CN101090075B - Method for manufacturing vertical embedded capacitor substrate and structure thereof - Google Patents
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- 239000000758 substrate Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims description 24
- 239000003990 capacitor Substances 0.000 title abstract description 54
- 239000002131 composite material Substances 0.000 claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 239000004020 conductor Substances 0.000 claims 9
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明是有关于一种内埋电容基板,特别是有关于一种垂直式内埋电容基板的制造方法及其结构。The present invention relates to an embedded capacitor substrate, in particular to a method for manufacturing a vertical embedded capacitor substrate and its structure.
背景技术Background technique
如图1所示,现有的内埋电容基板10是包含有一上表面11、一下表面12、若干个内埋电容13及若干个导线14,该些内埋电容13是电性连接该些导线14,该些内埋电容13是具有一第一电极131、一介电层132及一第二电极133,该些第一电极131与该些第二电极133是分别平行设置于该上表面11与该下表面12,一芯片50可通过该些导线14与该些内埋电容11电性连接,但是该些内埋电容11的该些第一电极131与该些第二电极133的布局方式是为水平式,即分别平行该上表面11与该下表面12,其会占去基板相当多的布局空间,使得该些内埋电容11的布局数量会受限于基板尺寸大小,而无法大量应用,且在电容数量不足时,仍需依靠外加式电容c来补偿,其不仅会增加额外的SMT制程,更会增加封装体体积及制作成本。As shown in FIG. 1, the existing embedded
发明内容Contents of the invention
本发明的主要目的是在于提供一种垂直式内埋电容基板的制造方法及其结构,其主要是利用若干个图案化电极层与若干个介电层所构成的垂直式内埋电容,增加基板的电路布局空间及设计弹性,除了无须使用额外的SMT制程来增加外加式电容外,更可让使用该垂直式内埋电容基板的封装体(Package)体积缩小及降低制作成本。The main purpose of the present invention is to provide a manufacturing method and structure of a vertical embedded capacitor substrate, which mainly uses a vertical embedded capacitor composed of several patterned electrode layers and several dielectric layers to increase the number of substrates. The circuit layout space and design flexibility, in addition to not needing to use additional SMT process to increase the external capacitor, but also can reduce the size of the package using the vertical embedded capacitor substrate and reduce the production cost.
依据本发明的一种垂直式内埋电容基板的制作方法,是包含提供若干个导通层,该些导通层是由一导线层及一第一介电层所组成,该导线层是形成于该第一介电层上;提供若干个复合层,该些复合层是由一图案化电极层及二介电层所组成,该图案化电极层是形成于该第二介电层上;压合该些导通层及该些复合层以形成一块体,图案化电极层和第一介电层相接触,该块体是定义有若干个垂直式内埋电容基板及在该些垂直式内埋电容基板间的若干个切割道;以及沿着该些切割道切割该块体,以单体化分离该些垂直式内埋电容基板。A method for manufacturing a vertical embedded capacitor substrate according to the present invention includes providing several conduction layers, the conduction layers are composed of a wire layer and a first dielectric layer, and the wire layer is formed On the first dielectric layer; providing a plurality of composite layers, the composite layers are composed of a patterned electrode layer and two dielectric layers, the patterned electrode layer is formed on the second dielectric layer; Pressing the conduction layers and the composite layers to form a body, the patterned electrode layer is in contact with the first dielectric layer, the body is defined with several vertical embedded capacitance substrates and the vertical a plurality of cutting lines between the embedded capacitor substrates; and cutting the block along the cutting lines to singulate and separate the vertical embedded capacitor substrates.
依据本发明的另一种垂直式内埋电容基板的制作方法,是包含提供若干个导通层,该些导通层是由一导线层及一第一介电层所组成,该导线层是形成于该第一介电层上;提供若干个第一复合层,该些第一复合层是由一图案化电极层及一第二介电层所组成,该图案化电极层是形成于该第二介电层上;提供若干个第二复合层,该些第二复合层是由一平板电极层及一第三介电层所组成,该平板电极层是形成于该第三介电层上;压合该些导通层、该些第一复合层与该些第二复合层以形成一块体,图案化电极层和第一介电层相接触,同时平板电极层与第一介电层接触,该块体是定义有若干个垂直式内埋电容基板及在该些垂直式内埋电容基板间的若干个切割道;以及沿着该些切割道切割该块体,以单体化分离该些垂直式内埋电容基板。Another method for manufacturing a vertical embedded capacitor substrate according to the present invention includes providing several conduction layers, the conduction layers are composed of a wire layer and a first dielectric layer, and the wire layer is Formed on the first dielectric layer; providing a plurality of first composite layers, the first composite layers are composed of a patterned electrode layer and a second dielectric layer, the patterned electrode layer is formed on the On the second dielectric layer; several second composite layers are provided, the second composite layers are composed of a flat electrode layer and a third dielectric layer, the flat electrode layer is formed on the third dielectric layer on; press the conductive layers, the first composite layers and the second composite layers to form a body, the patterned electrode layer is in contact with the first dielectric layer, and the flat electrode layer is in contact with the first dielectric layer Layer contact, the block is defined with a number of vertical embedded capacitor substrates and a number of dicing lines between the vertical embedded capacitor substrates; and cutting the block along the dicing lines to singulate The vertical embedded capacitor substrates are separated.
依据本发明的一种垂直式内埋电容基板,其包含若干个导通层及若干个第一复合层,该些导通层是具有一导线层及一第一介电层,该导线层是形成于该第一介电层上,该些第一复合层是形成于该些导通层之间,其具有一图案化电极层及一第二介电层,该些图案化电极层是具有若干个电极,图案化电极层和第一介电层相接触。According to a vertical embedded capacitor substrate of the present invention, it comprises several conductive layers and several first composite layers, and these conductive layers have a wire layer and a first dielectric layer, and the wire layer is Formed on the first dielectric layer, the first composite layers are formed between the conducting layers, and have a patterned electrode layer and a second dielectric layer, and the patterned electrode layers have Several electrodes, the patterned electrode layer is in contact with the first dielectric layer.
与现有技术相比,本发明其主要是利用若干个图案化电极层与若干个介电层所构成的垂直式内埋电容,增加基板的电路布局空间及设计弹性,除了无须使用额外的SMT制程来增加外加式电容外,更可让使用该垂直式内埋电容基板的封装体(Package)体积缩小及降低制作成本。Compared with the prior art, the present invention mainly utilizes the vertical embedded capacitance formed by several patterned electrode layers and several dielectric layers to increase the circuit layout space and design flexibility of the substrate, except that no additional SMT In addition to increasing the external capacitance through the manufacturing process, the volume of the package using the vertical embedded capacitance substrate can be reduced and the production cost can be reduced.
附图说明Description of drawings
图1是现有的内埋电容基板的立体示意图。FIG. 1 is a schematic perspective view of a conventional embedded capacitor substrate.
图2A至图2D是依据本发明的第一较佳实施例,一种垂直式内埋电容基板的制造方法流程图。2A to 2D are flowcharts of a method for manufacturing a vertical embedded capacitor substrate according to a first preferred embodiment of the present invention.
图3是依据本发明的第一较佳实施例,在该垂直式内埋电容基板形成至少一线路层的制程剖面示意图。3 is a schematic cross-sectional view of the process of forming at least one circuit layer on the vertical embedded capacitor substrate according to the first preferred embodiment of the present invention.
图4是依据本发明的第一较佳实施例,在该线路层上的形成若干个凸块的制程剖面示意图。FIG. 4 is a schematic cross-sectional view of the process of forming several bumps on the circuit layer according to the first preferred embodiment of the present invention.
图5A至图5E是依据本发明的第二较佳实施例,一种垂直式内埋电容基板的制造方法流程图。5A to 5E are flowcharts of a method for manufacturing a vertical embedded capacitor substrate according to a second preferred embodiment of the present invention.
图6是依据本发明的第二较佳实施例,在该垂直式内埋电容基板形成至少一线路层的制程剖面示意图。6 is a schematic cross-sectional view of the process of forming at least one circuit layer on the vertical embedded capacitor substrate according to the second preferred embodiment of the present invention.
图7是依据本发明的第二较佳实施例,在该线路层上形成若干个凸块的制程剖面示意图。FIG. 7 is a schematic cross-sectional view of the process of forming several bumps on the circuit layer according to the second preferred embodiment of the present invention.
具体实施方式Detailed ways
请参阅图2A至图2C,其是本发明的第一较佳实施例,一种垂直式内埋电容基板20的制作方法。首先,请参阅图2A,提供若干个导通层21,该些导通层21是由一导线层211及一第一介电层212所组成,该导线层211是形成于该第一介电层212上,在本实施例中,该些导线层211是由一平板金属层以微影蚀刻制程制作完成(图未绘出),该些导线层211是具有若干个导线211a,该些导线211a是用以取代现有基板的导通孔;之后,请参阅图2B,提供若干个复合层22,该些复合层22是由一图案化电极层221及一第二介电层222所组成,其中该图案化电极层221是形成于该第二介电层222上,在本实施例中,该些图案化电极层221是由一平板金属层以微影蚀刻制程制作完成(图未绘出),该些图案化电极层221是具有若干个电极221a,用以构成若干个电容结构C(如图2C所示),该些电容结构C可依据应用上的不同电性需求作串、并联设计,较佳地,该些电极221a是呈阵列状分布,而该些第二介电层222与该些第一介电层212是可为环氧树脂(epoxyresin)、FR4、BT树脂、高分子材料或陶瓷材料;接着,请参阅图2C,压合该些导通层21及该些复合层22以形成一块体B,图案化电极层221和第一介电层212相接触,该块体B是定义有若干个垂直式内埋电容基板20及在该些垂直式内埋电容基板20间的若干个切割道B1,在本实施例中,该些垂直式内埋电容基板20的尺寸是可依据应用需求而定;最后,请参阅图2D,沿着该些切割道B1切割该块体B,以单体化分离该些垂直式内埋电容基板20,经单体化分离的该些垂直式内埋电容基板20是具有一第一表面201及一第二表面202,该些第一表面201与该些第二表面202是显露该些导线211a及该些电极221a,该些导线211a与该些电极221a是可用以电性连接至少一芯片或至少一电路组件(图未绘出)。Please refer to FIG. 2A to FIG. 2C , which are the first preferred embodiment of the present invention, a method for manufacturing a vertical embedded
请参阅图3,在本实施例中,可另包含在该些垂直式内埋电容基板20的该些第一表面201与该些第二表面202上形成至少一线路层23,该线路层23是电性连接该些导线层211的该些导线211a及该些图案化电极层221的该些电极221a,使该芯片或该电路组件可通过该线路层23与该垂直式内埋电容基板20电性连接。或者,请参阅图4,又另包含在该线路层23上形成若干个凸块24,使该芯片可通过该些凸块24与该垂直式内埋电容基板20电性连接。Please refer to FIG. 3 , in this embodiment, at least one
请参阅图5A及图5E,其是本发明的第二较佳实施例,一种垂直式内埋电容基板30的制作方法。首先,请参阅图5A,提供若干个导通层31,该些导通层31是由一导线层311及一第一介电层312所组成,该导线层311是形成于该第一介电层312上,在本实施例中,该些导线层311是具有若干个导线311a;之后,请参阅图5B,提供若干个第一复合层32,该些第一复合层32是由一图案化电极层321及一第二介电层322所组成,该图案化电极层321是形成于该第二介电层322上,在本实施例中,该些图案化电极层321是具有若干个电极321a,该些电极321a是呈阵列状分布;之后,请参阅图5C,提供若干个第二复合层33,该些第二复合层33是由一平板电极层331及一第三介电层332所组成,该平板电极层331是形成于该第三介电层332上,在本实施例中,该些第三介电层332、该些第二介电层322与该些第一介电层312是可为相同材料或不相同材料;接着,请参阅图5D,压合该些导通层31、该些第一复合层32与该些第二复合层33以形成一块体B,图案化电极层321和第一介电层312相接触,同时平板电极层331与第一介电层312接触,该块体B是定义有若干个垂直式内埋电容基板30及在该些垂直式内埋电容基板30间的若干个切割道B1;最后,请参阅图5E,沿着该些切割道B1切割该块体B,以单体化分离该些垂直式内埋电容基板30,经单体化分离的该些垂直式内埋电容基板30是具有一第一表面301及一第二表面302,该些第一表面301与该些第二表面302是显露该些导线311a、该些电极321a及该些平板电极层331,该些导线311a、该些电极321a及该些平板电极层331是可用以电性连接至少一芯片或至少一电路组件(图未绘出)。Please refer to FIG. 5A and FIG. 5E , which are the second preferred embodiment of the present invention, a method for manufacturing a vertical embedded
请参阅图6,在本实施例中,可另包含在该些垂直式内埋电容基板30的该些第一表面301与该些第二表面302上形成至少一线路层34,该线路层34是电性连接该些导线层311的该些导线311a、该些图案化电极层321的该些电极321a及该些平板电极层331,使该芯片或该电路组件可通过该线路层34与该垂直式内埋电容基板30电性连接。或者,请参阅图7,又另包含在该线路层34上形成若干个凸块35,使该芯片或该电路组件可通过该些凸块35与该垂直式内埋电容基板30电性连接。Please refer to FIG. 6 , in this embodiment, at least one
请参阅图5E及图6,其是依据本发明的垂直式内埋电容基板结构,一种垂直式内埋电容基板30是包含有若干个导通层31及若干个第一复合层32,该些导通层31是具有一导线层311及一第一介电层312,该导线层311是形成于该第一介电层312上,该些导线层311是具有若干个导线311a,该些第一复合层32是形成于该些导通层31之间,其具有一图案化电极层321及一第二介电层322,该些图案化电极层321是具有若干个电极321a,图案化电极层321和第一介电层312相接触,较佳地,该些电极321a是呈阵列状分布。在本实施例中,该垂直式内埋电容基板30是另包含有若干个第二复合层33,该些第二复合层33是具有一平板电极层331及一第三介电层332,该些第二复合层33是形成于该些导通层31之间,平板电极层331与第一介电层312相接触,或者,在另一实施例中,该些第二复合层33是可形成于该些第一复合层32之间,平板电极层331与第二介电层322相接触。本发明是通过该些图案化电极层321与该些第二介电层322或该些平板电极层331与该些第三介电层332所构成的垂直式内埋电容,大幅增加基板的电路布局空间及设计弹性,除了无须使用额外的SMT制程来增加外加式电容外,更可让使用该垂直式内埋电容基板30的封装体(Package)体积缩小及降低制作成本。Please refer to FIG. 5E and FIG. 6, which are vertical embedded capacitor substrate structures according to the present invention. A vertical embedded
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US5258153A (en) * | 1991-06-11 | 1993-11-02 | Compagnie Europeenne De Composants Electroniques Lcc | Method for the manufacture of stacked or wound type metallized polyethlene naphthalene film capacitors |
CN1340991A (en) * | 2000-07-31 | 2002-03-20 | 日本特殊陶业株式会社 | Wiring baseplate and its manufacture method |
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CN1340991A (en) * | 2000-07-31 | 2002-03-20 | 日本特殊陶业株式会社 | Wiring baseplate and its manufacture method |
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