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CN101130220A - Solder without cadmium and silver - Google Patents

Solder without cadmium and silver Download PDF

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Publication number
CN101130220A
CN101130220A CNA200710071443XA CN200710071443A CN101130220A CN 101130220 A CN101130220 A CN 101130220A CN A200710071443X A CNA200710071443X A CN A200710071443XA CN 200710071443 A CN200710071443 A CN 200710071443A CN 101130220 A CN101130220 A CN 101130220A
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China
Prior art keywords
cadmium
alloy
copper
silver
free silver
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CNA200710071443XA
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CN100558499C (en
Inventor
金李梅
王晓蓉
舒俊胜
刘静
余丁坤
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Hangzhou Huaguang Advanced Welding Materials Co Ltd
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Individual
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Abstract

The invention discloses a non-cadmium-silver solder with tin, silicon and composite rare earth element, which comprises the following parts: 28%-32% copper, 30%-34% zinc, 0. 5%-5% tin, 0. 01%-1% silicon, 29%-41% silver, 0. 001%-0. 1% rare earth element lanthanum and cerium and less than 0. 01% impurity. The making method comprises the following steps: setting the fusing temperature of the solder at 600-745 deg. c; adopting intermediate frequency induction furnace to fuse and cast; squeezing; drawing; moulding; obtaining the product to satisfy the request of RoHS order; eliminating the pollution for environment. The invention can replace silver solder such as BAg50CuZnCd, BAg45CuZnCd and BAg45CuZn completely to use with FB102, which can be applied to weld the copper and copper alloy, hard alloy, stainless steel pipe with good wetness and fluidity and mechanic strength.

Description

A kind of cadmium-free silver brazing alloy
Technical field:
The present invention relates to the cadmium-free silver brazing alloy of a kind of stanniferous, silicon and mixed rare-earth elements, belong to the middle temperature brazing material, be applicable to the soldering of workpiece such as copper and copper alloy, carbide alloy, stainless steel pipe, belong to the brazing material of class of metal materials and field of metallurgy.
Background technology:
The soldering of industries such as at present used silver-containing solder BAg50CuZnCd, BAg45CuZnCd and BAg45CuZn etc. are widely used in freezing, machinery, electromechanics, electrical equipment, instrument and meter, valve pipe fitting.But all contain a certain amount of harmful element cadmium (Cd) in these silver solders, do not meet the requirement of the RoHS of European Union instruction, and all contain higher noble metal silver in these solders, because noble metal silver resource-constrained, price is more and more expensive.Therefore develop a kind of brazing material that had both met the RoHS command request, it is suitable and contain the lower novel solder of noble metal silver and have important economic value and social benefit to satisfy silver solders such as brazing property and BAg50CuZnCd, BAg45CuZnCd and BAg45CuZn again.
Summary of the invention:
Technical problem to be solved in the utility model is to overcome existing above-mentioned deficiency in the prior art, and provide a kind of can be in brazing process and soldering after do not have fully at the soldering position poisonous element cadmium, brazing property is good, and equate that with traditional BAg45CuZnCd and BAg50CuZnCd silver solder combination property silver content is lower than the brazing material of 45% (about 37%) again.
The present invention mainly solves following two key technical problems: 1) develop no cadmium, combination property is suitable with the BAg50CuZnCd silver solder with BAg45CuZnCd, the silver solder of alternative BAg45CuZnCd and BAg50CuZnCd, by optimization, obtained mother metal wetability, good, the weld properties (σ of spreadability to " cadmium-free silver brazing alloy of stanniferous (Sn), silicon (Si) and mixed rare-earth elements " chemical composition b, τ) good solder; 2) in cadmium-free silver brazing alloy, add an amount of tin (Sn), be mainly used to reduce the fusing point of principal component alloy (Ag-Cu-Zn), improve wetability, the spreadability of solder on copper, copper alloy, carbide alloy and stainless steel simultaneously, add silicon (Si) and mishmetal (main component is lanthanum (La) and cerium (Ce)) simultaneously, be mainly used to the crystal grain and the tissue of refinement cadmium-free silver brazing alloy, remove gas and impurity in the cadmium-free silver brazing alloy simultaneously, improve the plasticity and the comprehensive mechanical property of silver solder, the mishmetal cost is low, and can buy and realize above-mentioned purpose on market.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: the cadmium-free silver brazing alloy of a kind of stanniferous, silicon and mixed rare-earth elements, its chemical composition (each composition weight accounts for the percentage of cadmium-free silver brazing alloy gross weight) is: copper (Cu): 28%~32%, zinc (Zn): 30%~34%, tin (Sn): 0.5%~5%, silicon (Si): 0.01%~1%, silver (Ag): 29%~41%, mishmetal: 0.001%~0.1%, the essential element of mishmetal is lanthanum and cerium, all the other are impurity, and impurity is less than 0.01% of the cadmium-free silver brazing alloy gross weight.The fusion temperature of cadmium-free silver brazing alloy is 600 ℃~745 ℃ (reference value), cooperates the FB102 brazing flux to use, and can be used for the soldering of workpiece such as copper and copper alloy, carbide alloy, stainless steel pipe, the mechanical strength σ of soldered fitting b=200~400MPa, τ=180~350MPa.
The present invention can be smelted into intermediate alloy with silicon and mishmetal in advance according to producing needs, adds silver-copper-zinc alloy then and carries out melting, obtains brazing material by cast, cooling, extruding, drawing, moulding again.
The present invention has following technical characterstic: 1) neoteric " cadmium-free silver brazing alloy " compares the consumption about 8% that has reduced noble metal silver with traditional brazing material BAg45CuZnCd with BAg50CuZnCd, save limited noble metal silver resource, greatly reduced production cost simultaneously; 2) removed harmful element Cd, and with copper alloy, the soldering of stainless steel device after joint mechanical intensity height, weld seam densification, any surface finish can replace BAg45CuZnCd and BAg50CuZnCd silver solder fully.
The specific embodiment:
The formulation by weight of " cadmium-free silver brazing alloy " is specifically narrated the present invention than embodiment and manufacture method embodiment according to the present invention below.The present invention is not subjected to the restriction of specific embodiment, can slightly adjust according to actual conditions during application.
Embodiment 1:
Press the formulation by weight ratio of alloy (cadmium-free silver brazing alloy, down with), its composition consists of: copper: 28.5%, and zinc: 30.5%, tin: 0.6%, silicon: 0.01%, mishmetal (rare-earth elements of lanthanum and cerium are main mixture, down with): 0.1%, all the other be silver-colored.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 730 ℃ (reference value) about 625 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=230 ± 20MPa, τ=195 ± 15MPa), red copper or copper alloy-stainless steel (σ b=340 ± 20MPa, τ=250 ± 15MPa), stainless steel-carbide alloy (σ b=380 ± 20MPa, τ=280 ± 15MPa).
Embodiment 2:
Press the formulation by weight ratio of alloy, its composition consists of: copper: 30%, and zinc: 32%, tin: 2%, silicon: 0.5%, mishmetal: 0.05%, all the other are silver.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 710 ℃ (reference value) about 610 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=235 ± 20MPa, τ=200 ± 15MPa), red copper or copper alloy-stainless steel (σ b=330 ± 20MPa, τ=250 ± 15MPa), stainless steel-carbide alloy (σ b=360 ± 20MPa, τ=270 ± 15MPa).
Embodiment 3:
Press the formulation by weight ratio of alloy, its composition consists of: copper: 32%, and zinc: 33.5%, tin: 1%, silicon: 0.9%, mishmetal: 0.1%, all the other are silver.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 730 ℃ (reference value) about 630 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=230 ± 20MPa, τ=200 ± 15MPa), red copper or copper alloy-stainless steel (σ b=320 ± 20MPa, τ=260 ± 15MPa), stainless steel-carbide alloy (σ b=370 ± 20MPa, τ=270 ± 15MPa).
Embodiment 4:
Press the formulation by weight ratio of alloy, its composition consists of: copper: 31%, and zinc: 33%, tin: 0.8%, silicon: 0.5%, mishmetal: 0.03%, all the other are silver.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 735 ℃ (reference value) about 640 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=240 ± 20MPa, τ=210 ± 15MPa), red copper or copper alloy-stainless steel (σ b=350 ± 20MPa, τ=260 ± 15MPa), stainless steel-carbide alloy (σ b=370 ± 20MPa, τ=270 ± 15MPa).
Embodiment 5:
Press the formulation by weight ratio of alloy, its composition consists of: copper: 29.5%, and zinc: 33%, tin: 1.2%, silicon: 0.3%, mishmetal: 0.05%, all the other are silver.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 705 ℃ (reference value) about 605 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=245 ± 20MPa, τ=210 ± 15MPa), red copper or copper alloy-stainless steel (σ b=340 ± 20MPa, τ=255 ± 15MPa), stainless steel-carbide alloy (σ b=390 ± 20MPa, τ=275 ± 15MPa).
Embodiment 6:
Press the formulation by weight ratio of alloy, its composition consists of: copper: 32%, and zinc: 33%, tin: 4.9%, silicon: 0.8%, mishmetal: 0.01%, all the other are silver.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 730 ℃ (reference value) about 600 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=230 ± 20MPa, τ=200 ± 15MPa), red copper or copper alloy-stainless steel (σ b=340 ± 20MPa, τ=230 ± 15MPa), stainless steel-carbide alloy (σ b=380 ± 20MPa, τ=260 ± 15MPa).
Embodiment 7:
Press the formulation by weight ratio of alloy, its composition consists of: copper: 31%, and zinc: 33%, tin: 0.8%, silicon: 0.3%, mishmetal: 0.005%, all the other are silver.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 740 ℃ (reference value) about 645 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=230 ± 20MPa, τ=200 ± 15MPa), red copper or copper alloy-stainless steel (σ b=330 ± 20MPa, τ=245 ± 15MPa), stainless steel-carbide alloy (σ b=375 ± 20MPa, τ=270 ± 15MPa).
Embodiment 8:
Press the formulation by weight ratio of alloy, its composition consists of: copper: 31%, and zinc: 33%, tin: 0.5%, silicon: 0.1%, mishmetal: 0.002%, all the other are silver.
" cadmium-free silver brazing alloy " solidus temperature that the mentioned component proportioning obtains is at (reference value), liquidus temperature about 745 ℃ (reference value) about 650 ℃, cooperate the FB102 brazing flux, the strength of joint when the soldering mother metal is following the combination is seen data in the bracket: red copper-copper alloy (σ b=235 ± 20MPa, τ=200 ± 15MPa), red copper or copper alloy-stainless steel (σ b=350 ± 20MPa, τ=245 ± 15MPa), stainless steel-carbide alloy (σ b=390 ± 20MPa, τ=275 ± 15MPa).
Impurity in the embodiment of the invention is controlled at usually less than 0.01% of cadmium-free silver brazing alloy gross weight.
The preparation method of the embodiment of the invention is:
Silicon and mishmetal place intermediate frequency furnace respectively, and intermediate alloy is smelt in fritting, again silver-copper-zinc alloy are added intermediate frequency furnace and carry out melting, obtain required cadmium-free silver brazing alloy by cast, cooling, extruding, drawing, molding procedure then.

Claims (2)

1. stanniferous, the cadmium-free silver brazing alloy of silicon and mixed rare-earth elements, it is characterized in that: chemical composition by weight percentage is respectively: copper accounts for 28%~32% of cadmium-free silver brazing alloy gross weight, zinc accounts for 30%~34% of cadmium-free silver brazing alloy gross weight, tin accounts for 0.5%~5% of cadmium-free silver brazing alloy gross weight, silicon accounts for 0.01%~1% of cadmium-free silver brazing alloy gross weight, silver accounts for 29%~41% of cadmium-free silver brazing alloy gross weight, mishmetal accounts for 0.001%~0.1% of cadmium-free silver brazing alloy gross weight, the essential element of mishmetal is lanthanum and cerium, all the other are impurity, and impurity is less than 0.01% of the cadmium-free silver brazing alloy gross weight.
2. the manufacture method of a cadmium-free silver brazing alloy as claimed in claim 1, it is characterized in that may further comprise the steps: intermediate alloy is smelt in silicon and mishmetal fritting, add silver-copper-zinc alloy then and carry out melting, obtain cadmium-free silver brazing alloy by cast, cooling, extruding, drawing, moulding again.
CNB200710071443XA 2007-09-26 2007-09-26 A kind of manufacture method of cadmium-free silver solder Active CN100558499C (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102009282A (en) * 2009-09-08 2011-04-13 韩国邦迪株式会社 Filler metal alloy compositions
CN101716705B (en) * 2009-11-26 2012-01-25 金华市三环焊接材料有限公司 Multi-alloy cadmium-free phosphor-free copper-based solder
CN101733581B (en) * 2009-11-12 2012-01-25 蒋汝智 Cadmium-free silver brazing alloy containing calcium, silicon and erbium
CN104439753A (en) * 2014-11-13 2015-03-25 杭州华光焊接新材料股份有限公司 Multi-element silver soldering material containing indium and tin and preparation method of multi-element silver soldering material
CN106001991A (en) * 2016-06-30 2016-10-12 杭州华光焊接新材料股份有限公司 Indium containing low-silver multi-element brazing filler metal and preparation method thereof
CN106077995A (en) * 2016-06-30 2016-11-09 杭州华光焊接新材料股份有限公司 A kind of containing manganese, the cadmium-free low-silver solder and preparation method thereof of stannum
CN108857138A (en) * 2018-07-17 2018-11-23 浙江亚通焊材有限公司 A kind of dissimilar metal connection low silver-colored cadmium-free silver-base solder and preparation method thereof
CN110125570A (en) * 2019-06-18 2019-08-16 东莞理工学院 A kind of tin silver copper silicon high-entropy alloy solder and preparation method thereof
CN114161026A (en) * 2021-12-29 2022-03-11 杭州华光焊接新材料股份有限公司 Silver-saving brazing filler metal special for hard alloy brazing and preparation method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102009282A (en) * 2009-09-08 2011-04-13 韩国邦迪株式会社 Filler metal alloy compositions
CN101733581B (en) * 2009-11-12 2012-01-25 蒋汝智 Cadmium-free silver brazing alloy containing calcium, silicon and erbium
CN101716705B (en) * 2009-11-26 2012-01-25 金华市三环焊接材料有限公司 Multi-alloy cadmium-free phosphor-free copper-based solder
CN104439753A (en) * 2014-11-13 2015-03-25 杭州华光焊接新材料股份有限公司 Multi-element silver soldering material containing indium and tin and preparation method of multi-element silver soldering material
CN106001991A (en) * 2016-06-30 2016-10-12 杭州华光焊接新材料股份有限公司 Indium containing low-silver multi-element brazing filler metal and preparation method thereof
CN106077995A (en) * 2016-06-30 2016-11-09 杭州华光焊接新材料股份有限公司 A kind of containing manganese, the cadmium-free low-silver solder and preparation method thereof of stannum
CN108857138A (en) * 2018-07-17 2018-11-23 浙江亚通焊材有限公司 A kind of dissimilar metal connection low silver-colored cadmium-free silver-base solder and preparation method thereof
CN110125570A (en) * 2019-06-18 2019-08-16 东莞理工学院 A kind of tin silver copper silicon high-entropy alloy solder and preparation method thereof
CN114161026A (en) * 2021-12-29 2022-03-11 杭州华光焊接新材料股份有限公司 Silver-saving brazing filler metal special for hard alloy brazing and preparation method thereof

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Application publication date: 20080227

Assignee: Hangzhou Huaguang Welding Materials Co., Ltd.

Assignor: Jin Limei

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Denomination of invention: Solder without cadmium and silver

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