 2008-05-07 |
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