CN101125917A - Method for preparing polycarbonate by melt transesterification and catalyst used therefor - Google Patents
Method for preparing polycarbonate by melt transesterification and catalyst used therefor Download PDFInfo
- Publication number
- CN101125917A CN101125917A CNA2007100586075A CN200710058607A CN101125917A CN 101125917 A CN101125917 A CN 101125917A CN A2007100586075 A CNA2007100586075 A CN A2007100586075A CN 200710058607 A CN200710058607 A CN 200710058607A CN 101125917 A CN101125917 A CN 101125917A
- Authority
- CN
- China
- Prior art keywords
- polycarbonate
- melt transesterification
- transesterification process
- prepare
- hydroxyphenyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 60
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 51
- 239000003054 catalyst Substances 0.000 title claims abstract description 50
- 238000005809 transesterification reaction Methods 0.000 title claims abstract description 36
- -1 nitrogen-containing basic compound Chemical class 0.000 claims abstract description 31
- 238000006243 chemical reaction Methods 0.000 claims abstract description 26
- 150000001875 compounds Chemical class 0.000 claims abstract description 20
- 125000003118 aryl group Chemical group 0.000 claims abstract description 19
- 239000002131 composite material Substances 0.000 claims abstract description 19
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical compound OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 claims abstract description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 39
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 21
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 13
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 12
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 claims description 12
- CUJRVFIICFDLGR-UHFFFAOYSA-N acetylacetonate Chemical compound CC(=O)[CH-]C(C)=O CUJRVFIICFDLGR-UHFFFAOYSA-N 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 9
- 229910052746 lanthanum Inorganic materials 0.000 claims description 8
- 229910052684 Cerium Inorganic materials 0.000 claims description 7
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 7
- ICSNLGPSRYBMBD-UHFFFAOYSA-N 2-aminopyridine Chemical compound NC1=CC=CC=N1 ICSNLGPSRYBMBD-UHFFFAOYSA-N 0.000 claims description 6
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N 4-methylimidazole Chemical compound CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 claims description 6
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 claims description 6
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 claims description 6
- 229910052693 Europium Inorganic materials 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 229910052772 Samarium Inorganic materials 0.000 claims description 6
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 claims description 6
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 claims description 6
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 6
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 claims description 6
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 5
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 5
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 claims description 4
- 150000002460 imidazoles Chemical class 0.000 claims description 4
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 claims description 4
- OXFSTTJBVAAALW-UHFFFAOYSA-N 1,3-dihydroimidazole-2-thione Chemical compound SC1=NC=CN1 OXFSTTJBVAAALW-UHFFFAOYSA-N 0.000 claims description 3
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 claims description 3
- IWTFOFMTUOBLHG-UHFFFAOYSA-N 2-methoxypyridine Chemical compound COC1=CC=CC=N1 IWTFOFMTUOBLHG-UHFFFAOYSA-N 0.000 claims description 3
- NUKYPUAOHBNCPY-UHFFFAOYSA-N 4-aminopyridine Chemical compound NC1=CC=NC=C1 NUKYPUAOHBNCPY-UHFFFAOYSA-N 0.000 claims description 3
- GCNTZFIIOFTKIY-UHFFFAOYSA-N 4-hydroxypyridine Chemical compound OC1=CC=NC=C1 GCNTZFIIOFTKIY-UHFFFAOYSA-N 0.000 claims description 3
- XQABVLBGNWBWIV-UHFFFAOYSA-N 4-methoxypyridine Chemical compound COC1=CC=NC=C1 XQABVLBGNWBWIV-UHFFFAOYSA-N 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 3
- 229910052691 Erbium Inorganic materials 0.000 claims description 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 3
- 229910052689 Holmium Inorganic materials 0.000 claims description 3
- 229910052765 Lutetium Inorganic materials 0.000 claims description 3
- 229910052779 Neodymium Inorganic materials 0.000 claims description 3
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 3
- 229910052771 Terbium Inorganic materials 0.000 claims description 3
- 229910052775 Thulium Inorganic materials 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- NDKBVBUGCNGSJJ-UHFFFAOYSA-M benzyltrimethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)CC1=CC=CC=C1 NDKBVBUGCNGSJJ-UHFFFAOYSA-M 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 claims description 3
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 claims description 3
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 claims description 3
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 claims description 3
- 229960004979 fampridine Drugs 0.000 claims description 3
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 claims description 3
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium atom Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 claims description 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 3
- WLFOHIVICZSIKG-UHFFFAOYSA-N n,n-dimethyl-1h-imidazol-2-amine Chemical class CN(C)C1=NC=CN1 WLFOHIVICZSIKG-UHFFFAOYSA-N 0.000 claims description 3
- PSHKMPUSSFXUIA-UHFFFAOYSA-N n,n-dimethylpyridin-2-amine Chemical compound CN(C)C1=CC=CC=N1 PSHKMPUSSFXUIA-UHFFFAOYSA-N 0.000 claims description 3
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims description 3
- 150000003222 pyridines Chemical class 0.000 claims description 3
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 claims description 3
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 claims description 3
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 claims description 3
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- SHXHPUAKLCCLDV-UHFFFAOYSA-N 1,1,1-trifluoropentane-2,4-dione Chemical compound CC(=O)CC(=O)C(F)(F)F SHXHPUAKLCCLDV-UHFFFAOYSA-N 0.000 claims description 2
- MSVMSXHTHSWNAU-UHFFFAOYSA-N 2-phenylcyclohexa-2,4-diene-1,1-diol Chemical group OC1(O)CC=CC=C1C1=CC=CC=C1 MSVMSXHTHSWNAU-UHFFFAOYSA-N 0.000 claims description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 claims description 2
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 claims description 2
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 2
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 claims description 2
- 239000013078 crystal Substances 0.000 claims description 2
- QLVWOKQMDLQXNN-UHFFFAOYSA-N dibutyl carbonate Chemical compound CCCCOC(=O)OCCCC QLVWOKQMDLQXNN-UHFFFAOYSA-N 0.000 claims description 2
- QAMFBRUWYYMMGJ-UHFFFAOYSA-N hexafluoroacetylacetone Chemical compound FC(F)(F)C(=O)CC(=O)C(F)(F)F QAMFBRUWYYMMGJ-UHFFFAOYSA-N 0.000 claims description 2
- NDOGLIPWGGRQCO-UHFFFAOYSA-N hexane-2,4-dione Chemical compound CCC(=O)CC(C)=O NDOGLIPWGGRQCO-UHFFFAOYSA-N 0.000 claims description 2
- 125000005027 hydroxyaryl group Chemical group 0.000 claims description 2
- 150000003457 sulfones Chemical class 0.000 claims description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims 9
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 claims 4
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 claims 4
- 238000006197 hydroboration reaction Methods 0.000 claims 4
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 claims 3
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims 2
- 229940015043 glyoxal Drugs 0.000 claims 2
- 239000000155 melt Substances 0.000 claims 2
- 150000003956 methylamines Chemical class 0.000 claims 2
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N pentanoic acid group Chemical group C(CCCC)(=O)O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims 2
- 238000006068 polycondensation reaction Methods 0.000 claims 2
- VTGOHKSTWXHQJK-UHFFFAOYSA-N pyrimidin-2-ol Chemical compound OC1=NC=CC=N1 VTGOHKSTWXHQJK-UHFFFAOYSA-N 0.000 claims 2
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 claims 2
- NCVKXNIAQFRQHL-UHFFFAOYSA-N tetramethylazanium borate Chemical compound [O-]B([O-])[O-].C[N+](C)(C)C.C[N+](C)(C)C.C[N+](C)(C)C NCVKXNIAQFRQHL-UHFFFAOYSA-N 0.000 claims 2
- KLSLBUSXWBJMEC-UHFFFAOYSA-N 4-Propylphenol Chemical compound CCCC1=CC=C(O)C=C1 KLSLBUSXWBJMEC-UHFFFAOYSA-N 0.000 claims 1
- HJSPWKGEPDZNLK-UHFFFAOYSA-N 4-benzylphenol Chemical compound C1=CC(O)=CC=C1CC1=CC=CC=C1 HJSPWKGEPDZNLK-UHFFFAOYSA-N 0.000 claims 1
- HXDOZKJGKXYMEW-UHFFFAOYSA-N 4-ethylphenol Chemical compound CCC1=CC=C(O)C=C1 HXDOZKJGKXYMEW-UHFFFAOYSA-N 0.000 claims 1
- CYYZDBDROVLTJU-UHFFFAOYSA-N 4-n-Butylphenol Chemical compound CCCCC1=CC=C(O)C=C1 CYYZDBDROVLTJU-UHFFFAOYSA-N 0.000 claims 1
- ZNPSUQQXTRRSBM-UHFFFAOYSA-N 4-n-Pentylphenol Chemical class CCCCCC1=CC=C(O)C=C1 ZNPSUQQXTRRSBM-UHFFFAOYSA-N 0.000 claims 1
- NTDQQZYCCIDJRK-UHFFFAOYSA-N 4-octylphenol Chemical class CCCCCCCCC1=CC=C(O)C=C1 NTDQQZYCCIDJRK-UHFFFAOYSA-N 0.000 claims 1
- ZNNSPZOSKINXHF-UHFFFAOYSA-N 5-sulfinylcyclohexa-1,3-diene Chemical compound O=S=C1CC=CC=C1 ZNNSPZOSKINXHF-UHFFFAOYSA-N 0.000 claims 1
- 229930185605 Bisphenol Natural products 0.000 claims 1
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- 150000008422 chlorobenzenes Chemical class 0.000 claims 1
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzylether Substances C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 claims 1
- 150000005690 diesters Chemical class 0.000 claims 1
- 125000005028 dihydroxyaryl group Chemical group 0.000 claims 1
- ZQUZPFYNEARCQO-UHFFFAOYSA-N dinaphthalen-1-yl carbonate Chemical compound C1=CC=C2C(OC(OC=3C4=CC=CC=C4C=CC=3)=O)=CC=CC2=C1 ZQUZPFYNEARCQO-UHFFFAOYSA-N 0.000 claims 1
- 238000004090 dissolution Methods 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 229930195733 hydrocarbon Natural products 0.000 claims 1
- 150000002430 hydrocarbons Chemical class 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- CXHHBNMLPJOKQD-UHFFFAOYSA-M methyl carbonate Chemical compound COC([O-])=O CXHHBNMLPJOKQD-UHFFFAOYSA-M 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- YCWSUKQGVSGXJO-NTUHNPAUSA-N nifuroxazide Chemical group C1=CC(O)=CC=C1C(=O)N\N=C\C1=CC=C([N+]([O-])=O)O1 YCWSUKQGVSGXJO-NTUHNPAUSA-N 0.000 claims 1
- 125000006501 nitrophenyl group Chemical group 0.000 claims 1
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 claims 1
- TZMFJUDUGYTVRY-UHFFFAOYSA-N pentane-2,3-dione Chemical compound CCC(=O)C(C)=O TZMFJUDUGYTVRY-UHFFFAOYSA-N 0.000 claims 1
- 238000012643 polycondensation polymerization Methods 0.000 claims 1
- 239000001294 propane Substances 0.000 claims 1
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 abstract description 9
- 150000004696 coordination complex Chemical class 0.000 abstract description 5
- 238000002360 preparation method Methods 0.000 abstract description 5
- 150000004650 carbonic acid diesters Chemical class 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012805 post-processing Methods 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 abstract description 2
- 238000004132 cross linking Methods 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 12
- 239000002685 polymerization catalyst Substances 0.000 description 8
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- LTPBRCUWZOMYOC-UHFFFAOYSA-N beryllium oxide Inorganic materials O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- WGMBWDBRVAKMOO-UHFFFAOYSA-L disodium;4-[2-(4-oxidophenyl)propan-2-yl]phenolate Chemical compound [Na+].[Na+].C=1C=C([O-])C=CC=1C(C)(C)C1=CC=C([O-])C=C1 WGMBWDBRVAKMOO-UHFFFAOYSA-L 0.000 description 2
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 2
- 229910052747 lanthanoid Inorganic materials 0.000 description 2
- 150000002602 lanthanoids Chemical class 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- UBQKCCHYAOITMY-UHFFFAOYSA-N pyridin-2-ol Chemical compound OC1=CC=CC=N1 UBQKCCHYAOITMY-UHFFFAOYSA-N 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- ZYPNBSUWRMDKPK-UHFFFAOYSA-N (2,3-dichlorophenyl) hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC(Cl)=C1Cl ZYPNBSUWRMDKPK-UHFFFAOYSA-N 0.000 description 1
- QUGODPAQMQMGRN-UHFFFAOYSA-N (2,3-dinitrophenyl) hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC([N+]([O-])=O)=C1[N+]([O-])=O QUGODPAQMQMGRN-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- FRWYFWZENXDZMU-UHFFFAOYSA-N 2-iodoquinoline Chemical compound C1=CC=CC2=NC(I)=CC=C21 FRWYFWZENXDZMU-UHFFFAOYSA-N 0.000 description 1
- YQSPOXMPYQYCSI-UHFFFAOYSA-N 2-methoxy-1h-imidazole Chemical compound COC1=NC=CN1 YQSPOXMPYQYCSI-UHFFFAOYSA-N 0.000 description 1
- GUARKOVVHJSMRW-UHFFFAOYSA-N 3-ethylpentane-2,4-dione Chemical compound CCC(C(C)=O)C(C)=O GUARKOVVHJSMRW-UHFFFAOYSA-N 0.000 description 1
- VSFRAZDVMIDFOM-UHFFFAOYSA-N 4-(4-hydroxynaphthalen-1-yl)naphthalen-1-ol Chemical group C12=CC=CC=C2C(O)=CC=C1C1=CC=C(O)C2=CC=CC=C12 VSFRAZDVMIDFOM-UHFFFAOYSA-N 0.000 description 1
- RQCACQIALULDSK-UHFFFAOYSA-N 4-(4-hydroxyphenyl)sulfinylphenol Chemical compound C1=CC(O)=CC=C1S(=O)C1=CC=C(O)C=C1 RQCACQIALULDSK-UHFFFAOYSA-N 0.000 description 1
- OVVCSFQRAXVPGT-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)cyclopentyl]phenol Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCC1 OVVCSFQRAXVPGT-UHFFFAOYSA-N 0.000 description 1
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 1
- QHJPJZROUNGTRJ-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)octan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CCCCCC)C1=CC=C(O)C=C1 QHJPJZROUNGTRJ-UHFFFAOYSA-N 0.000 description 1
- WCUDAIJOADOKAW-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)pentan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CCC)C1=CC=C(O)C=C1 WCUDAIJOADOKAW-UHFFFAOYSA-N 0.000 description 1
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 1
- AAXZUVHMTFZSFQ-UHFFFAOYSA-N 6-methylheptane-2,3-dione Chemical compound CC(C)CCC(=O)C(C)=O AAXZUVHMTFZSFQ-UHFFFAOYSA-N 0.000 description 1
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000012696 Interfacial polycondensation Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000005010 aminoquinolines Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229940027991 antiseptic and disinfectant quinoline derivative Drugs 0.000 description 1
- ZAYITQDIKSBHDD-UHFFFAOYSA-N benzene methane Chemical compound C.C1=CC=CC=C1.C1=CC=CC=C1 ZAYITQDIKSBHDD-UHFFFAOYSA-N 0.000 description 1
- 229910001865 beryllium hydroxide Inorganic materials 0.000 description 1
- XTIMETPJOMYPHC-UHFFFAOYSA-M beryllium monohydroxide Chemical compound O[Be] XTIMETPJOMYPHC-UHFFFAOYSA-M 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- FJDQFPXHSGXQBY-UHFFFAOYSA-L caesium carbonate Chemical compound [Cs+].[Cs+].[O-]C([O-])=O FJDQFPXHSGXQBY-UHFFFAOYSA-L 0.000 description 1
- 229910000024 caesium carbonate Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002357 guanidines Chemical class 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 229940079865 intestinal antiinfectives imidazole derivative Drugs 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- ODKLEQPZOCJQMT-UHFFFAOYSA-N n,n-diethylpyridin-4-amine Chemical compound CCN(CC)C1=CC=NC=C1 ODKLEQPZOCJQMT-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- TXHNPZJMVOHSBZ-UHFFFAOYSA-N phenyl octane-1-sulfonate Chemical compound CCCCCCCCS(=O)(=O)OC1=CC=CC=C1 TXHNPZJMVOHSBZ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 230000005180 public health Effects 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Polyesters Or Polycarbonates (AREA)
Abstract
本发明涉及一种熔融酯交换法制备聚碳酸酯的方法及其所使用的催化剂,属于聚碳酸酯制备技术领域。本发明所述复合催化剂,包括:乙酰丙酮基金属配合物和含氮碱性化合物;一种制备聚碳酸酯的方法,通过芳族二羟基化合物与碳酸二酯进行熔融酯交换反应,所用的催化剂为上述复合催化剂。每1摩尔二羟基化合物,乙酰丙酮基金属配合物用量为10-8~10-4摩尔,含氮碱性化合物使用量为10-5~10-2摩尔。反应在100℃~320℃的温度范围内进行。交换反应在逐渐或分段减压,从133毫巴至1毫巴以下,不断蒸出一元酚。本发明能够生产具有良好色相和较少支化交联的聚碳酸酯,同时对聚碳酸酯产品的保存和后加工十分有利。The invention relates to a method for preparing polycarbonate by melt transesterification and a catalyst used therein, belonging to the technical field of polycarbonate preparation. The composite catalyst of the present invention comprises: an acetylacetonate-based metal complex and a nitrogen-containing basic compound; a method for preparing polycarbonate, through which an aromatic dihydroxy compound and a carbonic acid diester are melted and transesterified, and the catalyst used For the composite catalyst mentioned above. For every 1 mole of dihydroxy compound, the amount of acetylacetonate-based metal complex is 10 -8 to 10 -4 moles, and the amount of nitrogen-containing basic compound is 10 -5 to 10 -2 moles. The reaction is performed at a temperature ranging from 100°C to 320°C. The exchange reaction is gradually or stepwise decompressed, from 133 mbar to below 1 mbar, and the monohydric phenol is continuously distilled. The invention can produce polycarbonate with good hue and less branched cross-linking, and is very beneficial to the preservation and post-processing of polycarbonate products.
Description
技术领域 technical field
本发明属于聚碳酸酯制备技术领域,进一步涉及一种熔融酯交换法制备聚碳酸酯的方法及其所使用的催化剂。The invention belongs to the technical field of polycarbonate preparation, and further relates to a method for preparing polycarbonate by melt transesterification and a catalyst used therein.
背景技术 Background technique
聚碳酸酯以其优良的透明性、耐冲击性、耐热性、尺寸稳定性、无毒性、耐候性、电绝缘性、耐射线灭菌性及机械性能而著称,是综合性能极为优良的热塑性工程塑料。Polycarbonate is known for its excellent transparency, impact resistance, heat resistance, dimensional stability, non-toxicity, weather resistance, electrical insulation, radiation sterilization resistance and mechanical properties. It is a thermoplastic with excellent comprehensive properties. engineering plastics.
传统的光气法芳族聚碳酸酯制备工艺是将芳族二羟基化合物钠盐的水溶液与溶解有光气的二氯甲烷相混合,通过界面缩聚得到聚碳酸酯,该法优点是生产设备及条件要求简单,常温常压即可反应,但其后处理工序复杂,需水洗脱盐,并要脱净二氯甲烷溶剂,不仅有大量废水生成,同时所用剧毒的光气和二氯甲烷,与公众健康和环境利益相悖。The traditional preparation process of aromatic polycarbonate by phosgene method is to mix the aqueous solution of sodium salt of aromatic dihydroxy compound with dichloromethane dissolved in phosgene, and obtain polycarbonate through interfacial polycondensation. The advantage of this method is that the production equipment and The condition requirements are simple, and the reaction can be carried out at normal temperature and pressure, but the post-treatment process is complicated, and the salt needs to be washed with water, and the dichloromethane solvent must be removed. Public health and environmental interests are at odds.
非光气法制备工艺是用芳族二羟基化合物与碳酸二酯在催化剂作用下直接进行熔融酯交换反应,得到芳族聚碳酸酯,该法优点是不使用剧毒的光气和溶剂二氯甲烷,无脱溶剂和水洗脱盐工序,流程简单,大大降低了对环境的污染程度。尽管该法在原料纯度、生产设备、工艺技术等方面的要求较为苛刻,但因本身所具有的诸多优点,已成为当今聚碳酸酯产业化方向。The non-phosgene preparation process uses aromatic dihydroxy compounds and carbonic acid diesters to directly perform melt transesterification under the action of a catalyst to obtain aromatic polycarbonate. The advantage of this method is that it does not use highly toxic phosgene and solvent dichloro Methane, no solvent removal and water washing desalination process, the process is simple, greatly reducing the degree of pollution to the environment. Although this method has relatively strict requirements in terms of raw material purity, production equipment, and process technology, it has become the direction of today's polycarbonate industrialization because of its many advantages.
熔融酯交换法制备聚碳酸酯工艺中,为了制备高分子量的聚碳酸酯,反应物系必须经受高温高真空历程,尤其是随着产物分子量增大,物系粘度升高,传质、传热状况恶化,局部过热难以控制,导致支化交联产物(如式1所示)的生成和聚碳酸酯着色。In the process of preparing polycarbonate by melt transesterification, in order to prepare high molecular weight polycarbonate, the reaction system must withstand high temperature and high vacuum history, especially as the molecular weight of the product increases, the viscosity of the system increases, mass transfer, heat transfer The condition deteriorates and local overheating is difficult to control, leading to the formation of branched cross-linked products (as shown in formula 1) and polycarbonate coloration.
选择适宜的催化剂及用量,不仅可使酯交换反应在较低温度下以较快速度进行,而且可使聚合产物中催化剂残留量降至最低,以避免产物的应用性能受到负面影响。Selecting an appropriate catalyst and dosage not only enables the transesterification reaction to proceed at a faster rate at a lower temperature, but also minimizes the amount of catalyst residue in the polymerization product to avoid negative effects on the application performance of the product.
专利文献WO 9736292和EP96719815公开了含氮的碱性化合物(如四甲基氢氧化铵)与碱金属化合物或碱土金属化合物(如氢氧化钠)作为催化剂。Patent documents WO 9736292 and EP96719815 disclose nitrogen-containing basic compounds (such as tetramethylammonium hydroxide) and alkali metal compounds or alkaline earth metal compounds (such as sodium hydroxide) as catalysts.
专利文献WO 0037531公开了碱金属/碱土金属亚磷酸盐和胺、四烷基铵盐、胍作为催化剂。Patent document WO 0037531 discloses alkali metal/alkaline earth metal phosphites and amines, tetraalkylammonium salts, guanidines as catalysts.
日本专利文献JP9-241371和JP11-5837公开了采用烷氧基镧以及镧、铈冠醚配合物为催化剂。Japanese patent documents JP9-241371 and JP11-5837 disclose the use of lanthanum alkoxides and lanthanum and cerium crown ether complexes as catalysts.
目前见诸专利文献报道的催化剂或催化剂体系还有许多。例如,There are still many catalysts or catalyst systems reported in patent documents at present. For example,
(1)四甲基氢氧化铵(Me4NOH及其水溶液)体系(1) Tetramethylammonium hydroxide (Me 4 NOH and its aqueous solution) system
Me4NOH,Me4NOH+NaOH,Me4NOH+H3BO3,Me4NOH+NaOH+H3BO3,Me4NOH+NaHCO3,Me4NOH+NaHCO3+H3BO3,Me4NOH+BPA二钠盐,Me4NOH+BPA二钠盐+Al(OEt)3,Me4NOH+BPA二钠盐+Si(OEt)4,Me4NOH+Al(OH)3,Me4NOH+Ph4P+BPh4 -,Me4NOH+5-苯基四唑,Me4NOH+Cs2CO3;Me 4 NOH, Me 4 NOH+NaOH, Me 4 NOH+H 3 BO 3 , Me 4 NOH+NaOH+H 3 BO 3 , Me 4 NOH+NaHCO 3 , Me 4 NOH+NaHCO 3 +H 3 BO 3 , Me 4 NOH+BPA disodium salt, Me 4 NOH+BPA disodium salt+Al(OEt) 3 , Me 4 NOH+BPA disodium salt+Si(OEt) 4 , Me 4 NOH+Al(OH) 3 , Me 4 NOH+Ph 4 P + BPh 4 - , Me 4 NOH+5-phenyltetrazole, Me 4 NOH+Cs 2 CO 3 ;
(2)双酚A钠盐体系(2) Bisphenol A sodium salt system
BPA二钠盐,BPA二钠盐+2,3-二羟基-2-甲基苯并呋喃,BPA二钠盐+Al(OEt)3,BPA二钠盐+苯基辛基磺酸酯;BPA disodium salt, BPA disodium salt + 2,3-dihydroxy-2-methylbenzofuran, BPA disodium salt + Al(OEt) 3 , BPA disodium salt + phenyl octyl sulfonate;
(3)碳酸铯(Cs2CO3)体系(3) Cesium carbonate (Cs 2 CO 3 ) system
Cs2CO3,Cs2CO3+(Et4P)2SO4,Cs2CO3+(Bu4P)2CO3,Cs2CO3+H3PO3;Cs 2 CO 3 , Cs 2 CO 3 +(Et 4 P) 2 SO 4 , Cs 2 CO 3 +(Bu 4 P) 2 CO 3 , Cs 2 CO 3 +H 3 PO 3 ;
(4)硼氢化物体系(4) Borohydride system
KBH4,KBH4+(EtO)2P(O)Ph,Na2B10H10,Na2B12H12,KBH4+2-甲基咪唑;KBH 4 , KBH 4 +(EtO) 2 P(O)Ph, Na 2 B 10 H 10 , Na 2 B 12 H 12 , KBH 4 +2-methylimidazole;
(5)氧化铍或氢氧化铍体系(5) Beryllium oxide or beryllium hydroxide system
BeO或Be(OH)2 BeO or Be(OH) 2
这些催化剂在制备聚碳酸酯时,均有一定的作用,但在抑制副反应并改善色相方面,并不总是产生令人满意的结果。These catalysts all have certain effects in the preparation of polycarbonate, but they do not always produce satisfactory results in suppressing side reactions and improving hue.
发明内容 Contents of the invention
本发明的目的之一在于提供一种酯交换反应的新方法,目的之二在于提供一种酯交换反应所采用的催化剂。One of the purposes of the present invention is to provide a new method for transesterification, and the second purpose is to provide a catalyst for transesterification.
本发明所述一种熔融酯交换法制备聚碳酸酯用复合催化剂,包括:乙酰丙酮基金属配合物和含氮碱性化合物。The composite catalyst for polycarbonate prepared by melt transesterification method of the present invention comprises: acetylacetonate-based metal complexes and nitrogen-containing basic compounds.
乙酰丙酮基金属配合物中的配体选自乙酰丙酮、1,1,1-三氟乙酰丙酮、1,1,1,5,5,5-六氟乙酰丙酮、4,4,4-氟-1-(2-噻吩基)-1,3-丁二酮、2,4-己二酮、3-乙基-2,4-戊二酮、6-甲基-庚二酮;优选乙酰丙酮基。The ligands in the acetylacetonate-based metal complexes are selected from acetylacetone, 1,1,1-trifluoroacetylacetone, 1,1,1,5,5,5-hexafluoroacetylacetone, 4,4,4-fluoro -1-(2-thienyl)-1,3-butanedione, 2,4-hexanedione, 3-ethyl-2,4-pentanedione, 6-methyl-heptanedione; preferably acetyl Acetonyl.
乙酰丙酮基配合物中的金属选自铝、铬、锆、铁、铜、钴、钛、锰、镊、钒、锌,以及镧系元素的镧、铈、镨、钕、钐、铕、钆、铽、镝、钬、铒、铥、镱和镥;优选镧、铈、钐和铕。The metal in the acetylacetonate-based complex is selected from aluminum, chromium, zirconium, iron, copper, cobalt, titanium, manganese, tweezers, vanadium, zinc, and lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium of the lanthanides , terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium; preferably lanthanum, cerium, samarium and europium.
优选的乙酰丙酮基金属配合物,具有以下通式:Preferred acetylacetonate metal complexes have the general formula:
或 M(acac)n·xH2Oor M(acac) n xH 2 O
其中:M为上述金属元素中的一种,优选自镧系元素中的镧、铈、钐和铕;n为配体个数,取2~4,一般为3;x为结晶水个数,介于2~8之间,一般为3~6。Wherein: M is one of the above-mentioned metal elements, preferably selected from lanthanum, cerium, samarium and europium in lanthanides; n is the number of ligands, 2 to 4, generally 3; x is the number of crystal water, Between 2 and 8, generally 3 to 6.
上述含氮碱性化合物具有以下通式中的任何一种:The above-mentioned nitrogen-containing basic compound has any one of the following general formulas:
R1R2R3R4NOH(I),R 1 R 2 R 3 R 4 NOH(I),
ArnR4-nNOH(II),Ar n R 4-n NOH(II),
RnNH3-n(III),R n NH 3-n (III),
R4NBH4(IV),R 4 NBH 4 (IV),
R4NBPh4(V),R 4 NBPh 4 (V),
其中:通式(I)中,R为烷基;通式(I)所代表的化合物如四甲基氢氧化铵(简写TMAH)、四乙基氢氧化铵、四丁基氢氧化铵;Wherein: in general formula (I), R is an alkyl group; The compound represented by general formula (I) is such as tetramethyl ammonium hydroxide (abbreviation TMAH), tetraethyl ammonium hydroxide, tetrabutyl ammonium hydroxide;
通式(II)中,Ar为芳基,R为烷基,n为芳基个数;通式(II)所代表的化合物如三甲基苄基氢氧化铵;In the general formula (II), Ar is an aryl group, R is an alkyl group, and n is the number of aryl groups; the compound represented by the general formula (II) is such as trimethylbenzyl ammonium hydroxide;
通式(III)中,R为烷基或芳基,n为取代基个数;In the general formula (III), R is an alkyl group or an aryl group, and n is the number of substituents;
通式(IV)中,R为烷基或芳基;通式(III)所代表的化合物如叔胺:三甲胺、三乙胺、三苯胺、二甲基苄基胺(PhCH2(Me)2N);仲胺:二甲胺、二乙胺、二苯胺、伯胺:甲胺、乙胺、苯胺;In the general formula (IV), R is an alkyl group or an aryl group; compounds represented by the general formula (III) such as tertiary amines: trimethylamine, triethylamine, triphenylamine, dimethylbenzylamine (PhCH 2 (Me) 2 N); secondary amines: dimethylamine, diethylamine, diphenylamine, primary amines: methylamine, ethylamine, aniline;
通式(V)中,R为烷基或芳基;通式(V)所代表的化合物如四苯硼酸四甲胺、四苯硼酸四丁甲胺。In the general formula (V), R is an alkyl group or an aryl group; the compounds represented by the general formula (V) are, for example, tetramethylamine tetraphenylborate and tetrabutylmethylamine tetraphenylborate.
可用于本发明的含氮碱性化合物还包括吡啶和吡啶衍生物,咪唑或咪唑衍生物,喹啉或喹啉衍生物。代表性例子如吡啶,2-氨基吡啶,2-羟基吡啶,2-甲氧基吡啶,2-二甲基氨基吡啶,4-氨基吡啶,4-羟基吡啶,4-甲氧基吡啶,4-二乙基氨基吡啶;咪唑,2-甲基咪唑,2-甲氧基咪唑,2-二甲基氨基咪唑,2-巯基咪唑,苯并咪唑,4-甲基咪唑;喹啉,氨基喹啉等。The nitrogen-containing basic compounds usable in the present invention also include pyridine and pyridine derivatives, imidazole or imidazole derivatives, quinoline or quinoline derivatives. Representative examples such as pyridine, 2-aminopyridine, 2-hydroxypyridine, 2-methoxypyridine, 2-dimethylaminopyridine, 4-aminopyridine, 4-hydroxypyridine, 4-methoxypyridine, 4- Diethylaminopyridine; imidazole, 2-methylimidazole, 2-methoxyimidazole, 2-dimethylaminoimidazole, 2-mercaptoimidazole, benzimidazole, 4-methylimidazole; quinoline, aminoquinoline wait.
本发明所述一种熔融酯交换法制备聚碳酸酯的方法,反应物为芳族二羟基化合物与碳酸二酯,催化剂为上述复合催化剂,进行熔融酯交换反应生产聚碳酸酯。所用的催化剂为复合催化剂,并溶解或分散于熔融反应物系中。复合催化剂成分之一的乙酰丙酮基金属配合物,在反应物系中,相对于每1摩尔二羟基化合物,其使用量为10-8~10-4摩尔,优选10-7~10-6摩尔。复合催化剂成分之一的含氮碱性化合物,在反应物系中,相对于每1摩尔二羟基化合物,其使用量为10-5~10-2摩尔,优选10-4~10-3摩尔。The method for preparing polycarbonate by melt transesterification according to the invention, the reactants are aromatic dihydroxy compound and carbonic acid diester, the catalyst is the composite catalyst mentioned above, and the polycarbonate is produced by melt transesterification. The catalyst used is a composite catalyst, which is dissolved or dispersed in the molten reaction system. The acetylacetonate-based metal complex, one of the components of the composite catalyst, is used in an amount of 10 -8 to 10 -4 moles, preferably 10 -7 to 10 -6 moles per 1 mole of the dihydroxy compound in the reactant system . The nitrogen-containing basic compound, one of the composite catalyst components, is used in an amount of 10 -5 to 10 -2 moles, preferably 10 -4 to 10 -3 moles per 1 mole of the dihydroxy compound in the reaction system.
催化剂既可以以固体的形式使用,也可以以溶于溶液中的形式使用,例如溶解于水或水-乙醇溶剂中;两种催化剂既可以单独使用,也可以混合后使用;两种催化剂既可以一次一并加入,也可以按照反应进程分批次加入。The catalyst can be used both in solid form and in solution, for example in water or a water-ethanol solvent; both catalysts can be used alone or in admixture; both catalysts can be Add them all at once, or add them in batches according to the reaction process.
酯交换反应在100℃~320℃的温度范围内进行,优选180℃~300℃。酯交换反应在逐渐或分段减压,从绝压大气压力至1毫巴以下,不断蒸出一元酚,优选133毫巴至1毫巴以下。The transesterification reaction is carried out at a temperature ranging from 100°C to 320°C, preferably from 180°C to 300°C. During the transesterification reaction, the monohydric phenol is continuously distilled from the absolute atmospheric pressure to below 1 mbar, preferably from 133 mbar to below 1 mbar, under reduced pressure gradually or in stages.
关于酯交换原料芳族二羟基化合物包括:Aromatic dihydroxy compounds as raw materials for transesterification include:
(1)双(羟芳基)链/环烷烃类(1) Bis(hydroxyaryl) chain/cycloalkanes
如2,2-双(4-羟苯基)丙烷(双酚A),2,2-双(3,5-二甲基-4-羟苯基)丙烷,双(4-羟苯基)甲烷,1,1-双(4-羟苯基)乙烷,2,2-双(4-羟苯基)丁烷,2,2-双(4-羟苯基)戊烷,2,2-双(4-羟苯基)辛烷,双(4-羟苯基)苯甲烷,1,1-双(4-羟苯基)环戊烷,1,1-双(4-羟苯基)环己烷。Such as 2,2-bis(4-hydroxyphenyl)propane (bisphenol A), 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane, bis(4-hydroxyphenyl) Methane, 1,1-bis(4-hydroxyphenyl)ethane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)pentane, 2,2 -Bis(4-hydroxyphenyl)octane, bis(4-hydroxyphenyl)benzenemethane, 1,1-bis(4-hydroxyphenyl)cyclopentane, 1,1-bis(4-hydroxyphenyl) ) cyclohexane.
(2)二羟芳醚类(2) Dihydroxyaryl ethers
如4,4’-二羟基二苯醚,4,4’-二羟基-3,3’-二甲苯醚。Such as 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxy-3,3'-xylene ether.
(3)二羟基二芳基(亚)砜类(3) Dihydroxydiaryl (oxide) sulfones
如4,4’-二羟基二苯亚砜,4,4’-二羟基-3,3’-二甲基二苯亚砜;4,4’-二羟基二苯砜,4,4’-二羟基-3,3’-二甲基二苯砜。Such as 4,4'-dihydroxydiphenylsulfoxide, 4,4'-dihydroxy-3,3'-dimethyldiphenylsulfoxide; 4,4'-dihydroxydiphenylsulfone, 4,4'- Dihydroxy-3,3'-dimethyldiphenylsulfone.
(4)双酚化合物(4) Bisphenol compounds
如2,2-二羟基联苯,2,6-二羟基联萘,2,7-二羟基联萘,1,1’-二羟基-4,4’-联萘,对苯二酚,间苯二酚。Such as 2,2-dihydroxybiphenyl, 2,6-dihydroxybinaphthyl, 2,7-dihydroxybinaphthyl, 1,1'-dihydroxy-4,4'-binaphthyl, hydroquinone, m- Hydroquinone.
其中优选双酚A(简写BPA)。Among them, bisphenol A (abbreviated as BPA) is preferred.
关于酯交换原料碳酸二酯化合物包括:Carbonic acid diester compounds for transesterification raw materials include:
碳酸二苯酯,碳酸二甲苯酯,碳酸双氯苯酯,碳酸双硝基苯酯,碳酸二萘酯,碳酸二乙酯,碳酸二甲酯,碳酸二丁酯。Diphenyl carbonate, xylyl carbonate, dichlorophenyl carbonate, dinitrophenyl carbonate, dinaphthyl carbonate, diethyl carbonate, dimethyl carbonate, dibutyl carbonate.
其中优选碳酸二苯酯(简写DPC)。Among them, diphenyl carbonate (abbreviated as DPC) is preferable.
在本发明中,助催化剂含氮碱性化合物在130℃~300℃温度下能够分解或挥发,而催化剂乙酰丙酮基金属配合物的加入量处于特定范围,这样既能够生产具有良好色相和较少支化交联的聚碳酸酯,同时对聚碳酸酯产品的保存和后加工十分有利。In the present invention, the cocatalyst nitrogen-containing basic compound can be decomposed or volatilized at a temperature of 130°C to 300°C, and the addition amount of the catalyst acetylacetonate-based metal complex is in a specific range, so that it can produce both good color and less Branched and cross-linked polycarbonate is also very beneficial to the preservation and post-processing of polycarbonate products.
具体实施方式 Detailed ways
在具体实施方式的实施方案中,采用本发明方法由双酚A和碳酸二苯酯制备双酚A型聚碳酸酯,单体配比基本上等摩尔比,优选摩尔比为1.0至1.2,最优选1.02至1.10,而且反应分阶段进行。第一阶段至少向反应物系加入一种含氮碱性化合物作催化剂,相对于每1摩尔双酚A,其使用量为10-5~10-2摩尔,优选10-4~10-3摩尔。然后在第二阶段再加入至少一种乙酰丙酮基金属配合物催化剂,相对于每1摩尔双酚A,其使用量为10-8~10-4摩尔,优选10-7~10-6摩尔。当然所用复合催化剂也可在单体进料时一次加入。In the embodiment of specific embodiment, adopt the method of the present invention to prepare bisphenol A type polycarbonate by bisphenol A and diphenyl carbonate, the monomer proportioning ratio is substantially equimolar ratio, preferably molar ratio is 1.0 to 1.2, most 1.02 to 1.10 is preferred, and the reaction is carried out in stages. In the first stage, at least one nitrogen-containing basic compound is added to the reactant system as a catalyst, and the amount used is 10 -5 to 10 -2 moles, preferably 10 -4 to 10 -3 moles per 1 mole of bisphenol A . Then in the second stage, at least one acetylacetonate-based metal complex catalyst is added in an amount of 10 -8 to 10 -4 moles, preferably 10 -7 to 10 -6 moles per 1 mole of bisphenol A. Of course, the composite catalyst used can also be added at one time when the monomers are fed.
在反应的第一阶段中,反应温度在250℃或更低温度下进行,压力从大气压力至绝压约10毫巴,时间为大约1小时至3小时,优选1.5小时至2.5小时,在该阶段低聚聚碳酸酯粘均分子量约达4000至8000;在反应的第二阶段中,反应温度在250℃以上进行,压力绝压约1毫巴或以下,时间为大约1小时至3小时,优选1.5小时至2.5小时,在该阶段高分子量聚碳酸酯粘均分子量约达10000至25000。In the first stage of the reaction, the reaction temperature is carried out at 250° C. or lower, the pressure is from atmospheric pressure to about 10 mbar absolute pressure, and the time is about 1 hour to 3 hours, preferably 1.5 hours to 2.5 hours. The viscosity-average molecular weight of the stage oligomeric polycarbonate reaches about 4000 to 8000; in the second stage of the reaction, the reaction temperature is carried out above 250 ° C, the pressure absolute pressure is about 1 mbar or below, and the time is about 1 hour to 3 hours, Preferably 1.5 hours to 2.5 hours, at this stage the viscosity average molecular weight of the high molecular weight polycarbonate reaches about 10,000 to 25,000.
实施例1Example 1
反应在配有无泄漏磁偶合驱动搅拌镍制金属反应釜中进行。真空系统通过苯酚收集瓶和苯酚蒸出冷凝器与反应器相连,反应系统压力由引入到苯酚收集瓶下游的真空泵和氮气钢瓶联合控制,高压(大气压力至50毫巴)时采用U型水银压力计测量,低压(50毫巴至1.333毫巴及以下)时用麦氏转动式真空计测量。反应系统温度采用循环导热油加热和控制。反应釜底部设出料口。The reaction was carried out in a stirred nickel metal reaction vessel equipped with a non-leakage magnetic coupling drive. The vacuum system is connected to the reactor through the phenol collection bottle and the phenol distillation condenser. The pressure of the reaction system is jointly controlled by the vacuum pump and the nitrogen cylinder introduced into the downstream of the phenol collection bottle. U-type mercury pressure is used for high pressure (atmospheric pressure to 50 mbar). Gauge measurement, low pressure (50 mbar to 1.333 mbar and below) with a Maxwell rotary vacuum gauge. The temperature of the reaction system is heated and controlled by circulating heat transfer oil. A discharge port is provided at the bottom of the reactor.
向反应釜中依次加入固体双酚A(日本GE塑料公司)600.0g(2.628mol),固体碳酸二苯酯(上海申聚化工厂)602.4g(2.812mol),碳酸二苯酯/双酚A=1.07(mol/mol),随后将釜盖与釜体紧密相联,密封后用高纯氮气置换系统内空气三次,在接近或稍低于大气压力下,加热导热油使反应物料逐渐升温,120℃后开动搅拌,180℃时加入含有催化剂的水或水-乙醇溶液,对于1mol双酚A,加入5.0×10-7mol La(acac)3。在5分钟内将压力降低至133.3毫巴,反应温度升至或维持在180℃,开始计时,持续60分钟,这期间有苯酚不断馏出;然后在5分钟内将温度升至220℃,压力降至40.0毫巴,保持60分钟;之后再在5分钟内将温度升至260℃,压力降至20.0毫巴,保持60分钟;最后在5分钟内将温度升至280℃,压力降至1.0毫巴左右,保持30分钟,反应结束。从釜底下出料口氮气氛保护下放料,采样分析。Add 600.0 g (2.628 mol) of solid bisphenol A (Japan GE Plastics Co., Ltd.), 602.4 g (2.812 mol) of solid diphenyl carbonate (Shanghai Shenju Chemical Factory) and 602.4 g (2.812 mol) of solid diphenyl carbonate/bisphenol A in the reaction kettle successively. =1.07 (mol/mol), then the lid of the kettle is closely connected with the body of the kettle, and after sealing, replace the air in the system with high-purity nitrogen for three times, and heat the heat transfer oil to gradually increase the temperature of the reaction materials at close to or slightly lower than atmospheric pressure. Start stirring after 120°C, add catalyst-containing water or water-ethanol solution at 180°C, add 5.0×10 -7 mol La(acac) 3 to 1 mol of bisphenol A. The pressure was reduced to 133.3 mbar within 5 minutes, the reaction temperature was raised to or maintained at 180°C, and the timing was started for 60 minutes, during which phenol was continuously distilled out; then the temperature was raised to 220°C within 5 minutes, and the pressure Decrease to 40.0 mbar and hold for 60 minutes; then increase the temperature to 260 °C within 5 minutes, and reduce the pressure to 20.0 mbar, and maintain for 60 minutes; finally increase the temperature to 280 °C within 5 minutes and reduce the pressure to 1.0 About millibar, keep 30 minutes, the reaction ends. Discharge the material from the discharge port under the nitrogen atmosphere under the protection of the bottom of the kettle, and take samples for analysis.
在上述实例中,所得到的聚碳酸酯通过下列方法进行物理性能测定。In the above examples, the obtained polycarbonates were subjected to physical property measurements by the following methods.
(1)粘均分子量(1) Viscosity average molecular weight
在20℃二氯甲烷为(0.5g/dL)中用乌氏粘度计测定,粘均分子量Mv计算公式为Measured with Ubbelohde viscometer in dichloromethane (0.5g/dL) at 20°C, the calculation formula of viscosity average molecular weight Mv is:
[η]=1.11×10-4Mv 0.82 [η]=1.11×10 -4 M v 0.82
(2)色相(2) Hue
以Hue指数表示。利用日本岛津UV-160A紫外分光光度计,在波长380nm下,吸收池长10mm,测定聚碳酸酯的二氯甲烷溶液(1g/10mL)的吸光度A380,扣除其在580nm的吸光度A580,来评价聚碳酸酯的着色程度,即:Hue指数=A380-A580。Expressed in Hue index. Utilize Japan Shimadzu UV-160A ultraviolet spectrophotometer, under wavelength 380nm, absorption cell length 10mm, measure the absorbance A 380 of the dichloromethane solution (1g/10mL) of polycarbonate, deduct its absorbance A 580 at 580nm, To evaluate the degree of coloring of polycarbonate, namely: Hue index = A 380 -A 580 .
(3)支化物含量(3) Branch content
将含有支化产物的聚碳酸酯完全碱性水解,对水解物(式2)进行高效液相色谱分析(HPLC),确定支化产物量。The polycarbonate containing the branched product is completely alkaline hydrolyzed, and the hydrolyzate (formula 2) is subjected to high-performance liquid chromatography (HPLC) to determine the amount of the branched product.
对比实施例1Comparative Example 1
除了对于1mol双酚A,使用5.0×10-7mol NaOH作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。The same procedure as in Example 1 was performed to prepare polycarbonate, except that 5.0×10 −7 mol of NaOH was used as a polymerization catalyst for 1 mol of bisphenol A.
对比实施例2Comparative Example 2
除了对于1mol双酚A,使用5.0×10-7mol双酚A钠盐作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。Except for using 5.0×10 −7 mol of bisphenol A sodium salt as a polymerization catalyst for 1 mol of bisphenol A, the same procedure as in Example 1 was performed to prepare polycarbonate.
对比实施例3Comparative Example 3
除了对于1mol双酚A,使用5.0×10-7mol Cs2CO3作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。Except for using 5.0×10 −7 mol Cs 2 CO 3 as a polymerization catalyst for 1 mol of bisphenol A, the same procedure as in Example 1 was performed to prepare polycarbonate.
实施例2Example 2
除了对于1mol双酚A,使用1.0×10-8mol La(acac)3作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。Except for using 1.0×10 −8 mol La(acac) 3 as a polymerization catalyst for 1 mol of bisphenol A, the same procedure as in Example 1 was performed to prepare polycarbonate.
实施例3Example 3
除了对于1mol双酚A,使用1.0×10-6mol La(acac)3作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。Except for using 1.0×10 −6 mol La(acac) 3 as a polymerization catalyst for 1 mol of bisphenol A, the same procedure as in Example 1 was performed to prepare polycarbonate.
实施例4Example 4
除了对于1mol双酚A,使用5.0×10-4molTMAH和5.0×10-7molLa(acac)3作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。The same procedure as in Example 1 was performed to prepare polycarbonate, except that 5.0×10 -4 mol TMAH and 5.0×10 -7 mol La(acac) 3 were used as polymerization catalysts for 1 mol of bisphenol A.
对比实施例4Comparative Example 4
除了对于1mol双酚A,使用5.0×10-4molTMAH作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。Except for using 5.0×10 −4 mol TMAH as a polymerization catalyst for 1 mol of bisphenol A, the same procedure as in Example 1 was performed to prepare polycarbonate.
对比实施例5Comparative Example 5
除了对于1mol双酚A,使用5.0×10-4molTMAH和5.0×10-7molNaOH作为聚合催化剂外,进行与实施例1相同的过程以制备聚碳酸酯。The same procedure as in Example 1 was performed to prepare polycarbonate, except that 5.0×10 −4 mol TMAH and 5.0×10 −7 mol NaOH were used as polymerization catalysts for 1 mol of bisphenol A.
通过对实施例1~4和对比实施例1~5中制备的聚碳酸酯的粘均分子量、支化物含量和色相进行分析,结果列于下表1中。By analyzing the viscosity-average molecular weight, branched content and hue of the polycarbonates prepared in Examples 1-4 and Comparative Examples 1-5, the results are listed in Table 1 below.
表1Table 1
数据表明,所选择催化剂的碱性越强,例如对比实施例中的NaOH和BPA钠盐等,固然可获得较快的反应速度,但副反应随之加剧,势必对产品的色泽及应用性能造成不利影响。The data shows that the stronger the alkalinity of the selected catalyst, such as NaOH and BPA sodium salt in the comparative example, can obtain a faster reaction speed, but the side reactions will intensify thereupon, which will certainly affect the color and luster and application performance of the product. Negative Effects.
在实施例中,确定针对本反应所选择的复合催化剂体系,TMAH用量为聚合单体双酚A的10-4(mol比),La(acac)3为聚合单体双酚A的10-7(mol比)时,已具有足够的催化作用,该催化剂用量下所得聚碳酸酯产品色相好,并且聚碳酸酯产物中的支化物含量可显著降低。In the examples, determine the composite catalyst system selected for this reaction, the amount of TMAH is 10 -4 (mol ratio) of the polymerized monomer bisphenol A, and La(acac) 3 is 10 -7 of the polymerized monomer bisphenol A (mol ratio), it has sufficient catalytic effect, and the polycarbonate product obtained under the amount of the catalyst has a good hue, and the branched content in the polycarbonate product can be significantly reduced.
上述实施例是对本发明的所要保护技术方案的解释或说明,但应当明确本发明并不局限于这些实施例,因此,本发明的保护范围仍以权利要求书描述的技术方案为准。The above embodiments are explanations or descriptions of the technical solutions to be protected in the present invention, but it should be clear that the present invention is not limited to these embodiments, therefore, the protection scope of the present invention is still subject to the technical solutions described in the claims.
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Cited By (8)
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WO2012019424A1 (en) * | 2010-08-09 | 2012-02-16 | 中国科学院成都有机化学有限公司 | A method of melt transesterification for preparing a polycarbonate |
CN101962437B (en) * | 2009-07-24 | 2013-04-17 | 常州化学研究所 | Novel aluminum catalyst for use in synthesis of PET by esterification condensation method |
CN104817690A (en) * | 2015-03-30 | 2015-08-05 | 四川东材科技集团股份有限公司 | Poly(4,4-bisphenol F carbonate) and preparation method thereof |
CN105085895A (en) * | 2015-08-28 | 2015-11-25 | 华东理工大学 | Melting ester exchange method of preparing catalysts for polycarbonate and application thereof |
CN109021221A (en) * | 2018-06-21 | 2018-12-18 | 北京濮源新材料技术研究院(普通合伙) | Novel composite catalyst for Melting Synthesis polycarbonate |
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CN109265951A (en) * | 2018-08-03 | 2019-01-25 | 宁波浙铁大风化工有限公司 | The preparation process of polycarbonate |
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Cited By (11)
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CN101962437B (en) * | 2009-07-24 | 2013-04-17 | 常州化学研究所 | Novel aluminum catalyst for use in synthesis of PET by esterification condensation method |
WO2012019424A1 (en) * | 2010-08-09 | 2012-02-16 | 中国科学院成都有机化学有限公司 | A method of melt transesterification for preparing a polycarbonate |
CN102372848A (en) * | 2010-08-09 | 2012-03-14 | 中国科学院成都有机化学有限公司 | Method for preparing polycarbonate through melt transesterification technology |
CN102372848B (en) * | 2010-08-09 | 2016-03-16 | 奥克化学扬州有限公司 | A kind of method of preparing polycarbonate through melt transesterification technology |
CN103481397B (en) * | 2012-06-08 | 2019-11-26 | 三菱瓦斯化学株式会社 | The manufacturing method and polycarbonate resin resin-formed product of polycarbonate resin resin-formed product |
CN104817690A (en) * | 2015-03-30 | 2015-08-05 | 四川东材科技集团股份有限公司 | Poly(4,4-bisphenol F carbonate) and preparation method thereof |
CN105085895A (en) * | 2015-08-28 | 2015-11-25 | 华东理工大学 | Melting ester exchange method of preparing catalysts for polycarbonate and application thereof |
CN109021221A (en) * | 2018-06-21 | 2018-12-18 | 北京濮源新材料技术研究院(普通合伙) | Novel composite catalyst for Melting Synthesis polycarbonate |
CN109021221B (en) * | 2018-06-21 | 2020-09-01 | 北京濮源新材料技术研究院(普通合伙) | Novel composite catalyst for synthesizing polycarbonate by melting method |
CN109265670A (en) * | 2018-08-03 | 2019-01-25 | 宁波浙铁大风化工有限公司 | A kind of preparation process of polycarbonate |
CN109265951A (en) * | 2018-08-03 | 2019-01-25 | 宁波浙铁大风化工有限公司 | The preparation process of polycarbonate |
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