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CN101092969A - Turbocharger sealing structure and method thereof - Google Patents

Turbocharger sealing structure and method thereof Download PDF

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Publication number
CN101092969A
CN101092969A CNA2007100120516A CN200710012051A CN101092969A CN 101092969 A CN101092969 A CN 101092969A CN A2007100120516 A CNA2007100120516 A CN A2007100120516A CN 200710012051 A CN200710012051 A CN 200710012051A CN 101092969 A CN101092969 A CN 101092969A
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face
rotor shaft
sealing ring
turbocharger
sealing
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CN100523518C (en
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刘天成
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FENGCHENG PACIFIC SHENLONG TURBOCHARGER Co.,Ltd.
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

本发明涉及一种涡轮增压器密封结构,其特征在于压气机的密封:V型密封圈装入堵盖座内转子轴外套上,石墨密封环端面与转子轴支撑端面无间隙的粘着连接,通过堵盖座内设置的低压弹簧和弹簧挡片将石墨密封环端面与转子轴的端面柔和的紧密结合。本发明涡轮增压器密封方法:对压气机进行密封,将制作好的V型橡胶密封圈装入堵盖座内转子轴外套上;将石墨密封环端面与转子轴支撑端面无间隙的粘着在一起,通过在堵盖座内安装的低压弹簧和弹簧挡片,使石墨密封环端面与转子轴的端面柔和的紧密结合。保证了涡轮增压器的密封质量,避免了漏油现象,提高了增压器的使用寿命,使涡轮增压器工作在最佳状态。

The invention relates to a sealing structure of a turbocharger, which is characterized in that the sealing of the compressor: a V-shaped sealing ring is installed on the outer sleeve of the rotor shaft in the cover seat, and the end surface of the graphite sealing ring is adhesively connected with the supporting end surface of the rotor shaft without gaps. The end face of the graphite sealing ring is softly and tightly combined with the end face of the rotor shaft through the low-pressure spring and the spring retainer arranged in the plug seat. The turbocharger sealing method of the present invention: seal the compressor, put the prepared V-shaped rubber sealing ring on the outer sleeve of the rotor shaft in the cover seat; adhere the end face of the graphite sealing ring to the supporting end face of the rotor shaft without gap At the same time, the end face of the graphite sealing ring and the end face of the rotor shaft are softly and tightly combined through the low-pressure spring and spring retainer installed in the plug seat. It ensures the sealing quality of the turbocharger, avoids oil leakage, improves the service life of the turbocharger, and makes the turbocharger work in the best condition.

Description

涡轮增压器密封结构及其方法Turbocharger sealing structure and method thereof

技术领域technical field

本发明涉及一种涡轮增压器密封技术,尤其涉及一种涡轮增压器石墨密封结构及其工艺方法。The invention relates to a turbocharger sealing technology, in particular to a turbocharger graphite sealing structure and a process method thereof.

背景技术Background technique

涡轮增压器是提高发动机功率和改善经济性最有效的措施也是发动机强化的必然途径,它已成为当前内燃机发展的重要方向,广泛地用于微型汽车和重型卡车等领域,涡轮增压器已成为发动机的重要部件之一,在其性能和耐久性等方面需要不断地得到改善。涡轮增压器的密封结构是防止轴承体的滑油进入增压器的流通部分,并且阻止压气机的空气或涡轮端的燃气进入增压器的滑油腔,是保证增压器正常工作的重要环节。目前,增压器的密封主要有活塞环式密封,石墨圈接触式密封以及唇形密封等形式。当汽油机增压节气门关小时,压气机叶轮的背面压力会大大低于轴承体内压力,叶轮在较大的负压条件下工作,压力差可高达80kpa,此时活塞式密封结构就不能保证有效的密封,需要采用石墨圈接触式密封。普通的石墨圈密封易受到热倒流现象而影响对涡轮端面的粘着,并且机械损失大,涡轮滞后也大。为了保证较高的密封性能,也有采用结构相对复杂的双活塞环密封方式的。总之,密封结构一直是涡轮增压器上的薄弱环节,需要不断的进行改进,以保证增压器的正常工作。Turbocharger is the most effective measure to increase engine power and improve economy, and it is also an inevitable way to strengthen the engine. It has become an important direction for the development of internal combustion engines and is widely used in the fields of miniature cars and heavy trucks. Turbochargers have been As one of the important parts of the engine, it needs to be continuously improved in terms of its performance and durability. The sealing structure of the turbocharger prevents the lubricating oil of the bearing body from entering the circulation part of the supercharger, and prevents the air of the compressor or the gas at the turbine end from entering the lubricating oil chamber of the supercharger, which is an important factor to ensure the normal operation of the supercharger. links. At present, the seals of superchargers mainly include piston ring seals, graphite ring contact seals and lip seals. When the booster throttle of the gasoline engine is closed, the pressure on the back of the compressor impeller will be much lower than the pressure in the bearing body. The impeller works under a relatively large negative pressure, and the pressure difference can be as high as 80kpa. At this time, the piston seal structure cannot guarantee effectiveness. The seal needs to use graphite ring contact seal. Ordinary graphite ring seals are susceptible to thermal backflow and affect the adhesion to the end face of the turbine, and the mechanical loss is large, and the turbine lag is also large. In order to ensure high sealing performance, there are also double-piston ring sealing methods with a relatively complex structure. In a word, the sealing structure has always been the weak link of the turbocharger, which needs continuous improvement to ensure the normal operation of the turbocharger.

发明内容Contents of the invention

本发明针对上述存在的技术问题而提供一种结构简单、密封性能可靠、机械损失小的涡轮增压器石墨密封结构及其方法。Aiming at the above-mentioned existing technical problems, the present invention provides a turbocharger graphite sealing structure and method thereof with simple structure, reliable sealing performance and low mechanical loss.

本发明涡轮增压器密封结构技术方案如下:The technical scheme of the turbocharger sealing structure of the present invention is as follows:

一种涡轮增压器密封结构,包括涡轮壳、压气机叶轮,其特征在于:压气机的密封,V型密封圈装入堵盖座内转子轴外套上,石墨密封环端面与转子轴支撑端面无间隙的粘着连接,通过堵盖座内设置的低压弹簧和弹簧挡片将石墨密封环端面与转子轴的端面柔和的紧密结合。A sealing structure for a turbocharger, including a turbine shell and a compressor impeller, characterized in that: for the seal of the compressor, a V-shaped sealing ring is installed on the outer rotor shaft sleeve in the plugging seat, and the end face of the graphite sealing ring is connected with the supporting end face of the rotor shaft There is no gap in the adhesive connection, and the end face of the graphite sealing ring is softly and tightly combined with the end face of the rotor shaft through the low-pressure spring and the spring stopper set in the cover seat.

本发明涡轮增压器密封方法如下:Turbocharger sealing method of the present invention is as follows:

对压气机进行密封,将制作好的V型橡胶密封圈装入堵盖座内转子轴外套上;To seal the compressor, put the prepared V-shaped rubber sealing ring into the outer sleeve of the rotor shaft in the cover seat;

将石墨密封环端面与转子轴支撑端面无间隙的粘着在一起,通过在堵盖座内安装的低压弹簧和弹簧挡片,使石墨密封环端面与转子轴的端面柔和的紧密结合。Adhere the end face of the graphite sealing ring and the supporting end face of the rotor shaft without gaps, and make the end face of the graphite sealing ring softly and tightly combined with the end face of the rotor shaft through the low-pressure spring and spring retainer installed in the cover seat.

本发明的优点和效果如下:Advantages and effects of the present invention are as follows:

本发明克服了上述现有技术存在的涡轮增压器密封性能不可靠,易出现漏油的问题,采用石墨密封环无间隙密封以及橡胶密封圈无间隙密封的方式,保证了涡轮增压器的密封质量,避免了漏油现象,提高了增压器的使用寿命,使涡轮增压器工作在最佳状态。The present invention overcomes the unreliable sealing performance of the turbocharger in the prior art and the problems of easy oil leakage, and adopts the non-gap sealing of the graphite sealing ring and the non-gap sealing of the rubber sealing ring to ensure the turbocharger. The sealing quality avoids oil leakage, improves the service life of the supercharger, and makes the turbocharger work in the best condition.

附图说明Description of drawings

图1是本发明涡轮增压器密封结构的示意图。Fig. 1 is a schematic diagram of a turbocharger sealing structure of the present invention.

图2是图1的侧视图。FIG. 2 is a side view of FIG. 1 .

图中:1、V型密封圈,2、石墨密封环,3、低压弹簧,4、弹簧挡片,5、堵盖座。In the figure: 1. V-shaped sealing ring, 2. Graphite sealing ring, 3. Low pressure spring, 4. Spring stopper, 5. Blocking cover seat.

具体实施方式Detailed ways

下面结合附图和具体实施例详细描述本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

本发明涡轮增压器密封结构如图1所示,采用石墨和橡胶结合的密封方式对压气机进行密封,V型密封圈1装入堵盖座5内转子轴外套上,石墨密封环2端面与转子轴支撑端面无间隙的粘着连接,通过堵盖座5内设置的低压弹簧3和弹簧挡片4将石墨密封环2端面与转子轴的端面柔和的紧密结合。The sealing structure of the turbocharger of the present invention is shown in Figure 1, and the compressor is sealed by a sealing method combining graphite and rubber. Adhesive connection with the supporting end face of the rotor shaft without gap, the end face of the graphite sealing ring 2 is softly and tightly combined with the end face of the rotor shaft through the low pressure spring 3 and the spring stopper 4 provided in the cover seat 5 .

本发明涡轮增压器密封方法如下:Turbocharger sealing method of the present invention is as follows:

对压气机进行密封,将制作好的V型橡胶密封圈1装入堵盖座5内转子轴外套上;V型橡胶密封其一方面是紧密的与堵盖座内转子轴外套接触,另一方面是与石墨密封环的内孔紧密结合,起双重密封的作用;To seal the compressor, put the prepared V-shaped rubber sealing ring 1 into the inner rotor shaft outer casing of the cover seat 5; On the one hand, it is closely combined with the inner hole of the graphite sealing ring to play a double sealing role;

将石墨密封环2端面与转子轴支撑端面无间隙的粘着在一起,通过在堵盖座5内安装的低压弹簧3和弹簧挡片4,使石墨密封环2端面与转子轴的端面柔和的紧密结合,以保证在压力差甚大的情况下压气机的可靠密封。Adhere the end face of the graphite seal ring 2 and the end face of the rotor shaft without gaps, and make the end face of the graphite seal ring 2 soft and tight Combined to ensure the reliable sealing of the compressor under the condition of large pressure difference.

V型密封圈采用氢化丁晴胶制作,使接触点柔而可随接触面变化。石墨密封环的制作要求石墨表面平而光滑如镜面。采用低压弹簧使弹力柔和,保证可靠密封。The V-shaped sealing ring is made of hydrogenated nitrile rubber, which makes the contact point soft and can change with the contact surface. The production of graphite sealing rings requires that the graphite surface be flat and smooth as a mirror. The low-pressure spring is used to make the elastic force soft and ensure reliable sealing.

Claims (2)

1、一种涡轮增压器密封结构,其特征在于压气机的密封:V型密封圈(1)装入堵盖座(5)内转子轴外套上,石墨密封环(2)端面与转子轴支撑端面无间隙的粘着连接,通过堵盖座(5)内设置的低压弹簧(3)和弹簧挡片(4)使石墨密封环(2)端面与转子轴的端面柔和的紧密结合。1. A turbocharger sealing structure is characterized in that the sealing of the compressor: the V-shaped sealing ring (1) is put into the inner rotor shaft sleeve of the plug seat (5), and the end face of the graphite sealing ring (2) is connected to the rotor shaft. The end surface of the support is adhesively connected without gaps, and the end surface of the graphite sealing ring (2) is softly and tightly combined with the end surface of the rotor shaft through the low-pressure spring (3) and the spring stopper (4) arranged in the cover seat (5). 2、一种涡轮增压器密封方法,其特征在于采用下述步骤:2, a turbocharger sealing method, is characterized in that adopting following steps: 对压气机进行密封,将制作好的V型橡胶密封圈装入堵盖座内转子轴外套上;To seal the compressor, put the prepared V-shaped rubber sealing ring into the outer sleeve of the rotor shaft in the cover seat; 将石墨密封环端面与转子轴支撑端面无间隙的粘着在一起,通过在堵盖座内安装的低压弹簧和弹簧挡片,使石墨密封环端面与转子轴的端面柔和的紧密结合。Adhere the end face of the graphite sealing ring and the supporting end face of the rotor shaft without gaps, and make the end face of the graphite sealing ring softly and tightly combined with the end face of the rotor shaft through the low-pressure spring and spring retainer installed in the cover seat.
CNB2007100120516A 2007-07-12 2007-07-12 Seal structure of turbocharger, and method Active CN100523518C (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102602457A (en) * 2012-03-17 2012-07-25 宁国市生力实业有限公司 Rubber protecting sleeve plugging cover for automobile components
CN103758589A (en) * 2013-12-30 2014-04-30 常州环能涡轮动力股份有限公司 Graphite seal device for turbocharger for gasoline engine
CN104220723A (en) * 2012-04-29 2014-12-17 博格华纳公司 VTG turbocharger vane pack assembly with abradable coating
CN106593939A (en) * 2017-01-25 2017-04-26 赛莱默水处理系统(沈阳)有限公司 Shaft submersible pump
CN110242359A (en) * 2019-06-20 2019-09-17 长兴永能动力科技有限公司 Cooling and sealing device for steam turbocharger
CN110455508A (en) * 2019-08-07 2019-11-15 中国北方发动机研究所(天津) A kind of turbo-charger impeller hypervelocity failure test method
CN111749794A (en) * 2020-07-08 2020-10-09 中国航发沈阳发动机研究所 Lubricating oil pressure filling device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102602457A (en) * 2012-03-17 2012-07-25 宁国市生力实业有限公司 Rubber protecting sleeve plugging cover for automobile components
CN104220723A (en) * 2012-04-29 2014-12-17 博格华纳公司 VTG turbocharger vane pack assembly with abradable coating
CN104220723B (en) * 2012-04-29 2017-09-22 博格华纳公司 VTG turbocharger vanes group components with abradable coating
CN103758589A (en) * 2013-12-30 2014-04-30 常州环能涡轮动力股份有限公司 Graphite seal device for turbocharger for gasoline engine
CN106593939A (en) * 2017-01-25 2017-04-26 赛莱默水处理系统(沈阳)有限公司 Shaft submersible pump
CN106593939B (en) * 2017-01-25 2022-08-09 赛莱默欧洲有限公司 Shaft type submersible pump
CN110242359A (en) * 2019-06-20 2019-09-17 长兴永能动力科技有限公司 Cooling and sealing device for steam turbocharger
CN110455508A (en) * 2019-08-07 2019-11-15 中国北方发动机研究所(天津) A kind of turbo-charger impeller hypervelocity failure test method
CN111749794A (en) * 2020-07-08 2020-10-09 中国航发沈阳发动机研究所 Lubricating oil pressure filling device
CN111749794B (en) * 2020-07-08 2022-12-20 中国航发沈阳发动机研究所 Lubricating oil pressure filling device

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