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CN101135863A - drawing device - Google Patents

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Publication number
CN101135863A
CN101135863A CNA2007101419830A CN200710141983A CN101135863A CN 101135863 A CN101135863 A CN 101135863A CN A2007101419830 A CNA2007101419830 A CN A2007101419830A CN 200710141983 A CN200710141983 A CN 200710141983A CN 101135863 A CN101135863 A CN 101135863A
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camera
light
optical system
illumination light
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猪俣俊德
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Orc Manufacturing Co Ltd
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Orc Manufacturing Co Ltd
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    • H10P76/2041
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70775Position control, e.g. interferometers or encoders for determining the stage position

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

一种绘制装置,在短时间内正确地量测基板等的被绘制体的基准记号的位置。在绘制电路样式的绘制装置中,配置可沿着(Y)方向(主扫描方向)移动的照相机,设置搭载可沿着(X)方向(副扫描方向)移动的基板的绘制桌。又,将基准刻度尺(16)沿着(Y)方向配置,对于基台使其固定。又,在照相机(11),安装将红色光、绿色光选择地放射的光源单元,在照相机(11)的下方,设置分色镜(15)。

Figure 200710141983

A drawing device that accurately measures the position of a reference mark on an object to be drawn, such as a substrate, within a short period of time. In the drawing apparatus for drawing circuit patterns, a camera movable in the (Y) direction (main scanning direction) is arranged, and a drawing table on which a board is mounted movable in the (X) direction (sub-scanning direction) is installed. Also, the reference scale (16) is arranged along the (Y) direction and fixed to the base. Also, a light source unit for selectively emitting red light and green light is attached to the camera (11), and a dichroic mirror (15) is provided below the camera (11).

Figure 200710141983

Description

绘制装置 drawing device

技术领域technical field

本发明是有关于朝成为原版的光罩(photo-mask,reticle)、或直接地朝印刷基板或硅晶圆等的被绘制体形成电路样式(pattern)等的样式的绘制装置。The present invention relates to a drawing device for forming a pattern such as a circuit pattern on a photo-mask (reticle) serving as an original plate, or directly on a printed object such as a printed circuit board or a silicon wafer.

背景技术Background technique

在基板等的制造工程中,对于涂布光阻(photo-resist)等的感光材料的被绘制体,样式形成用的绘制处理被实行,经过显像处理、蚀刻或镀层处理、光阻(resist)剥离等工程,在被绘制体,样式被形成。在基板,成为记号(mark)、孔等的基准的指针朝所定场所规则地被形成,基板被搭载到绘制桌(table)(绘制台[stage])时,藉由使绘制桌和照相机移动,基准记号的位置被检测出。又,基于被检测出的位置,将绘制样式朝所定区域形成。In the manufacturing process of substrates, etc., drawing processing for pattern formation is carried out on the object to be drawn that is coated with a photosensitive material such as photo-resist, and after development processing, etching or plating processing, photoresist (resist) ) stripping and other projects, the style is formed on the object to be drawn. On the substrate, pointers to be references such as marks and holes are regularly formed toward a predetermined position, and when the substrate is mounted on a drawing table (stage), by moving the drawing table and the camera, The position of the fiducial mark is detected. Also, based on the detected position, a drawing pattern is formed toward a predetermined area.

在量测基准记号时,由于必须知道照相机的正确位置,例如,在绘制桌,基准刻度尺(scale)被安装,使绘制桌移动至所定位置,将基准刻度尺的刻度作为基准,量测基准记号的位置坐标(专利文献1)。又,基于被量测的基准记号的位置坐标,算出基板的变形量、对准(alignment)误差,补正绘制位置。When measuring the reference mark, since it is necessary to know the correct position of the camera, for example, on the drawing table, a reference scale (scale) is installed, the drawing table is moved to a predetermined position, and the scale of the reference scale is used as a reference to measure the reference The position coordinates of the mark (Patent Document 1). In addition, based on the position coordinates of the measured reference marks, the deformation amount and alignment error of the substrate are calculated, and the drawing position is corrected.

[专利文献1]日本特开2004-348045号公报[Patent Document 1] Japanese Patent Laid-Open No. 2004-348045

由于基准刻度尺被安装在绘制桌,必须使量测基准刻度尺的记号、刻度的绘制桌移动至照相机的所定位置(原点位置)为止。因此,起因于绘制桌的驱动机构的,沿着移动方向的位置决定有误差时,在被量测的位置坐标,桌误差会产生。又,每次使用基准刻度尺,必须使绘制桌回到所定的原点位置为止,在基板的基准记号位置检测方面,需花费时间。Since the reference scale is attached to the drawing table, it is necessary to move the drawing table for measuring the mark of the reference scale and the scale to the predetermined position (origin position) of the camera. Therefore, when there is an error in determining the position along the moving direction due to the driving mechanism of the drawing table, a table error occurs in the measured position coordinates. Also, every time the reference scale is used, the drawing table must be returned to the predetermined origin position, and it takes time to detect the position of the reference mark on the substrate.

发明内容Contents of the invention

本发明的绘制装置可正确地且以短时间地量测设置于基板等的被绘制体的量测用的记号、孔的位置,包括:位置量测用的基准记号被设置的被绘制体被搭载、对于基台相对地沿着第一扫描方向可移动的绘制桌、以及对于基台沿着与第一扫描方向正交的第二扫描方向可移动地被安装、量测基准记号位置的照相机。在此的基准记号包含印、孔等,例如,被形成在基板等的被绘制体的四角。使绘制桌、照相机,例如,分别沿着副扫描方向、主扫描方向(或其相反)被移动般构成即可。The drawing device of the present invention can accurately and in a short time measure the position of the mark for measurement and the position of the hole provided on the substrate or the like, including: the object to be drawn with the reference mark for position measurement is set Equipped with a drawing table relatively movable in a first scanning direction relative to the base, and a camera mounted movably in a second scanning direction perpendicular to the first scanning direction relative to the base to measure the position of a reference mark . The reference marks here include stamps, holes, and the like, and are formed, for example, at the four corners of an object to be drawn such as a substrate. For example, the drawing table and the camera may be configured so as to be moved in the sub-scanning direction and the main-scanning direction (or vice versa).

本发明的绘制装置包括被安装在基台、沿着第二扫描方向延伸的基准刻度尺,又,包括:照射量测基准记号位置用的第一照明光的第一光源、照射照明基准刻度尺用的具有和第一照明光不同的波长领域的第二照明光的第二光源、以及导引第一照明光至被绘制体且将其反射光导引至照明机、并将第二照明光导引至基准刻度尺且将其反射光导引至照相机的量测用光学系统。The drawing device of the present invention includes a reference scale installed on the base and extending along the second scanning direction, and further includes: a first light source for irradiating the first illumination light for measuring the position of the reference mark, and illuminating the illumination reference scale The second light source of the second illuminating light with the wavelength range different from the first illuminating light is used, and guiding the first illuminating light to the object to be drawn and guiding its reflected light to the illuminating machine, and directing the second illuminating light Measuring optical system that guides the reference scale and its reflected light to the camera.

量测用光学系统选择第一照明光、第二照明光,分别导引至基准记号、被绘制体。基于包含于设计资料的绘制资料的位置坐标,使照相机沿着第二扫描方向移动的话,在使照相机停止在此场所的状态下,藉由从第二光源被放射的第二照明光,基准刻度尺成为可量测。又,藉由第一照明光,可直接量测基准记号的位置。基准刻度尺的形状、构成为任意,例如,使用微细的孔以等间隔规则地排列的刻度尺即可。记号、刻度的间距依据绘制装置的构成即可,但须考虑移动照相机的驱动机构的驱动误差,以驱动误差不超过刻度的间距(pitch)的方式决定间距即可。又,绘制装置包括:量测基准记号位置的量测装置、以及基于被量测的基准记号的位置、补正绘制位置的补正装置。The optical system for measurement selects the first illumination light and the second illumination light, and guides them to the reference mark and the object to be drawn, respectively. When the camera is moved in the second scanning direction based on the position coordinates of the drawing data included in the design data, the reference scale is captured by the second illumination light emitted from the second light source while the camera is stopped at this position. The ruler becomes measurable. Also, the position of the reference mark can be directly measured by the first illumination light. The shape and configuration of the reference scale are arbitrary, and for example, a scale in which fine holes are regularly arranged at equal intervals may be used. The pitch of marks and scales may be determined according to the configuration of the drawing device, but the pitch of the driving mechanism for moving the camera must be considered, and the pitch may be determined so that the drive error does not exceed the pitch of the scales. Furthermore, the drawing device includes: a measuring device for measuring the position of the reference mark; and a correction device for correcting the drawing position based on the measured position of the reference mark.

为了选择地区分第一照明光、第二照明光,在量测用光学系统,最好设置使第一照明光以及其反射光透过、使第二照明光以及其反射光反射的分光光学系统。例如,在量测用光学系统,设置有使第一和第二照明光朝被绘制体反射、使其反射光直接透过的第一光学系统、以及将第一照明光以及其反射光透过、使第二照明光朝基准刻度尺反射且使其反射光朝照相机反射的第二光学系统。或者,设置有使第一照明光朝被绘制体反射、使其反射光直接透过的第三光学系统、以及将第一照明光以及其反射光透过、使经由基准刻度尺入射的第二照明光朝照相机反射的第四光学系统。作为第一、第三光学系统,例如,棱镜被设置。作为分光光学系统、第二、第四光学系统,例如,分色镜(dichroic mirror)被设置。In order to selectively distinguish the first illuminating light and the second illuminating light, it is preferable to install a spectroscopic optical system that transmits the first illuminating light and its reflected light and reflects the second illuminating light and its reflected light in the optical system for measurement. . For example, the optical system for measurement is provided with a first optical system that reflects the first and second illumination lights toward the object to be drawn, directly transmits the reflected light, and transmits the first illumination light and the reflected light. , a second optical system that reflects the second illuminating light toward the reference scale and reflects the reflected light toward the camera. Alternatively, a third optical system that reflects the first illumination light toward the object to be drawn and directly transmits the reflected light, and a second optical system that transmits the first illumination light and its reflected light and makes it incident through the reference scale is provided. A fourth optical system that reflects illumination light toward the camera. As the first and third optical systems, for example, prisms are provided. As the spectroscopic optical system, second, and fourth optical systems, for example, dichroic mirrors are provided.

作为分光光学系统的构成,例如,可与照相机一体地安装,量测用光学系统以及照相机对于基准刻度尺相对地移动。或者,沿着基准刻度尺延伸般,安装在基准刻度尺也可,照相机对于量测用光学系统以及基准刻度尺相对地移动。As a configuration of the spectroscopic optical system, for example, a camera may be integrally attached, and the measuring optical system and the camera may move relative to the reference scale. Alternatively, the camera may be installed on the reference scale so as to extend along the reference scale, and the camera relatively moves with respect to the measuring optical system and the reference scale.

本发明的绘制装置的量测机构包括:照相机,在沿着与绘制桌对于基台相对地移动的第一扫描方向正交的第二扫描方向可移动地被安装、量测设置于被搭载于绘制桌的被绘制体的基准记号的位置;基准刻度尺,被安装在基台,沿着第二扫描方向延伸;第一光源,照射量测基准记号位置用的第一照明光;第二光源,照射照明基准刻度尺用的具有和第一照明光不同的波长领域的第二照明光;以及量测用光学系统,将第一照明光导引至被绘制体且将其反射光导引至照相机,并将第二照明光导引至基准刻度尺且将其反射光导引至照相机。The measurement mechanism of the drawing device of the present invention includes: a camera installed movably along a second scanning direction orthogonal to the first scanning direction in which the drawing table moves relative to the base, and the measuring device is mounted on a The position of the reference mark of the object to be drawn on the drawing table; the reference scale is installed on the base and extends along the second scanning direction; the first light source irradiates the first illumination light for measuring the position of the reference mark; the second light source , illuminating the second illuminating light having a different wavelength range from the first illuminating light for illuminating the reference scale; camera, and direct the second illumination light to the reference scale and direct its reflected light to the camera.

根据本发明,可在短时间正确地量测基板等的被绘制体的基准记号的位置。According to the present invention, it is possible to accurately measure the position of a reference mark on a subject to be drawn such as a substrate in a short time.

附图说明Description of drawings

图1为以模式表示作为本实施例的绘制系统的立体图;FIG. 1 is a perspective view schematically showing a rendering system as a present embodiment;

图2为概略地表示含有照相机的量测机构的一部份的立体图;2 is a perspective view schematically showing a part of a measuring mechanism including a camera;

图3为量测机构的平面图;Figure 3 is a plan view of the measuring mechanism;

图4为绘制装置以及绘制控制部的方块图;Fig. 4 is a block diagram of a drawing device and a drawing control unit;

图5为表示基板的平面图;5 is a plan view showing a substrate;

图6为表示基准刻度尺的对准孔的位置的图标;Figure 6 is an icon representing the position of the alignment hole of the reference scale;

图7为表示对准孔的摄影画面的图标;Fig. 7 is the icon representing the photography screen of the alignment hole;

图8为在第二实施例中的量测机构的平面图;Fig. 8 is a plan view of the measuring mechanism in the second embodiment;

图9为概略地表示在第三实施例中的量测机构的一部份的立体图。Fig. 9 is a perspective view schematically showing a part of the measuring mechanism in the third embodiment.

符号说明Symbol Description

10:绘制装置;       11:照相机;10: Drawing device; 11: Camera;

11B:棱镜;          13A:第一光源部;11B: prism; 13A: first light source part;

13B:第二光源部;    15:分色镜;13B: second light source part; 15: dichroic mirror;

16:基准刻度尺;     18:绘制桌;16: Reference scale; 18: Drawing table;

20:曝光单元;       20A:光源;20: exposure unit; 20A: light source;

20B:DMD;           21:光源单元;20B: DMD; 21: Light source unit;

30A:绘制控制部;    32:系统控制电路;30A: drawing control unit; 32: system control circuit;

34:DMD控制部;      38:台控制部;34: DMD control department; 38: Station control department;

40:台位置检测部;   SW:基板(被绘制体);40: stage position detection unit; SW: substrate (body to be drawn);

X:副扫描方向;      Y:主扫描方向。X: sub-scanning direction; Y: main scanning direction.

具体实施方式Detailed ways

以下参考图标说明本发明的实施例。Embodiments of the present invention are described below with reference to figures.

图1为以模式表示作为本实施例的绘制系统的立体图。FIG. 1 is a perspective view schematically showing a rendering system of this embodiment.

绘制系统的绘制装置10为藉由朝在表面涂布光阻等的感光材料的基板SW照射光以形成电路样式的装置,绘制单元30被连接。绘制单元30包括绘制单元30A、键盘30B、屏幕30C,基于对应于电路样式的CAM数据(向量[vector]数据),生成网格(raster)资料的同时,控制绘制装置10的动作。The drawing device 10 of the drawing system is a device for forming a circuit pattern by irradiating light on a substrate SW coated with a photosensitive material such as photoresist on the surface, and the drawing unit 30 is connected. The drawing unit 30 includes a drawing unit 30A, a keyboard 30B, and a screen 30C, and controls the operation of the drawing device 10 while generating raster data based on CAM data (vector data) corresponding to the circuit pattern.

绘制装置10包括栅门(gate)状构造体12、基台14。在基台14,绘制桌18被配置,在绘制桌18上,基板SW分别被配置。绘制桌在一对导轨19上被承载,可沿着导轨19移动。The drawing device 10 includes a gate-like structure 12 and a base 14 . On the base 14, a drawing table 18 is arranged, and on the drawing table 18, each substrate SW is arranged. The drawing table is carried on a pair of guide rails 19 and can move along the guide rails 19 .

在固定于基台14的栅门状构造体12,形成电路样式在基板SW表面用的曝光单元20被设置。曝光单元20在一对导轨17上被搭载,可沿着导轨17移动。基板SW,例如,为硅晶圆(silicon wafer)、薄膜(film)、玻璃基板、或贴铜层积板,在预烤(prebake)处理、光阻涂布等处理被施加的母片(blanks)的状态下,在绘制桌18被搭载。在此,负型的光阻在基板表面被形成。An exposure unit 20 for forming a circuit pattern on the surface of the substrate SW is provided on the gate-like structure 12 fixed to the base 14 . The exposure unit 20 is mounted on a pair of guide rails 17 and is movable along the guide rails 17 . The substrate SW, for example, is a silicon wafer (silicon wafer), a film (film), a glass substrate, or a copper-clad laminate, and the blanks are applied in the prebake (prebake) process, photoresist coating, etc. ) state, it is mounted on the drawing table 18. Here, a negative photoresist is formed on the surface of the substrate.

在基板SW的四角,调整绘制位置用的对准孔AM1~AM4被形成,在栅门状构造体12,检测出对准孔位置的照相机11被安装。在栅门状构造体12的底面,与导轨17平行的导轨(未图标)被设置,照相机11可沿着导轨移动。对于绘制桌18,互相正交的X-Y坐标被规定,基于X-Y坐标系,基板SW被扫描。在此,将曝光单元20的移动方向的主扫描方向作为Y方向,将绘制桌的移动方向的副扫描方向作为X方向。Alignment holes AM1 to AM4 for adjusting drawing positions are formed at the four corners of the substrate SW, and a camera 11 for detecting the positions of the alignment holes is attached to the gate structure 12 . On the bottom surface of the gate-like structure 12, a guide rail (not shown) parallel to the guide rail 17 is provided, and the camera 11 can move along the guide rail. For the drawing table 18, mutually orthogonal X-Y coordinates are specified, and based on the X-Y coordinate system, the substrate SW is scanned. Here, let the main scanning direction of the moving direction of the exposure unit 20 be the Y direction, and let the sub scanning direction of the moving direction of the drawing table be the X direction.

曝光单元20包括光源、DMD(数字微型反射镜组件,digitalmicro-mirror device),又,包括照明光学系统、成像光学系统(任一个均未图标)。光源将半导体雷射等的光以一定的强度连续地放射。被放射的光由藉由照明光学系统将DMD全体照明的光束构成的光被成形,被导引至DMD。The exposure unit 20 includes a light source, a DMD (digital micro-mirror device), and an illumination optical system and an imaging optical system (none of which are shown). The light source continuously emits light such as a semiconductor laser at a constant intensity. The radiated light is shaped into a light beam that illuminates the entire DMD by the illumination optical system, and is guided to the DMD.

DMD为微小微型反射镜以矩阵状被排列的空间光调变器,各微型反射镜藉由静电场作用回转变动。各微型反射镜在将来自光源的光束朝基板SW的曝光面的方向被反射的第一姿势、以及朝曝光面外的方向反射的第二姿势的任一姿势被决定位置,依据控制信号,姿势被切换。在DMD,微型反射镜分别独立而被ON/OFF控制,照射于DMD全体的光成为从在各微型反射镜中被选择地反射的光的光束构成的光。其结果,在曝光面上,对应于应形成在此场所的电路样式的光被照射。DMD is a spatial light modulator in which tiny micro-mirrors are arranged in a matrix, and each micro-mirror is turned and moved by the action of an electrostatic field. Each micromirror is positioned at any one of a first posture in which the beam from the light source is reflected toward the exposure surface of the substrate SW, and a second posture in which it is reflected in a direction outside the exposure surface, and the posture is determined according to the control signal. is switched. In the DMD, the micromirrors are independently ON/OFF controlled, and the light irradiated to the entire DMD is light consisting of beams of light selectively reflected by the micromirrors. As a result, light corresponding to the circuit pattern to be formed at this location is irradiated on the exposure surface.

藉由绘制桌18的移动,基板SW朝绘制开始位置被决定位置的话,曝光单元20沿着Y方向移动。曝光单元20移动期间,对应于DMD的照射点(spot)(曝光区域)的位置的样式被形成般,DMD的各微型反射镜被ON/OFF控制。沿着一个扫描领域(扫描带[band])的曝光区域20的移动完成的话,进行沿着下一扫描带的绘制处理用的绘制桌18移动所定距离。又,为了扫描下一扫描带,曝光单元20沿着相反方向以一定速度移动,这之间,DMD对应于绘制样式被控制。When the substrate SW is positioned toward the drawing start position by the movement of the drawing table 18, the exposure unit 20 moves in the Y direction. While the exposure unit 20 is moving, a pattern corresponding to the position of the irradiation spot (exposure area) of the DMD is formed, and each micromirror of the DMD is ON/OFF controlled. After the movement of the exposure region 20 along one scanning area (band) is completed, the drawing table 18 for performing drawing processing along the next band moves by a predetermined distance. Also, in order to scan the next swath, the exposure unit 20 moves at a certain speed in the opposite direction, during which the DMD is controlled corresponding to the drawing pattern.

藉由此类的扫描被重复,电路样式被形成在基板全体。对于绘制处理完成的基板SW,显像处理、蚀刻或镀层、光阻剥离处理等被施加,电路样式被形成的基板被制造。By repeating such scanning, a circuit pattern is formed on the entire substrate. To the substrate SW on which the drawing process has been completed, development processing, etching or plating, photoresist stripping processing, etc. are applied, and a substrate on which a circuit pattern is formed is manufactured.

图2为概略地表示含有照相机的量测机构的一部份的立体图,图3为量测机构的平面图。FIG. 2 is a perspective view schematically showing a part of a measurement mechanism including a camera, and FIG. 3 is a plan view of the measurement mechanism.

在栅门状构造体12的内部空间12A,沿着Y方向延伸的基准刻度尺16被设置,藉由支持构件(未图标),在栅门状构造体12被安装。在基准刻度尺16,微细的孔(刻度)以一定间隔(在此为数厘米程度的间隔)被形成。在照相机11的前端部,照相机镜片(camera lens)11A被设置,在照相机镜片11A的下方,亦即,在被绘制体侧,分色镜15被设置。分色镜15经由支持构件(未图标),被一体地安装于照相机11,依据照相机11的移动,分色镜15沿着Y方向,亦即,沿着基准刻度尺16移动。In the internal space 12A of the gate-shaped structure 12, a reference scale 16 extending in the Y direction is provided, and is attached to the gate-shaped structure 12 via a supporting member (not shown). In the reference scale 16 , fine holes (scales) are formed at regular intervals (here, intervals of about several centimeters). At the front end portion of the camera 11, a camera lens (camera lens) 11A is provided, and below the camera lens 11A, that is, on the subject side, a dichroic mirror 15 is provided. The dichroic mirror 15 is integrally attached to the camera 11 via a supporting member (not shown), and the dichroic mirror 15 moves along the Y direction, that is, along the reference scale 16 according to the movement of the camera 11 .

如图3所示般,在照相机镜片11A的前端部,光纤(fiber,未图标)光源单元13(在图2,未图标)沿着水平方向被安装,光纤将光源单元13的光传达至照相机镜片11A内部。光源单元13包括第一光源部13A和第二光源部13B,第一光源部13A将具有大概660nm波长的红色光L1发光,第二光源部将具有大概525nm波长的绿色光L2发光。As shown in Figure 3, at the front end of the camera lens 11A, an optical fiber (fiber, not shown) light source unit 13 (in Figure 2, not shown) is installed along the horizontal direction, and the optical fiber transmits the light of the light source unit 13 to the camera. Inside the lens 11A. The light source unit 13 includes a first light source unit 13A and a second light source unit 13B. The first light source unit 13A emits red light L1 with a wavelength of about 660 nm, and the second light source unit emits green light L2 with a wavelength of about 525 nm.

从第一光源部13A被放射的红色光藉由设置于照相机镜片11A内的棱镜11B被偏向,沿着照相机镜片11A的光轴E被导引至分色镜15的方向。又,从第二光源部13A被放射的绿色光也藉由棱镜11B被导引至分色镜15。The red light emitted from the first light source unit 13A is deflected by the prism 11B provided in the camera lens 11A, and guided to the direction of the dichroic mirror 15 along the optical axis E of the camera lens 11A. In addition, the green light emitted from the second light source unit 13A is also guided to the dichroic mirror 15 by the prism 11B.

分色镜15将对应于绿色的波长领域(500~600nm)的光反射,使对应于红色的长波长领域(600nm~)的光透过。因此,来自第一光源部13A的红色光L1直接到达基板SW,来自第二光源部13B的绿色光L2藉由反射被导引至基准刻度尺16。The dichroic mirror 15 reflects light in a wavelength range (500 to 600 nm) corresponding to green, and transmits light in a long wavelength range (600 nm to) corresponding to red. Therefore, the red light L1 from the first light source unit 13A directly reaches the substrate SW, and the green light L2 from the second light source unit 13B is guided to the reference scale 16 by reflection.

到达基板SW的红色光反射,反射光朝分色镜15入射。分色镜15使反射的红色光直接透过,棱镜11B也直接使反射光透过。藉此,红色光L1的反射光入射至照相机11。另一方面,到达基准刻度尺16的绿色光反射,反射光朝分色镜15入射。分色镜15将反射的绿色光反射,绿色光L2的反射光通过棱镜11B,朝照相机11入射。The red light reaching the substrate SW is reflected, and the reflected light enters the dichroic mirror 15 . The dichroic mirror 15 directly transmits the reflected red light, and the prism 11B also directly transmits the reflected light. Thereby, the reflected light of the red light L1 enters the camera 11 . On the other hand, the green light reaching the reference scale 16 is reflected, and the reflected light enters the dichroic mirror 15 . The dichroic mirror 15 reflects the reflected green light, and the reflected light of the green light L2 passes through the prism 11B and enters the camera 11 .

图4为绘制装置10以及绘制控制部30A的方块图。FIG. 4 is a block diagram of the rendering device 10 and the rendering control unit 30A.

与键盘30B连接的绘制控制部30A包括系统控制电路32、DMD控制部34、台控制部38、台位置检测部40、光源控制部44。含有CPU、RAM、ROM等的系统控制电路32系控制绘制装置10的动作全体,对于DMD控制部34,将控制曝光时间(timing)用的控制信号输出。DMD控制部34依据预先储存在ROM的绘制处理用程控DMD 20B。The rendering control unit 30A connected to the keyboard 30B includes a system control circuit 32 , a DMD control unit 34 , a stage control unit 38 , a stage position detection unit 40 , and a light source control unit 44 . The system control circuit 32 including CPU, RAM, ROM, etc. controls the overall operation of the rendering device 10 and outputs a control signal for controlling exposure time (timing) to the DMD control unit 34 . The DMD control unit 34 controls the DMD 20B according to the drawing processing program stored in the ROM in advance.

作为向量资料(CAM资料)的电路样式资料从工作站(work station,未图标)被输入至绘制控制部30A的网格变换部42。被输入的向量数据被变换为对应于网格扫描的网格数据,被送至DMD控制部34。Circuit pattern data as vector data (CAM data) is input from a workstation (not shown) to mesh conversion unit 42 of drawing control unit 30A. The input vector data is converted into grid data corresponding to the grid scan, and sent to the DMD control unit 34 .

在DMD控制部34,网格资料配合曝光区域的相对位置,以所定的时间依序被读出。亦即,基于从被读出的二次元点数据以及台位置检测部40送出的曝光区域的相对位置情报,将微型反射镜ON/OFF控制的控制信号从位图内存(bitmap memory)43被读出,朝DMD 20B被输出。In the DMD control unit 34, the grid data is sequentially read out at a predetermined time in accordance with the relative position of the exposure area. That is, based on the read-out two-dimensional point data and the relative position information of the exposure area sent from the stage position detector 40, the control signal for ON/OFF control of the micromirror is read from the bitmap memory (bitmap memory) 43. out, towards the DMD 20B is output.

X台机构37A具备马达(未图标),使绘制桌18朝X方向移动。Y台机构37B也具备马达(未图标),使具备光源20A、DMD 20B的曝光单元20沿着Y方向移动。台控制部3 8控制X台机构37A、Y台机构37B的马达(未图标),控制曝光单元20、以及绘制台18的位置决定。The X stage mechanism 37A includes a motor (not shown), and moves the drawing table 18 in the X direction. The Y-stage mechanism 37B also includes a motor (not shown), and moves the exposure unit 20 including the light source 20A and the DMD 20B in the Y direction. The stage control unit 38 controls the motors (not shown) of the X stage mechanism 37A and the Y stage mechanism 37B, and controls the position determination of the exposure unit 20 and the drawing stage 18.

台位置检测部40基于从设置于照相机11的CCD(未图标)传送过来的影像信号(亦即,光检测信号)、以及表示从台控制部38传送过来的X台机构37A的马达回转位置的位置检测信号,将基板SW的对准孔AM1~AM4的位置坐标检测出。沿着照相机11的Y方向的移动藉由具备马达(未图标)的照相机驱动机构39被控制,台控制部38控制照相机驱动机构39。The stage position detection unit 40 is based on an image signal (that is, a photodetection signal) transmitted from a CCD (not shown) provided in the camera 11 and a signal indicating the motor rotation position of the X stage mechanism 37A transmitted from the stage control unit 38 . The position detection signal detects the position coordinates of the alignment holes AM1 to AM4 of the substrate SW. Movement along the Y direction of the camera 11 is controlled by a camera drive mechanism 39 including a motor (not shown), and the stage control unit 38 controls the camera drive mechanism 39 .

系统控制电路32从来自台位置检测部40传送过来的对准孔AM1~AM4的位置坐标,算出表示被预先设定的绘制资料的位置坐标和实际量测的基板SW的位置坐标间的差的对准误差。又,朝DMD控制部34输出补正绘制位置的控制信号。在DMD控制部34,在位图内存43中的网格资料的收纳位置对应于对准误差被移动(shift)所定量。The system control circuit 32 calculates, from the position coordinates of the alignment holes AM1 to AM4 transmitted from the stage position detection unit 40, the difference between the position coordinates of the preset drawing data and the actually measured position coordinates of the substrate SW. Alignment error. In addition, a control signal for correcting the drawing position is output to the DMD control unit 34 . In the DMD control unit 34, the storage position of the mesh data in the bitmap memory 43 is shifted by a certain amount in response to the alignment error.

光源控制部44驱动曝光单元20内的光源20A,使来自光源20A的雷射光放射。又,系统控制电路32驱动安装于照相机11的光源单元21,使图3所示的第一光源部13A、第二光源部13B被选择地亮灯。系统控制电路32基于从照相机11被传送过来的光检测信号,朝屏幕30C显示对准孔的影像般,实行信号处理,将影像信号输出至屏幕30C。The light source control unit 44 drives the light source 20A in the exposure unit 20 to emit laser light from the light source 20A. Furthermore, the system control circuit 32 drives the light source unit 21 mounted on the camera 11 to selectively turn on the first light source unit 13A and the second light source unit 13B shown in FIG. 3 . The system control circuit 32 displays an image of the alignment hole on the screen 30C based on the light detection signal transmitted from the camera 11, performs signal processing, and outputs the image signal to the screen 30C.

图5为表示基板SW的平面图。图6为表示基准刻度尺16的对准孔的位置的图标。图7为表示对准孔的摄影画面的图标。利用图5~图7,说明有关对准孔的量测顺序。FIG. 5 is a plan view showing the substrate SW. FIG. 6 is a diagram showing the positions of the alignment holes of the reference scale 16 . FIG. 7 is an icon showing a photographing screen of an alignment hole. Using FIGS. 5 to 7 , the measurement procedure related to the alignment hole will be described.

设置于基板SW的四角的对准孔AM1~AM4的位置有藉由基板SW的变形而在X、Y方向偏移的情形,又,有使对准孔AM1~AM4的任一孔形成在预先校正的位置。在图5中,对准孔AM1的位置对于对准孔AM2在Y方向偏移。The positions of the alignment holes AM1 to AM4 provided at the four corners of the substrate SW may be shifted in the X and Y directions by deformation of the substrate SW, and any one of the alignment holes AM1 to AM4 may be formed in advance. corrected position. In FIG. 5 , the position of the alignment hole AM1 is shifted in the Y direction with respect to the alignment hole AM2 .

量测对准孔AM1~AM4的位置时,在X、Y方向分别被量测。在作为向量资料的电路样式资料,对准孔AM1~AM4的位置坐标资料被包含,沿着照相机11的Y方向的移动量、绘制桌18的移动量基于对准孔AM1~AM4的位置坐标资料被决定。又,关于Y坐标,如以下所示般,利用基准刻度尺16,对准孔AM1~AM4的位置被量测。When measuring the positions of the alignment holes AM1 - AM4 , they are measured in the X and Y directions respectively. The position coordinate data of the alignment holes AM1 to AM4 are included in the circuit pattern data as the vector data, and the movement amount along the Y direction of the camera 11 and the movement amount of the drawing table 18 are based on the position coordinate data of the alignment holes AM1 to AM4 was decided. Moreover, regarding the Y coordinate, as shown below, the positions of the alignment holes AM1 to AM4 are measured using the reference scale 16 .

基板SW被配置在初期位置(原点位置)的话,为了使其移动,基于量测的对准孔的Y坐标资料,照相机11沿着所定距离Y方向移动。只是,照相机11在初期状态中,位在Y=0的位置。例如,量测对准孔AM1时,照相机11只移动距离Y1。When the board|substrate SW is arrange|positioned at the initial position (origin position), in order to move it, the camera 11 is moved along the predetermined distance Y direction based on the measured Y-coordinate data of an alignment hole. However, the camera 11 is at the position of Y=0 in the initial state. For example, when measuring the alignment hole AM1, the camera 11 only moves a distance Y1.

在照相机11的驱动机构,产生传送误差,实际上,照相机移动的位置坐标和在绘制资料被包含的对准孔的位置坐标之间,产生偏差。在此,误差在排列于基准刻度尺16的孔的间距(数厘米)的范围内产生。照相机11移动之后,光源单元21的第二光源部13B被亮灯,绿色光L2被照射在基准刻度尺16上。产生传送误差时,对应于基准刻度尺16的被量测的对准孔的孔的位置从照相机的视野的中心位置偏离。在图6中,将没有传送误差的状态中的基准刻度尺16的孔以T1表示,将产生传送误差的实际的孔以T2表示。In the drive mechanism of the camera 11, a transmission error occurs, and actually, a deviation occurs between the coordinates of the position where the camera moves and the coordinates of the alignment hole in which the drawing data is included. Here, an error occurs within the range of the pitch (several centimeters) of the holes arranged on the reference scale 16 . After the camera 11 moves, the second light source unit 13B of the light source unit 21 is turned on, and the green light L2 is irradiated on the reference scale 16 . When a transmission error occurs, the position of the hole corresponding to the alignment hole to be measured of the reference scale 16 deviates from the center position of the field of view of the camera. In FIG. 6 , the hole of the reference scale 16 in the state where there is no transmission error is indicated by T1 , and the actual hole where the transmission error occurs is indicated by T2 .

在设置于照相机11的CCD,绿色光L2的反射光被输入,表示反射光的输入位置的影像信号(亦即,光检测信号)从CCD被输出。又,基于检测信号,基准刻度尺16的孔的位置偏差量被检测出。之后,绘制桌18只沿着X方向移动所定量,照相机11的位置被决定在对准孔的顶上。绘制桌18停止的话,光源单元21的第一光源部13A亮灯,红色光L1照射至基板SW,第二光源部13B关灯。又,关于X方向,基于从安装于X台驱动机构37A的马达的译码器(encoder)被输出的位置检测信号,绘制桌18的移动量被检测出。基板SW将X=0的原点位置作为初期位置被驱动。Reflected light of the green light L2 is input to the CCD provided in the camera 11 , and an image signal (that is, a photodetection signal) indicating the input position of the reflected light is output from the CCD. Also, based on the detection signal, the amount of positional deviation of the holes of the reference scale 16 is detected. Afterwards, the drawing table 18 is moved only a certain amount in the X direction, and the position of the camera 11 is determined to be on top of the alignment hole. When the drawing table 18 stops, the first light source unit 13A of the light source unit 21 is turned on, the red light L1 is irradiated to the substrate SW, and the second light source unit 13B is turned off. Also, regarding the X direction, the amount of movement of the drawing table 18 is detected based on a position detection signal output from an encoder attached to a motor of the X stage drive mechanism 37A. The substrate SW is driven with the origin position of X=0 as the initial position.

对准孔的位置藉由变形等而产生偏差时,对准孔从照相机11的视野中心位置偏离。此时,藉由操作者的键盘操作,对准孔的中心位置朝照相机11的视野中心位置过来般使照相机11移动(参考图7)。使照相机11移动时,第一光源部13A关灯,再次从第二光源部13B,绿色光L2照射至基准刻度尺16。又,对应于基准刻度尺16的对准孔的孔的位置的偏差量被量测。When the position of the alignment hole is deviated due to deformation or the like, the alignment hole deviates from the center position of the field of view of the camera 11 . At this time, the camera 11 is moved as if the center position of the alignment hole is moved toward the center position of the field of view of the camera 11 by the operator's keyboard operation (refer to FIG. 7 ). When the camera 11 is moved, the first light source unit 13A is turned off, and the reference scale 16 is irradiated with the green light L2 again from the second light source unit 13B. Also, the amount of deviation in the position of the hole corresponding to the alignment hole of the reference scale 16 is measured.

在系统控制电路32,基于藉由照相机11的传送误差产生的位置偏差量,又,藉由对准孔的位置调整产生的位置偏差量,绘制位置坐标的补正量被检测出。又,基于补正量,网格资料被修正,朝向基板SW的正确的绘制位置,光被照射。In the system control circuit 32, the correction amount of the drawing position coordinates is detected based on the amount of positional deviation caused by the transmission error of the camera 11 and the amount of positional deviation caused by the position adjustment of the alignment hole. Also, based on the correction amount, the mesh data is corrected, and light is irradiated toward the correct drawing position of the substrate SW.

如上述般,根据本实施例,在照相机11可沿着Y方向(主扫描方向)移动、载置基板SW的绘制桌18可沿着X方向(副扫描方向)移动的绘制装置中,基板刻度尺16沿着Y方向被配置,对于基台12被固定。又,在照相机11,将红色光L1、绿色光L2选择地放射的光源单元21被安装,在照相机11的下方,分色镜15被设置。As described above, according to this embodiment, in the drawing apparatus in which the camera 11 is movable in the Y direction (main scanning direction) and the drawing table 18 on which the substrate SW is placed is movable in the X direction (sub-scanning direction), the scale of the substrate is The ruler 16 is arranged along the Y direction and fixed to the base 12 . Also, a light source unit 21 for selectively emitting red light L1 and green light L2 is attached to the camera 11 , and a dichroic mirror 15 is provided below the camera 11 .

由于基准刻度尺16不和绘制桌18一体地动作,不用驱动绘制桌,而在维持对于基板的照相机的位置的状态下,可量测基准刻度尺的刻度,不会被绘制桌18的驱动量的误差而受影响而可正确地量测对准孔的位置情报。Since the reference scale 16 does not move integrally with the drawing table 18, without driving the drawing table, the scale of the reference scale can be measured while maintaining the position of the camera with respect to the substrate, without being affected by the driving amount of the drawing table 18. The position information of the alignment hole can be accurately measured due to the influence of the error.

其次,利用图8,说明有关作为第二实施例的绘制系统。在第二实施例中,基准刻度尺用的光源和对准孔量测用的光源独立地被设置。此以外的构成和第一实施例相同。Next, a drawing system as a second embodiment will be described using FIG. 8 . In the second embodiment, the light source for the reference scale and the light source for alignment hole measurement are independently provided. Other configurations are the same as those of the first embodiment.

图8为在第二实施例中的量测机构的平面图。Fig. 8 is a plan view of the measuring mechanism in the second embodiment.

在光源单元21’,仅设置第一光源部13’A,在基准刻度尺16的后方,第二光源部13’B被设置。从第二光源部13’B绿色光被放射的话,通过基准刻度尺16的孔的绿色光入射至分色镜15,藉由分色镜15,绿色光朝照相机11的方向被反射。In the light source unit 21', only the first light source unit 13'A is provided, and behind the reference scale 16, the second light source unit 13'B is provided. When green light is emitted from the second light source unit 13'B, the green light passing through the hole of the reference scale 16 enters the dichroic mirror 15, and the green light is reflected toward the camera 11 by the dichroic mirror 15.

其次,利用图9,说明有关作为第三实施例的绘制系统。在第三实施例中,分色镜不会和照相机一起移动。此以外的构成和第一实施例相同。Next, a drawing system as a third embodiment will be described using FIG. 9 . In a third embodiment, the dichroic mirror does not move with the camera. Other configurations are the same as those of the first embodiment.

图9为概略地表示在第三实施例中的量测机构的一部份的立体图。分色镜15’和基准刻度尺平行地延伸,对于栅门状构造体12藉由指示构件(未图标)被固定。照相机11沿着分色镜15’移动。Fig. 9 is a perspective view schematically showing a part of the measuring mechanism in the third embodiment. The dichroic mirror 15' extends parallel to the reference scale, and is fixed to the gate-like structure 12 by an indicating member (not shown). The camera 11 moves along the dichroic mirror 15'.

基准刻度尺16的间距、形状为任意,使用根据其它构成的基准刻度尺也可。只是,基准刻度尺16的孔的间距应考虑照相机的驱动机构的传送误差、对准孔的位置偏差量等而决定,由于特定的基准刻度尺的孔不从照相机视野落空,量测时的孔的偏差成为间距的一半以下般决定间距即可。又,将基准刻度尺在副扫描方向设置的构成也可。The pitch and shape of the reference scale 16 are arbitrary, and reference scales with other configurations may be used. However, the pitch of the holes of the reference scale 16 should be determined in consideration of the transmission error of the driving mechanism of the camera, the positional deviation of the alignment holes, etc., since the holes of the specific reference scale do not fall out of the camera field of view, the holes during measurement It is enough to determine the pitch if the deviation becomes less than half of the pitch. In addition, a configuration in which the reference scale is provided in the sub-scanning direction may also be used.

藉由分色镜、棱镜以外的光学系统,将红色光、绿色光选择地导引至基板、基准刻度尺般构成也可。又,代替红色光、绿色光,使用对于基板的感光材料不反应的波长领域的光即可,只要适用相互的波长领域不同的光即可。An optical system other than a dichroic mirror or a prism may be used to selectively guide red light and green light to a substrate or a reference scale. In addition, instead of red light and green light, light in a wavelength range that does not react to the photosensitive material of the substrate may be used, and light in a different wavelength range may be used.

代替DMD等的空间光调变器,适用于利用多面镜(polygon mirror)等的激光束扫描的绘制装置也可。Instead of a spatial light modulator such as a DMD, a drawing device suitable for laser beam scanning using a polygon mirror or the like may be used.

Claims (7)

1. drawing apparatus, this drawing apparatus comprises:
Draw table, the drawn body that the datum mark of position measurement usefulness is set up is carried, and can relatively move along first direction of scanning for base station;
Camera can be mounted along second direction of scanning with the above-mentioned first direction of scanning quadrature movably for above-mentioned base station, measures said reference mark position;
The reference graduation chi is installed in above-mentioned base station, extends along above-mentioned second direction of scanning;
First light source, irradiation measure first illumination light that said reference mark position is used;
Secondary light source, second illumination light that irradiating illumination said reference rule is used with wavelength field different with above-mentioned first illumination light;
Measure and use optical system, above-mentioned first illuminated light guide is caused above-mentioned drawn body and its reflected light is directed to above-mentioned camera, and above-mentioned second illuminated light guide is caused the said reference rule and its reflected light is directed to above-mentioned camera;
Measuring equipment, the position of measurement said reference mark; And
Compensating device, based on the position of the said reference mark that is measured, the position is drawn in revisal.
2. drawing apparatus as claimed in claim 1, wherein above-mentioned measurement comprises with optical system:
First optical system makes above-mentioned first and second illumination light towards above-mentioned drawn body reflection, and its reflected light is directly seen through; And
Second optical system, with above-mentioned first illumination light with and reflected light see through, make above-mentioned second illumination light towards the reflection of above-mentioned reference graduation chi and its reflected light is reflected towards above-mentioned camera.
3. drawing apparatus as claimed in claim 1, wherein above-mentioned measurement comprises with optical system:
The 3rd optical system makes above-mentioned first illumination light towards above-mentioned drawn body reflection, and its reflected light is directly seen through; And
The 4th optical system, make above-mentioned first illumination light with and reflected light see through, above-mentioned second illumination light via the incident of said reference rule is reflected towards above-mentioned camera.
4. drawing apparatus as claimed in claim 1, wherein above-mentioned measurement with optical system comprise with above-mentioned first illumination light with and reflected light sees through, will above-mentioned second illumination light with and the beam-splitting optical system that reflects of reflected light.
5. drawing apparatus as claimed in claim 4, wherein above-mentioned beam-splitting optical system is mounted integratedly towards above-mentioned camera, and above-mentioned measurement can relatively be moved for the said reference rule with optical system and above-mentioned camera.
6. drawing apparatus as claimed in claim 4, wherein above-mentioned beam-splitting optical system are installed in the said reference rule as extending along the said reference rule, and above-mentioned camera can relatively move with optical system and said reference rule for above-mentioned measurement.
7. the measurement mechanism of a drawing apparatus, this measurement mechanism comprises:
Camera can measure the position of the datum mark that is arranged at the drawn body that is equipped on above-mentioned drafting table along for base station, be mounted movably with second direction of scanning of drawing the first direction of scanning quadrature that table relatively moves;
The reference graduation chi is installed in above-mentioned base station, extends along above-mentioned second direction of scanning;
First light source, irradiation measure first illumination light that said reference mark position is used;
Secondary light source, second illumination light that irradiating illumination said reference rule is used with wavelength field different with above-mentioned first illumination light; And
Measure and use optical system, above-mentioned first illuminated light guide is caused above-mentioned drawn body and its reflected light is directed to above-mentioned camera, and above-mentioned second illuminated light guide is caused the said reference rule and its reflected light is directed to above-mentioned camera.
CNA2007101419830A 2006-08-30 2007-08-17 drawing device Pending CN101135863A (en)

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CN104062859A (en) * 2013-03-21 2014-09-24 上海微电子装备有限公司 Lithography equipment aligning system

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JP5305967B2 (en) * 2009-02-17 2013-10-02 株式会社日立ハイテクノロジーズ Exposure apparatus, exposure method, and manufacturing method of display panel substrate
JP5355245B2 (en) * 2009-06-25 2013-11-27 株式会社日立ハイテクノロジーズ Exposure apparatus, exposure method, and manufacturing method of display panel substrate
CN108121177B (en) * 2016-11-29 2019-11-22 上海微电子装备(集团)股份有限公司 Alignment measurement system and alignment method
KR102362864B1 (en) * 2019-12-26 2022-02-14 서울대학교산학협력단 Optical system and method for performing photolithography using dynamic mask

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104062859A (en) * 2013-03-21 2014-09-24 上海微电子装备有限公司 Lithography equipment aligning system
CN104062859B (en) * 2013-03-21 2016-08-10 上海微电子装备有限公司 A kind of photolithography equipment aligning system

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