CN101164659B - Bag-type dew dust remover - Google Patents
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- CN101164659B CN101164659B CN2006101364797A CN200610136479A CN101164659B CN 101164659 B CN101164659 B CN 101164659B CN 2006101364797 A CN2006101364797 A CN 2006101364797A CN 200610136479 A CN200610136479 A CN 200610136479A CN 101164659 B CN101164659 B CN 101164659B
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- 239000000428 dust Substances 0.000 title claims abstract description 87
- 238000007790 scraping Methods 0.000 claims abstract description 44
- 238000001035 drying Methods 0.000 claims abstract description 26
- 238000009833 condensation Methods 0.000 claims abstract description 13
- 230000005494 condensation Effects 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims description 33
- 239000000779 smoke Substances 0.000 claims description 2
- 238000007664 blowing Methods 0.000 abstract description 10
- 238000004140 cleaning Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
一种专用于结露潮湿状态下的袋式结露除尘器,它至少有两台联合使用,其中一台离线干燥清灰,另一台正常除尘,两台轮换。设有干燥进风管和干燥风门,除尘一定时间后其中一台离线,引入干燥热风,将布袋和灰尘完全干燥,然后再用内滤时设在布袋内的刮灰环或外滤时设在布袋外的刮灰环由气缸控制使其上下往复运动,将灰尘刮掉。由于反吹和刮灰环的双重作用,使灰尘全部脱落,布袋恢复过滤能力,达到在结露情况下连续正常除尘的目的。
A bag-type dew condensation dust collector specially used in the wet state of condensation. At least two of them are used in combination, one of which is dry and dust-cleaning off-line, and the other is normal dust removal, and the two are rotated. It is equipped with a drying air inlet pipe and a drying air door. After a certain period of dust removal, one of them will be offline, and dry hot air will be introduced to completely dry the bag and dust. The dust-scraping ring outside the bag is controlled by the cylinder to reciprocate up and down to scrape off the dust. Due to the double function of back blowing and dust scraping ring, all the dust will fall off, and the filter ability of the bag will be restored, so as to achieve the purpose of continuous and normal dust removal under the condition of condensation.
Description
技术领域technical field
本发明涉及一种除尘器,尤其涉及一种可结露使用的袋式除尘器。The invention relates to a dust remover, in particular to a bag type dust remover which can be used for dew condensation.
背景技术Background technique
目前,公知的袋式除尘器是绝不能使用在潮湿结露状态下的,这是国内外所公认的,其原因是布袋结露潮湿后,被收集下来的灰尘会糊在滤料上无法清除,导致滤料不透气,至使过滤失效而不能使用。At present, the known bag filter must not be used in the state of wet condensation. This is recognized at home and abroad. The reason is that after the bag is wet, the collected dust will stick to the filter material and cannot be removed. , causing the filter material to be airtight, so that the filter becomes invalid and cannot be used.
发明内容Contents of the invention
为了克服“袋除尘不能结露使用”这一公认的技术难题,本发明提供一种袋式除尘器,该除尘器能够解决糊袋问题,可以用于结露状态下。In order to overcome the recognized technical problem of "the bag dust collector cannot be used for dew condensation", the present invention provides a bag type dust collector, which can solve the problem of bag paste and can be used in the dew condensation state.
本发明解决其技术问题所采用的技术方案是:所提供的袋式除尘器,它包括主箱体,下箱体,进风管及进风门,出风口、出风管及出风门,反吹风口、反吹风管及反吹风门,位于主箱体和下箱体之间的花板,位于主箱体内的上端封口后经弹簧挂在顶板上的其下端开口且与花板联接的内部与下箱体相通的多条布袋,设计有位于布袋内的外径略小于布袋内径的沿中心线上下间隔相等的可上下运动的多个刮灰环,位于刮灰环轴心线上的用连接条与刮灰环固联的刮灰杆,位于下箱体内的用螺栓与伸长到下箱体的多个刮灰杆相联接的支架,位于支架下面的用螺栓与支架联接的气缸,气缸用螺栓固定在与下箱体固联的缸座上。The technical solution adopted by the present invention to solve its technical problems is: the provided bag filter, which includes a main box, a lower box, an air inlet pipe and an air inlet door, an air outlet, an air outlet pipe and an air outlet door, and a blow-back mouth, anti-blowing pipe and anti-blowing door, the flower plate located between the main box body and the lower box body, the upper end located in the main box body is sealed, and the lower end opening of the top plate is hung on the top plate by a spring and connected with the flower plate. A plurality of cloth bags connected to the lower box are designed with a plurality of ash scraping rings located in the cloth bag whose outer diameter is slightly smaller than the inner diameter of the cloth bag, and which can move up and down at equal intervals along the center line. The ash scraping rod that is fixedly connected with the scraping ring, the bracket that is located in the lower box and connected with multiple ash scraping rods that extend to the lower box with bolts, the cylinder that is located under the bracket and connected with the bracket with bolts, and the cylinder It is fixed on the cylinder base fixedly connected with the lower box body with bolts.
以上是内滤式,用于外滤式时,除尘器结构多出一个上箱体,布袋内又增加有骨架,位于上箱体和主箱体之间的花板,位于主箱体内的固定在花板上的内部与上箱体相通的多条布袋,设计有位于布袋外的内径略大于骨架外径又略小于布袋鼓起时外径的套在布袋外的沿布袋中心线上下间隔相等的可上下运动的多个刮灰环,位于刮灰环外面的在布袋之间空隙内的用连接条与相邻的到灰环固联的刮灰杆,位于布袋下面的用螺栓与伸长到布袋下面的多个刮灰杆相联接的支架,位于支架下面的用螺栓与支架联接的气缸,气缸用螺栓固定在与下箱体固联的缸座上。The above is the internal filter type. When used for the external filter type, the structure of the dust collector has an additional upper box, and a skeleton is added inside the bag. The flower plate between the upper box and the main box, and the fixed box in the main box The interior of the flower plate communicates with the upper box with a number of cloth bags, which are designed to have an inner diameter slightly larger than the outer diameter of the skeleton and slightly smaller than the outer diameter of the cloth bag when it is bulging. The upper and lower intervals along the center line of the cloth bag are equal. Multiple ash scraping rings that can move up and down, outside the ash scraping rings, in the gap between the cloth bags, use connecting bars to connect with the adjacent ash rings, and use bolts and extension rods under the cloth bags A bracket connected to a plurality of dust-scraping rods under the cloth bag, a cylinder located under the bracket connected with the bracket with bolts, and the cylinder is fixed with bolts on the cylinder seat that is fixedly connected with the lower box.
结露使用时,布袋和收下的灰尘是潮湿的,使用一定时间或阻力达到一定值后,则离线即脱离除尘将布袋和灰尘进行干燥,因此专设有干燥风进风管和风门,为加速干燥,利用产生烟尘炉窑自身的热表面所散发的热气体用管路接入干燥风管,成为干燥热气体,在布袋和灰尘用干燥热风完全干燥后,开动气缸往复运动,同时进行反吹,这时布袋收缩,滤料和灰尘便与上下运动的刮灰环相接触,干燥的粉尘便立即散落,由于刮灰环和反吹的双重作用,依附在布袋内壁上的灰尘便脱离布袋落入下箱体的灰斗中,完成清灰过程。When the dew is used, the bag and the collected dust are wet. After using for a certain period of time or the resistance reaches a certain value, the bag and dust will be separated from the dust collector offline to dry the bag and dust. Accelerate the drying, use the hot gas emitted by the hot surface of the furnace itself to connect the drying air pipe with the pipeline, and become the dry hot gas. After the bag and dust are completely dried with the dry hot air, start the cylinder to reciprocate, and at the same time carry out the reaction. Blowing, at this time the bag shrinks, the filter material and dust will be in contact with the dust scraping ring moving up and down, and the dry dust will be scattered immediately. Fall into the ash hopper of the lower box to complete the ash cleaning process.
一台除尘器只能是:除尘→干燥→清灰→除尘→干燥→清灰,这样一个往复循环的间断的除尘过程,所以要连续除尘,至少要两台除尘器联合使用,组成机组。One dust collector can only be: dust removal → drying → dust removal → dust removal → drying → dust removal, such a reciprocating cycle of intermittent dust removal process, so for continuous dust removal, at least two dust collectors must be used together to form a unit.
为使在至少两台除尘器联合连续结露使用,专设计制作一自动控制装置。In order to use at least two dust collectors in conjunction with continuous condensation, an automatic control device is specially designed and manufactured.
优点及积极效果:两台或多台联合使用的除尘机组,其中有一台离线干燥清灰,其余正常除尘,实现了袋除尘连续结露使用,突破了袋除尘不能结露使用的禁区。Advantages and positive effects: Two or more dust removal units are used in combination, one of which is dry and dust-cleaning off-line, and the rest are normal dust removal, realizing the continuous use of bag dust removal and breaking through the forbidden area where bag dust removal cannot be used for condensation.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的主视图。Fig. 1 is a front view of the present invention.
图2是图1中件9刮灰环的具体结构构造放大图。Fig. 2 is an enlarged view of the specific structure of the dust scraping ring of
图3是第一台除尘器的运行状态图。Figure 3 is a diagram of the operating state of the first dust collector.
图4是第二台除尘器的运行状态图。Figure 4 is a diagram of the operating state of the second dust collector.
图5是两台除尘器联合使用的除尘状态图。Figure 5 is a diagram of the dust removal state of the joint use of two dust collectors.
图6是实施方案2的主视图。Fig. 6 is a front view of
图7是图6中件9刮灰环的具体结构构造连接平面图。Fig. 7 is a connection plan view of the specific structural structure of the dust scraping ring of
图中:1、缸座,2、气缸,3、支架,4、下箱体,5、刮灰杆,6、干燥风门,7、干燥风管,8、布袋,9、刮灰环,10、主箱体,11、反吹风管,12、反吹风门,13、反吹风入口,14、出风口,15、出风门,16、出风管,17、进风管,18、进风门,19、连接条,20、花板,21、上箱体。In the figure: 1. Cylinder seat, 2. Cylinder, 3. Bracket, 4. Lower box, 5. Ash scraping rod, 6. Drying damper, 7. Drying air duct, 8. Cloth bag, 9. Ash scraping ring, 10 , main box, 11, anti-air duct, 12, anti-air door, 13, anti-air inlet, 14, air outlet, 15, air outlet, 16, air outlet, 17, air inlet, 18, inlet door, 19, connection bar, 20, flower plate, 21, upper box body.
实施方案implementation plan
实施方案1
本发明具体实施方案1参阅图1、图2,由主箱体10、花板20、下端与花板固定其上端经弹簧悬挂在顶板上的4排布袋8、下箱体4、进风管17、出风管16、反吹风管11构成除尘器的主体,设计直径为15cm、长度为2m的布袋8内装有间隔均匀的间距为50cm的外径为14.6cm的可上下往复运动的4个刮灰环9,刮灰环9用直径0.4cm的钢丝制成,每个刮灰环用4根连接条19固联在位于刮灰环9中心的刮灰杆5上,每根刮灰杆5的下端伸长到下箱体4内,用螺栓固定在不阻挡灰尘下落的支架3上,支架3与下面气缸2的装有防尘伸缩套的伸缩杆相连,气缸2座在与下箱体固联的缸座1上,组成刮灰装置。Specific embodiment of the
结露使用方案还包括将布袋和附着在布袋上的灰尘进行干燥和烘干的机构,它由干燥风管7、干燥风门6和与其相关的进风门18、出风门15、反吹风门12组成;本方案干燥风管内的干燥风采用干燥热风。热风源是利用产生烟尘炉窑自身窑体外表面的热能,在其外表面的外面0.5米处包上一层隔热板,用管路与干燥风管相连接,成为干燥热风。The dew condensation usage plan also includes a mechanism for drying and drying the cloth bag and the dust attached to the cloth bag, which is composed of the drying
当布袋8结露使用一定时间或阻力升高到一定值后,关闭进风门18,停止除尘,进入干燥程序,这时打开干燥风门6,出风门15保持打开状态,反吹风门12保持关闭状态,这样干燥热风便进入并穿过布袋,将布袋和灰尘烘干,蒸发后的水蒸汽随气流经出风口14进入出风管16排入大气。When the
布袋和灰尘完全干燥后,关闭干燥风门6和出风门15,打开反吹风门12和进风门18,同时开动气缸2带动刮灰环9上下往复运动,这时由于反吹风的进入,使布袋收缩,布袋内壁的干燥灰尘接触到刮灰环9便立即散落下来,反吹风又将干燥灰尘吹离滤布后落入灰斗,反吹气体进入布袋后因压力高于进风压力,便经进风口进入进风管17。After the cloth bag and dust are completely dry, close the drying
刮灰环9间隔50cm,气缸行程为60Ccm,确保全部刮到,不留死角。The
清灰完成后,关闭反吹风门12,打开出风门15,保持干燥风门6的关闭状态和进风门18的打开状态,恢复除尘过程,完成一个循环。After the cleaning is completed, close the
单台除尘器只能间断工作,不能连续除尘,至少要两台联合使用,才能达到连续除尘的目的,即一台干燥清灰,另一台正常除尘,两台轮换工作,本方案使用两台。A single dust collector can only work intermittently and cannot continuously remove dust. At least two of them must be used in combination to achieve the purpose of continuous dust removal, that is, one is dry for dust removal, the other is for normal dust removal, and the two work in rotation. This plan uses two .
图3、图4、图5是两个单台和两台联合使用时的运行状态图。横坐标为时间,用t表示;纵坐标为处理风量,用q表示。Figure 3, Figure 4, and Figure 5 are the operating state diagrams when two single units and two units are used in combination. The abscissa is the time, represented by t; the ordinate is the processing air volume, represented by q.
图3为第一台一开始就处于正常除尘的状态,时间从0开始到达A点,除尘所用时间为1小时;然后停止除尘,进行干燥,从A点到达B点,所用时间为58分钟,布袋和灰尘已经完全干燥,便进入下一程序——清除灰尘;这时由于刮灰环9和反吹的双重作用,能很快将灰尘清除掉,从B点到C点,所用时间只有2分钟,又由于是反向吹风,所以这时除尘器的处理风量是负值;清灰完毕,再投入除尘,从C点到D点,这样循环下去。Figure 3 shows that the first unit is in the normal state of dust removal from the beginning, and the time starts from 0 to point A, and the time used for dust removal is 1 hour; then stop dust removal, dry, and reach point B from point A, the time used is 58 minutes, The cloth bag and dust have been completely dry, and then enter the next procedure - dust removal; at this time, due to the dual functions of the
图4是第二台,开始处于干燥阶段,从0到A用了58分钟;从A到B用了2分钟除去灰尘,干燥和清灰共用了1小时;然后进入除尘阶段,从B到C时间为1小时;然后再进入干燥阶段从C到D为58分钟,和清灰阶段从D到E为2分钟;清灰完成后又进入除尘阶段,这样循环下去。Figure 4 is the second one. It was in the drying stage at the beginning, and it took 58 minutes from 0 to A; it took 2 minutes to remove dust from A to B, and it took 1 hour to dry and clean; then it entered the dust removal stage, from B to C The time is 1 hour; then enter the drying stage from C to D for 58 minutes, and the dust cleaning stage from D to E for 2 minutes; after the dust cleaning is completed, it enters the dust removal stage, and the cycle continues.
图5表示两台联合使用时,除尘是连续进行的。Figure 5 shows that when two units are used in combination, the dust removal is carried out continuously.
实施方案2
袋式除尘器按过滤方式分为内滤和外滤两种,外滤式除尘器结构多出一个上箱体,布袋内又增加有骨架,方案1为内滤式,方案2则为外滤式,即灰尘被收集在布袋的外表面上。本方案2的具体结构见图6和图7,与方案1的区别在于:刮灰环9套在布袋8的外面。According to the filtering method, the bag filter is divided into two types: inner filter and outer filter. The structure of the outer filter dust collector has an additional upper box, and a skeleton is added inside the cloth bag.
设计骨架外径为14cm(因外滤式在除尘时布袋收缩,必须有骨架将布袋撑起)、布袋鼓起时的直径为15cm、长度为2m的布袋8的外面套上间隔均匀的间距为50cm的内径为14.6cm(这时的骨架外径要小于刮灰环内径0.6cm左右)的可上下往复运动的4个刮灰环9,刮灰环9用直径0.4cm的钢丝制成,每个刮灰环9用4根连接条19固联在位于刮灰环外侧的布袋之间的间隙中的刮灰杆5上,每根刮灰杆5的下端伸长到下箱体4内,用螺栓固定在支架3上,支架3与下面的气缸2的伸缩杆相连,气缸2座在与下箱体固联的缸座1上,组成刮灰装置。The outer diameter of the frame is designed to be 14cm (due to the contraction of the bag during dust removal in the external filter type, there must be a frame to support the bag), the diameter of the bag when it is bulging is 15cm, and the outer cover of the
除尘过程同方案1,区别在于除尘时布袋8收缩,而不是鼓起。The dust removal process is the same as
干燥过程同方案1,区别在于干燥热风从布袋外透过布料进入袋内,而不是从布袋内透到布袋外。The drying process is the same as
清灰过程同方案1,区别在于清灰时布袋8鼓起,而不是收缩。因布袋8鼓起时的直径为15cm,而刮灰环9的内径为14.6cm,小于布袋8的直径,这时布袋8的外表面全部与刮灰环9接触,把灰尘全部清除掉。The dust removal process is the same as that in
连续除尘时,也要至少两台联合使用,其运行状态和过程同方案1,见图3、图4和图5。For continuous dust removal, at least two units should be used in combination, and their operating status and process are the same as those of
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CN103768870B (en) * | 2014-01-13 | 2016-01-27 | 河南龙成煤高效技术应用有限公司 | A kind of filter element of duster is with scraping apparatus for ash |
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