CN101124683B - Lighting device and lighting device - Google Patents
Lighting device and lighting device Download PDFInfo
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- CN101124683B CN101124683B CN2005800484314A CN200580048431A CN101124683B CN 101124683 B CN101124683 B CN 101124683B CN 2005800484314 A CN2005800484314 A CN 2005800484314A CN 200580048431 A CN200580048431 A CN 200580048431A CN 101124683 B CN101124683 B CN 101124683B
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Abstract
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技术领域technical field
本发明涉及一种利用荧光体对由发光元件发出的光进行变换并发射到外部的发光装置以及使用此的照明装置。 The present invention relates to a light-emitting device that converts light emitted from a light-emitting element by a phosphor and emits it to the outside, and a lighting device using the light-emitting device. the
背景技术Background technique
图18示出了以往的用于收置发光二极管(LED)等发光元件214的发光装置211。如图18所示那样,发光装置具有在上表面的中央部载置发光元件214的载置部212a,并主要由如下器件构成:即基体212,其由形成有配线导体(未图示)的绝缘体构成,所述配线导体由将载置部212a及从其周边到发光装置的内外进行电导通连接的引线端子或金属化配线等构成;以及壳体213,其粘接固定在基体212的上表面,并在中央部形成有用于收置发光元件214的贯通孔,且由金属、数脂或陶瓷等构成。 FIG. 18 shows a conventional light emitting device 211 for accommodating a light emitting element 214 such as a light emitting diode (LED). As shown in FIG. 18, the light-emitting device has a mounting portion 212a on which a light-emitting element 214 is mounted in the center of the upper surface, and is mainly composed of a base 212 formed with a wiring conductor (not shown). The wiring conductor is composed of a lead terminal or a metallized wiring that electrically connects the mounting portion 212a and its periphery to the inside and outside of the light emitting device; and the housing 213, which is bonded and fixed to the substrate 212, and a through hole for accommodating the light emitting element 214 is formed in the central part, and is made of metal, resin or ceramics. the
基体212,其由氧化铝质烧结体(氧化铝陶瓷)或氮化铝质烧结体、莫来石(ムライト)质烧结体、玻璃陶瓷等陶瓷、或环氧树脂等树脂构成。在基体212由陶瓷构成的情况下,在其上表面通过高温烧制由钨(W)、钼(Mo)-锰(Mn)等构成的金属糊料而形成金属化配线层。并且,在基体212由树脂构成的情况下,在对基体212进行模铸(モ一ルド)成型时,由铜(Cu)或铁(Fe)-镍(Ni)合金构成的引线端子以一端部凸出的方式固定于基体212的内部。 The base body 212 is made of alumina sintered body (alumina ceramics), aluminum nitride sintered body, mullite sintered body, ceramics such as glass ceramics, or resin such as epoxy resin. When the base body 212 is made of ceramics, a metallized wiring layer is formed on the upper surface by firing a metal paste made of tungsten (W), molybdenum (Mo)-manganese (Mn), etc. at a high temperature. In addition, when the base body 212 is made of resin, when the base body 212 is molded, the lead terminal made of copper (Cu) or iron (Fe)-nickel (Ni) alloy is formed at one end. The protrusions are fixed inside the base body 212 . the
另外,壳体213由铝(Al)或Fe-Ni-Co合金等金属、氧化铝质烧结体等陶瓷或环氧树脂等树脂构成,并通过切削加工或模具成型、压出成型等形成。并且,在壳体213的中央部形成:伴随着面向上方而向外侧扩展的贯通孔,在使得贯通孔的内周面的光的反射率提高的情况下,在该内周面通过蒸发法或镀法覆布Al等金属。并且,通过焊锡、银焊剂等焊剂材料或树脂粘接剂等将壳体213结合于基体212的上表面。 The housing 213 is made of metal such as aluminum (Al) or Fe—Ni—Co alloy, ceramics such as alumina sintered body, or resin such as epoxy resin, and is formed by cutting, die molding, extrusion molding, or the like. In addition, in the central part of the housing 213, a through hole that expands outward with the face upward is formed. Metals such as Al are covered by plating method. Furthermore, the casing 213 is bonded to the upper surface of the base body 212 by a flux material such as solder or silver flux, or a resin adhesive. the
并且,通过连接线(bonding wire)将基体212表面形成的配线导体(未图示)和发光元件214的电极电连接,然后,在发光元件214的表面形成荧光体层217后,通过在壳体213的内侧填充透明树脂215而热硬化,能够构成如下那样的发光装置:即通过荧光体层217对来自发光元件214的光进行波长变换,而将具有所望波长谱的光取出。另外,作为发光元件214,选择发光波长包含300~400nm的紫外区域的材料,并通过调整荧光体层217中包含的红、蓝、绿这三原色的荧光体粒子的混合比率而对色调自由地进行设计。And, the wiring conductor (not shown) formed on the surface of the base body 212 is electrically connected to the electrodes of the light-emitting element 214 through a bonding wire, and then, after forming the phosphor layer 217 on the surface of the light-emitting element 214, the The inside of body 213 is filled with transparent resin 215 and cured by thermosetting to form a light-emitting device that converts the wavelength of light from light-emitting element 214 by phosphor layer 217 to extract light having a desired wavelength spectrum. In addition, as the light-emitting element 214, a material whose emission wavelength includes the ultraviolet region of 300 to 400 nm is selected, and the color tone can be freely adjusted by adjusting the mixing ratio of the phosphor particles of the three primary colors of red, blue, and green contained in the phosphor layer 217. design.
另外,通常荧光体粒子是粉体,很难由荧光体单独形成荧光体层217,因此通常在树脂或玻璃等透明构件中混入荧光体粒子并涂布到发光元件214的表面,形成荧光体层217。 In addition, phosphor particles are generally powder, and it is difficult to form the phosphor layer 217 from phosphor alone. Therefore, phosphor particles are usually mixed into a transparent member such as resin or glass and coated on the surface of the light emitting element 214 to form the phosphor layer. 217. the
专利文献1:特许第3065263号公报 Patent Document 1: Patent No. 3065263 Gazette
专利文献2:特开2003-110146号公报 Patent Document 2: JP-A-2003-110146 Gazette
可是对于以往的发光装置211的情况,存在如下问题点:即由荧光体层217进行波长变换后向荧光体层217的下侧发出的光、和从发光元件发光后由荧光体层217的上表面向下侧发射的光,在壳体213的内侧反复进行反射而衰减,并且被基体212或发光元件214所吸收,结果,光损失显著增加。 However, in the case of the conventional light-emitting device 211, there are the following problems: that is, the light emitted to the lower side of the phosphor layer 217 after wavelength conversion by the phosphor layer 217, and the light emitted from the upper side of the phosphor layer 217 after emitting light from the light-emitting element. The light emitted downward from the surface is repeatedly reflected and attenuated inside the case 213, and is absorbed by the base 212 or the light emitting element 214, resulting in a significant increase in light loss. the
另外,存在如下问题点:即从发光元件214向斜上方向发出的光,并不由壳体213所反射,而在发光装置211的外侧以较大的发射角度发射,因此发射角度较大并且轴上光度较低。 In addition, there is a problem that the light emitted obliquely upward from the light-emitting element 214 is not reflected by the housing 213, but is emitted at a large emission angle outside the light-emitting device 211, so the emission angle is large and the axis Lower gloss. the
因此,本发明鉴于上述以往技术的问题点而完成,其目的为提供一种提高光取出效率,并且发射光强度、轴上光强度和亮度高的发光装置以及照明装置。 Therefore, the present invention has been made in view of the above-mentioned problems of the prior art, and an object of the present invention is to provide a light emitting device and an illuminating device having improved light extraction efficiency and high emitted light intensity, on-axis light intensity, and luminance. the
发明内容Contents of the invention
本发明所涉及发光装置,备有: The light-emitting device involved in the present invention has:
基体,其具有配线导体; a substrate having wiring conductors;
发光元件,其载置于所述基体的上表面,并与所述配线导体电连接;第1透光性部,其具有曲面形状并对所述发光元件进行包覆;第2透光性部,其具有曲面形状并以覆盖第1透光性部的方式设于该第1透光性部的上方,并通过在透光性材料中含有荧光体而构成,所述荧光体对从所述发光元件发射出的光的波长进行变换;第3透光性部,其设于所述第1透光性部和所述第2透光性部之间,将所述第1透光性部的折射率设为n1,将所述第2透光性部的折射率设为n2,将所述第3透光性部的折射率设为n3时,满足n3<n1和n3<n2的关系,所述第3透光性部遍及所述第2透光性部的下表面的整体具有固定的厚度。 a light-emitting element mounted on the upper surface of the substrate and electrically connected to the wiring conductor; a first light-transmitting part having a curved shape and covering the light-emitting element; a second light-transmitting part, which has a curved surface shape, is provided above the first light-transmitting part in such a manner as to cover the first light-transmitting part, and is constituted by including a phosphor in the light-transmitting material, and the phosphor pairs from the light-transmitting part. The wavelength of the light emitted by the light-emitting element is converted; the third light-transmitting part is arranged between the first light-transmitting part and the second light-transmitting part, and the first light-transmitting part When the refractive index of the second translucent part is n1, the refractive index of the second translucent part is n2, and the refractive index of the third translucent part is n3, n3<n1 and n3<n2 are satisfied. In this relationship, the third translucent portion has a constant thickness over the entire lower surface of the second translucent portion. the
另外,在发明中,优选为,所述第3透光性部由气体层构成。 In addition, in the invention, preferably, the third translucent portion is formed of a gas layer. the
另外,在发明中,优选为,以与所述第2透光性部的下表面相接连的方式形成具有折射率n4的第4透光性部,并且折射率n2、n4满足n2>n4的关系。 In addition, in the invention, preferably, the fourth light-transmitting portion having a refractive index n4 is formed so as to be in contact with the lower surface of the second light-transmitting portion, and the refractive indices n2 and n4 satisfy n2>n4. relation. the
另外,在发明中,优选为,第1透光性部由硅树脂构成。 In addition, in the invention, it is preferable that the first translucent portion is formed of a silicone resin. the
另外,在发明中,优选为,第2透光性部由含有荧光体的硅树脂构成。 In addition, in the invention, it is preferable that the second translucent portion is formed of a silicone resin containing a phosphor. the
另外,在发明中,优选为,在所述基体的上表面外周部,备有:以包绕所述发光元件的方式而接合的反射构件,该反射构件具有光反射性的内周面。 In addition, in the invention, it is preferable that a reflective member bonded to surround the light-emitting element is provided on the outer peripheral portion of the upper surface of the base, and the reflective member has a light-reflective inner peripheral surface. the
另外,在发明中,优选为,所述第1透光性部的上表面的形状是凹面状。 In addition, in the invention, it is preferable that the shape of the upper surface of the first translucent portion is concave. the
另外,在发明中,优选为,所述第1透光性部的上表面的形状是凸面状。 In addition, in the invention, it is preferable that the shape of the upper surface of the first translucent portion is convex. the
另外,在发明中,优选为,仅在所述发光元件的上表面和侧面形成第1透光性部。 In addition, in the invention, it is preferable that the first translucent portion is formed only on the upper surface and side surfaces of the light emitting element. the
另外,在发明中,优选为,所述发光元件,发出在近紫外区域或紫外区域具有主发光峰的光。 In addition, in the invention, it is preferable that the light-emitting element emits light having a main luminescence peak in a near-ultraviolet region or an ultraviolet region. the
另外,在发明中,将上述任一项发明所记载的发光装置作为光源。 In addition, in the invention, the light emitting device described in any one of the above inventions is used as a light source. the
按照本发明,含有荧光体的第2透过性部,与折射率比第2透过性部低的第3透光性部相接连,因此,在利用第2透光性部中含有的荧光体进行波长变换后,从荧光体向下侧方向发出的光和由第2透光性部的上表面向下侧方向反射的光由第2透光性部的下表面全反射,并使光向着上方而行进。因此,发射光强度提高。 According to the present invention, the second translucent portion containing the phosphor is connected to the third translucent portion having a lower refractive index than the second translucent portion, so that the fluorescent light contained in the second translucent portion is utilized. After the body performs wavelength conversion, the light emitted from the fluorescent body in the downward direction and the light reflected in the downward direction by the upper surface of the second light-transmitting part are totally reflected by the lower surface of the second light-transmitting part, and the light Go upwards. Therefore, the emitted light intensity increases. the
另外,从外部向发光装置内部入射的光,由第2透光性部和第3透光性部的界面所全反射,因此能够抑制由外部光引起的构件的劣化,例如第1透光性部的强度或透过率、粘接强度的劣化。 In addition, the light incident from the outside into the light-emitting device is totally reflected by the interface between the second translucent portion and the third translucent portion, so it is possible to suppress deterioration of components caused by external light, such as the first translucent portion. The strength or transmittance of the part, and the deterioration of the adhesive strength. the
另外,因为以覆盖第1透光性部全体的方式设置含有荧光体的第2透光性部,因此从发光元件射出的光不漏散地入射到第2透光性部而被波长变换,因此发光效率提高。另外,进而,由于不仅利用第2透光性部的一部分对光进行波长变换,而且从第2透光性部的全面发射波长变换后的光,因此能够在发光面中抑制色不均。 In addition, since the second translucent part containing the phosphor is provided so as to cover the entire first translucent part, the light emitted from the light emitting element enters the second translucent part without leakage and is converted in wavelength. Therefore, the luminous efficiency is improved. Further, since the wavelength of the light is not only converted by a part of the second translucent portion, but also the wavelength-converted light is emitted from the entire second translucent portion, color unevenness can be suppressed on the light emitting surface. the
此外,作为第3透光性部,优选为由折射率为1.0左右的气体层构成,与填充折射率为1.5左右的树脂等的情况相比,由第2透光性部中含有的荧光体进行波长变换后,从荧光体向下侧方向发出的光以及由第2透光性部的上表面向下侧方向反射的光,能够更多地被第2透光性部的下表面所全反射,并能够使光向上方行进。 In addition, as the third translucent part, it is preferable to be composed of a gas layer with a refractive index of about 1.0. Compared with the case of filling resin or the like with a refractive index of about 1.5, the phosphor contained in the second translucent part After the wavelength conversion, the light emitted from the phosphor in the downward direction and the light reflected in the downward direction by the upper surface of the second translucent part can be more fully absorbed by the lower surface of the second translucent part. Reflects and enables light to travel upwards. the
另外,通过在从外部环境到发光元件之间设置气体层,能够得到绝热效果。为此,能够抑制来自外部环境的热传递到发光元件。结果,抑制了由发光元件的温度变动引起的波长变动,从而能够抑制从发光装置发出的光的色变动。 In addition, a heat insulating effect can be obtained by providing a gas layer between the external environment and the light emitting element. For this reason, heat transfer from the external environment to the light emitting element can be suppressed. As a result, the wavelength variation caused by the temperature variation of the light-emitting element is suppressed, and the color variation of the light emitted from the light-emitting device can be suppressed. the
此外,通过以接连含有荧光体的第2透光性部的下表面的方式形成具有折射率n4的第4透光性部,即使在第2透光性部的下表面露出荧光体粒子,该露出的荧光体粒子也被第4透光性部所覆盖。因此,从荧光体发出的光,被第4透光性部和第3透光性部的界面所良好地反射,能够防止光损失。 In addition, by forming the fourth light-transmitting portion having a refractive index n4 so as to be continuous with the lower surface of the second light-transmitting portion containing phosphor, even if the phosphor particles are exposed on the lower surface of the second light-transmitting portion, the The exposed phosphor particles are also covered with the fourth translucent portion. Therefore, the light emitted from the phosphor is favorably reflected by the interface between the fourth translucent portion and the third translucent portion, and light loss can be prevented. the
另外,由于第2透光性部的折射率n2比第4透光性部的折射率n4大,因而在第2透光性部和第4透光性部的界面处向上方行进的光的反射损失变少,光的取出效率提高。 In addition, since the refractive index n2 of the second translucent portion is greater than the refractive index n4 of the fourth translucent portion, the light traveling upward at the interface between the second translucent portion and the fourth translucent portion is Reflection loss is reduced, and light extraction efficiency is improved. the
另外,通过将折射率比第2透光性部小,折射率比第3透光性部大的第4透光性部设置于第2透光性部的下表面,能够使得在由第2透光性部进行波长变换后向下方行进的光的一部分,不由含有荧光体的第2透光性部和第4透光性部的界面所反射地,向第4透光性部行进。因此能够缓和封闭在第2透光性部中的光的漫反射。 In addition, by providing the fourth light-transmitting portion having a lower refractive index than the second light-transmitting portion and a higher refractive index than the third light-transmitting portion on the lower surface of the second light-transmitting portion, it is possible to Part of the light traveling downward after the wavelength conversion by the translucent portion travels toward the fourth translucent portion without being reflected by the interface between the second translucent portion containing the phosphor and the fourth translucent portion. Therefore, diffuse reflection of light enclosed in the second translucent portion can be alleviated. the
为此,漫反射后的光不集中于第2透光性部,抑制了第2透光性部的光劣化(耐湿性和透过率、粘接强度等的劣化)。并且,从第2透光性部入射到第4透光性部的波长变换光,在与气体层的界面处被效率更高地反射,因此,例如通过在第2透光性部和第4透光性部的周边配置反射构件,能够更有效地将波长变换光取出到发光装置外部。 For this reason, diffusely reflected light is not concentrated on the second translucent portion, and optical degradation (deterioration of moisture resistance, transmittance, adhesive strength, etc.) of the second translucent portion is suppressed. And, the wavelength-converted light incident on the fourth translucent part from the second translucent part is more efficiently reflected at the interface with the gas layer. The reflective member is disposed around the optical portion, so that the wavelength-converted light can be extracted to the outside of the light-emitting device more efficiently. the
此外,优选为,第1透光性部由硅树脂等形成。由于硅树脂相对于紫外线难于劣化,因此密封可靠性提高,从而能够抑制发光效率随着时间流逝而劣化。 Moreover, it is preferable that the 1st translucent part is formed of silicone resin etc. Since the silicone resin is less likely to be degraded by ultraviolet rays, the reliability of sealing is improved, so that it is possible to suppress deterioration of luminous efficiency over time. the
此外,优选为,第2透光性部由含有荧光体的硅树脂构成。由于硅树脂对于紫外线难于劣化,因此密封可靠性提高,从而能够抑制发光效率随着时间流逝而劣化。 Furthermore, it is preferable that the second translucent portion is formed of a silicone resin containing a phosphor. Since the silicone resin is less likely to be degraded by ultraviolet rays, the sealing reliability is improved, so that it is possible to suppress deterioration of luminous efficiency over time. the
此外,优选为,在基板的上表面外周部,备有以围绕所述发光元件的方式接合的反射构件,并优选为该反射构件具有光反射性的内周面。由此,从发光 元件发出的光被光反射面所反射,并向发光装置上方行进,因此发光的指向性提高。 In addition, it is preferable that a reflective member bonded to surround the light emitting element is provided on the outer peripheral portion of the upper surface of the substrate, and the reflective member preferably has a light reflective inner peripheral surface. Thereby, the light emitted from the light emitting element is reflected by the light reflecting surface, and travels to the upper side of the light emitting device, so the directivity of the light emission is improved. the
另外,优选为,反射构件由热传导的材料所形成,由此基体的发热面积增加,从而使得发光装置的散热性提高。 In addition, it is preferable that the reflective member is formed of a heat-conducting material, thereby increasing the heat-generating area of the base, thereby improving the heat dissipation of the light-emitting device. the
此外,优选为,第1透光性部的上表面形状是凹面形状。由此,第1透光性部和第3透光性部的界面,作为对光进行扩散的凹透镜而发挥功能。为此,来自发光元件的光均等地对第2透光性部全体进行照射,发光装置的发光分布被均一化。 Moreover, it is preferable that the upper surface shape of the 1st translucent part is a concave shape. Thereby, the interface of the 1st translucent part and the 3rd translucent part functions as a concave lens which diffuses light. Therefore, the light from the light emitting element is uniformly irradiated to the entire second translucent portion, and the light emission distribution of the light emitting device is made uniform. the
此外,优选为,第1透光性部的上表面形状是凸面状。由此,第1透光性部和第3透光性部的界面作为对光进行聚焦的凸透镜而发挥功能。为此,来自发光元件的光效率更高地入射到第2透光性部,发光装置的发光强度提高。 Moreover, it is preferable that the upper surface shape of the 1st translucent part is a convex shape. Thereby, the interface of the 1st translucent part and the 3rd translucent part functions as a convex lens which focuses light. For this reason, the light from the light-emitting element enters the second translucent portion more efficiently, and the light-emitting intensity of the light-emitting device increases. the
此外,优选为,仅在所述发光元件的上表面和侧面设置第1透光性部。由于来自发光元件的光的大部分从发光元件的上表面和侧面发出,因此能够抑制上表面和侧面的反射,光的取出效率提高。 In addition, it is preferable that the first translucent portion is provided only on the upper surface and side surfaces of the light emitting element. Since most of the light from the light-emitting element is emitted from the upper surface and side surfaces of the light-emitting element, reflection on the upper surface and side surfaces can be suppressed, and light extraction efficiency can be improved. the
此外,优选为,所述发光元件在近紫外区域或紫外区域具有主发光峰。由此,发出到外部的可见光,全部来自被第2透光性部中所含有的荧光体进行了波长变换后的光。结果,在设计光的混色比例时,来自发光元件的光的影响变小,仅仅通过荧光体的成份调整即可。 In addition, preferably, the light-emitting element has a main luminescence peak in the near-ultraviolet region or ultraviolet region. As a result, all visible light emitted to the outside comes from light whose wavelength has been converted by the phosphor contained in the second translucent portion. As a result, when designing the color mixing ratio of light, the influence of light from the light-emitting element is reduced, and it is only necessary to adjust the composition of the phosphor. the
另外,由于本发明所涉及的照明装置将上述发光装置作为光源而使用,因此提供了一种光取出效率升高,且发射光强度、轴上光度和亮度高的照明装置。 In addition, since the lighting device according to the present invention uses the above-mentioned light emitting device as a light source, there is provided a lighting device with improved light extraction efficiency and high emitted light intensity, axial luminosity, and luminance. the
附图说明Description of drawings
图1A是表示本发明的第1实施方式的剖面图。 FIG. 1A is a cross-sectional view showing a first embodiment of the present invention. the
图1B是表示本发明的第1实施方式的剖面图。 Fig. 1B is a cross-sectional view showing the first embodiment of the present invention. the
图2是表示本发明的第2实施方式的剖面图。 Fig. 2 is a cross-sectional view showing a second embodiment of the present invention. the
图3A是表示本发明的第3实施方式的剖面图。 Fig. 3A is a cross-sectional view showing a third embodiment of the present invention. the
图3B是表示本发明的第3实施方式的剖面图。 Fig. 3B is a cross-sectional view showing a third embodiment of the present invention. the
图4是表示本发明的第4实施方式的剖面图。 Fig. 4 is a cross-sectional view showing a fourth embodiment of the present invention. the
图5是表示第1透光性部为半球状的例子的剖面图。 Fig. 5 is a cross-sectional view showing an example in which the first translucent portion is hemispherical. the
图6是表示对透镜状的盖体进行载置的例子的剖面图。 6 is a cross-sectional view showing an example of placing a lens-shaped lid. the
图7是表示第3透光性部较薄的例子的剖面图。 Fig. 7 is a cross-sectional view showing an example in which the third translucent portion is thin. the
图8是表示本发明的第5实施方式的剖面图。 Fig. 8 is a cross-sectional view showing a fifth embodiment of the present invention. the
图9是表示透光性构件为半球状的例子的剖面图。 Fig. 9 is a cross-sectional view showing an example in which a translucent member is hemispherical. the
图10是表示透光性构件为曲面形状的例子的剖面图。 Fig. 10 is a cross-sectional view showing an example in which a translucent member has a curved shape. the
图11是表示本发明的第6实施方式的剖面图。 Fig. 11 is a cross-sectional view showing a sixth embodiment of the present invention. the
图12是对图11所示的发光装置的各透光性部省略的剖切立体图。 Fig. 12 is a cutaway perspective view omitting the translucent parts of the light emitting device shown in Fig. 11 . the
图13是表示在基体下表面设置L字型的引线端子的例子的剖面图。 13 is a cross-sectional view showing an example in which L-shaped lead terminals are provided on the lower surface of the substrate. the
图14是表示以阵列状排列本发明所涉及的发光装置的照明装置的一例的俯视图。 14 is a plan view showing an example of a lighting device in which light emitting devices according to the present invention are arranged in an array. the
图15是图14所述的照明装置的剖视图。 Fig. 15 is a cross-sectional view of the lighting device shown in Fig. 14 . the
图16表示以圆形状排列本发明所涉及的发光装置的照明装置的其他例子的俯视图。 Fig. 16 is a plan view showing another example of a lighting device in which light-emitting devices according to the present invention are arranged in a circular shape. the
图17是图16所示的照明装置的剖面图。 Fig. 17 is a cross-sectional view of the lighting device shown in Fig. 16 . the
图18是表示以往的发光装置的一例的剖面图。 Fig. 18 is a cross-sectional view showing an example of a conventional light emitting device. the
图中:1-发光装置,2-基体,3-壳体,3a-反射面,3b-切槽部,4-发光元件,5-第1透光性部,6-第4透光性部,7-第2透光性部,G-第3透光性部,9-反射工具,10-发光装置驱动电路基板,14-弹性构件,17-导电性连接构件,18-导电路径,21-引线端子。 In the figure: 1-light-emitting device, 2-substrate, 3-housing, 3a-reflecting surface, 3b-cutting part, 4-light-emitting element, 5-first translucent part, 6-fourth translucent part , 7-second light-transmitting part, G-third light-transmitting part, 9-reflecting tool, 10-light emitting device drive circuit board, 14-elastic member, 17-conductive connection member, 18-conductive path, 21 - Lead terminals. the
实施方式 Implementation method
(第1实施方式) (first embodiment)
图1A和图1B是表示本发明第1实施方式的剖面图。首先,如图1A所示的那样,发光装置1由基体2、发光元件4、第1透光性部5、第2透光性部7、第3透光性部G等构成。 1A and 1B are cross-sectional views showing a first embodiment of the present invention. First, as shown in FIG. 1A , a
在基体2上,从上表面向下表面或侧面延伸地形成用于向发光元件4供给电流的配线导体。 On the
发光元件4,按照与基体2的配线导体电连接的方式,载置于基体2的上表面。 The
第1透光性部5,由透光性材料所形成,并对发光元件4进行覆盖。 The first
第2透光性部7,由含有对发光元件4所发光的光进行波长变换的荧光体的透光性材料所形成,并以覆盖第1透光性部5的方式设置于第1透光性部5的上方。 The second
在第1透光性部5和第2透光性部7之间设置第3透光性部G。 The third translucent part G is provided between the first
第1透光性部5、第2透光性部7和第3透光性部G,形成以发光元件4为中心的曲面状。 The first
在本实施方式中,将第1透光性部5的折射率设为n1,将第2透光性部7的折射率设为n2,将第3透光性部G的折射率设为n3时,以满足n3<n1以及n3<n2的关系的方式选定第1透光性部5、第2透光性部7和第3透光性部G的材质。 In this embodiment, the refractive index of the first
具体来说,作为第1透光性部5,可以使用硅树脂(折射率:1.41~1.52)、环氧树脂(折射率:1.55~1.61)、丙烯酸树脂(折射率:约1.48)、氟树脂(折射率:约1.31)、聚碳酸酯树脂(折射率:约1.59)、聚(酰)亚胺树脂(折射率:约1.68)等。 Specifically, as the first
另外,作为第2透光性部7,可以使用硅树脂(折射率:1.41~1.52)、环氧树脂(折射率:1.55~1.61)、丙烯酸树脂(折射率:约1.48)、氟树脂(折射率:约1.31)、聚碳酸酯树脂(折射率:约1.59)等,并且作为第2透光性部7中所含有的荧光体,可以使用:La2O2S:Eu、LiEuW 2O8、ZnS:Ag、SrAl2O4:Eu、ZnS:Cu,Al、ZnCdS:Ag、ZnS:Cu、(BaMgAl)10O12:Eu、SrCaS:Eu、(Sr,Ca,Ba,Mg)10(PO4)6Cl2:Eu等。 In addition, as the second
另外,作为第3透光性部G,可以使用硅树脂或环氧树脂、氟树脂等,或者由空气等构成的气体层等所构成。在任何情况下,以满足n3<n1和n3<n2的关系的方式选定材料。例如,在从发光元件发出的光从紫外区域到近紫外区域具有主发光峰的情况下,可以使用从紫外区域到近紫外区域透过率较高且不易发生黄变或强度劣化的硅树脂,此时作为第1和第2透光性部5、7,可以使用折射率为1.52的硅树脂,作为第3透光性部,使用折射率为1.41的硅树脂。由此,能够构成本发明的发光装置。 In addition, as the third translucent portion G, a silicon resin, an epoxy resin, a fluororesin, or the like, or a gas layer made of air or the like can be used. In any case, the material is selected in such a manner as to satisfy the relationship of n3<n1 and n3<n2. For example, in the case where the light emitted from the light-emitting element has a main luminescence peak from the ultraviolet region to the near ultraviolet region, it is possible to use a silicone resin that has a high transmittance from the ultraviolet region to the near ultraviolet region and is not prone to yellowing or deterioration of strength, In this case, a silicone resin having a refractive index of 1.52 can be used as the first and second
通过这种结构,含有荧光体的第2透光性部7,接连于折射率比第2透光性部7更低的第3透光性部G,由此利用第2透光性部7中含有的荧光体进行波长变换后从荧光体向下侧方向发出的光和由第2透光性部7的上表面向下侧 方向反射的光的大部分,借助于全反射等而由第2透光性部7的下表面所反射,并使光向着上方前进。 With this structure, the second
另外,从外部向发光装置内部入射的光的大部分,借助于全反射而由第2透光性部7和第3透光性部G的界面所反射,因此能够抑制由外部光引起的构件的劣化,例如,第1透光性部5的强度、透过率、粘接强度的劣化。 In addition, most of the light incident from the outside to the inside of the light-emitting device is reflected by the interface between the second light-transmitting
另外,由于以覆盖第1透光性部5整体的方式而设置含有荧光体的第2透光性部7,因此从发光元件4发出的光不漏散地入射到第2透光性部7而进行波长变换,因此发光效率提高。 In addition, since the second
另外,作为第3透光性部G,优选为由折射率为1.0左右的气体层构成,与填充折射率为1.5左右的树脂等的情况相比,在被第2透光性部7中含有的荧光体波长变换后,从荧光体向下侧方向发出的光和由第2透光性部7的上表面向下侧方向反射的光的大部分更多地被第2透光性部7的下表面所反射,而能够使光向上方行进。 In addition, as the third translucent part G, it is preferable to be composed of a gas layer with a refractive index of about 1.0, and the second
另外,通过在从外部环境到发光元件4之间作为第3透光性部G设置气体层,而能够得到绝热效果。为此,能够抑制来自外部环境的热传递到发光元件4。结果,由发光元件4的温度变动引起的波长变动被抑制,从而抑制从发光装置发出的光的色变动。 In addition, a heat insulating effect can be obtained by providing a gas layer as the third translucent portion G between the external environment and the
此外,在本实施方式中,优选为第3透光性部G的厚度大致固定。第3透光性部G的厚度,相当于第1透光性部5的上表面和第2透光性部7的下表面之间的距离,优选为,作为整体处于±5%的误差。 In addition, in this embodiment, it is preferable that the thickness of the 3rd translucent part G is substantially constant. The thickness of the third translucent portion G corresponds to the distance between the upper surface of the first
假设在第3透光性部G的上表面或下表面存在凹凸等,并假设厚度不大致固定,则在上下表面产生折射,并存在光强度分布变动的可能性。为此,通过使第3透光性部G的厚度为大致固定,由于从第1透光性部5入射到第2透光性部7的光的强度分布不变动,因此在第2透光性部7中被波长变换的光量分布也大致均一,能够抑制发光面中的色离散或色不均。 If there are irregularities on the upper or lower surface of the third translucent portion G, and if the thickness is not substantially constant, refraction may occur on the upper and lower surfaces, and the light intensity distribution may vary. For this reason, by making the thickness of the 3rd translucent part G substantially constant, since the intensity distribution of the light incident from the 1st
接下来,在图1B中,对基体2的形状下功夫,载置发光元件4的基体2的上表面是平坦的,且从载置发光元件4的基板1的上表面向周边形成向上方倾斜的圆锥面。通过设置这样倾斜面,而使得从发光元件4发射出的光指向上方,因此光的利用效率提高。 Next, in FIG. 1B , the shape of the
(第2实施方式) (second embodiment)
图2是表示本发明的第2实施方式的剖面图。发光装置1,由基体2、壳体3、发光元件4、第1透光性部5、第2透光性部7、第3透光性部G等构成。 Fig. 2 is a cross-sectional view showing a second embodiment of the present invention. The light-emitting
在基体2上从上表面到下表面或到侧面配置有用于向发光元件4供给电流的配线导体。 Wiring conductors for supplying current to the
发光元件4,以与基体2的配线导体电连接的方式,载置于基体2的上表面。 The
壳体3,被固定于基体2之上,并具有以环绕发光元件4的方式向上倾斜的内面。关于壳体3的内面,从光利用效率的观点出发,优选为,具有光反射性。 The
第1透光性部5,由透光性材料形成,并对发光元件4进行包覆。 The first
第2透光性部7,由含有对发光元件4所发光的光进行波长变换的荧光体的透光性材料所形成,并在第1透光性部5的上方,以覆盖第1透光性部5的方式设置。 The second light-transmitting
第3透光性部G,设于第1透光性部5和第2透光性部7之间。 The third translucent portion G is provided between the first
第1透光性部5、第2透光性部7和第3透光性部G,以能够得到与基体2的上表面大致平行的多层结构的方式,具有水平的界面。 The first
在本实施方式中,将第1透光性部5的折射率设为n1,将第2透光性部7的折射率设为n2,将第3透光性部G的折射率设为n3时,以满足n3<n1和n3<n2的关系的方式,选择第1透光性部5、第2透光性部7和第3透光性部G的材质。具体的材质,可以使用上述的实施方式所列举的,通过对这些材质进行适当组合,能够满足n3<n1和n3<n2的关系。 In this embodiment, the refractive index of the first
通过这种构成,含有荧光体的第2透光性部7,与折射率比第2透光性部7的折射率低的第3透光性部G相接连,因此在被第2透光性部7中含有的荧光体进行波长变换后从荧光体向下侧方向发射出的光和由第2透光性部7的上表面向下侧方向反射的光的大部分,借助于全反射,向着上方而使光行进。 With this configuration, the second light-transmitting
另外,从外部向发光装置内部入射的光的大部分,借助于全反射等而由第2透光性部7和第3透光性部的界面所放射,因此能够抑制由外部光引起的构件的劣化,例如能够抑制第1透光性部5的强度或折射率、粘接强度的劣化。 In addition, most of the light incident from the outside to the inside of the light-emitting device is radiated from the interface between the second light-transmitting
另外,由于以覆盖第1透光性部5整体的方式而设置第2透光性部7,因此从发光元件4发出的光不漏散地入射到第2透光性部7并被波长变换,因此发光效率提高。 In addition, since the second
此外,作为第3透光性部G,优选为由折射率为1.0左右的气体层构成,与填充折射率为1.5左右的树脂等的情况相比,在由第2透光性部7中含有的荧光体进行波长变换后,能够由第2透光性部7的下表面,对从荧光体向下侧方向发出的光和由第2透光性部7的上表面向下侧方向反射的光的大部分较多地进行反射,从而使光向上方行进。 In addition, as the third light-transmitting portion G, it is preferable to be composed of a gas layer having a refractive index of about 1.0, and the second light-transmitting
另外,通过在从外部环境到发光元件4之间作为第3透光性部设置气体层,能够得到绝热效果。为此能够抑制来自外部环境的热传递到发光元件4。结果,能够抑制由发光元件4的温度变动引起的波长变动,从而能够抑制从发光装置发出的光的色变动。 In addition, a heat insulating effect can be obtained by providing a gas layer as the third translucent portion between the external environment and the
另外,在本实施方式中,优选为,第3透光性部G的厚度为大致固定。优选为,第3透光性部G的厚度,相当于第1透光性部5的上表面和第2透光性部7的下表面之间的距离,整体处于±5%的误差范围。 Moreover, in this embodiment, it is preferable that the thickness of the 3rd translucent part G is substantially constant. Preferably, the thickness of the third translucent portion G corresponds to the distance between the upper surface of the first
假设,第3透光性部G的上表面或下表面存在凹凸等,而厚度并不大致固定,则有可能会因为上下表面产生折射而使光强度分布变动。为此,通过使第3透光性部G的厚度为大致固定,从第1透光性部5入射到第2透光性部7的光强度分布不变动,因此由第2透光性部7所波长变换后的光量分布大致均一,从而能够抑制发光面中的色离散或色不均。 Assuming that the upper or lower surface of the third translucent portion G has irregularities, etc., and the thickness is not substantially constant, the light intensity distribution may fluctuate due to refraction on the upper and lower surfaces. For this reason, by making the thickness of the 3rd translucent part G substantially constant, the light intensity distribution from the 1st
(第3实施方式) (third embodiment)
图3A和图3B,是表示本发明的第3实施方式的剖面图。首先,如图3A所示那样,发光装置1由基体2、壳体3、发光元件4、第1透光性部5、第2透光性部7、第3透光性部G等构成。 3A and 3B are cross-sectional views showing a third embodiment of the present invention. First, as shown in FIG. 3A , light emitting
在基体2上,从上表面向下表面延伸地形成用于向发光元件供给电流的配线导体。 On the
发光元件4,以与基体2的配线导体电连接的方式,载置于基体2的上表面。 The
壳体3,被固定于基体2之上,并具有以围绕发光元件4的方式向上倾斜的内面。关于壳体3的内面,从光利用效率的观点出发,优选为,具有光反射性。 The
第1透光性部5,由透光性材料形成,并对发光元件4进行包覆。 The first
第2透光性部7,由含有对发光元件4所发光的光进行波长变换的荧光体的透光性材料所形成,并在第1透光性部5的上方,以覆盖第1透光性部5的方式设置。 The second light-transmitting
第3透光性部G,设于第1透光性部5和第2透光性部7之间。 The third translucent portion G is provided between the first
在本实施方式中,将第1透光性部5的折射率设为n1,将第2透光性部7的折射率设为n2,将第3透光性部G的折射率设为n3时,以满足n3<n1和n3<n2的关系的方式,选择第1透光性部5、第2透光性部7和第3透光性部G的材质。具体的材质,可以使用上述的实施方式所列举的材料,通过对这些材质进行适当组合,能够满足n3<n1和n3<n2的关系。 In this embodiment, the refractive index of the first
此外,如图3A所示那样,第1透光性部5的下表面、第2透光性部7的上表面、第2透光性部7和第3透光性部G的界面,具有与基体2的上表面大致平行的界面,第1透光性部5的上表面形状,优选为是凹面状。由此,第1透光性部5和第3透光性部G之间的界面,作为对光进行扩散的凹透镜而发挥功能。为此,来自发光元件4的光,对第2透光性部7整体均等地进行照射,发光装置1的发光分布变得均一化。 In addition, as shown in FIG. 3A, the lower surface of the first
作为该替代,优选为,如图3B所示那样,第1透光性部5的上表面形状是凸面状。由此第1透光性部5和第3透光性部G的界面,作为对光进行聚焦的凸透镜而发挥功能。为此,来自发光元件4的光,有效地入射到第2透光性部7,发光装置1的发光强度提高。 Instead, as shown in FIG. 3B , it is preferable that the upper surface shape of the first
以下,针对具体的实施例进行说明。 Hereinafter, specific examples will be described. the
(实施例11) (Example 11)
准备从载置有发光元件的基体的上表面向基体的外表面延伸地形成有配线导体的宽度15mm×纵深15mm×厚度1mm的板状的氧化铝陶瓷基板。 A plate-shaped alumina ceramic substrate having a width of 15 mm x a depth of 15 mm x a thickness of 1 mm and a wiring conductor extending from the upper surface of the base on which the light emitting element is mounted to the outer surface of the base was prepared. the
另外,载置有发光元件的基体,在上表面上具有与发光元件的电极连接的一对圆形焊盘,并借助于通过设置Mo-Mn粉末而得到的金属化层而成型。 In addition, the substrate on which the light-emitting element is placed has a pair of circular pads connected to the electrodes of the light-emitting element on the upper surface, and is formed by a metallization layer obtained by providing Mo-Mn powder. the
另外,在该一对的圆形焊盘的表面,通过电解镀法形成厚度3μm的Ni镀层和厚度3μm的Au镀层。 Also, on the surfaces of the pair of circular pads, a Ni plating layer with a thickness of 3 μm and an Au plating layer with a thickness of 3 μm were formed by electrolytic plating. the
并且,在上述基板的上表面,以围绕发光元件的方式,通过由丙烯酸树脂形成的粘接材,粘着由将15mm×15mm×厚度5mm的表面进行化学研磨后的Al(铝)构成的壳状的反射构件。另外,该反射构件,具有如下那样的贯通孔: 即下端部的内周径φ1为5mm,上端部的内周径φ2为10mm,并且内周面形成为随着向上端部而展宽的直线状的倾斜面。 In addition, on the upper surface of the above-mentioned substrate, in a manner surrounding the light-emitting element, a shell-shaped shell made of Al (aluminum) after chemically polishing a surface of 15mm×15mm×thickness 5mm is adhered through an adhesive material formed of acrylic resin. reflection component. In addition, this reflective member has a through hole as follows: the inner peripheral diameter φ1 of the lower end is 5mm, the inner peripheral diameter φ2 of the upper end is 10mm, and the inner peripheral surface is formed to widen along with the upper end. Straight slope.
接下来,在上述的圆形焊盘上利用银糊料而固定如下那样的一对发光元件的电极:即发出对405nm的波长具有峰值的近紫外光,尺寸为0.35mm×0.35mm×厚度0.1mm,并由氮化物系化合物半导体构成。 Next, the electrodes of a pair of light-emitting elements that emit near-ultraviolet light having a peak at a wavelength of 405 nm and have a size of 0.35 mm×0.35 mm×thickness 0.1 mm are fixed on the above-mentioned circular pads with silver paste. mm, and composed of nitride-based compound semiconductors. the
其后,使用涂布机(dispenser)将由硅树脂构成的折射率n1=1.41的第1透光性部5滴下,从而以覆盖发光元件的方式在反射构件的内侧达到厚度2.5mm。 Thereafter, the first
另一方面,形成:在环氧树脂中含有La2O2S:EU(红色荧光体)、ZnS:Cu,Al(绿色荧光体)、(BaMgAl)10O12:Eu(蓝色荧光体)的折射率n2=1.55,厚度为0.5mm的板状的第2透光性部7。并以覆盖第1透光性部5整体的方式将该第2透光性部配置于第1透光性部5的上方,并通过与反射构件粘接而形成发光装置。此时,第1透光性部5和第2透光性部7,以空出2mm的间隙的方式而设置,该间隙作为折射率n3=1的第3透光性部G而发挥功能。在以下的实施例中也是同样。 On the other hand, forming: La 2 O 2 S:E U (red phosphor), ZnS:Cu, Al (green phosphor), (BaMgAl) 10 O 12 :Eu (blue phosphor) in epoxy resin ) with a refractive index n2=1.55, and a plate-shaped second
(实施例12) (Example 12)
除了将厚度为0.5mm的、形成于由硅树脂构成的折射率n=1.41的板状的第4透光性部6,紧贴于第2透光性部7的下表面以外,与实施例11同样,形成发光装置。这里,第4透光性部6的折射率n4与第2透光性部7的折射率相比较小,但是与实施例11不同。 Except that the thickness is 0.5mm, the fourth light-transmitting
(比较例11) (Comparative Example 11)
除了在反射构件的内周面和第2透光性部7所围成的发光装置的内部填充第1透光性部5,而不设置第3透光性部G和第4透光性部6之外,与实施例12同样地形成发光装置。 In addition to filling the interior of the light-emitting device surrounded by the inner peripheral surface of the reflective member and the second light-transmitting
对各实施例11、12和比较例11的全光束量进行测量时,实施例11的全光束量,相对于比较例11大约多3%程度,实施例12的全光束量,相对于比较例11,大约多7%程度。因此,可以确认实施例11和实施例12与比较例11相比,发光效率良好。 When measuring the total beam power of each of Examples 11, 12 and Comparative Example 11, the total beam power of Example 11 was about 3% higher than that of Comparative Example 11, and the total beam power of Example 12 was about 3% higher than that of Comparative Example. 11, about 7% more. Therefore, it was confirmed that Example 11 and Example 12 had better luminous efficiency than Comparative Example 11. the
(第4实施方式) (fourth embodiment)
图4是表示本发明第4实施方式的剖面图。发光装置1,由基体2、壳体3、发光元件4、第1透光性部5、第2透光性部7、第3透光性部G和第4透光性部6等构成。 Fig. 4 is a sectional view showing a fourth embodiment of the present invention. The
基体2,由氧化铝陶瓷、氮化铝质烧结体、莫来石(ムライト)质烧结体、玻璃陶瓷等陶瓷、环氧树脂等树脂、或金属构成,并作为对发光元件4进行支撑的支撑构件而发挥功能。 The
基体2是陶瓷的情况下,用于电连接发光元件4的配线导体(未图示)在基体2的上表面或其周边形成。该配线导体导出到基体2的外表面而连接于外部电路基板4,由此发光元件4和外部电路基板实现电连接。 When the
作为将发光元件4与配线导体连接的方法,可以使用借助于导线连接(未图示)而连接的方法或在发光元件4的下表面通过焊锡焊盘(未图示)而连接的倒装芯片方式的方法。优选为,可以通过倒装芯片(flip chip)连接方式而连接。由此,由于能够在发光元件4的正下设置配线导体,因此不必要在发光元件4的周边的基体2的上表面设置用于配设配线导体的空间。因此,能够有效地抑制从发光元件4发出的光被基体2的配线导体用空间所吸收而使得发光强度的降低,并能够使发光装置1小型化。 As a method of connecting the light-emitting
该配线导体,在基体2由陶瓷形成的情况下,例如由W、Mo、Cu、银(Ag)等的金属粉末的金属化层而形成。或者,通过将形成有配线导体的由绝缘体构成的输入输出端子,嵌入连接于在基体2上设置的贯通孔,而设置。另外,在基体2由树脂构成的情况下,通过埋设Fe-Ni-Co合金等引线端子而形成。 When the
另外,也可以在配线导体露出的表面上,覆布1~20μm厚的Ni或金(Au)等耐蚀性优良的金属,而有效地防止配线导体的氧化腐蚀,同时强固地得到发光元件4和配线导体的连接。因此,在配线导体的露出表面,通过电解镀法或非电解镀法顺次覆布厚度大约1~10μm的Ni镀层和厚度大约0.1~3μm的Au镀层。 In addition, it is also possible to cover the exposed surface of the wiring conductor with a metal with excellent corrosion resistance such as Ni or gold (Au) with a thickness of 1 to 20 μm, so as to effectively prevent the oxidation and corrosion of the wiring conductor and obtain strong luminescence at the same time. Connection of
另外,壳体3,由Al或Fe-Ni-Co合金等金属、氧化铝陶瓷等陶瓷或环氧树脂等树脂形成,并通过切削加工、模具成型、压出成型等而形成。 The
另外,优选为,在壳体3的内周面的表面,其表面的算数平均粗糙度Ra为0.1μm以下。由此能够将发光元件4的光良好地反射到发光装置1的上侧。在Ra超过0.1μm的情况下,难于用发光元件4的壳体3的内周面将光反 射到上侧,并且容易由发光装置1的内部所反射。结果,发光装置1的内部的光的传输损失容易变大,并且难于将光以所望的发射角度出射到发光装置1的外部。 In addition, it is preferable that the arithmetic mean roughness Ra of the surface of the inner peripheral surface of the
另外,通过在环氧树脂、硅树脂、丙烯酸树脂或玻璃等透光性部中混入例如红、兰、绿这三原色的荧光体,而在第2透光性部的上表面通过涂布或载置而形成第2透光性部7。作为荧光体,可以使用各种各样的材料,例如,红色的可以使用La2O2S:Eu(掺Eu的La2O2S)的荧光体,绿色的可以使用ZnS:Cu,Al荧光体,蓝色的使用(BaMgAl)10O12:Eu的荧光体等颗粒状的物质。此外,这种荧光体不限于一种,可以以任意的比例配合多个,由此能够输出具有所望的发光波谱和颜色的光。 In addition, phosphors of three primary colors, such as red, blue, and green, are mixed into a light-transmitting part such as epoxy resin, silicone resin, acrylic resin, or glass, and the upper surface of the second light-transmitting part is coated or loaded. The second
另外,优选为第2透光性部7的厚度为0.1~1mm。由此,能够对从发光元件4发出的光高效率地进行波长变换。若荧光体层7的厚度不足0.1mm,则从发光元件4发出的光中,不经由荧光体层7波长变换地而透过荧光体层7的比例变高,波长变换效率容易降低。另外,若超过1mm,则由荧光体层7进行波长变换后的光容易被荧光体层7所吸收,发射光强度容易降低。 Moreover, it is preferable that the thickness of the 2nd
另外,第1透光性部5以覆盖发光元件4的方式而形成。第1透光性部5,可以由与发光元件4的折射率差较小、且对于从紫外线区域到可见光区域的光透过率较高的材料构成,例如,第1透光性部5,由硅树脂、环氧树脂等透明树脂,或低熔点玻璃、溶胶-凝胶(ゾル一ゲル)玻璃等构成。由此,能够抑制因发光元件4和第1透光性部5的折射率差而引起光的反射损失的发生。 In addition, the first
优选为,第1透光性部5由硅树脂构成。硅树脂,相对于从发光元件4发出的紫外光等光难于劣化,因此能够提供一种密封可靠性高的发光装置。 Preferably, the first
另外,优选为,如图5所示那样,第1透光性部5为半球状。由此,从发光元件4发出的光的行进方向能够垂直地形成与第1透光性部5的上表面之间的角度,因此能够不被第1透光性部5的上表面全反射地,高效率地取出光,并能够作为发射光强度高的发光装置1。 Moreover, it is preferable that the 1st
另外,作为第3透光性部G,能够使用硅树脂或环氧树脂、氟树脂等,或者能够利用由空气等组成的气体层而构成。在任何情况下,均按照满足n3<n1和n3<n2的关系的方式选定材料。例如,在从发光元件发出的光在外区域具有主发光峰的情况下,可以使用在从紫外区域到近紫外区域中透过率较高,且不易产生黄变或强度劣化的硅树脂。在这种情况下,作为第1和第2透光性部 5、7,使用折射率为1.52的硅树脂,作为第3透光性部,使用折射率为1.41的硅树脂。由此,能够构成本发明的发光装置。 In addition, as the third translucent portion G, a silicone resin, an epoxy resin, a fluororesin, or the like can be used, or a gas layer composed of air or the like can be used. In any case, the material is selected so as to satisfy the relationship of n3<n1 and n3<n2. For example, when light emitted from a light-emitting element has a main luminescence peak in the outer region, a silicone resin that has a high transmittance from the ultraviolet region to the near-ultraviolet region and is less prone to yellowing or deterioration of strength can be used. In this case, as the first and second
优选为,在第2透光性部7的下表面形成第4透光性部6。由此,即使荧光体露出到第2透光性部7下表面,通过用第4透光性部6覆盖该露出的荧光体,能够利用第4透光性部6的下表面对从荧光体发出的光良好地进行全反射,而使光向上侧行进。因此,能够成为如下那样的发光装置1:即光从荧光体直接地由间隙发出从而能够防止光被基体2和发光元件4所吸收,并进一步提高光取出效率。 Preferably, the fourth
这种第4透光性部6,也可以,按照与第1透光性部5之间隔着间隙而覆盖第1透光性部5的方式而设置,并由相对于从紫外区域到可见光区域的光透过率高的材料构成。这样,由于第4透光性部6以与第1透光性部之间隔着间隙而覆盖第1透光性部的方式而设置,因此,使从第1透光性部5的上表面以较广范围出射的光入射到第4透光性部6的下表面时,能够向相对于基体2直角的上侧方向行进。因此,在第2透光性部7整体中使透过第2透光性部7中的光路长度接近,从而能够有效地防止由波长变换效率的差产生的色不均,通过使发光装置1轴上指向性良好地发射光,能够提高发射光强度、轴上光度和亮度。 Such a 4th
此外,由于第4透光性部6的下表面与由折射率更低的空气层等构成的第3透光性部G相接连,因此能够利用第4透光性部6的下表面对由第2透光性部7的上表面向下侧方向反射的光的较多部分进行全反射,能够有效地抑制光被壳体3的内侧反复反射而衰减或由基体2或发光元件4所吸收,从而能够有效地抑制光取出效率降低。 In addition, since the lower surface of the fourth
另外,第3透光性部G即第1透光性部5和第2透光性部7之间的间隙或第1透光性部5和第4透光性部6之间的间隙,只要比第1透光性部5或第4透光性部6、或构成荧光体层的第2透光性部7的折射率更小即可,并不一定必须是空气层。例如,也可以是其他气体层,也可以是低折射率的透光性部的层。 In addition, the third translucent part G, that is, the gap between the first
第4透光性部6,可以由与第2透光性部7的折射率差较小且相对于从紫外线区域到可见光区域的光的透过率较高的材料构成,例如,第4透光性部6,由硅树脂、环氧树脂等透明树脂、低熔点玻璃、溶胶-凝胶玻璃等构成。优选为,第4透光性部6,是与构成荧光体层的第2透光性部7相同的材料。 由此,能够在第2透光性部7和第4透光性部6的界面良好地使光透过而进一步减小光损失,并且能够有效地防止:因第2透光性部7和第4透光性部6之间的热膨胀系数差引起的应力而导致它们的剥离。 The 4th
另外,优选为,使第1透光性部5为硅树脂。由于硅树脂相对于从发光元件4发出的紫外光等光难于劣化,因此能够提供一种密封可靠性高的发光装置。 Moreover, it is preferable to make the 1st
另外,关于第1透光性部5的厚度、或第1透光性部5和第2透光性部7之间的间隔(间隙的宽度)、第1透光性部5和第4透光性部6的间隔(间隙的宽度)、第4透光性部6的厚度,可以通过考虑基于第1透光性部5和第2透光性部7的界面或第1透光性部5和第4透光性部6的界面的反射效率而适当地进行选择。 In addition, regarding the thickness of the first
另外,在假定发光装置的厚度相同的情况下,优选为,如图7所示那样,第3透光性部G的厚度即第1透光性部5的上表面和第2透光性部7的间隔(间隙的宽度),或第1透光性部5的上表面和第4透光性部6的间隔(间隙的宽度),也可以比第1透光性部5的厚度小。由此,通过缩小间隙的热膨胀系数并由第1透光性部5充分地吸收由隙间的热膨胀引起的应力,而能够良好地防止因发光元件4中产生应力而引起的发光元件4的发光特性变化。 In addition, assuming that the thickness of the light-emitting device is the same, it is preferable that, as shown in FIG. The interval of 7 (the width of the gap), or the interval between the upper surface of the first
另一方面,从降低光损失的观点出发,在假定发光装置的厚度相同的情况下,也可以是,第1透光性部5和第2透光性部6的厚度的合计(没有第2透光性部6的情况下是第1透光性部5的厚度),比隙间的宽度(第1透光性部5和第2透光性部6的间隔或第1透光性部5和第2透光性部7之间的间隔)小。由此,在从发光元件4发光出的光发出到外部前而通过的路径中,能够增大透过率高的空气层的比例,并能够抑制被封闭到发光装置内或因反复进行漫反射而产生的光的传输损失。 On the other hand, from the viewpoint of reducing light loss, assuming that the thickness of the light-emitting device is the same, the total thickness of the first light-transmitting
另外,也可以如图6所示那样在壳体3的上表面,载置并固定由玻璃、蓝宝石、石英或环氧树脂、硅树脂、丙烯酸树脂、聚碳酸树脂、聚(酰)亚胺树脂等树脂(塑料)等透明部件构成的盖体8。此时,能够对载置于壳体3内侧的发光元件4、配线导体、连接导线、第1透光性部5、第4透光性部6进行保护,并能够对发光装置1内部进行气密封,能够使发光元件4长期而稳定地工作。另外,通过将盖体形成为透镜状而附加光学透镜的功能,能够通过对光进行聚焦或发散而使光以所望的发射角、强度分布取出到发光装置1的外部。 In addition, as shown in FIG. 6, on the upper surface of the
另外,本实施方式的发光装置1,通过使1个器件成为规定的配置的方式进行设置而使用,或者将多数个以例如格子状或锯齿(stagger)状、放射状配置,或者以成为如下那样的规定的配置的方式进行设置并作为光源而使用:即以同心状多数组地形成由多个发光装置构成的圆状或多边形状的发光装置组,由此能够成为本发明的照明装置。由此,能够提供一种提高了光取出效率,且发射光强度、轴上光度和亮度高的照明装置。 In addition, the light-emitting
另外,由于利用由半导体构成的发光元件4的电子的再耦合而引起的发光,因此能够使得与以往的使用放电的照明装置相比低消耗功率且长寿命,并能够成为发热小的小型的照明装置。结果,能够抑制从发光元件4发生的光的中心波长的变动,并能够将光横跨长期间地以稳定的发射光强度和发射光角度(配光分布)照射,并且能够成为抑制了照射面的色不均或照度分布的偏离的照明装置。 In addition, since the light emission caused by the recoupling of electrons in the
另外,本发明的照明装置,不仅以成为规定的配置的方式设置多个发光装置1,也可以以成为规定的配置的方式设置1个发光装置1。 In addition, in the lighting device of the present invention, not only a plurality of light emitting
以下说明具体的实施例。 Specific examples will be described below. the
(实施例21) (Example 21)
首先,准备成为基体2的氧化铝陶瓷基板。基板2,为宽8mm×纵深8mm×厚度0.5mm的长方体。 First, an alumina ceramic substrate to be the
另外,从载置有发光元件4的基体2的上表面延伸到基体2的外表面地形成配线导体。载置有发光元件4的基体2的上表面的配线导体,由Mo-Mn粉末构成的金属化层而成型为直径0.1mm的圆形焊盘(pad),在其表面覆布厚度3μm的Ni镀层。另外,基体2的内部的配线导体,通过由贯通导体形成的电连接部即所谓的通孔而形成。关于该通孔,也由Mo-Mn粉末形成的金属化导体而形成。 In addition, a wiring conductor is formed extending from the upper surface of the
此外,通过粘接剂连接基体2和壳体3,然后以覆盖发光元件4的方式,并以在壳体3的内部成为半径为0.4mm的半球状的方式,载置由折射率为1.61的环氧系树脂构成的第1透光性部5,并且,从该半球形状的天顶部向高度方向设置1.1mm的间隙,并在其上方以覆盖第1透光性部5的方式在壳体3的内侧粘接由折射率为1.41的硅树脂构成的、厚度为0.1mm的板状的第4透光性部6。并且,在第4透光性部6的上表面,被覆第1透光性部7而构成本发明的发光装置1,所述第2透光性部7通过在由硅树脂构成的透光性构件中含有 红色为La2O2S:Eu、绿色为ZnS:Cu,Al、蓝色为(BaMgAl)10O12:Eu构成的荧光体而形成。 In addition, the
(比较例21) (Comparative Example 21)
另一方面,作为比较例21,除了在壳体3的内部,以厚度1.5mm填充第1透光性部5而构成外,构成与实施例21相同透镜的器件。 On the other hand, as Comparative Example 21, a device having the same lens as in Example 21 was configured except that the inside of the
对于如此而制作的实施例21和比较例21,测定各全光束量,实施例21的全光束量,相对于比较例21变得大约多10%的程度,可知实施例21的方法较为优良。 For Example 21 and Comparative Example 21 prepared in this way, each total beam intensity was measured, and the total beam intensity of Example 21 was about 10% higher than that of Comparative Example 21. It was found that the method of Example 21 was superior. the
(第5实施方式) (fifth embodiment)
图8~图10,是表示本发明的第5实施方式的剖面图。发光装置1由基体2、发光元件4、第1透光性部5、第2透光性部7和第3透光性部G构成。 8 to 10 are sectional views showing a fifth embodiment of the present invention. The light-emitting
基体2,由氧化铝陶瓷、氮化铝质烧结体、莫来石(ムライト)质烧结体、玻璃陶瓷等陶瓷、环氧树脂等树脂、或金属构成,并作为支撑发光元件4的支撑构件而发挥功能。 The
在基体2是陶瓷的情况下,在基体2的上表面及其周边形成用于电连接发光元件的配线导体(图中未示出)。该配线导体被导出到基体2的外表面而与外部电路基板连接,从而实现发光元件4和外部电路基板的电连接。 When the
第1透光性部5,由透光性材料形成,并对发光元件4的上表面进行覆盖。 The first
第2透光性部7,由含有对发光元件4所发光的光进行波长变换的荧光体的透光性材料所形成,并以覆盖第1透光性部5的方式设置在第1透光性部5的上方。 The second
第3透光性部G,设于第1透光性部5和第2透光性部7之间。 The third translucent portion G is provided between the first
在本实施方式中,将第1透光性部5的折射率设为n1,将第2透光性部7的折射率设为n2,将第3透光性部G的折射率设为n3时,以满足n3<n1和n3<n2的关系的方式选定第1透光性部5、第2透光性部7和第3透光性部G的材质。具体的材质,可以使用上述的实施方式所列举的材质,并通过将这些材质适当地进行组合,而能够满足n3<n1和n3<n2的关系。通过满足如此设定的关系,能够如上述那样,提高光利用效率。 In this embodiment, the refractive index of the first
另外,在图8~图10中,在基体2的表面和内部,形成用于使发光装置1的内外电导通连接的、使用W、Mo、Mn等金属粉末的金属化等的导电路径18, 在该导电路径18的、在基体2的上表面露出的部位,电连接发光元件4的电极。另外,该导电路径18在基体2的下表面等的外部露出的部位,通过Cu、Fe-Ni合金等金属构成的引线端子而与外部电路连接。由此,发光元件4通过导电路径18而与外部电路电连接。 In addition, in FIGS. 8 to 10, on the surface and inside of the
另外,关于导电路径18,也可以在其露出的表面覆布大约1~20μm厚的Ni或金(Au)等耐蚀性优良的金属等,而能够有效地防止导电路径18氧化腐蚀,并能够强固导电路径18和发光元件4之间的电连接以及导电路径18和导电性粘接构件17之间的连接。因此,优选为,在导电路径18的露出表面,通过电解镀法或非电解镀法顺次覆布厚度大约1~10μm的Ni镀层或厚度大约0.1~3μm的Au镀层。 In addition, regarding the
壳体3,由铝(Al)或Fe-Ni-钴(Co)合金等金属、氧化铝质烧结体等陶瓷或环氧树脂等树脂构成,并通过切削加工或模具成型、压出成型等成型技术而形成为壳状。另外,壳体3的中央部,形成为随着朝向上方而向外侧扩大的贯通孔,贯通孔的内周面作为光反射面。 The
关于这种光反射面,通过切削加工或模具成型、压出成型等成型技术而将内周面平滑化,并通过利用蒸发法或电镀法而在内周面覆布Al等金属而形成。并且,壳体3,通过焊锡、银焊料等焊料材料或树脂粘接剂,而连接在基体2的上侧主面。 Such a light reflecting surface is formed by smoothing the inner peripheral surface by cutting, molding techniques such as die molding and extrusion molding, and coating the inner peripheral surface with metal such as Al by evaporation or plating. Furthermore, the
本发明的发光元件4,如图8~图10所示的那样借助于Au-Sn共晶焊锡等导电性连接构件17通过倒装芯片连接,并借助于与形成于基体2的上表面的导电路径18连接而载置于基体2。或者,在基体2的上表面通过焊锡或溶胶-凝胶玻璃、低熔点玻璃等无机粘接剂或环氧树脂等有机粘接剂而安装,发光元件4的电极通过连接导线而与电路路径18电连接。 The light-emitting
并且,在如图8~图10所示的那样,将发光元件4倒装芯片安装于导电路径18的情况下,也可以,在发光元件4的下表面侧不存在第1透光性部5,而形成具有比第1透光性部5更小的折射率、由硅树脂构成的第3透光性部G。由此,从发光元件4发出的光,与折射率差较大的从发光元件4的下表面向第3透光性部G行进相比,折射率差较小的从发光元件4的上表面或侧面向第1透光性部5行进,向第3透光性部G行进较为容易。结果,能够有效地防止如下情况:即从发光元件4发出的光,由连接位于发光元件下方的电极和导电路 径18的、例如Au-Sn合金那样的含有Au的焊锡材等导电性连接构件17所吸收而使得发光效率降低。 In addition, when the light-emitting
另外,图8中,在发光元件4的上表面设置第1透光性部5,在该第1透光性部的上方以覆盖第1透光性部整体的方式设置第2透光性部。由此,能够使从发光元件4发出的光向发光元件4的上方良好地行进,从而能够对导电性连接构件17的吸收进行抑制,并通过满足n3<n1和n3<n2的关系,能够效率更高地将来自发光元件4的光发出。 In addition, in FIG. 8, the first
另外,在图9和图10中,发光元件4的上表面和侧面被第1透光性构件5所覆盖。由此,能够使从发光元件4发出的光良好地行进到发光元件4的上方和侧方,因此能够对导电性连接构件17的吸收进行抑制,并通过满足n3<n1和n3<n2的关系,能够效率更高地将来自发光元件4的光发出。 In addition, in FIGS. 9 and 10 , the upper surface and side surfaces of the
另外,在上述的图8~图10中,优选为,使第3透光性部G为气体层。也就是说,与在发光元件4的下侧作为第3透光性部G而配置由树脂等构成的透明材料的情况相比,不存在因发光元件4所产生的热而使得在发光元件4的下方形成的第3透光性部G产生热膨胀,由此,能够抑制由第3透光性部G的热膨胀所产生的应力而使得发光元件4从导电路径18剥离,从而使得电导通良好,并能够使发光装置正常工作。 Moreover, in above-mentioned FIGS. 8-10, it is preferable to make the 3rd translucent part G into a gas layer. That is, compared with the case where a transparent material made of resin or the like is arranged as the third light-transmitting portion G under the light-emitting
第2透光性部7,以覆盖第1透光性部5整体的方式而形成,作为其设置方法,可以利用如下那样的方法等而进行:将通过在透明材料中含有荧光体而构成的第2透光性部7预先成型为所望的形状后,隔着间隙而载置于第1透光性部5之上,或者在第1透光性部5之上将成为第3透光性部G的硅树脂等涂布到所望的厚度并能够顺次进行热硬化,此后,将荧光体和透明材料混炼后,以液状的波长变换构件前驱体的状态,使用涂布机而形成第2透光性部7,并通过烤炉使之硬化。 The second
另外,在将发光元件4连接于基体2前将第1透光性部5覆布于发光元件4,能够较为简易地形成,因此更为优选。例如,在蓝宝石等透明基板的圆片(ウエハ)上分子束外延(エピ)生长用于形成n型氮化镓和p型氮化镓等发光层的半导体,此后,能够形成电极而得到发光元件4的圆片。接着,以在紫外线硬化膜等支撑构件上贴附蓝宝石圆片的状态中利用旋涂法或喷涂法而涂布成为第1透光性部5的液状的透光性构件前驱体,而能够一度在大量的发光元件4上覆布第1透光性部5。其后,通过圆片锯而将蓝宝石圆片切断为单个的 片,并设置于基体2,由此能够容易、低成本地且再现性良好地得到在上表面形成了第1透光性部5的发光元件4。 In addition, it is more preferable to coat the first light-transmitting
或者,在将上述发光元件4的圆片切断并以互相隔着间隔地而分离为单个的发光元件4的状态中,将第1透光性部5一度设于每个发光元件4,由此能够容易、低成本且再现性良好地以第1透光性部5环绕发光元件4的上表面或者上表面和侧面。 Alternatively, in a state where the wafer of light-emitting
如此在将发光元件4结合于基体2之前将第1透光性部5覆布于发光元件4,由此能够防止如下情况:如在将单个的发光元件4载置于发光元件收置用封装后而形成第1透光性部5时那样,第1透光性部5的厚度没有成为所望的厚度而成为不良品,不仅发光元件4甚至发光元件收置用封装也成为白费。由此能够提高制造成品率。 In this way, the first light-transmitting
另外,在本实施方式中,第1透光性部5,优选为,如图9所示那样,包含发光元件4上的区域的表面的至少一部分是曲面状。更优选为,第1透光性部5的整体形状是以发光元件4的发光部的重心为中心的半球状。由此,能够使从发光元件4发出到第1透光性部5的光的行进方向与第1透光性部5和第3透光性部G的界面所成的角度近似于90度,从而能够大幅度降低该界面对光反射的概率。 In addition, in the present embodiment, it is preferable that at least a part of the surface of the first
这种半球状的第1透光性部5,从发光元件4的上表面向侧面延伸地覆盖液状的透光性材料前驱体,并通过利用作用于发光元件4的角部的表面张力,能够容易地实现以发光元件4为中心的半球状,并通过对此硬化而能够成为第1透光性部5。另外,第1透光性部5的形状尽可能近似于发光元件4的立方体形状即可,这里所谓的半球状也包含图10所示那样的将半球歪斜的曲面形状。 Such a hemispherical first light-transmitting
另外,本发明的发光装置1,通过使1个器件成为规定的配置的方式进行设置,并将本发明的发光装置1作为光源而使用,或者将多数个以例如格子状或锯齿状、放射状配置,或者以成为如下那样的规定的配置的方式进行设置并将本发明的发光装置1作为光源而使用:即以同心状多数组地形成由多个发光装置构成的圆状或多边形状的发光装置组,由此能够成为本发明的照明装置。藉此,由于利用了由半导体构成的发光元件4的电子的再耦合引起的发光,因此能够使得比以往的使用放电的照明装置更低消耗电力且更长寿命,并能够得到发热小的小型的照明装置。结果,能够成为如下那样的照明装置,即能够抑 制从发光元件4产生的光的中心波长的变动,并能够以横跨长期而稳定的发射光强度以及发射光角度(配光分布)照射光,并能够抑制照射面的色不均或照度分布的偏离。 In addition, the light-emitting
(第6实施方式) (sixth embodiment)
图11是表示本发明的第6实施方式的剖面图。发光装置1,由基体2、壳体3、发光元件4、第1透光性部5、第2透光性部7、第3透光性部G以及弹性构件14等构成,作为整体构成发光元件收置封装。 Fig. 11 is a cross-sectional view showing a sixth embodiment of the present invention. The
壳体3安装于基体2的上表面,具有围绕发光元件4的反射面3a。在壳体3的外周面和下表面之间,形成切槽部3b。 The
弹性构件14,是具有倒L字状的剖面的环状构件,弹性构件14的上部埋入在切槽部3b,并且弹性构件14的下部配置于基体2的侧方。 The
第1透光性部5,由透光性材料形成,并对发光构件4进行覆盖。 The first
第2透光性构件7,由含有对发光元件4所发光的光进行波长变换的荧光体的透光性材料所形成,并且在第1透光性部5的上方,以覆盖第1透光性部5的方式设置。 The second light-transmitting
第3透光性部G,被设于第1透光性部5和第2透光性部7之间。 The third translucent portion G is provided between the first
在本实施方式中,将第1透光性部5的折射率设为n1,将第2透光性部7的折射率设为n2,将第3透光性部G的折射率设为n3时,以满足n3<n1和n3<n2的关系的方式,选择第1透光性部5、第2透光性部7和第3透光性部G的材质。具体的材质,可以使用上述的实施方式中所列举的物质,并通过对这些材质进行适当组合,能够满足n3<n1和n3<n2的关系。通过满足这样的关系,如上述那样,光的利用效率有所提高。 In this embodiment, the refractive index of the first
基体2,作为用于支撑并搭载发光元件4的支撑构件和用于使发光元件4的热放热的放热构件而发挥功能。在基体2的上表面,通过树脂粘接剂或锡(Sn)-铅(Pb)焊锡、Au-Sn等低熔点的焊料材等而设置发光元件4。并且,发光元件4的热,通过树脂粘接剂或低熔点焊料材而传递到基体2,并通过向外部高效地散放,能够良好地维持发光元件4的工作性。另外,从发光元件4出射的光,由反射面3a所反射而发射到外部。 The
另外,基体2由氧化铝质烧结体(氧化铝陶瓷)、氮化铝质烧结体、玻璃陶瓷等陶瓷构成。另外,形成有从载置发光元件2的基体2的上表面的近旁,延伸到发光元件元件收置封装的外侧而导出的配线导体。 In addition, the
另外,关于形成于基体2的配线导体,由例如W、Mo、Mn、Cu等金属化层形成,例如将在W等的粉末中添加混合有机溶剂、溶媒而得到的金属糊料,印刷涂布成规定的图案并烧成,由此在基体2上形成。优选为,在该配线导体的表面,为了强固地连接用于氧化防止的连接导线(未图示)而通过镀法覆布厚度0.5~9μm的Ni层和厚度0.5~5μm的Au层等金属层。 In addition, the wiring conductor formed on the
另外,壳体3,以在基体2的上表面围绕发光元件4的方式而形成,并且在壳体3的下表面和外周面之间,形成切槽部3b。并且,壳体3由Al、不锈钢(SUS)、Ag、铁(Fe)-Ni-钴(Co)合金、Fe-Ni合金等金属或树脂、陶瓷等构成,在壳体3由金属构成的情况下,利用研磨等方法对内周面进行镜面化,因此可以使内周面成为能够将从发光元件4发出的可见光良好地反射的反射面3a。 In addition, the
另外,在壳体3由树脂或陶瓷构成的情况下,通过镀或蒸发等在内周面形成金属层,由此能够使内周面成为可以将从发光元件4发出的可见光良好地反射的反射面3a。从能够更简单地制造来自发光元件4的可见光的反射效率高的反射面3a的观点,以及能够防止由氧化等引起的腐蚀等的观点出发,优选为,壳体3由Al或SUS构成。 In addition, when the
另外,在这种壳体3由金属构成的情况下,通过对该材料的坯锭(ingot)施加切削加工、压延加工、拔拉加工等以往周知的金属加工,能够形成为上述规定的形状。 In addition, when the
本发明的弹性构件14,由其纵弹性率比壳体3的纵弹性率小的材料构成。优选为,弹性构件14的纵弹性率为壳体3的纵弹性率的1/5倍以下较好。通过具有比壳体3更小的纵弹性率,即使在基体2和壳体3上反复施加发光元件4工作时产生的热或外部环境的温度变化等而使基体2和壳体3膨胀或收缩,也能够利用弹性构件14有效地缓和由变形产生的应力,从而能够大幅度地降低对壳体3所施加的影响。 The
另外,关于弹性构件14,通过将上部埋入壳体3的切槽部3b,并将下部配置于基体2的侧方,而安装于壳体3,并由例如环氧树脂或液晶聚合物(LCP)等高耐热性的热硬化树脂或热可塑性树脂构成,弹性构件14的纵弹性率可以保持10[MPa]~20[MPa]的值。这是因为如下缘故:即通过保持入上述那样的纵弹性率的值,弹性构件14成为缓冲材,即使发光元件4工作时的产生 的热或外部环境的温度变化等重复施加于基体2,也能够抑制产生较大的热应力,因此能够抑制基体2上产生裂纹,并能够抑制基体2和壳体3剥离。 In addition, the
结果,能够抑制在配线导体等产生断线等电连接不良现象,从发光元件4发出并由壳体3所反射的光束(光beam)的图案一定,能够实现光的发射角度一定,且能够使单一光束或由它们的集合体所表达的光强度分布成为所望的值和图案(pattern)。 As a result, electrical connection failures such as disconnection in the wiring conductors and the like can be suppressed, the pattern of the light beam (light beam) emitted from the light-emitting
另外,若弹性构件14的纵弹性率是比70[MPa]大的值,则难于缓和发光元件4发热时基体2和壳体3中所产生的应力,从而具有变得不合适的倾向。另外,若弹性构件14的纵弹性率为比5[MPa]小的值,则存在弹性构件14对壳体3支撑效果变小、不能够将壳体3稳定地固定于基体2上的倾向。因此,弹性构件14的纵弹性率,优选为5[MPa]~70[MPa],更优选为10[MPa]~20[MPa]的值。 Also, if the longitudinal modulus of the
另外,优选为,如图11所述那样,在将弹性构件14粘结于基体2的上表面并使用热传导率比壳体3低的弹性构件14的情况下,能够利用热传导率较低的弹性构件抑制从基体2向壳体3的热传导。例如,即使由于发光元件4的热而使得基体2变形,也能够通过将基体2和壳体3连接的弹性构件14缓和由变形产生的应力,能够将对壳体3所产生的影响大幅度地降低。因此,能够在从发光元件收置封装发出的光的强度分布或照射面中的照度分布中不产生不均的情况下,输出稳定的光,并能够横跨长期间地高可靠性且稳定地使发光装置工作。 In addition, it is preferable that, as described in FIG. 11 , when the
另外,在将发光元件收置封装与外部连接基板连接时,在基体2的下表面,以从一端观察从基体2向外方凸出的方式设置外部连接端子而进行连接,或者在基体2的下表面形成的连接焊盘上直接设置导电性连接材而进行连接的情况较多。这其中是因为如下缘故:即对于例如如图13所示那样,作为外部连接端子而在基体2和弹性构件14的下表面设置L字型引线端子21的情况下,即使例如因发光元件4的发热时产生的应力而使得L字型的引线端子21与基体2碰触,L字型的引线端子21与形成于基体2的侧方的弹性构件14接触而能够防止与基体2的接触,或者即使碰触,其应力也能够由弹性构件14所缓冲,因此能够有效防止由L字型的引线端子21和基体2的接触所引起的基体的缺口、裂纹和开裂。结果,能够气密地对发光元件4进行收容,并能够长时间地正常且稳定地使发光元件4工作。 In addition, when the light-emitting element housing package is connected to the external connection substrate, an external connection terminal is provided on the lower surface of the
另外,在如此将L字型的引线端子21设于基体2的下表面的情况下,优选为,如图13所示那样,从基体2的中央部,以引线端子21的连接部位于上方的方式设置台阶部,并在该台阶部连接L字型的引线端子21。通过在台阶部设置L字型的引线端子21,能够抑制外部连接基板和L字型的引线端子21的短路。 In addition, when the L-shaped
另外,在基体2的下表面形成的连接焊盘上直接设置导电性接合材而安装发光元件收置封装和外部连接基板的情况下,即使将导电性接合材熔融时,从例如外部连接基板和发光元件收置封装之间挤出导电性接合材,并沿基体2向上攀升,由于在以往中是壳体3的部分在本发明中存在弹性构件14,因此壳体3和导电性接合材难于接触。因此,即使壳体3由金属等构成,由于壳体3和导电性接合材不容易接触,因此能够有效地防止电短路。 In addition, when the conductive bonding material is directly provided on the connection pad formed on the lower surface of the
在基体2由陶瓷等构成的情况下,通过将弹性构件14的下部配置于基体2的侧方并安装于壳体3,借助于位于侧方的弹性构件14的下部,从陶瓷基体2的侧面向外部漏散的光的行进被妨碍,能够防止向外部漏出。结果,即使将本发明的发光装置作为显示装置而使用,光也不会变得模糊,而能够得到良好的视认性。 When the
另外,优选为在弹性构件14的下部和基体2的侧方之间设置间隙,并且由于能够使从发光元件4产生的热传递到基体2,并将热从基体2和弹性构件14的间隙放出,因此较好。另外,通过提高放热性能够防止发光元件4的劣化,因此也能够进一步有效地防止由热引起的发光元件收置封装的变形,因此较为优选。 In addition, it is preferable to provide a gap between the lower part of the
另外,更优选的是,壳体3的切槽部3b,也可以沿着壳体3的外周面而环状地周设。由此,在基体2和壳体3之间,在环状地周设切槽部3b之前存在容量大的外气层,能够防止在发光元件4工作时产生的热从基体2传递到壳体3。结果,能够抑制从壳体3向基体2传递的弯曲力矩(曲げモ一メント),能够有效地防止基体2产生开裂和裂纹。 In addition, more preferably, the notched
另外,进而,能够将壳体3的体积减小,并能够将基体2和壳体3相接连的面积减小,从而抑制:因使发光装置工作时因发光元件4所产生的热,而在基体2和壳体3的接合部所集中的应力。结果,能够进一步抑制基体2,或基体2与壳体3的接合部的开裂和剥离。 In addition, further, the volume of the
另外,若沿着壳体3的外周面环状地周设弹性构件14,则在基体2的下表面以一端面俯视地从基体2凸出的方式设置外部连接端子,而对发光元件收置封装进行外部连接基板接合的情况下,即使因例如发光元件4的发热时产生的应力等而使得外部连接端子从哪一个位置错位,弹性构件14碰触基体2而产生的应力,借助于形成为环状的弹性构件14而被缓冲,从而更为优选。结果,能够更有效地防止在基体2或基体2的外周部产生的缺口和裂纹,开裂等的发生,并通过对发光元件4进行气密性地收置,能够使发光元件长时间正常而稳定地工作。 In addition, if the
另外,关于壳体3,优选为,仅仅切槽部3b的上表面与弹性构件14接合。由此,壳体3容易适度地变形,并能够适度地对基于弹性构件12的拘束进行开放。结果,即使弹性构件14或基体2歪斜,也能够有效地抑制因该歪斜而使壳体3也歪斜。另外,也可以,在位于壳体3的下表面的比弹性构件14更靠近内侧的部位和基体2的上表面之间,形成间隙。由此能够使热难于从基体2向反射面3a传递,因此较为优选。 In addition, regarding the
另外,优选为,反射面3a相对于基体2的上表面以35~70的角度倾斜。由此,能够利用倾斜的反射面3a将载置于基体2的上表面的发光元件4的光良好地反射,并能够以发射角度45度以内的范围将光良好地发射到外部,并能够极度地提高使用本发明的发光元件收置封装的发光装置的发光效率、亮度和光度。另外,所谓光的发射角度,是通过发光元件4的中心并垂直于基体2的平面上的光的扩展角度,若壳体3的横剖面中的开口形状是圆形状,则发射角度横跨反射面3a的全周而固定。另外,在壳体3的横剖面中的开口形状存在椭圆形状等的偏离的情况下,发射角度是其最大值。 In addition, it is preferable that the reflective surface 3 a is inclined at an angle of 35 to 70 with respect to the upper surface of the
另外,若反射面3a与基体2的上表面所成的角度不足35度,则反射角度超过45度而展宽,分散的光的量变多,光的亮度和光度容易变低。另一方面,若角度超过70度,发光元件4的光不被良好地发射到发光元件收置封装的外部,而容易在发光元件收置封装内进行漫反射。 In addition, if the angle formed by the reflective surface 3a and the upper surface of the
另外,在反射面3a的形状为倒圆锥状的情况下,优选为横跨全周地使反射面3a和基体2的上表面所成的角度为35~70度。另外,在反射面3a的形状为四棱锥状的情况下,优选为,至少一对的相面对的内面相对于基体2的上表面以35~70度倾斜。借助于内面的全面相对于基体2的上表面以35~70度倾斜,能够大幅度地提高发光效率。 In addition, when the shape of the reflective surface 3a is an inverted cone, it is preferable that the angle formed by the reflective surface 3a and the upper surface of the
另外,优选为,反射面3a的算术平均粗糙度Ra为0.004~4μm。即在反射面3a的算术平均粗糙度Ra超过4μm的情况下,难于通过使收置于发光元件收置封装中的发光元件4的光正反射而出射到发光元件收置封装的上方,光强度衰减,并容易产生偏离。另外,在反射面3a的算出平均粗糙度不足0.004μm的情况下,难于稳定且高效地形成这种面,制品成本容易变高。另外,为了将反射面3a的Ra置于上述范围,能够利用以往周知的电解研磨加工、化学研磨加工或切削加工而形成。另外,也可以采用:借助于利用模具的面精度的转印加工而形成的方法。 Moreover, it is preferable that the arithmetic mean roughness Ra of the reflective surface 3a is 0.004-4 micrometers. That is, when the arithmetic average roughness Ra of the reflective surface 3a exceeds 4 μm, it is difficult to emit the light of the
此外,壳体3和弹性构件14的接合、或壳体3和基体2的接合,可以通过硅系或环氧系等树脂粘接剂、Ag-Cu焊料等金属焊料材或Pb-Au-Sn-Au-Sn-硅(Si)、Sn-Ag-Cu等焊锡等而进行。另外,这种粘结剂或焊锡等的粘结材,只要通过考虑基体2和弹性构件14以及壳体3的材质和热膨胀系数等而适宜地选定即可,不作特别的限定。另外,在需要基体2和弹性构件14以及弹性构件14和壳体3的接合的高可靠性的情况下,优选为,通过金属焊料材和焊锡接合较好。 In addition, the connection between the
另外,在重视发光装置的特性的情况下,为了防止由结合材引起的壳体3和弹性构件14错位,由此也可以通过铆接(かしめ)方法接合。在铆接方法中,能够根本地进行壳体3的位置确定,并能够抑制发光元件收置封装的制造工艺中的壳体3的位置错位或倾斜,并能够使弹性构件14和壳体3的中心轴高精度地一致而接合。结果,在发光元件收置封装制造工艺中能够高精度地使发光元件4的光轴和反射光的壳体3的中心轴高精度地一致。因此,能够制造得到了所望的光强度分布、照度分布、发光色的发光装置。 In addition, when focusing on the characteristics of the light emitting device, in order to prevent the
另外,关于弹性构件14和壳体3的热膨胀系数的关系式,在将弹性构件14的热膨胀系数设为α1,将壳体3的热膨胀系数设为α2时,可以是α1<α2。由此,能够通过利用弹性构件14缓和壳体3与基体2的热膨胀系数差,而有效地抑制在基体2、和壳体3和弹性构件14之间产生由热膨胀差引起的应力。因此,能够缓和发光元件收置封装的制造工艺以及由使发光装置工作时的热膨胀、热吸收所产生的应力,并能够抑制壳体3的倾斜和变形。 In addition, the relationship between the thermal expansion coefficients of the
这样,本发明的发光元件收置封装,在基体2的上表面载置发光元件4,并通过Au或Al等连接导线和配线导体使发光元件4与发光元件收置封装的外部的外部电路电导通。并且,通过在壳体3的内侧填充透明树脂等透光性材料 并使之硬化,而以覆盖发光元件4的侧面和上表面,或发光元件4全体的方式形成第1透光性部5。并且,与第1透光性部5空出间隙地形成第2透光性部7,并根据必要在壳体3的上表面利用焊锡或树脂粘接剂接合透光性的盖体(未图示),从而形成本发明的发光装置。或者,在形成第1透光性部5后,形成由硅树脂等构成的第3透光性部G,并在其上表面,以覆盖第1透光性部5整体的方式形成第2透光性部7,并根据必要,在壳体3的上表面上利用焊锡或树脂粘接剂等接合透光性的盖体,从而成为能够利用荧光体对发光元件4的光进行波长变换,而取出具有所望的波长谱的光的发光装置。 In this way, the light-emitting element housing package of the present invention mounts the light-emitting
另外,本发明的发光装置,通过使1个器件成为规定的配置的方式进行设置,或者将多数个以例如格子状或锯齿状、放射状配置,或者以成为如下那样的规定的配置的方式进行设置:即以同心状多数组地形成由多个发光装置构成的圆状或多边形状的发光装置组,由此能够成为照明装置。藉此,与以往的照明装置相比,能够抑制强度不均。 In addition, the light-emitting device of the present invention is arranged so that one device is arranged in a predetermined arrangement, or a plurality of devices are arranged in a grid, zigzag, or radial pattern, or arranged in a predetermined arrangement as follows : That is, a circular or polygonal light-emitting device group composed of a plurality of light-emitting devices is formed concentrically in multiple groups, thereby making it possible to become a lighting device. Thereby, intensity unevenness can be suppressed compared with the conventional illuminating device. the
另外,将本发明的发光装置作为光源而以规定的配置进行设置,并在这些发光装置的周围以任意的形状设置光学设计的反射工具或光学透镜、光扩散板等,由此能够成为发射任意的配光分布的光的照明装置。 In addition, the light-emitting device of the present invention is installed in a predetermined arrangement as a light source, and optically designed reflectors, optical lenses, light-diffusing plates, etc. A lighting device with a light distribution of light. the
另外,本发明不限于上述的实施方式,在不脱离本发明要旨的范围内作种种变更也无任何障碍。例如,通过用焊锡或树脂粘接剂等接合用于将从发光装置出射的光进行任意地聚焦并扩散的光学透镜或平板状的透光性盖体,能够以所望的发射角度将光取出,并能够提高长期可靠性。另外,为了抑制基于连接导线的光损失,也可以是如下那样的的发光装置:即在基体1上形成金属化配线,并在该金属化配线上通过焊锡实施电连接发光元件3的倒装芯片安装。 In addition, the present invention is not limited to the above-described embodiments, and various changes can be made without departing from the gist of the present invention. For example, by joining an optical lens or a plate-shaped light-transmitting cover for arbitrarily focusing and diffusing the light emitted from the light-emitting device with solder or a resin adhesive, the light can be taken out at a desired emission angle, And can improve long-term reliability. In addition, in order to suppress light loss due to connecting wires, it is also possible to use a light emitting device in which metallized wiring is formed on the
上述各实施方式所涉及的发光装置1,作为光源以规定的配置进行设置,但是通过在这些发光装置1的周围以任意的形状设置光学设计的反射工具或光学透镜、光扩散板等,能够成为可以发射任意的配光分布的光的照明装置。 The light-emitting
例如,如图14所示的平面图和图15所示的剖面图那样,对于在发光装置驱动电路基板10上多数列地配置多个发光装置1,并在发光装置1的周围以任意的形状设置光学设计的反射工具9而构成照明装置的情况,优选为,在邻接的一列上配置的多个发光装置1中,成为与相邻的发光装置1的间隔不是最短那样的配置,即所谓的锯齿状。 For example, as shown in the plan view shown in FIG. 14 and the cross-sectional view shown in FIG. 15 , a plurality of light emitting
即,在以格子状配置发光装置1时,通过成为光源的发光装置1以直线状排列,眩光性(グレア)变强,这种照明装置进入到人的视觉容易引起不适,与此相对,通过成为锯齿状,炫目性被抑制,即使对人眼也能够降低不适感。 That is, when the light-emitting
此外,通过将相邻的发光装置1间的距离加长,能够有效抑制相邻接的发光装置1间的热的干涉,并能够抑制安装有发光装置1的发光装置驱动电路基板10内的热的闷闭(こもる),能够将热高效地放散到发光装置1的外部。结果,能够制作如下那样的照明装置:即在不对人眼产生不快感的情况下,光学特性长时间稳定而长寿命的照明装置。 In addition, by increasing the distance between adjacent light emitting
另外,对于照明装置如图16所示的俯视图和图17所示的剖面图那样,在发光装置驱动电路基板10上以同心状多数组地形成由多个发光装置1构成的圆状或多边形状的发光装置1的组的照明装置的情况,优选为,使一个圆状或多边形状的发光装置组中的发光装置1的配置数,在照明装置的外周侧比中央侧多。由此,能够能够在对发光装置1彼此的间隔适度地进行保持的同时更多地配置发光装置1,并能够进一步提高照明装置的照度。 In addition, for the lighting device, as shown in the top view shown in FIG. 16 and the cross-sectional view shown in FIG. 17 , a circular or polygonal shape composed of a plurality of light emitting
另外,通过降低照明装置的中央部的发光装置1的密度能够抑制发光装置驱动电路基板10的中央部中的热的闷闭(こもる)。因此,发光装置驱动电路基板10内的温度分布变得同样,能够将热效率更高地传递到用于设置照明装置的外部电路基板或热沉(heat sink)上。结果,发光装置1能够横跨长期间地稳定地进行工作,并能够制作长寿命的照明装置。 In addition, by reducing the density of the
作为这种照明装置,可以例如在室内或室外使用的一般照明用器具、枝形吊灯(シヤンデリア)照明用器具、住宅用照明器具、办公室用照明器具、店铺、展示用照明器具、街道用照明器具、导向灯器具和信号装置、舞台以及摄影棚(studio)用的照明器具、广告灯、照明用灯杆(pole)、水中照明用灯、闪光(ストロボ)灯、现场(スポツト)灯、电线杆等中埋入的防止犯罪用照明、非常用照明器具、怀中电灯、电光公告板、或调光器、自动闪光器、显示器等的背光灯、动画装置、装饰品、照光式开关、光传感器、医疗用灯、车载灯等。 Such lighting devices include, for example, general lighting fixtures used indoors or outdoors, chandelier lighting fixtures, residential lighting fixtures, office lighting fixtures, store and display lighting fixtures, and street lighting fixtures. , guide lighting appliances and signal devices, lighting appliances for the stage and studio (studio), advertising lights, lighting poles (poles), underwater lighting lights, flash (ストロボ) lights, spot lights, utility poles Anti-crime lighting, non-use lighting, pocket lamps, electric bulletin boards, or dimmers, automatic flashers, backlights for displays, animation devices, decorations, illuminated switches, light sensors embedded in, etc. , medical lights, car lights, etc. the
另外,本发明不限于上述的实施方式的例子和实施例,若处于不脱离本发明主旨的范围,则作种种的变更也没有任何障碍。 In addition, this invention is not limited to the example of embodiment mentioned above and an Example, As long as it does not deviate from the scope of this invention, various changes are possible without any hindrance. the
按照本发明,能够提供一种具有高的光取出效率、发射光强度、轴上光度和亮度的发光装置以及照明装置。 According to the present invention, it is possible to provide a light emitting device and an illuminating device having high light extraction efficiency, emitted light intensity, on-axis luminosity, and luminance. the
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| Application Number | Priority Date | Filing Date | Title |
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| JP2004375037A JP3872490B2 (en) | 2004-12-24 | 2004-12-24 | Light emitting element storage package, light emitting device, and lighting device |
| JP375037/2004 | 2004-12-24 | ||
| JP2005016054A JP3898721B2 (en) | 2004-01-28 | 2005-01-24 | Light emitting device and lighting device |
| JP016054/2005 | 2005-01-24 | ||
| PCT/JP2005/013749 WO2006067885A1 (en) | 2004-12-24 | 2005-07-27 | Light-emitting device and illuminating device |
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| CN2008101797631A Division CN101447543B (en) | 2004-12-24 | 2005-07-27 | Light-emitting device and lighting device |
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| CN101124683A CN101124683A (en) | 2008-02-13 |
| CN101124683B true CN101124683B (en) | 2011-03-23 |
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| CN2005800484314A Expired - Fee Related CN101124683B (en) | 2004-12-24 | 2005-07-27 | Lighting device and lighting device |
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| CN101124683A (en) | 2008-02-13 |
| JP3872490B2 (en) | 2007-01-24 |
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| JP2006185967A (en) | 2006-07-13 |
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