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CN101091304A - Motor control unit and vehicle equipped with it - Google Patents

Motor control unit and vehicle equipped with it Download PDF

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Publication number
CN101091304A
CN101091304A CNA2005800451842A CN200580045184A CN101091304A CN 101091304 A CN101091304 A CN 101091304A CN A2005800451842 A CNA2005800451842 A CN A2005800451842A CN 200580045184 A CN200580045184 A CN 200580045184A CN 101091304 A CN101091304 A CN 101091304A
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motor
temperature
switching frequency
control unit
limit value
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CN100544179C (en
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牟田浩一郎
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Toyota Motor Corp
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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Abstract

A motor control unit and a vehicle equipped with the unit according to the invention includes a control unit that selects a switching frequency, that is, a carrier frequency, in accordance with a rotation speed of the motor and a torque required from a motor. When an inverter temperature becomes high, the control unit limits the torque of the motor to suppress further increase in the inverter temperature. A limit value used in restricted operation is determined in accordance with the temperature and the carrier frequency of the inverter.

Description

电机控制单元及配备其的车辆Motor control unit and vehicle equipped with it

技术领域technical field

本发明涉及一种电机控制单元和装配了所述电机控制单元的车辆。The present invention relates to a motor control unit and a vehicle equipped with the motor control unit.

背景技术Background technique

各领域都使用了电机驱动控制系统,在其中,由逆变器驱动电机。在这样的系统中,驱动电机的逆变器电路包括诸如IGBT器件、功率MOS器件等的开关器件。由于这些开关器件可能被高温损坏,当所述逆变器的温度升高时,通常限制转矩。Motor drive control systems in which a motor is driven by an inverter are used in various fields. In such a system, an inverter circuit that drives a motor includes switching devices such as IGBT devices, power MOS devices, and the like. Since these switching devices may be damaged by high temperatures, torque is usually limited when the temperature of the inverter rises.

日本专利申请公报JP-A-9-121595描述了一种用于电力变换器的热防护装置,即使逆变器电路的开关器件的温度变得很高,其也能够对该开关器件进行热保护,并且不降低转矩。Japanese Patent Application Publication JP-A-9-121595 describes a thermal protection device for a power converter capable of thermally protecting a switching device of an inverter circuit even if the temperature of the switching device becomes high , without reducing the torque.

当所述开关器件的检测到的温度升高时,在所述装置进行控制的热防护中,首先,将高载波频率切换为低载波频率,而不限制转矩。然后,如果温度仍然继续升高,所述装置将转矩限制为较小的值。When the detected temperature of the switching device rises, in the thermal protection controlled by the device, first, the high carrier frequency is switched to the low carrier frequency without limiting the torque. Then, if the temperature still continues to rise, the device limits the torque to a smaller value.

日本专利申请公报JP-A-7-322401中描述了另一种相关技术。Another related technique is described in Japanese Patent Application Publication JP-A-7-322401.

近来,诸如电动车、混合动力车、燃料电池车等环保型车辆受到广泛关注。这些类型的车辆装配了由直流电源和逆变器驱动的电机。所述电机为车辆产生驱动转矩。Recently, environment-friendly vehicles such as electric vehicles, hybrid vehicles, fuel cell vehicles, etc. have received a lot of attention. These types of vehicles are equipped with electric motors driven by DC power sources and inverters. The electric machine generates drive torque for the vehicle.

然而,出于减少成本以及驱动电机的逆变器的安装空间的需要,趋势是更低热容量的更小的逆变器。如果使用这样的逆变器,由于热集中,将很可能出现温度的突然升高。在频繁进行开关的高载波频率,此温度升高尤其明显。However, there is a trend toward smaller inverters with lower heat capacity due to the need to reduce costs and installation space of inverters that drive motors. If such an inverter is used, a sudden increase in temperature will likely occur due to heat concentration. This temperature rise is especially noticeable at high carrier frequencies where switching is frequent.

注意到基于电机的转速和所需要的转矩来设置载波频率fc,此载波频率fc确定所述开关频率。Note that the carrier frequency fc is set based on the rotational speed of the motor and the required torque, this carrier frequency fc determines the switching frequency.

图5A和5B是概念示图,其阐明了所述载波频率。5A and 5B are conceptual diagrams illustrating the carrier frequency.

图5A示出了载波频率fc是1.25kHz的情况。将此载波频率用作为ON/OFF波形的PWM控制的基础,从而导致电流ICOIL流动。FIG. 5A shows the case where the carrier frequency fc is 1.25 kHz. This carrier frequency is used as the basis for PWM control of the ON/OFF waveform, causing the current ICOIL to flow.

另一方面,图5B示出了电流ICOIL的频率比图5A更高的情况。在这种情况下,需要将载波频率fc增加到2.5kHz,以使得电流ICOIL平稳流动。在此载波频率上进行PWM控制,从而开启或关闭所述开关器件。On the other hand, FIG. 5B shows a case where the frequency of the current ICOIL is higher than that of FIG. 5A. In this case, it is necessary to increase the carrier frequency fc to 2.5kHz so that the current ICOIL flows smoothly. PWM control is performed at this carrier frequency to turn on or off the switching device.

通过降低所述载波频率而不是限制转矩,能够减少切换操作的次数。因此,能够减少开关损耗,从而抑制温度升高,此抑制的量对应于开关损耗的减少。然而,这样并不必然使得电机平稳旋转,从而可能增加电机的振动。By lowering the carrier frequency instead of limiting the torque, the number of switching operations can be reduced. Therefore, switching loss can be reduced, thereby suppressing temperature rise by an amount corresponding to the reduction in switching loss. However, this does not necessarily allow the motor to rotate smoothly, thereby possibly increasing the vibration of the motor.

图6阐明了所述载波频率以及开关器件的温度升高。Figure 6 illustrates the carrier frequency and the temperature rise of the switching devices.

图6示出了初始温度是65℃的情况。在这种情况下,当载波频率fc是1.25kHz或fc是2.5kHz时,即使延长电机工作时间,所述开关器件的温度也并不会升高到110℃,此温度是开关器件会被损坏的温度。Fig. 6 shows the case where the initial temperature is 65°C. In this case, when the carrier frequency fc is 1.25kHz or fc is 2.5kHz, even if the working time of the motor is prolonged, the temperature of the switching device will not rise to 110°C, which is the temperature at which the switching device will be damaged temperature.

另一方面,当载波频率是5kHz时,所述开关损耗变大到开关频率更高的程度,并且所述开关损耗产生热。因此,如果在载波频率fc是1.25kHz或fc是2.5kHz的情况下初始温度是65℃时,在时刻t1之后温度可能超过110℃。于是,当载波频率较高时,除非采取对策,否则器件将被损坏。On the other hand, when the carrier frequency is 5 kHz, the switching loss becomes large to the extent that the switching frequency is higher, and the switching loss generates heat. Therefore, if the initial temperature is 65° C. in the case where the carrier frequency fc is 1.25 kHz or fc is 2.5 kHz, the temperature may exceed 110° C. after time t1. Therefore, when the carrier frequency is high, unless countermeasures are taken, the device will be damaged.

发明内容Contents of the invention

本发明的目的在于提供一种电机控制单元和装配了所述单元的车辆,此单元能够最大程度地产生所需要的转矩,并且同时抑制开关器件的温度升高。SUMMARY OF THE INVENTION An object of the present invention is to provide a motor control unit and a vehicle equipped with the unit, which are capable of maximally generating required torque while suppressing temperature rise of switching devices.

根据本发明的方面的电机控制单元,包括:驱动电机的驱动电路,该电机产生转矩以获得车辆的驱动力;以及控制所述驱动电路的控制部分。所述控制部分利用限制值控制所述驱动电路,从而使得所述电机进行受限操作。根据在所述驱动电路中包含的开关器件的开关频率和该开关器件的温度来确定所述限制值。A motor control unit according to an aspect of the present invention includes: a driving circuit that drives a motor that generates torque to obtain a driving force of a vehicle; and a control section that controls the driving circuit. The control section controls the drive circuit with a limit value, thereby causing the motor to perform a limited operation. The limit value is determined based on a switching frequency of a switching device included in the driving circuit and a temperature of the switching device.

在根据本发明所述方面的电机控制单元中,所述控制部分可以通过根据所述电机的转速和从所述电机获得的转矩选择所述开关频率来控制所述驱动电路。In the motor control unit according to the aspect of the present invention, the control section may control the drive circuit by selecting the switching frequency according to the rotation speed of the motor and the torque obtained from the motor.

在根据本发明所述方面的电机控制单元中,可以基于转矩限制值确定所述限制值。可以根据所述开关器件的开关频率和温度预先确定所述转矩限制值。In the motor control unit according to the aspect of the present invention, the limit value may be determined based on a torque limit value. The torque limit value may be predetermined according to the switching frequency and temperature of the switching device.

进一步,在根据本发明所述方面的电机控制单元中,当尽管所述电机的转速增加至少预定量但所述开关频率却不增加时,基于根据所述开关器件的开关频率和温度预先确定的所述转矩限制值确定所述限制值。并且,当随着所述电机的转速增加至少所述预定量,所述开关频率也增加时,可以基于根据所述开关器件的已增加的开关频率和温度预先确定的转矩限制值来确定所述限制值。Further, in the motor control unit according to the aspect of the present invention, when the switching frequency does not increase although the rotation speed of the motor increases by at least a predetermined amount, based on a predetermined switching frequency and temperature of the switching device The torque limit value determines the limit value. And, when the switching frequency increases as the rotation speed of the motor increases by at least the predetermined amount, the switching frequency may be determined based on a predetermined torque limit value based on the increased switching frequency and temperature of the switching device. the limit value mentioned above.

根据本发明的所述方面的车辆包括:电机,其产生转矩以获得所述车辆的驱动力;以及电机控制单元,其控制所述电机。所述电机控制单元包括用于驱动所述电机的驱动电路,以及用于控制所述驱动电路的控制部分。所述控制部分利用限制值控制所述驱动电路,从而使得所述电机进行受限操作。根据在所述驱动电路中包含的开关器件的开关频率和所述开关器件的温度确定所述限制值。A vehicle according to the aspect of the invention includes: a motor that generates torque to obtain driving force of the vehicle; and a motor control unit that controls the motor. The motor control unit includes a drive circuit for driving the motor, and a control section for controlling the drive circuit. The control section controls the drive circuit with a limit value, thereby causing the motor to perform a limited operation. The limit value is determined according to a switching frequency of a switching device included in the driving circuit and a temperature of the switching device.

在根据本发明所述方面的车辆中,所述控制部分可以通过根据所述电机的转速和从该电机获得的转矩选择所述开关频率来控制所述驱动电路。In the vehicle according to the aspect of the invention, the control section may control the drive circuit by selecting the switching frequency according to the rotation speed of the motor and the torque obtained from the motor.

在根据本发明所述方面的车辆中,可以基于转矩限制值确定所述限制值,并且可以根据所述开关器件的开关频率和温度预先确定所述转矩限制值。In the vehicle according to the aspect of the invention, the limit value may be determined based on a torque limit value, and the torque limit value may be determined in advance according to a switching frequency and a temperature of the switching device.

在根据本发明所述方面的车辆中,当尽管所述电机的转速增加至少预定量但所述开关频率却并不增加时,基于根据所述开关器件的开关频率和温度预先确定的所述转矩限制值确定所述限制值。并且,当随着所述电机的转速增加至少所述预定量,所述开关频率也增加时,可以基于根据所述开关器件的比当前的开关频率更高的预测的开关频率以及温度预先确定的转矩限制值来确定所述限制值。In the vehicle according to the aspect of the present invention, when the switching frequency does not increase although the rotational speed of the electric motor increases by at least a predetermined amount, based on the rotational speed predetermined based on the switching frequency and temperature of the switching device The moment limit value determines the limit value. Also, when the switching frequency increases as the rotation speed of the motor increases by at least the predetermined amount, it may be based on a predicted switching frequency higher than the current switching frequency of the switching device and a temperature predetermined Torque limit value to determine the limit value.

根据本发明的所述方面,在所述电机控制单元和装配了该单元的车辆中,可以最大程度的产生所需要的转矩,并且同时能够保护开关器件。According to the aspect of the present invention, in the motor control unit and the vehicle equipped with the unit, the required torque can be generated to the maximum extent, and at the same time, the switching device can be protected.

附图说明Description of drawings

从以下参考附图对优选实施例的描述,本发明的前述和/或进一步的目的、特征以及优势将变得更加明显,在所述附图中,用相同的参考数字表示相同的或对应的部分,其中:The foregoing and/or further objects, features and advantages of the present invention will become more apparent from the following description of preferred embodiments with reference to the accompanying drawings, in which identical reference numerals denote identical or corresponding section, where:

图1是电路图,其阐明装配了根据本发明的电机控制单元的车辆100的构造;1 is a circuit diagram illustrating the configuration of a vehicle 100 equipped with a motor control unit according to the present invention;

图2是流程图,其阐明了图1中的控制单元30的控制流程;FIG. 2 is a flowchart illustrating the control flow of the control unit 30 in FIG. 1;

图3是示图,其阐明了载波频率fc;Figure 3 is a diagram illustrating the carrier frequency fc;

图4是示图,其阐明了在图2的步骤S4、S6和S8中使用的转矩限制映象;FIG. 4 is a diagram illustrating the torque limit map used in steps S4, S6 and S8 of FIG. 2;

图5A和5B是概念性示图,其阐明了所述载波频率;以及5A and 5B are conceptual diagrams illustrating the carrier frequency; and

图6是示图,其阐明了所述载波频率和温度升高。FIG. 6 is a graph illustrating the carrier frequency and temperature rise.

具体实施方式Detailed ways

此后,将参考附图详细描述本发明的实施例。注意到,利用相同的参考数字表示相同的或对应的部分,并省略其描述。Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. Note that the same or corresponding parts are denoted by the same reference numerals, and descriptions thereof are omitted.

图1是电路图,其示出装配了本发明的电机控制单元的车辆100的构造。FIG. 1 is a circuit diagram showing the configuration of a vehicle 100 equipped with a motor control unit of the present invention.

车辆100装配了电池B、电压传感器10、系统主继电器SR1、SR2、电容器C1、电压转换器20、逆变器14、温度传感器35、电流传感器24以及控制单元30。Vehicle 100 is equipped with battery B, voltage sensor 10 , system main relays SR1 , SR2 , capacitor C1 , voltage converter 20 , inverter 14 , temperature sensor 35 , current sensor 24 , and control unit 30 .

电池B是诸如镍氢电池、锂离子电池等的二次电池。电压传感器10检测从电池B输出的直流(DC)电压VB,并向控制单元30输出反映所检测的DC电压的信号。通过来自控制单元30的信号SE开启或关闭系统主继电器SR1、SR2。更具体地,当信号SE为高电平(逻辑高)时,开启系统主继电器SR1、SR2,而当信号SE为低电平(逻辑低)时,将其关闭。当系统主继电器SR1、SR2开启时,电容器C1平滑电池B的端子之间的电压。Battery B is a secondary battery such as a nickel hydrogen battery, a lithium ion battery, or the like. The voltage sensor 10 detects a direct current (DC) voltage VB output from the battery B, and outputs a signal reflecting the detected DC voltage to the control unit 30 . System main relays SR1 , SR2 are turned on or off by a signal SE from control unit 30 . More specifically, when the signal SE is at a high level (logic high), the system main relays SR1, SR2 are turned on, and when the signal SE is at a low level (logic low), they are turned off. The capacitor C1 smoothes the voltage between the terminals of the battery B when the system main relays SR1, SR2 are turned on.

电压转换器20包括电压传感器21、电流传感器11、升压转换器12、电容器C2以及电压传感器13。The voltage converter 20 includes a voltage sensor 21 , a current sensor 11 , a boost converter 12 , a capacitor C2 , and a voltage sensor 13 .

电流传感器11检测在电池B和升压转换器12之间经过的直流电流。然后,电流传感器11向控制单元30输出反映了所检测到的电流的直流电流IB信号。Current sensor 11 detects a direct current passing between battery B and boost converter 12 . Then, the current sensor 11 outputs a direct current IB signal reflecting the detected current to the control unit 30 .

升压转换器12包括电抗器L1、IGBT器件Q1、Q2以及二极管D1、D2。电抗器L1一端经由系统主继电器SR1被连接到电池B的正极。IGBT器件Q1、Q2被串联在升压转换器12的输出端子之间,所述升压转换器12输出电压VH。二极管D1、D2分别与IGBT器件Q1、Q2并联。Boost converter 12 includes reactor L1, IGBT devices Q1, Q2, and diodes D1, D2. One end of reactor L1 is connected to the positive electrode of battery B via system main relay SR1 . IGBT devices Q1, Q2 are connected in series between output terminals of a boost converter 12 which outputs a voltage VH. Diodes D1, D2 are connected in parallel with IGBT devices Q1, Q2 respectively.

电抗器L1的另一端被连接到IGBT器件Q1的发射极以及IGBT器件Q2的集电极。二极管D1的阴极被连接到IGBT器件Q1的集电极,同时二极管D1的阳极被连接到IGBT器件Q1的发射极。二极管D2的阴极被连接到IGBT器件Q2的集电极,同时二极管D2的阳极被连接到IGBT器件Q2的发射极。The other end of reactor L1 is connected to the emitter of IGBT device Q1 and the collector of IGBT device Q2. The cathode of diode D1 is connected to the collector of IGBT device Q1, while the anode of diode D1 is connected to the emitter of IGBT device Q1. The cathode of diode D2 is connected to the collector of IGBT device Q2, while the anode of diode D2 is connected to the emitter of IGBT device Q2.

电压传感器21检测升压转换器12的输入侧的电压,即,电压VL。电流传感器11检测流向电抗器L1的电流,即,电流IB。电容器C2被连接到升压转换器12的输出侧,并且存储升压转换器12提供的能量。电容器C2还平滑所述电压。电压传感器13检测升压转换器12的输出侧的电压,即,电容器C2的电极之间的电压,亦即,电压VH。Voltage sensor 21 detects the voltage on the input side of boost converter 12 , that is, voltage VL. The current sensor 11 detects the current flowing to the reactor L1, that is, the current IB. Capacitor C2 is connected to the output side of boost converter 12 and stores energy supplied from boost converter 12 . Capacitor C2 also smoothes the voltage. The voltage sensor 13 detects the voltage on the output side of the boost converter 12 , that is, the voltage between the electrodes of the capacitor C2 , that is, the voltage VH.

逆变器14在从升压转换器12提供的升压后的电压上驱动交流(AC)电机M1。逆变器14还向升压转换器12返回由AC电机M1连同再生制动产生的电力。此时,由控制单元30控制升压转换器12,以作为降压电路进行工作。The inverter 14 drives an alternating current (AC) motor M1 on the boosted voltage supplied from the boost converter 12 . Inverter 14 also returns electric power generated by AC electric machine M1 in conjunction with regenerative braking to boost converter 12 . At this time, the boost converter 12 is controlled by the control unit 30 to operate as a step-down circuit.

AC电机M1是用来产生驱动车辆100的驱动轮(未示出)的转矩的电机。例如,此电机适用于混合动力车。更具体地,此电机可作为由发动机(未示出)驱动的发电机,并且也可作为用于所述发动机的电动机,其能起动所述发动机。The AC motor M1 is a motor for generating torque that drives drive wheels (not shown) of the vehicle 100 . For example, this motor is suitable for hybrid vehicles. More specifically, this electric machine can act as a generator driven by an engine (not shown) and also as an electric motor for said engine, which can start said engine.

逆变器14包括U相臂15、V相臂16以及W相臂17。U相臂15、V相臂16以及W相臂17被并联在升压转换器12的输出线之间。Inverter 14 includes U-phase arm 15 , V-phase arm 16 , and W-phase arm 17 . U-phase arm 15 , V-phase arm 16 , and W-phase arm 17 are connected in parallel between output lines of boost converter 12 .

U相臂15包括IGBT器件Q3、Q4和二极管D3、D4。IGBT器件Q3和Q4互相串联,而二极管D3、D4分别并联到IGBT器件Q3、Q4。二极管D3的阴极连接到IGBT器件Q3的集电极,同时二极管D3的阳极连接到IGBT器件Q3的发射极。二极管D4的阴极连接到IGBT器件Q4的集电极,同时二极管D4的阳极连接到IGBT器件Q4的发射极。U-phase arm 15 includes IGBT devices Q3, Q4 and diodes D3, D4. IGBT devices Q3 and Q4 are connected in series with each other, and diodes D3 and D4 are connected in parallel to IGBT devices Q3 and Q4 respectively. The cathode of diode D3 is connected to the collector of IGBT device Q3, while the anode of diode D3 is connected to the emitter of IGBT device Q3. The cathode of diode D4 is connected to the collector of IGBT device Q4, while the anode of diode D4 is connected to the emitter of IGBT device Q4.

V相臂16包括IGBT器件Q5、Q6和二极管D5、D6。IGBT器件Q5、Q6互相串联,而二极管D5、D6分别并联到IGBT器件Q5、Q6。二极管D5的阴极连接到IGBT器件Q5的集电极,同时二极管D5的阳极连接到IGBT器件Q5的发射极。二极管D6的阴极连接到IGBT器件Q6的集电极,同时二极管D6的阳极连接到IGBT器件Q6的发射极。V-phase arm 16 includes IGBT devices Q5, Q6 and diodes D5, D6. IGBT devices Q5, Q6 are connected in series with each other, and diodes D5, D6 are connected in parallel to IGBT devices Q5, Q6, respectively. The cathode of diode D5 is connected to the collector of IGBT device Q5, while the anode of diode D5 is connected to the emitter of IGBT device Q5. The cathode of diode D6 is connected to the collector of IGBT device Q6, while the anode of diode D6 is connected to the emitter of IGBT device Q6.

W相臂17包括IGBT器件Q7、Q8和二极管D7、D8。IGBT器件Q7、Q8互相串联,而二极管D7、D8分别并联到IGBT器件Q7、Q8。二极管D7的阴极连接到IGBT器件Q7的集电极,同时二极管D7的阳极连接到IGBT器件Q7的发射极。二极管D8的阴极连接到IGBT器件Q8的集电极,同时二极管D8的阳极连接到IGBT器件Q8的发射极。W-phase arm 17 includes IGBT devices Q7, Q8 and diodes D7, D8. IGBT devices Q7, Q8 are connected in series with each other, and diodes D7, D8 are connected in parallel to IGBT devices Q7, Q8, respectively. The cathode of diode D7 is connected to the collector of IGBT device Q7, while the anode of diode D7 is connected to the emitter of IGBT device Q7. The cathode of diode D8 is connected to the collector of IGBT device Q8, while the anode of diode D8 is connected to the emitter of IGBT device Q8.

各相臂15、16、17的中间点连接到AC电机M1的U相、V相和W相线圈的各自端。AC电机M1是三相永磁电机,其中,三个线圈中的每一个的一端在它们之间的中点连接到其它线圈。U相线圈的另一端连接到IGBT器件Q3、Q4的连接结点。V相线圈的另一端连接到IGBT器件Q5、Q6的连接结点。W相线圈的另一端连接到IGBT器件Q7、Q8的连接结点。The intermediate points of the respective phase arms 15, 16, 17 are connected to the respective terminals of the U-phase, V-phase and W-phase coils of the AC motor M1. The AC motor M1 is a three-phase permanent magnet motor in which one end of each of the three coils is connected to the other coil at a midpoint between them. The other end of the U-phase coil is connected to the junction of IGBT devices Q3 and Q4. The other end of the V-phase coil is connected to the junction of IGBT devices Q5, Q6. The other end of the W-phase coil is connected to the connection node of IGBT devices Q7, Q8.

电流传感器24检测流经AC电机M1的电流,即,电机电流MCRT1。然后,电流传感器24向控制单元30输出电机电流MCRT1。The current sensor 24 detects the current flowing through the AC motor M1, that is, the motor current MCRT1. Then, the current sensor 24 outputs the motor current MCRT1 to the control unit 30 .

温度传感器35检测逆变器14的温度,并输出逆变器温度T信号。注意到,逆变器温度T对应于开关器件Q3到Q8的温度。The temperature sensor 35 detects the temperature of the inverter 14 and outputs an inverter temperature T signal. Note that the inverter temperature T corresponds to the temperature of the switching devices Q3 to Q8.

控制单元30接收针对转矩命令值TR1、电机转速MRN1、电压VB、VL、VH、电流IB、电机电流MCRT1,以及逆变器温度T的信号。然后,控制单元30向电压转换器20输出升压指令PWU和降压指令PWD。进一步,控制单元30向逆变器14输出驱动指令PWMI1和再生指令PWMC1。驱动指令PWMI1指示逆变器14将从升压转换器12输出的DC电压转换为用于驱动电机M1的AC电压。再生指令PWMC1指示逆变器14将由电机M1生成的AC电压转换为DC电压,从而向升压转换器12侧返回所述DC电压。Control unit 30 receives signals for torque command value TR1 , motor rotational speed MRN1 , voltages VB, VL, VH, current IB, motor current MCRT1 , and inverter temperature T. Then, the control unit 30 outputs a voltage boost command PWU and a voltage drop command PWD to the voltage converter 20 . Furthermore, control unit 30 outputs drive command PWMI1 and regeneration command PWMC1 to inverter 14 . The drive instruction PWMI1 instructs the inverter 14 to convert the DC voltage output from the boost converter 12 into an AC voltage for driving the motor M1. The regeneration command PWMC1 instructs the inverter 14 to convert the AC voltage generated by the motor M1 into a DC voltage, thereby returning the DC voltage to the boost converter 12 side.

接下来,将简要解释电压转换器20的操作。电压转换器20中的升压转换器12,在供电操作时,作为升压电路进行工作,其作为正向转换电路,将来自电池B的电力提供给逆变器14。相反,在再生操作中,升压转换器12作为降压电路工作,其作为反向转换电路,用电机M1生成的电力对电池B充电。Next, the operation of the voltage converter 20 will be briefly explained. The step-up converter 12 in the voltage converter 20 operates as a step-up circuit during power supply operation, and supplies electric power from the battery B to the inverter 14 as a forward conversion circuit. In contrast, in regenerative operation, boost converter 12 operates as a step-down circuit, which acts as an inverting circuit, to charge battery B with electric power generated by motor M1.

当IGBT器件Q1关闭时,通过开关IGBT器件Q2,升压转换器12作为升压电路工作。更具体地,当IGBT器件Q2开启时,电流沿着经由电抗器L1和IGBT器件Q2从电池B的正极到电池B的负极的路径流动。当电流流动时,能量被存储在电抗器L1中。The boost converter 12 operates as a boost circuit by switching the IGBT device Q2 when the IGBT device Q1 is turned off. More specifically, when IGBT device Q2 is turned on, current flows along a path from the positive terminal of battery B to the negative terminal of battery B via reactor L1 and IGBT device Q2 . When current flows, energy is stored in reactor L1.

当IGBT器件Q2关闭时,存储在电抗器L1中的能量经由二极管D1流向逆变器14。结果,电容器C2的电极之间的电压增加。于是,作用到逆变器14的升压转换器12的输出电压被升高。When IGBT device Q2 is turned off, energy stored in reactor L1 flows to inverter 14 via diode D1. As a result, the voltage between the electrodes of the capacitor C2 increases. Then, the output voltage of the boost converter 12 applied to the inverter 14 is boosted.

另一方面,当IGBT器件Q2关闭时,通过开关IGBT器件Q1,升压转换器12作为降压电路工作。更具体地,当IGBT器件Q1开启时,经由逆变器14返回的再生电流通过IGBT器件Q1和电抗器L1,流向电池B。On the other hand, when IGBT device Q2 is turned off, boost converter 12 operates as a step-down circuit by switching IGBT device Q1. More specifically, when IGBT device Q1 is turned on, the regenerative current returned via inverter 14 flows to battery B through IGBT device Q1 and reactor L1 .

进一步,当IGBT器件Q1关闭时,形成包含电抗器L1、电池B和二极管D2的环路,并且用电抗器L1中存储的能量向电池B充电。在此逆转换中,逆变器14提供电力的时间比电池B接收电力的时间更长。因此,逆变器14的电压降低,并向电池B充电。通过在供电操作和再生操作之间的切换适当地控制电压转换器20的操作。Further, when the IGBT device Q1 is turned off, a loop including the reactor L1, the battery B and the diode D2 is formed, and the battery B is charged with the energy stored in the reactor L1. In this reverse conversion, the inverter 14 supplies power longer than the battery B receives power. Therefore, the voltage of the inverter 14 is lowered, and the battery B is charged. The operation of the voltage converter 20 is appropriately controlled by switching between the power supply operation and the regenerative operation.

应该注意到,当驾驶员通过踩下脚制动器制动车辆时,所述再生控制包括混合动力车或电动车中的再生发电。所述再生控制还包括当释放加速踏板时车辆减速或停止加速时的再生发电,即使此时没有踩下脚制动器。It should be noted that the regenerative control includes regenerative power generation in hybrid or electric vehicles when the driver brakes the vehicle by depressing the foot brake. The regenerative control also includes regenerative power generation when the vehicle decelerates or stops accelerating when the accelerator pedal is released, even if the foot brake is not depressed at this time.

控制单元30通过根据电机的转速以及从电机M1获得的转矩来选择开关频率,即,载波频率fc,来控制逆变器14。The control unit 30 controls the inverter 14 by selecting a switching frequency, ie, a carrier frequency fc, according to the rotational speed of the motor and the torque obtained from the motor M1.

逆变器14驱动电机M1,以产生用于获得车辆的驱动力的转矩。控制单元30控制逆变器14,从而使得电机M1进行受限操作。根据包含在逆变器14中作为开关器件的IGBT器件Q3到Q8的载波频率fc以及对应于该开关器件的温度的逆变器温度T,来确定所述受限操作。The inverter 14 drives the motor M1 to generate torque for obtaining driving force of the vehicle. The control unit 30 controls the inverter 14 so that the motor M1 performs limited operation. The limited operation is determined based on the carrier frequency fc of the IGBT devices Q3 to Q8 included as switching devices in the inverter 14 and the inverter temperature T corresponding to the temperature of the switching devices.

如果逆变器温度T变高,控制单元30限制电机M1的转矩,从而使得逆变器14的温度不再升高。基于逆变器温度T和载波频率fc确定所述转矩的限制值。If the inverter temperature T becomes high, the control unit 30 limits the torque of the motor M1 so that the temperature of the inverter 14 does not rise any more. The limit value of the torque is determined based on the inverter temperature T and the carrier frequency fc.

图2是流程图,其阐明了图1中的控制单元30的控制流程。FIG. 2 is a flowchart illustrating a control flow of the control unit 30 in FIG. 1 .

首先,在步骤S1,控制单元30读取由温度传感器35检测到的逆变器温度T。First, at step S1 , the control unit 30 reads the inverter temperature T detected by the temperature sensor 35 .

然后,控制单元30在步骤S2读取当前的载波频率fc。Then, the control unit 30 reads the current carrier frequency fc at step S2.

下面将参考图3描述载波频率fc。The carrier frequency fc will be described below with reference to FIG. 3 .

在图3中,水平轴指示电机M1的转速N,而垂直轴指示电机M1需要的转矩。在转速N等于或者在边界线W1之内的区域中,即,包含点A的区域,将载波频率fc设置为1.25kHz。In FIG. 3, the horizontal axis indicates the rotational speed N of the motor M1, and the vertical axis indicates the torque required by the motor M1. In a region where the rotational speed N is equal to or within the boundary line W1, ie, a region including the point A, the carrier frequency fc is set to 1.25 kHz.

在边界线W1和W2之间的区域,即,包含点B的区域,将载波频率fc设置为2.5kHz。在边界线W2和W3之间的区域,即,包含点C的区域,将所述载波频率设置为5kHz。In the area between the boundary lines W1 and W2, that is, the area including the point B, the carrier frequency fc is set to 2.5 kHz. In the area between the boundary lines W2 and W3, that is, the area including the point C, the carrier frequency is set to 5 kHz.

控制单元30基于图3所示的映象(map)确定所述载波频率。在图2的步骤S2,控制单元30使用控制单元30自身确定的载波频率fc。The control unit 30 determines the carrier frequency based on the map shown in FIG. 3 . In step S2 of FIG. 2 , the control unit 30 uses the carrier frequency fc determined by the control unit 30 itself.

在步骤S3,确定载波频率fc是否为1.25kHz。如果载波频率fc是1.25kHz,则处理进行到步骤S4。如果不是,则处理进行到步骤S5。In step S3, it is determined whether or not the carrier frequency fc is 1.25 kHz. If the carrier frequency fc is 1.25 kHz, the process proceeds to step S4. If not, processing proceeds to step S5.

在步骤S4,控制单元30读取1.25kHz的载波频率fc的转矩限制映象。然后,处理进行到步骤S9。In step S4, the control unit 30 reads the torque limit map of the carrier frequency fc of 1.25 kHz. Then, the process proceeds to step S9.

在步骤S5,确定载波频率fc是否为2.5kHz。如果载波频率fc是2.5kHz,则处理进行到步骤S6。如果不是,则处理进行到步骤S7。In step S5, it is determined whether or not the carrier frequency fc is 2.5 kHz. If the carrier frequency fc is 2.5 kHz, the process proceeds to step S6. If not, processing proceeds to step S7.

在步骤S6,控制单元30读取2.5kHz的载波频率fc的转矩限制映象。在完成步骤S6之后,处理进行到步骤S9。In step S6, the control unit 30 reads the torque limit map of the carrier frequency fc of 2.5 kHz. After step S6 is completed, the process proceeds to step S9.

在步骤S7,确定载波频率fc是否为5kHz。如果载波频率fc是5kHz,则处理进行到步骤S8,在此步骤,控制单元30读取5kHz的载波频率fc的转矩限制映象。In step S7, it is determined whether or not the carrier frequency fc is 5 kHz. If the carrier frequency fc is 5 kHz, the process proceeds to step S8 where the control unit 30 reads the torque limit map for the carrier frequency fc of 5 kHz.

注意到,即使载波频率fc不是5kHz,处理仍将进行到步骤S8。之所以以这种方式执行处理是因为5kHz的载波频率的转矩限制映象是最严格的映象。可以改变所述流程,从而使得所述处理直接进行到步骤S8,而不进行步骤S7的确定。Note that even if the carrier frequency fc is not 5 kHz, the process will proceed to step S8. The reason why the processing is performed in this way is because the torque limit map of the carrier frequency of 5 kHz is the strictest map. The flow may be changed so that the process proceeds directly to step S8 without making the determination of step S7.

在步骤S8,控制单元30读取5kHz的载波频率的转矩限制映象。然后,处理进行到步骤S9。在步骤S9,控制单元30用由所确定的转矩限制值限制的转矩来控制逆变器14,以旋转电机。In step S8, the control unit 30 reads the torque limit map for the carrier frequency of 5 kHz. Then, the process proceeds to step S9. In step S9, the control unit 30 controls the inverter 14 with the torque limited by the determined torque limit value to rotate the electric machine.

然后,所述处理从步骤S9进行到步骤S10,在该步骤处理结束。Then, the process proceeds from step S9 to step S10, where the process ends.

图4阐明了在图2的步骤S4、S6和S8中使用的转矩限制映象。FIG. 4 illustrates the torque limit map used in steps S4 , S6 and S8 of FIG. 2 .

在图4中,水平轴指示由图1中的温度传感器35检测到的逆变器温度T。垂直轴指示转矩限制值,其为控制电机M1的驱动的条件。In FIG. 4 , the horizontal axis indicates the inverter temperature T detected by the temperature sensor 35 in FIG. 1 . The vertical axis indicates a torque limit value, which is a condition for controlling the driving of the motor M1.

如图4所示,根据载波频率fc和等同于开关器件温度的逆变器温度T预先确定所述转矩限制值。As shown in FIG. 4, the torque limit value is predetermined based on the carrier frequency fc and the inverter temperature T equivalent to the switching device temperature.

当载波频率fc是1.25kHz时,在实际驱动期间不限制转矩。选择100%的预定转矩作为每个温度范围内的转矩限制值。When the carrier frequency fc is 1.25 kHz, the torque is not limited during actual driving. Select 100% of the predetermined torque as the torque limit value in each temperature range.

当载波频率fc是2.5KHz时,如果逆变器温度T等于或高于T2,随着温度变高,对所述转矩施加更大的限制。换言之,所述转矩限制值变得更小。When the carrier frequency fc is 2.5 KHz, if the inverter temperature T is equal to or higher than T2, the torque is more restricted as the temperature becomes higher. In other words, the torque limit value becomes smaller.

当载波频率fc是5kHz时,如果逆变器温度T低于T2却不低于T1,随着温度变高,将所述转矩限制值设置为更小。When the carrier frequency fc is 5 kHz, if the inverter temperature T is lower than T2 but not lower than T1, the torque limit value is set to be smaller as the temperature becomes higher.

如图6所示,例如,当初始温度是65℃并且所述载波频率fc是1.25kHz或fc是2.5kHz时,即使延长电机操作时间,温度也不会升高到110℃,此温度是开关器件将被损坏的温度。As shown in Figure 6, for example, when the initial temperature is 65°C and the carrier frequency fc is 1.25kHz or fc is 2.5kHz, the temperature does not rise to 110°C even if the motor operation time is prolonged, which is the switching The temperature at which the device will be damaged.

另一方面,当载波频率是5kHz时,开关损耗变得大到使得开关频率更高的程度,并且开关损耗产生热。因此,如果如载波频率fc是1.25kHz或者fc是2.5kHz的情况,初始温度是65℃,则在时刻t1之后,所述温度可能超过110℃。为避免这种情况,当逆变器温度T是65℃时,仅当载波频率是5kHz时,将转矩限制值设置为小。然而,当逆变器温度T是65℃并且在低载波频率进行操作时,所要求的转矩不被限制到所述转矩限制值。On the other hand, when the carrier frequency is 5 kHz, the switching loss becomes large to such an extent that the switching frequency is higher, and the switching loss generates heat. Therefore, if the initial temperature is 65° C. as in the case of the carrier frequency fc being 1.25 kHz or fc being 2.5 kHz, the temperature may exceed 110° C. after time t1. To avoid this, when the inverter temperature T is 65°C, the torque limit value is set small only when the carrier frequency is 5kHz. However, when the inverter temperature T is 65° C. and the operation is performed at a low carrier frequency, the requested torque is not limited to the torque limit value.

利用以上构造,能够最大程度产生所要求的转矩,同时,能够保护所述开关器件。With the above configuration, the required torque can be generated to the maximum extent, and at the same time, the switching device can be protected.

应该注意到,可以通过按照如下描述改变转矩限制值的应用方法进一步抑制逆变器温度T的升高。It should be noted that the increase in the inverter temperature T can be further suppressed by changing the application method of the torque limit value as described below.

在尽管电机的转速增加至少预定量而载波频率fc也不增加的操作区域中,电机基于所述转矩限制值进行受限操作。根据当前的载波频率fc以及对应于所述开关器件温度的逆变器温度T预先确定所述转矩限制值。上述操作区域是由例如图3中的边界线W1和W2A定义的区域。在此区域中,基于当前2.5kHz的载波频率fc选择图4的转矩限制值,并且,电机进行受限操作。In an operation region in which the carrier frequency fc does not increase although the rotational speed of the motor increases by at least a predetermined amount, the motor performs limited operation based on the torque limit value. The torque limit value is predetermined according to the current carrier frequency fc and the inverter temperature T corresponding to the switching device temperature. The above-mentioned operation area is an area defined by, for example, boundary lines W1 and W2A in FIG. 3 . In this region, the torque limit value of FIG. 4 is selected based on the current carrier frequency fc of 2.5 kHz, and the motor performs limited operation.

在电机的转速增加至少预定量时载波频率fc增加的操作区域中,电机可基于转矩限制值进行受限操作,其中,根据增加的载波频率fc以及对应于所述开关器件的温度的逆变器温度T预先确定所述转矩限制值。此区域是由例如图3中的边界线W2A和W2定义的区域。在此区域中,基于所述增加后的5kHz的载波频率fc而不是2.5kHz的当前的载波频率fc来选择图4中的转矩限制值,并且,电机进行受限操作。In an operating region in which the carrier frequency fc is increased when the rotational speed of the motor is increased by at least a predetermined amount, the motor can perform a limited operation based on a torque limit value, wherein according to the increased carrier frequency fc and the inversion corresponding to the temperature of the switching device The torque limit value is predetermined by the torque converter temperature T. This area is, for example, an area defined by boundary lines W2A and W2 in FIG. 3 . In this region, the torque limit value in FIG. 4 is selected based on the increased carrier frequency fc of 5 kHz instead of the current carrier frequency fc of 2.5 kHz, and the motor performs limited operation.

即,在预定时间之后载波频率倾向于增加的操作区域中,使用与高于当前载波频率的预测的载波频率相对应的限制值。并且,可以基于对电机转速的增加/降低的监控来预测所述载波频率。如果预测所述载波频率将增加,利用与高于当前载波频率的预测载波频率相对应的限制值在此改变之前进行所述受限操作。此外,可以为所述限制值的使用设置滞后。如果预测所述载波频率将降低,则无需改变,应用与当前载波频率相对应的限制值。That is, in an operation region where the carrier frequency tends to increase after a predetermined time, a limit value corresponding to a predicted carrier frequency higher than the current carrier frequency is used. And, the carrier frequency may be predicted based on monitoring the increase/decrease of the rotation speed of the motor. If said carrier frequency is predicted to increase, said limited operation is performed prior to this change with a limit value corresponding to a predicted carrier frequency higher than the current carrier frequency. Furthermore, a hysteresis can be set for the use of the limit value. If the carrier frequency is predicted to decrease, no change is required and the limit value corresponding to the current carrier frequency is applied.

在此实施例中,基于电机的转速设置载波频率。替换地,可以基于车辆速度设置载波频率。In this embodiment, the carrier frequency is set based on the rotational speed of the motor. Alternatively, the carrier frequency may be set based on vehicle speed.

虽然参考示例实施例描述了本发明,但是,需要知道,本发明不限于所述示例实施例或构造。相反,本发明意在覆盖各种修改和等同的安排。另外,虽然通过各种组合和构造示出了示例实施例的各种元件,但是,这是示例性的,其它组合和构造,包括增加、减少或者仅使用单个元件,都落入本发明的精神和范围之内。While the present invention has been described with reference to example embodiments, it should be understood that the invention is not limited to the example embodiments or constructions. On the contrary, the invention is intended to cover various modification and equivalent arrangements. In addition, while the various elements of the example embodiments are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including addition, subtraction, or use of only a single element, fall within the spirit of the invention and within the range.

Claims (8)

1. a motor control unit is characterized in that, comprising:
The drive circuit of drive motors, this motor produce torque to obtain the actuating force of vehicle; And
Control the control section of described drive circuit, wherein,
Described control section utilizes limits value to control described drive circuit, thereby makes described motor carry out limited operation, determines described limits value according to the switching frequency of the switching device that comprises in described drive circuit and the temperature of described switching device.
2. motor control unit according to claim 1, wherein,
Described control section is by selecting described switching frequency to control described drive circuit according to described rotating speed of motor with from the torque that described motor obtains.
3. motor control unit according to claim 1, wherein,
Determine described limits value based on torque limit value, and pre-determine described torque limit value according to the switching frequency and the temperature of described switching device.
4. motor control unit according to claim 1, wherein,
Although, determine described limits value based on current switching frequency and the predetermined torque limit value of temperature according to described switching device when described rotating speed of motor increase when scheduled volume but described switching frequency do not increase at least, and,
When along with the described at least scheduled volume of described rotating speed of motor increase, when described switching frequency also increases, based on determining described limits value according to the switching frequency of the prediction higher and the predetermined described torque limit value of temperature of described switching device than described current switching frequency.
5. a vehicle is characterized in that, comprising:
Motor, it produces torque obtaining the actuating force of described vehicle, and,
Motor control unit, it controls described motor, wherein,
Described motor control unit comprises the drive circuit that is used to drive described motor, and the control section that is used to control described drive circuit, and
Described control section utilizes limits value to control described drive circuit, thereby makes described motor carry out limited operation, determines described limits value according to the switching frequency of the switching device that comprises in described drive circuit and the temperature of described switching device.
6. vehicle according to claim 5, wherein,
Described control section is by selecting described switching frequency to control described drive circuit according to described rotating speed of motor with from the torque that this motor obtains.
7. vehicle according to claim 5, wherein,
Determine described limits value based on torque limit value, and pre-determine described torque limit value according to the switching frequency and the temperature of described switching device.
8. vehicle according to claim 5, wherein,
Although, determine described limits value based on switching frequency and the predetermined torque limit value of temperature according to described switching device when described rotating speed of motor increase when scheduled volume but described switching frequency do not increase at least, and,
When along with the described at least scheduled volume of described rotating speed of motor increase, when described switching frequency also increases, based on determining described limits value according to the switching frequency of the prediction higher and the predetermined described torque limit value of temperature of described switching device than current switching frequency.
CNB2005800451842A 2004-12-28 2005-12-27 Motor control unit and vehicle equipped with it Expired - Fee Related CN100544179C (en)

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