发明内容
Contents of the invention
本发明是鉴于上述问题而开发的,其目的是提供一种即使采用比较简单的结构而使象素微细化也不会导致加工合格率及象素开孔率降低的液晶板及备有该液晶板的电子设备。The present invention has been developed in view of the above-mentioned problems, and its object is to provide a liquid crystal panel and a liquid crystal panel equipped with such a liquid crystal panel that does not reduce the processing yield and the pixel opening ratio even if the pixels are miniaturized by adopting a relatively simple structure. board of electronic devices.
第1项所述的液晶板是一种液晶板,将液晶封入一对第1和第2基板之间,在上述第1基板上,具有多条数据线、与上述多条数据线交叉的多条扫描线、与上述各数据线及上述各扫描线的交叉对应设置的多个薄膜晶体管、及与上述多个薄膜晶体管对应并按矩阵状配置的多个象素电极,上述薄膜晶体管,在半导体层上通过栅绝缘膜配置栅电极,在上述半导体层及上述栅电极上配置层间绝缘膜,上述薄膜晶体管的漏区,通过在上述层间绝缘膜上形成的接触孔与上述象素电极电连接,其特征在于:在与上述接触孔对应的上述半导体层的漏区之下,以多晶硅,高熔点金属膜,高熔点金属合金中的任何一种形成加高膜。The liquid crystal panel described in item 1 is a liquid crystal panel in which liquid crystal is sealed between a pair of first and second substrates, and on the first substrate, there are a plurality of data lines and a plurality of data lines intersecting the plurality of data lines. Scanning lines, a plurality of thin film transistors arranged correspondingly to intersections of the above-mentioned data lines and the above-mentioned scanning lines, and a plurality of pixel electrodes corresponding to the plurality of thin-film transistors and arranged in a matrix, the thin-film transistors are formed on a semiconductor A gate electrode is arranged on the layer through a gate insulating film, an interlayer insulating film is arranged on the above-mentioned semiconductor layer and the above-mentioned gate electrode, and the drain region of the above-mentioned thin film transistor is electrically connected to the pixel electrode through a contact hole formed on the above-mentioned interlayer insulating film. The connection is characterized in that under the drain region of the above-mentioned semiconductor layer corresponding to the above-mentioned contact hole, an elevated film is formed by any one of polysilicon, high-melting-point metal film, and high-melting-point metal alloy.
按照第1项所述的液晶板,由于在接触孔下形成加高膜,所以,可以减小扫描线及数据线的至少一方与接触孔的台阶高差,因而能使层间绝缘膜的表面变得平坦。因此,能够防止因台阶高差引起的液晶的旋转位移。此外,为了在层间绝缘膜的规定区域开孔,在不除去层间绝缘膜的区域形成抗蚀掩模,当在光刻工序中使该抗蚀掩模曝光时,可以抑制在膜表面上的光的反射,从而能防止抗蚀剂的后缩,所以,基本上可以按照掩模尺寸形成接触孔。因此,接触孔的开孔形成尺寸不会扩大,所以不会因象素缺陷而导致合格率的降低。此外,由于可以使接触孔的尺寸微细化,所以能使象素微细化,并可以实现液晶板的高精细化及小型化。According to the liquid crystal panel described in item 1, since the heightening film is formed under the contact hole, the step height difference between at least one of the scanning line and the data line and the contact hole can be reduced, thereby making the surface of the interlayer insulating film become flat. Therefore, it is possible to prevent the rotational displacement of the liquid crystal due to the step difference. In addition, in order to open a hole in a predetermined region of the interlayer insulating film, a resist mask is formed in a region where the interlayer insulating film is not removed. The reflection of the light can prevent the shrinkage of the resist, so the contact hole can basically be formed according to the size of the mask. Therefore, the opening size of the contact hole is not enlarged, so that the yield is not lowered due to pixel defects. In addition, since the size of the contact hole can be miniaturized, the pixel can be miniaturized, and the high-definition and miniaturization of the liquid crystal panel can be realized.
第2项所述的液晶板,其特征在于:在第1项所述的液晶板中,上述扫描线及上述数据线的至少一方与上述加高膜,由大致相同的膜厚构成。The liquid crystal panel according to item 2 is characterized in that in the liquid crystal panel described in item 1, at least one of the scanning line and the data line and the heightening film have substantially the same film thickness.
按照第2项所述的液晶板,由于扫描线及上述数据线的至少一方与上述加高膜由大致相同的膜厚构成,所以,可以进一步减小台阶高差。因此,对接触孔的微细化及旋转位移的减低更为有效。According to the liquid crystal panel described in item 2, since at least one of the scanning line and the data line has substantially the same film thickness as the raising film, the step difference can be further reduced. Therefore, it is more effective for miniaturization of contact holes and reduction of rotational displacement.
第3项所述的液晶板,将液晶封入一对第1和第2基板之间,在上述第1基板上,具有多条数据线、与上述多条数据线交叉的多条扫描线、与上述各数据线及上述各扫描线连接的薄膜晶体管、与上述多个薄膜晶体管连接并按矩阵状配置的多个象素电极及存储电容,上述薄膜晶体管在半导体层上通过栅绝缘膜配置栅电极,在上述半导体层及上述栅电极上配置层间绝缘膜,上述薄膜晶体管的漏区通过在上述层间绝缘层上形成的接触孔与上述象素电极连接,用作上述存储电容的一个电极的电容线与上述扫描线大致平行地配置,该液晶板的特征在于:上述接触孔配置在上述各扫描线与上述各电容线之间,并在上述接触孔下形成加高膜。The liquid crystal panel described in item 3, liquid crystals are sealed between a pair of first and second substrates, on the above-mentioned first substrate, there are a plurality of data lines, a plurality of scanning lines crossing the plurality of data lines, and The thin film transistors connected to the data lines and the scanning lines, a plurality of pixel electrodes and storage capacitors connected to the plurality of thin film transistors and arranged in a matrix, and the gate electrodes of the thin film transistors are arranged on the semiconductor layer through a gate insulating film An interlayer insulating film is arranged on the above-mentioned semiconductor layer and the above-mentioned gate electrode, and the drain region of the above-mentioned thin film transistor is connected to the above-mentioned pixel electrode through a contact hole formed on the above-mentioned interlayer insulating layer, and is used as an electrode of the above-mentioned storage capacitor The capacitor lines are arranged approximately parallel to the scanning lines, and the liquid crystal panel is characterized in that the contact holes are arranged between the scanning lines and the capacitor lines, and a heightening film is formed under the contact holes.
按照第3项所述的液晶板,在扫描线与电容线之间形成接触孔,而且,在接触孔下形成加高膜。因此,可以减小扫描线和电容线以及接触孔的台阶高差,因而能使层间绝缘膜的表面变得平坦。由于在扫描线与电容线之间形成接触孔,所以,通过使其与以往因在相邻象素电极之间产生的横向电场造成的旋转位移位于相同的区域内,能有效地将接触孔设置在以往不得不遮光的区域。因此,能防止液晶的旋转位移,同时,当在光刻工序中使抗蚀掩模曝光时,可以抑制接触孔开孔形成尺寸的扩大。According to the liquid crystal panel described in item 3, the contact hole is formed between the scanning line and the capacitor line, and the heightening film is formed under the contact hole. Therefore, the step height difference of the scanning line and the capacitance line and the contact hole can be reduced, so that the surface of the interlayer insulating film can be flattened. Since the contact hole is formed between the scanning line and the capacitance line, the contact hole can be effectively arranged by making it be located in the same area as the conventional rotational displacement caused by the lateral electric field generated between adjacent pixel electrodes. In areas that previously had to be shaded. Therefore, the rotational displacement of the liquid crystal can be prevented, and at the same time, when the resist mask is exposed to light in the photolithography process, the enlargement of the opening size of the contact hole can be suppressed.
第4项所述的液晶板,其特征在于:在第3项所述的液晶板中,上述扫描线和上述电容线用相同材料同时形成,上述栅绝缘膜和上述存储电容的电介质膜用相同材料同时形成,并用相同材料同时形成上述半导体层和上述存储电容的另一电极。The liquid crystal panel described in item 4 is characterized in that: in the liquid crystal panel described in item 3, the above-mentioned scanning lines and the above-mentioned capacitor lines are formed at the same time using the same material, and the above-mentioned gate insulating film and the dielectric film of the above-mentioned storage capacitor are made of the same material. materials are formed at the same time, and the same material is used to form the above-mentioned semiconductor layer and the other electrode of the above-mentioned storage capacitor at the same time.
按照第4项所述的液晶板,扫描线与电容线的高度基本相同。因此,能使扫描线与电容线间的台阶高差变得平缓,由于可以根据其高度形成加高膜,所以扫描线、电容线及接触孔形成区域的台阶高差易于调整,因而能进一步平坦化。因此,对接触孔的微细化及旋转位移的减低更为有效。According to the liquid crystal panel described in Item 4, the heights of the scanning lines and the capacitance lines are basically the same. Therefore, the step height difference between the scanning line and the capacitance line can be made gentle, and since the heightening film can be formed according to its height, the step height difference between the scanning line, the capacitance line and the contact hole formation area is easy to adjust, so it can be further flattened. change. Therefore, it is more effective for miniaturization of contact holes and reduction of rotational displacement.
第5项所述的液晶板,其特征在于:在第3或第4项所述的液晶板中,上述加高膜的至少一部分围绕上述接触孔形成,上述扫描线和上述电容线中的至少一方,沿着上述加高膜凹下。The liquid crystal panel described in item 5 is characterized in that: in the liquid crystal panel described in item 3 or 4, at least a part of the raised film is formed around the contact hole, and at least one of the scanning line and the capacitance line is One side is concave along the above-mentioned elevated film.
按照第5项所述的液晶板,由于加高膜的至少一部分沿着接触孔的形成区域形成、且扫描线和电容线中的至少一方沿着该加高膜凹下。所以,即使将扫描线与电容线接近配置,也能在扫描线与电容线之间形成具有大的开孔面积的接触孔而不会降低开孔率。According to the liquid crystal panel described in item 5, at least a part of the heightening film is formed along the formation region of the contact hole, and at least one of the scanning line and the capacitance line is recessed along the heightening film. Therefore, even if the scanning line and the capacitance line are arranged close to each other, a contact hole having a large opening area can be formed between the scanning line and the capacitance line without reducing the aperture ratio.
第6项所述的液晶板,其特征在于:在第3项~第5项中的任何一项所述的液晶板中,上述加高膜,以与上述扫描线及上述电容线不相重叠的方式形成。The liquid crystal panel described in Item 6 is characterized in that: in the liquid crystal panel described in any one of Items 3 to 5, the above-mentioned heightening film does not overlap with the above-mentioned scanning lines and the above-mentioned capacitance lines way to form.
按照第6项所述的液晶板,由于加高膜以与上述扫描线及上述电容线不相重叠的方式形成,所以不会因扫描线或电容线与加高膜重叠而产生台阶高差,因而能变得平坦。因此,可以防止因台阶高差产生的液晶的旋转位移及接触孔开孔形成尺寸的扩大。According to the liquid crystal panel described in item 6, since the heightening film is formed so as not to overlap the above-mentioned scanning lines and the above-mentioned capacitance lines, there will be no step height difference due to overlapping of the scanning lines or capacitance lines with the heightening film, So it can become flat. Therefore, it is possible to prevent the rotational displacement of the liquid crystal and the enlargement of the opening size of the contact hole due to the level difference.
第7项所述的液晶板,其特征在于:在第3项~第6项中的任何一项所述的液晶板中,上述加高膜,由与上述扫描线及上述电容线的至少一方大致相同的膜厚构成。The liquid crystal panel described in Item 7 is characterized in that: in the liquid crystal panel described in any one of Items 3 to 6, the above-mentioned heightening film is formed by at least one of the above-mentioned scanning line and the above-mentioned capacitance line Almost the same film thickness configuration.
按照第7项所述的液晶板,由于加高膜由与上述扫描线及上述电容线的至少一方大致相同的膜厚构成,所以能够进一步减小加高膜与扫描线和电容线的至少一方之间的台阶高差。According to the liquid crystal panel described in item 7, since the heightening film is composed of substantially the same film thickness as at least one of the scanning line and the capacitance line, the thickness of the heightening film and at least one of the scanning line and the capacitance line can be further reduced. height difference between steps.
第8项所述的液晶板,其特征在于:在第1项~第7项中的任何一项所述的液晶板中,上述加高膜,是与上述漏区电气连接的导电膜。The liquid crystal panel described in item 8 is characterized in that in the liquid crystal panel described in any one of items 1 to 7, the raised film is a conductive film electrically connected to the drain region.
按照第8项所述的液晶板,加高膜是与漏区电气连接的导电膜。因此,假如加高膜在漏区上形成,则加高膜在接触孔开孔时可起到蚀刻遮挡层的作用。此外,如加高膜在漏区下形成,则即使万一在接触孔开孔时穿透了漏区,也可以保持与导电膜电气导通,所以能防止象素缺陷。According to the liquid crystal panel described in item 8, the raised film is a conductive film electrically connected to the drain region. Therefore, if the raised film is formed on the drain region, the raised film can function as an etching barrier when the contact hole is opened. In addition, if the raised film is formed under the drain region, even if the drain region is penetrated when the contact hole is opened, electrical conduction with the conductive film can be maintained, so that pixel defects can be prevented.
第9项所述的液晶板,其特征在于:在第8项所述的液晶板中,上述加高膜,是在上述漏区上与上述数据线用相同的材料同时形成的导电膜。The liquid crystal panel described in item 9 is characterized in that in the liquid crystal panel described in item 8, the raised film is a conductive film formed on the drain region at the same time as the data line using the same material.
按照第9项所述的液晶板,由于加高膜与数据线用相同的材料同时形成,所以无需增加工序即可形成加高膜。According to the liquid crystal panel described in item 9, since the heightening film and the data lines are formed simultaneously using the same material, the heightening film can be formed without additional steps.
第10项所述的液晶板,其特征在于:在第8项所述的液晶板中,上述加高膜,是在上述漏区下形成的导电膜。The liquid crystal panel described in item 10 is characterized in that in the liquid crystal panel described in item 8, the raised film is a conductive film formed under the drain region.
按照第10项所述的液晶板,即使万一在接触孔开孔时穿透了漏区,也可以保持着电气导通,所以能防止象素缺陷。因此,可以使构成源·漏的半导体层薄膜化并能获得高速的写入特性,所以能够实现对比度高的液晶板。According to the liquid crystal panel described in item 10, even if the drain region is penetrated when the contact hole is opened, electrical continuity can be maintained, so that pixel defects can be prevented. Therefore, it is possible to reduce the thickness of the semiconductor layer constituting the source/drain and to obtain high-speed writing characteristics, so that a high-contrast liquid crystal panel can be realized.
第11项所述的液晶板,为解决上述课题,其特征在于:将液晶封入一对第1和第2基板之间,在上述第1基板上,设置多条数据线、与该多条数据线交叉的多条扫描线、与上述各数据线及上述各扫描线的交叉对应设置的开关元件、及与上述多个开关元件连接并按矩阵状配置的多个象素电极,上述象素电极通过接触孔与上述开关元件连接,上述接触孔,在用于将图象信号供给上述象素电极的数据线和与该数据线相邻的数据线之间的大致中心位置开孔。The liquid crystal panel described in item 11, in order to solve the above-mentioned problems, is characterized in that: the liquid crystal is sealed between a pair of first and second substrates, and on the above-mentioned first substrate, a plurality of data lines and the plurality of data lines are arranged. A plurality of scanning lines intersecting each other, switching elements arranged corresponding to intersections of the above-mentioned data lines and the above-mentioned scanning lines, and a plurality of pixel electrodes connected to the plurality of switching elements and arranged in a matrix, the pixel electrodes The switching element is connected to the switching element through a contact hole opened at a substantially central position between a data line for supplying an image signal to the pixel electrode and a data line adjacent to the data line.
按照第11项所述的液晶板,通过使在层间绝缘膜上开孔的用于将作为开关元件的TFT与象素电极连接的接触孔的形成位置开设在用于将图象信号供给上述象素电极的数据线和与该数据线相邻的扫描线之间的大致中心位置,可以防止数据线与象素电极间的短路,因而即使象素微细化也不会导致加工合格率及象素开孔率的降低。According to the liquid crystal panel described in item 11, by making the formation position of the contact hole for connecting the TFT as the switching element and the pixel electrode opened in the interlayer insulating film to the position for supplying the image signal to the above-mentioned The roughly central position between the data line of the pixel electrode and the scanning line adjacent to the data line can prevent the short circuit between the data line and the pixel electrode, so even if the pixel is miniaturized, it will not cause processing yield and image loss. Decrease in porosity.
第12项所述的液晶板,其特征在于:在第11项所述的液晶板中,在上述第1基板上,对上述象素电极分别附加规定的存储电容的电容线,与上述扫描线大致平行设置,上述接触孔,在相邻的电容线与扫描线之间开孔。The liquid crystal panel described in item 12 is characterized in that: in the liquid crystal panel described in item 11, on the first substrate, capacitance lines of predetermined storage capacitors are respectively added to the pixel electrodes, and the scanning lines are connected to each other. Arranged approximately in parallel, the above-mentioned contact holes are formed between adjacent capacitor lines and scan lines.
按照第12项所述的液晶板,用于将作为开关元件的TFT与象素电极连接的接触孔,因其台阶形状而引起液晶的旋转位移,但由于将接触孔设在扫描线与电容线之间,所以能使其位于由相邻象素电极间的横向电场产生的旋转位移的区域内。因此,可以将以往因发生液晶的旋转位移而不得不遮光的非开孔区域抑制到最小限度。此外,通过将用于形成为保持象素的写入电荷而附加的存储电容的电容线设置在旋转位移的发生区域,可以实现显示品位高的液晶板而不降低象素开孔率。另外,接触孔,利用位于中间不夹开孔区域的相邻电容线与扫描线之间的间隔区域进行开孔,所以,可以在按矩阵状配置的各象素内扩大沿数据线方向的宽度由电容线和扫描线限定的线对称开口区域。因此,与象以往那样在各象素的角部形成接触孔的情况相比,光的利用效率得到改善。According to the liquid crystal panel described in item 12, the contact hole used to connect the TFT as the switching element to the pixel electrode causes the rotational displacement of the liquid crystal because of its stepped shape, but since the contact hole is arranged on the scanning line and the capacitance line Between, so it can be located in the area of rotational displacement generated by the transverse electric field between adjacent pixel electrodes. Therefore, it is possible to minimize the non-aperture region that had to be shielded from light due to the rotational displacement of the liquid crystal in the past. In addition, by disposing the capacitor line for forming the additional storage capacitor for holding the writing charge of the pixel in the region where the rotational displacement occurs, it is possible to realize a liquid crystal panel with high display quality without reducing the pixel aperture ratio. In addition, the contact hole is opened in the interval area between the adjacent capacitance line and the scanning line that does not sandwich the opening area, so the width along the direction of the data line can be enlarged in each pixel arranged in a matrix. A line-symmetric opening area defined by capacitor lines and scan lines. Therefore, compared with the conventional case where contact holes are formed at the corners of each pixel, light utilization efficiency is improved.
第13项所述的液晶板,其特征在于:在第11项或第12项所述的液晶板中,至少在上述开关元件的下面、在上述接触孔的正下方设置加高膜。The liquid crystal panel according to item 13 is characterized in that in the liquid crystal panel described in item 11 or 12, a heightening film is provided at least under the switching element and directly under the contact hole.
按照第13项所述的液晶板,在用于将作为开关元件的TFT与象素电极连接的接触孔的规定开孔位置上,由于在TFT的半导体层下敷设加高膜,所以,在蚀刻工序中对接触孔进行开孔时,即使将TFT的半导体层穿透也能加以防护而不产生象素缺陷。因此,可以使半导体层薄膜化,并能获得高速的写入特性,所以能够实现对比度高的液晶板。According to the liquid crystal panel described in the thirteenth item, on the predetermined opening position of the contact hole for connecting the TFT as the switching element to the pixel electrode, since the raising film is laid under the semiconductor layer of the TFT, the etching process When the contact hole is opened in the process, even if the semiconductor layer of the TFT is penetrated, it can be protected from generating pixel defects. Therefore, the thickness of the semiconductor layer can be reduced, and high-speed writing characteristics can be obtained, so that a high-contrast liquid crystal panel can be realized.
第14项所述的液晶板,其特征在于:在第11项~第13项中的任何一项所述的液晶板中,上述开关元件由薄膜晶体管构成,该薄膜晶体管的源区与数据线电气连接,该薄膜晶体管的漏区与象素电极连接,上述加高膜与该漏区电气连接并且是导电膜。The liquid crystal panel described in Item 14 is characterized in that: in the liquid crystal panel described in any one of Items 11 to 13, the above-mentioned switching element is composed of a thin film transistor, and the source region of the thin film transistor is connected to the data line. Electrically connected, the drain region of the thin film transistor is connected to the pixel electrode, and the raised film is electrically connected to the drain region and is a conductive film.
按照第14项所述的液晶板,使加高膜与作为开关元件的薄膜晶体管的漏区电气连接。此外,作为加高膜的材质,由多晶硅膜或W(钨)、Ti(钛)、Cr(铬)、Mo(钼)、Ta(钽)等高熔点金属膜或其合金膜之类的导电膜形成,所以,在蚀刻工序中对接触孔进行开孔时,即使万一穿透了半导体层,也可以保持与导电膜电气导通,所以不会产生象素缺陷。According to the liquid crystal panel described in item 14, the heightening film is electrically connected to the drain region of the thin film transistor as the switching element. In addition, as the material of the heightening film, a polysilicon film or a conductive film such as a high-melting point metal film such as W (tungsten), Ti (titanium), Cr (chromium), Mo (molybdenum), Ta (tantalum), or an alloy film thereof is used. Therefore, when the contact hole is opened in the etching process, even if the semiconductor layer is penetrated, the electrical connection with the conductive film can be maintained, so pixel defects will not occur.
第15项所述的液晶板,其特征在于:在第11项~第14项中的任何一项所述的液晶板中,上述加高膜,设置在与上述扫描线及电容线不相重叠的位置。The liquid crystal panel described in Item 15 is characterized in that: in the liquid crystal panel described in any one of Items 11 to 14, the above-mentioned heightening film is arranged so that it does not overlap with the above-mentioned scanning lines and capacitance lines. s position.
按照第15项所述的液晶板,设在TFT半导体层的漏区下的加高膜的敷设,与通过栅绝缘膜设在该半导体层上方的扫描线及电容线不相重叠。这意味着使半导体层的漏区上方的层间绝缘膜的表面可以大致变得平坦。因此,为了在上述层间绝缘膜的规定区域开设接触孔,在不除去层间绝缘膜的区域形成抗蚀掩模,当在光刻工序中使该抗蚀掩模曝光时,如果使层间绝缘膜平坦化,则可以抑制在膜表面上的光的反射,从而能防止抗蚀剂的后缩,所以,基本上可以按照掩模尺寸形成接触孔。因此,接触孔的开孔形成尺寸不会扩大,因而不会因象素缺陷而导致合格率的降低。此外,由于可以使接触孔的尺寸微细化,所以能使象素微细化,并可以实现液晶板的高精细化及小型化。According to the liquid crystal panel described in item 15, the laying of the raising film provided under the drain region of the TFT semiconductor layer does not overlap with the scanning lines and capacitance lines provided above the semiconductor layer through the gate insulating film. This means that the surface of the interlayer insulating film above the drain region of the semiconductor layer can be substantially flattened. Therefore, in order to open a contact hole in a predetermined region of the above-mentioned interlayer insulating film, a resist mask is formed in a region where the interlayer insulating film is not removed, and when the resist mask is exposed in a photolithography process, if the interlayer The planarization of the insulating film suppresses the reflection of light on the film surface and prevents the resist from receding. Therefore, the contact hole can basically be formed in accordance with the size of the mask. Therefore, the opening size of the contact hole is not enlarged, and thus the yield is not lowered due to pixel defects. In addition, since the size of the contact hole can be miniaturized, the pixel can be miniaturized, and the high-definition and miniaturization of the liquid crystal panel can be realized.
第16项所述的液晶板,其特征在于:在第11项~第15项中的任何一项所述的液晶板中,上述加高膜的膜厚,与上述扫描线及电容线的膜厚大致相同。The liquid crystal panel described in item 16 is characterized in that: in the liquid crystal panel described in any one of items 11 to 15, the film thickness of the above-mentioned raised film is different from that of the film of the above-mentioned scanning line and capacitance line. roughly the same thickness.
按照第16项所述的液晶板,使加高膜的膜厚以与扫描线及电容线大致相同的膜厚形成,所以能使TFT的漏区上方的层间绝缘膜的表面变得更为平坦。因此,能进一步防止抗蚀剂的后缩,并可以使接触孔的尺寸进一步微细化,从而能使象素进一步微细化,因而有利于液晶板的高精细化及小型化。According to the liquid crystal panel described in item 16, the film thickness of the raised film is formed to be substantially the same as the film thickness of the scanning line and the capacitance line, so the surface of the interlayer insulating film above the drain region of the TFT can be made more compact. flat. Therefore, the shrinkage of the resist can be further prevented, and the size of the contact hole can be further miniaturized, so that the pixel can be further miniaturized, which contributes to the high-definition and miniaturization of the liquid crystal panel.
第17项所述的液晶板,其特征在于:在第11项~第16项中的任何一项所述的液晶板中,上述开孔区域,具有相对于上接触孔成线对称的平面形状。The liquid crystal panel described in Item 17 is characterized in that: in the liquid crystal panel described in any one of Items 11 to 16, the opening region has a planar shape that is line-symmetrical with respect to the upper contact hole .
按照第17项所述的液晶板,用于将TFT的漏区与象素电极连接的接触孔,在相对于开孔区域的中心线成线对称的位置开孔,所以,可以扩大位于按矩阵状配置且具有四方形平面形状的各象素内的中央附近的线对称的开孔区域。并且,接触孔周围的象素电极的台阶高差,相对于开孔区域成线对称状态。因此,无论是采用右旋液晶还是采用左旋液晶,在易于发生反向倾斜等液晶的定向不良方面几乎变得相同。即当采用其中任何一种旋转模式的液晶时,可以将发生显著的定向不良的情况防止于未然,哪一种旋转模式的液晶都可以同样地采用,因而在实用上是方便的。此外,与在图16的现有例中示出的在各象素角部形成接触孔因而不是线对称的开孔区域内形成圆形等光照射区域的情况相比,光的利用效率得到改善。According to the liquid crystal panel described in item 17, the contact hole used to connect the drain region of the TFT to the pixel electrode is opened at a line-symmetrical position with respect to the center line of the opened area, so the area located in the matrix can be enlarged. Arranged in a square shape and having a line-symmetrical hole area near the center in each pixel in a square planar shape. In addition, the step height difference of the pixel electrode around the contact hole is line-symmetric with respect to the opening area. Therefore, regardless of whether a right-handed liquid crystal or a left-handed liquid crystal is used, it is almost the same in terms of tendency to cause poor alignment of liquid crystals such as reverse tilt. That is, when liquid crystals in any of the rotation modes are used, it is possible to prevent occurrence of conspicuous misalignment, and liquid crystals in any of the rotation modes can be used in the same way, which is practically convenient. In addition, compared with the conventional example shown in FIG. 16, when a contact hole is formed at the corner of each pixel and thus a light irradiation region such as a circular shape is formed in an opening region that is not line-symmetrical, the utilization efficiency of light is improved. .
第18项所述的液晶板,其特征在于:在第11项~第17项中的任何一项所述的液晶板中,将微距透镜设在与各象素电极相对的位置,并使透镜中心位于上述开口区域的中心点。The liquid crystal panel described in item 18 is characterized in that: in the liquid crystal panel described in any one of items 11 to 17, the macro lens is arranged at a position opposite to each pixel electrode, and the The center of the lens is located at the center point of the above-mentioned opening area.
按照第18项所述的液晶板,通过使由微距透镜形成的圆形等光照射区域的中心点与象素的开孔区域的中心点一致,可以提高光照射区域相对于该开孔区域所占的比例,并能改善光的利用效率。因此,即使象素微细化也能实现明亮的液晶板。According to the liquid crystal panel described in item 18, by making the center point of the light irradiation area such as the circle formed by the macro lens coincide with the center point of the aperture area of the pixel, the ratio of the light irradiation area to the aperture area can be improved. The proportion, and can improve the light utilization efficiency. Therefore, a bright liquid crystal panel can be realized even if pixels are miniaturized.
第19项所述的电子设备,其特征在于:备有第11项~第18项中的任何一项所述的液晶板。The electronic device described in item 19 is characterized by comprising the liquid crystal panel described in any one of items 11 to 18.
如按照第19项的电子设备,则电子设备具有上述的本发明的液晶板,利用与开孔区域对应的光照射区域宽且光的利用效率得到改善的液晶板,可以进行明亮的高品位显示。According to the electronic equipment of item 19, the electronic equipment has the above-mentioned liquid crystal panel of the present invention, and can perform bright high-quality display by using a liquid crystal panel with a wide light irradiation area corresponding to the opening area and improved light utilization efficiency. .
具体实施方式
Detailed ways
以下,根据附图说明本发明的实施形态。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(液晶板的第1实施形态)(First Embodiment of Liquid Crystal Panel)
根据图1~图3说明液晶板的第1实施形态的结构。图1是表示构成液晶板图象显示区域的按矩阵状形成的多个象素的等效电路图。图2是示出构成液晶板的TFT阵列基板上的多个邻接象素群的俯视图,图3是图2中的A-A'间的断面图,表示出作为象素的开关元件的TFT的结构。在图3中,为使各层和各构件的大小都能达到可在图上识别的程度,对各层和每个构件以不同的缩小比例尺表示。The structure of the first embodiment of the liquid crystal panel will be described with reference to FIGS. 1 to 3 . FIG. 1 is an equivalent circuit diagram showing a plurality of pixels formed in a matrix forming an image display area of a liquid crystal panel. 2 is a plan view showing a plurality of adjacent pixel groups on a TFT array substrate constituting a liquid crystal panel, and FIG. 3 is a cross-sectional view along line A-A' in FIG. 2, showing the structure of a TFT as a switching element of a pixel. In Fig. 3, in order to make the size of each layer and each component reach the degree that can be recognized on the figure, each layer and each component are represented by different reduced scales.
首先,构成本实施形态的液晶板的图象显示区域的按矩阵状形成的多个象素,如图1所示,按矩阵状形成多个用于控制象素电极9a的TFT 30,并将供给图象信号的数据线6a与该TFT 30的源极电气连接。写入数据线6a的图象信号,可以按S1、S2、...、Sn的顺序对每条线依次供给,也可以对相邻的多条数据线6a按每个组同时供给。此外,在结构上还将扫描线3a与TFT30的栅极电气连接,并在规定的时刻按G1、G2、...、Gn的顺序以脉冲形式对扫描线3a按每条线依次施加扫描信号。象素电极9a,与TFT 30的漏极电气连接,并使作为开关元件的TFT 30在一定的时间将其开关闭合,从而在规定的时刻写入由数据线供给的图象信号。通过象素电极9a写入液晶的规定电平的图象信号,在对置基板(如后文所述)上形成的对置电极(如后文所述)之间保持一定的时间。液晶,借助于其分子团的定向及顺序随所施加的电压电平而发生的变化,对光进行调制,从而可以进行不同灰度等级的显示。如果是正常白色模式,则根据所施加的电压使入射光不能通过该液晶部分,如果是正常黑色模式,则根据所施加的电压使入射光可以通过该液晶部分,从而作为整体从液晶板射出具有与图象信号对应的对比度的光。这里,为防止所保持的图象信号漏泄,附加一个与在象素电极9a和相对电极之间形成的液晶电容并联的存储电容70。因此,可以实现保持特性得到进一步改善且对比度高的液晶板。另外,作为形成存储电容70的方法,可以设置用于形成电容的配线即电容线3b,当然,也可以在与前级的扫描线3a之间形成电容。First, a plurality of pixels formed in a matrix form in the image display area of the liquid crystal panel of the present embodiment are formed in a matrix form a plurality of TFTs 30 for controlling the pixel electrodes 9a as shown in FIG. A data line 6a for supplying an image signal is electrically connected to the source of the TFT 30. The image signal written in the data line 6a may be sequentially supplied to each line in the order of S1, S2, ..., Sn, or may be simultaneously supplied to each group of a plurality of adjacent data lines 6a. In addition, structurally, the scanning line 3a is electrically connected to the gate of the TFT 30, and the scanning signal is sequentially applied to the scanning line 3a in the form of pulses in the order of G1, G2, ..., Gn at the specified time. . The pixel electrode 9a is electrically connected to the drain of the TFT 30, and causes the TFT 30 as a switching element to close its switch for a certain period of time, thereby writing the image signal supplied by the data line at a specified time. An image signal of a predetermined level written into the liquid crystal through the pixel electrode 9a is maintained for a certain period of time between opposing electrodes (described later) formed on an opposing substrate (described later). Liquid crystal modulates light by virtue of the orientation and sequence of its molecular clusters changing with the applied voltage level, so that it can display different gray levels. If it is a normal white mode, the incident light cannot pass through the liquid crystal part according to the applied voltage, and if it is a normal black mode, the incident light can pass through the liquid crystal part according to the applied voltage, so that it is emitted from the liquid crystal panel as a whole. The light of the contrast corresponding to the image signal. Here, in order to prevent the retained image signal from leaking, a storage capacitor 70 is added in parallel with the liquid crystal capacitor formed between the pixel electrode 9a and the opposite electrode. Therefore, a liquid crystal panel with further improved retention characteristics and high contrast can be realized. In addition, as a method of forming the storage capacitor 70, a capacitor line 3b which is a wiring for forming a capacitor may be provided, and of course, a capacitor may be formed between the previous-stage scanning line 3a.
其次,说明液晶板的第1实施形态的结构。Next, the structure of the first embodiment of the liquid crystal panel will be described.
按照第1实施形态,构成液晶板的图象显示区域的象素的平面配置,采用如图2所示的结构。即,设有按矩阵设置的多个象素电极9a、沿X方向排列多条并分别沿Y方向延伸的数据线6a、及沿Y方向排列多条并分别沿X方向延伸的扫描线3a。其中,在第SX条数据线6a与扫描线3a的交叉部形成用于构成TFT 30的半导体层1a的沟道区1a'(图2中画有朝左上方的斜线的部分),该TFT 30的源区,在数据线底下通过接触孔5电气连接。而半导体层1a的漏区,延伸到紧靠相邻的第SX+1条数据线6a附近,并形成用于对象素附加电容的第1存储电容电极1f。第1存储电容电极1f,在与电容线3b之间以栅绝缘膜为电介质形成存储电容。电容线3b沿着扫描线3a在X方向上延伸到图象显示区域的外侧。进一步,如果在本级的数据线6a下也同样地从半导体层1a的漏区延伸而形成第1存储电容电极1f,则在配线形成部这样的液晶板的非光透过区域上,能够有效地附加存储电容,所以,可以提高用于保持写入象素的电荷的能力,并能实现对比度高的液晶板。另外,在图2中,如将数据线6a的第SX条和第SX+1条的顺序反过来,也不存在任何问题。According to the first embodiment, the planar arrangement of pixels constituting the image display area of the liquid crystal panel is as shown in FIG. 2 . That is, there are a plurality of pixel electrodes 9a arranged in matrix, a plurality of data lines 6a arranged in the X direction and extending in the Y direction, and a plurality of scanning lines 3a arranged in the Y direction and extending in the X direction. Wherein, the channel region 1a' of the semiconductor layer 1a constituting the TFT 30 is formed at the intersection of the sixth data line 6a and the scanning line 3a (the portion marked with an upward oblique line in FIG. 2 ), the TFT The source area of 30 is electrically connected through the contact hole 5 under the data line. The drain region of the semiconductor layer 1a extends to the vicinity of the adjacent SX+1th data line 6a, and forms a first storage capacitor electrode 1f for adding capacitance to the pixel. A storage capacitor is formed between the first storage capacitor electrode 1f and the capacitor line 3b using a gate insulating film as a dielectric. The capacitance line 3b extends to the outside of the image display area in the X direction along the scanning line 3a. Further, if the first storage capacitor electrode 1f is formed by extending from the drain region of the semiconductor layer 1a in the same manner under the data line 6a of the current stage, then on the non-light-transmitting region of the liquid crystal panel such as the wiring forming part, it is possible to Since the storage capacitor is effectively added, the ability to hold the charges written in the pixels can be improved, and a high-contrast liquid crystal panel can be realized. In addition, in FIG. 2, if the order of the SXth and SX+1th data lines 6a is reversed, there is no problem.
这里,在扫描线3a与电容线3b的配线之间设有用于连接半导体层1a的漏区和象素电极9a的接触孔8。通过使因接触孔8的台阶形状而发生液晶旋转位移的区域与在相邻象素电极9a之间产生的横向电场所造成的旋转位移位于相同的区域,这将能有效地将接触孔8设置在以往不得不遮光的区域。此外,在接触孔8的正下方,在图2中用粗线围出的部分,可以设置用作蚀刻遮挡层的由多晶硅膜或W(钨)、Ti(钛)、Cr(铬)、Mo(钼)、Ta(钽)等高熔点金属膜或其合金膜构成的导电性加高膜13a。这是为了在蚀刻工序中对用于将半导体层1a的漏区和象素电极9a连接的接触孔8进行开孔时即使将半导体层1a穿透也能防止产生致命的象素缺陷,因此,可以实现半导体层的薄膜化,并具有能形成光电效应对晶体管特性的改善及光的影响小的半导体层的优点。在这种情况下,加高膜13a的至少一部分围绕上述接触孔8形成,并使加高膜13a与扫描线3a及电容线3b不相重叠。当接触孔8与扫描线3a及电容线3b之间的余裕间隔很小时,如图2所示,可以使扫描线3a和电容线3b的至少一方沿着设有该导电膜的区域以二维(平面)形式凹下,从而使扫描线3a和电容线3b与加高膜13a不重叠。另外,通过将接触孔8设在相邻的第SX条数据线6a和第SX+1条数据线6a之间的大致中心位置,即使象素微细化,也可以防止数据线6a与象素电极9a短路,并能大幅度地减少因TFT 30的不良引起的点缺陷或线缺陷等致命的缺陷。Here, a contact hole 8 for connecting the drain region of the semiconductor layer 1a to the pixel electrode 9a is provided between the wiring of the scanning line 3a and the capacitance line 3b. By making the area where the rotational displacement of the liquid crystal occurs due to the step shape of the contact hole 8 and the rotational displacement caused by the transverse electric field generated between adjacent pixel electrodes 9a be located in the same area, this will effectively dispose the contact hole 8. In areas that previously had to be shaded. In addition, directly below the contact hole 8, in the portion surrounded by a thick line in FIG. (molybdenum), Ta (tantalum) and other refractory metal films or alloy films to increase the conductivity of the film 13a. This is to prevent fatal pixel defects from being produced even if the semiconductor layer 1a is penetrated when the contact hole 8 for connecting the drain region of the semiconductor layer 1a to the pixel electrode 9a is opened in the etching process. Thinning of the semiconductor layer can be achieved, and there is an advantage of being able to form a semiconductor layer with improved transistor characteristics due to the photoelectric effect and less influence of light. In this case, at least a part of the raised film 13a is formed around the contact hole 8 so that the raised film 13a does not overlap the scanning line 3a and the capacitor line 3b. When the margin interval between the contact hole 8 and the scanning line 3a and the capacitance line 3b is very small, as shown in FIG. The (planar) form is recessed so that the scanning line 3a and the capacitance line 3b do not overlap with the elevation film 13a. In addition, by disposing the contact hole 8 at the approximate center between the adjacent SX data line 6a and the SX+1 data line 6a, even if the pixel is miniaturized, it is possible to prevent the data line 6a from contacting the pixel electrode. 9a short circuit, and can greatly reduce fatal defects such as point defects or line defects caused by defects in the TFT 30.
另外,在第1实施形态的液晶板中,使TFT 30的至少沟道区1a'及该沟道区1a'与源·漏区的接合部在数据线6a的下方形成,从而使入射光不能直接照射沟道区1a'及该沟道区1a'与源·漏区的接合部。进一步,在TFT 30的下方也通过层间绝缘膜设置由W(钨)、Ti(钛)、C r(铬)、Mo(钼)、Ta(钽)等高熔点金属膜或其合金膜及多晶硅膜形成的遮光膜11a(图2中画有朝右上方的斜线的部分),从而使入射光不能直接照射TFT30的至少沟道区1a'及该沟道区1a'与源·漏区的接合部。如采用这种结构,则可以防止因透过象素开孔部的光由偏振片等反射后照射到TFT而产生的漏电流。这意味着即使为提高光利用效率而射入强光也能防止因半导体的光电效应而产生的漏电流,这对用于投影机的液晶板是特别有效的。此外,为防止TFT30的晶体管特性恶化,也可以对遮光膜11a供给接地电位等固定电位。这时,如果连接于对设在图象显示区域外侧的外围驱动电路供电的电源等固定电位线,则不需要专用的外部输入端子及连接配线,所以能有效地利用TFT阵列基板的空间。In addition, in the liquid crystal panel of the first embodiment, at least the channel region 1a' of the TFT 30 and the junction between the channel region 1a' and the source/drain region are formed below the data line 6a so that incident light cannot The channel region 1a' and the junction between the channel region 1a' and the source/drain regions are directly irradiated. Further, a refractory metal film such as W (tungsten), Ti (titanium), Cr (chromium), Mo (molybdenum), Ta (tantalum) or its alloy film is also provided through an interlayer insulating film under the TFT 30. The light-shielding film 11a formed by the polysilicon film (in FIG. 2, the portion marked with an oblique line facing upwards to the right), so that the incident light cannot directly irradiate at least the channel region 1a' of the TFT 30 and the channel region 1a' and the source and drain regions. of the junction. With such a structure, it is possible to prevent leakage current caused by light passing through the pixel opening being reflected by a polarizing plate or the like and then irradiating the TFT. This means that leakage current due to the photoelectric effect of semiconductors can be prevented even when strong light is injected to improve light utilization efficiency, which is particularly effective for liquid crystal panels used in projectors. In addition, in order to prevent deterioration of the transistor characteristics of the TFT 30, a fixed potential such as a ground potential may be supplied to the light shielding film 11a. At this time, if it is connected to a fixed potential line such as a power supply that supplies power to the peripheral drive circuit provided outside the image display area, dedicated external input terminals and connection wiring are not required, so the space on the TFT array substrate can be effectively used.
图3是沿图2的A-A'线的断面,示出TFT 30及存储电容70的三维结构。TFT30具有LDD(轻掺杂漏极)结构,并备有扫描线3a(栅电极)、由来自扫描线3a的电场形成沟道的半导体层1a的沟道区1a'、使扫描线3a与半导体层1a绝缘的栅绝缘膜2、半导体层1a的低浓度源区(源侧LDD区)1b及低浓度漏区(漏侧LDD区)1c、半导体层1a的高浓度源区1d及高浓度漏区1e。数据线6a与高浓度源区1d连接,多个象素电极9a中的对应的一个与高浓度漏区1e连接。如后文所述,根据形成n型还是p型沟道而对半导体层1a掺杂规定浓度的n型用或p型用掺杂剂,从而形成源区1b和1d以及漏区1c和1e。n型沟道的TFT,具有动作快的优点,大多作为象素的开关元件即TFT30使用。特别是,在本实施形态中,数据线6a(源电极)采用Al等金属膜或金属硅化物等合金膜之类的遮光性薄膜构成。此外,在扫描线3a(栅电极)、栅绝缘膜2及第1层间绝缘膜12上,形成在其上分别形成有与高浓度源区1d连通的接触孔5及与高浓度漏区1e连通的接触孔8的第2层间绝缘膜4。通过与高浓度源区1d连通的接触孔5,将数据线6a(源电极)与高浓度源区1d电气连接。进一步,在数据线6a(源电极)及第2层间绝缘膜4上,形成在其上形成有与高浓度漏区1e连通的接触孔8的第3层间绝缘膜7。通过与高浓度漏区1e连通的接触孔8,将象素电极9a与高浓度漏区1e电气连接。上述象素电极9a,设在按上述方式构成的第3层间绝缘膜7的上面。其中,在接触孔8的正下方,设置半导体层1a的高浓度漏区1e及设在高浓度漏区1e下层的导电性加高膜13a。因此,在接触孔8开孔时的蚀刻加工中,即使穿透了半导体层1a的高浓度漏区1e,也可以通过下层的加高膜13a保持电气连接,因而能防止致命的象素缺陷。此外,由于可以使接触孔8的开孔区域尽可能平坦化,所以能使扫描线3a、电容线3b及加高膜13a的膜厚彼此一致。另外,如图2所示,通过将加高膜13a在扫描线3a与电容线3b之间的间隔区域中延伸设置,可以形成尽可能平坦的区域。如采用这种结构,则在接触孔8的周围及扫描线3a与电容线3b的配线之间,由于在象素电极9a下层的层间绝缘膜的表面上不会产生台阶高差,所以能够最大限度地减小液晶旋转位移的发生区域。因此,可以进一步提高象素开孔率。此外,也可以将加高膜13a不设在漏区下而是设在漏区之上并使其与漏区电气连接。这样的加高膜,如与数据线用相同材料同时形成,则不必增加工序数即可形成加高膜。另外,在这种情况下,如使数据线与扫描线或电容线的膜厚基本一致,则对进一步的平坦化是有效的。FIG. 3 is a cross section along line A-A' of FIG. 2, showing the three-dimensional structure of the TFT 30 and the storage capacitor 70. The TFT 30 has an LDD (Lightly Doped Drain) structure, and is equipped with a scanning line 3a (gate electrode), a channel region 1a' of the semiconductor layer 1a formed by an electric field from the scanning line 3a, and the scanning line 3a and the semiconductor layer 1a. Layer 1a insulating gate insulating film 2, low-concentration source region (source-side LDD region) 1b and low-concentration drain region (drain-side LDD region) 1c of semiconductor layer 1a, high-concentration source region 1d and high-concentration drain region of semiconductor layer 1a District 1e. The data line 6a is connected to the high-concentration source region 1d, and a corresponding one of the plurality of pixel electrodes 9a is connected to the high-concentration drain region 1e. As will be described later, the semiconductor layer 1a is doped with a dopant for n-type or p-type at a predetermined concentration depending on whether to form an n-type or p-type channel, thereby forming source regions 1b and 1d and drain regions 1c and 1e. An n-channel TFT has the advantage of fast operation, and is often used as the TFT 30 which is a switching element of a pixel. In particular, in this embodiment, the data line 6a (source electrode) is formed of a light-shielding thin film such as a metal film such as Al or an alloy film such as metal silicide. In addition, on the scanning line 3a (gate electrode), the gate insulating film 2, and the first interlayer insulating film 12, a contact hole 5 communicating with the high-concentration source region 1d and a contact hole 5 communicating with the high-concentration drain region 1e are respectively formed thereon. The second interlayer insulating film 4 communicates with the contact hole 8 . The data line 6a (source electrode) is electrically connected to the high-concentration source region 1d through the contact hole 5 communicating with the high-concentration source region 1d. Further, on the data line 6a (source electrode) and the second interlayer insulating film 4, the third interlayer insulating film 7 in which the contact hole 8 communicating with the high-concentration drain region 1e is formed is formed. The pixel electrode 9a is electrically connected to the high-concentration drain region 1e through the contact hole 8 communicating with the high-concentration drain region 1e. The above-mentioned pixel electrode 9a is provided on the upper surface of the third interlayer insulating film 7 constructed as described above. Wherein, directly below the contact hole 8, the high-concentration drain region 1e of the semiconductor layer 1a and the conductivity increasing film 13a provided under the high-concentration drain region 1e are provided. Therefore, even if the high-concentration drain region 1e of the semiconductor layer 1a is penetrated during the etching process when the contact hole 8 is opened, the electrical connection can be maintained through the raised film 13a of the lower layer, thereby preventing fatal pixel defects. In addition, since the opening area of the contact hole 8 can be made as flat as possible, the film thicknesses of the scanning line 3a, the capacitance line 3b, and the raising film 13a can be made equal to each other. In addition, as shown in FIG. 2, by extending the heightening film 13a in the spaced area between the scanning line 3a and the capacitance line 3b, an area as flat as possible can be formed. If this structure is adopted, around the contact hole 8 and between the wiring of the scanning line 3a and the capacitance line 3b, since no step height difference will occur on the surface of the interlayer insulating film under the pixel electrode 9a, The occurrence area of liquid crystal rotational displacement can be minimized. Therefore, the pixel aperture ratio can be further improved. In addition, the raised film 13a may be provided not below the drain region but above the drain region to be electrically connected to the drain region. If such an elevated film is formed at the same time as the data line using the same material, the elevated film can be formed without increasing the number of steps. In addition, in this case, it is effective for further flattening if the film thicknesses of the data lines and the scanning lines or capacitance lines are made substantially the same.
TFT 30最好具有如上所述的LDD结构,但也可以具有不对低浓度源区1b及低浓度漏区1c进行杂质离子注入的偏置结构,并且还可以是将栅电极3a作为掩模在高浓度下注入杂质离子并以自匹配方式形成高浓度源区和漏区的自调整式TFT。The TFT 30 preferably has the LDD structure as described above, but it may also have a bias structure in which impurity ion implantation is not performed on the low-concentration source region 1b and the low-concentration drain region 1c, and the gate electrode 3a may be used as a mask at high Impurity ions are implanted at a lower concentration and a self-adjusting TFT is formed in a high-concentration source region and drain region in a self-matching manner.
另外,也可以采用在图3所示的结构中在TFT 30的高浓度源区1d和高浓度漏区1e之间设置通过栅绝缘膜2供入同一扫描信号的2个栅电极3a使其作为串联电阻的双栅(双重栅极)结构的TFT。由此,可以减小TFT 30的漏电流。此外,如果使双栅结构的TFT具有上述LDD结构或偏置结构,则能进一步减小TFT 30的漏电流,并可以实现高的对比度。另外,借助于双栅结构,可以具有冗余性,因而不仅能大幅度地减少象素缺陷,而且在高温动作时因漏电流低所以能实现高对比度的画质。当然,设置在TFT 30的高浓度源区1d和高浓度漏区1e之间的栅电极3a,也可以为3个以上。In addition, in the structure shown in FIG. 3, two gate electrodes 3a, which are supplied with the same scanning signal through the gate insulating film 2, may be provided between the high-concentration source region 1d and the high-concentration drain region 1e of the TFT 30 to be used as A TFT with a double gate (double gate) structure with resistors connected in series. Thereby, the leakage current of the TFT 30 can be reduced. In addition, if the TFT of the double-gate structure has the above-mentioned LDD structure or bias structure, the leakage current of the TFT 30 can be further reduced, and a high contrast ratio can be realized. In addition, due to the double-gate structure, redundancy can be provided, so not only can pixel defects be greatly reduced, but also high-contrast image quality can be achieved due to low leakage current during high-temperature operation. Of course, there may be more than three gate electrodes 3a disposed between the high-concentration source region 1d and the high-concentration drain region 1e of the TFT 30.
这里,一般来说,半导体层1a的沟道区1a'、低浓度源区1b及低浓度漏区1c等的多晶硅层,在光照射时将因多晶硅具有的光电变换效应而产生电流并使TFT 30的晶体管特性恶化,但在本实施形态中,由于用A 1等遮光性金属薄膜形成数据线6a(源电极),并使其从上侧覆盖扫描线3a(栅电极),所以至少能有效地防止入射光(即图3中来自上侧的光)照射到半导体层1a的沟道区1a'及LDD区域1b、1c。此外,如上所述,由于在TFT 30的下侧设置着遮光膜11a,所以至少能有效地防止回射光(即图3中来自下侧的光)对半导体层1a的沟道区1a'及LDD区域1b、1c的入射。Here, in general, the polysilicon layer such as the channel region 1a', the low-concentration source region 1b, and the low-concentration drain region 1c of the semiconductor layer 1a will generate current due to the photoelectric conversion effect of polysilicon when light is irradiated, and make the TFT The transistor characteristic of 30 deteriorates, but in this embodiment, since the data line 6a (source electrode) is formed with a light-shielding metal film such as A1, and makes it cover the scanning line 3a (gate electrode) from the upper side, so at least it can effectively The incident light (that is, the light from the upper side in FIG. 3 ) is prevented from irradiating the channel region 1a' and the LDD regions 1b, 1c of the semiconductor layer 1a. In addition, as mentioned above, since the light-shielding film 11a is provided on the lower side of the TFT 30, it can effectively prevent at least retroreflected light (that is, light from the lower side in FIG. 3 ) from affecting the channel region 1a' and the LDD of the semiconductor layer 1a. Incidence of areas 1b, 1c.
另外,如图1所示,对象素电极9a分别设置着存储电容70。更具体地说,该存储电容70,包括:由从半导体层1a的高浓度漏区1e延伸的多晶硅膜构成的第1存储电容电极1f、按照与栅绝缘膜2相同的工序形成的电介质膜、按照与扫描线3a(栅电极)相同的工序形成的电容线3b(第2存储电容电极)、第2和第3层间绝缘膜4和7、及通过第2和第3层间绝缘膜4和7与电容线3b相对的象素电极9a的一部分。由于设置着这种存储电容70,所以,即使占空比小也能进行高精细的显示。电容线3b(第2存储电容电极),如图2所示,在TFT阵列基板10的表面上与扫描线3a(栅电极)大致平行地设置。另外,如本实施形态所示,在第1存储电容电极1f的下方通过第1层间绝缘膜12设置遮光膜11a,从而使第1层间绝缘膜12起着电介质膜的作用,因而能使存储容量增大。因此,可以实现画质品位更高的液晶板。In addition, as shown in FIG. 1, a storage capacitor 70 is provided for each of the pixel electrodes 9a. More specifically, the storage capacitor 70 includes a first storage capacitor electrode 1f made of a polysilicon film extending from the high-concentration drain region 1e of the semiconductor layer 1a, a dielectric film formed in the same process as the gate insulating film 2, The capacitor line 3b (second storage capacitor electrode), the second and third interlayer insulating films 4 and 7, and the second and third interlayer insulating films 4 are formed in the same process as the scanning line 3a (gate electrode). and 7 a part of the pixel electrode 9a opposite to the capacitance line 3b. Since such a storage capacitor 70 is provided, high-definition display can be performed even if the duty ratio is small. The capacitor line 3b (second storage capacitor electrode) is provided on the surface of the TFT array substrate 10 substantially parallel to the scanning line 3a (gate electrode), as shown in FIG. 2 . In addition, as shown in this embodiment, the light-shielding film 11a is provided under the first storage capacitor electrode 1f through the first interlayer insulating film 12, so that the first interlayer insulating film 12 functions as a dielectric film, so that the Increased storage capacity. Therefore, a liquid crystal panel with higher image quality can be realized.
(液晶板的制造工艺)(Manufacturing process of liquid crystal panel)
以下,参照图4~图7说明具有如上所述结构的液晶板的制造工艺。图4~图6是在各工序中将TFT阵列基板侧的各层与图2的A-A'断面对应地表示的工序图。此外,在图7中是将TFT阵列基板侧的各层与图2的B-B'断面对应地表示的工序图,表示出以图6的(17)为依据的工序。在在图4~图7中,为使各层和各构件的大小都能达到可在图上识别的程度,对各层和每个构件以不同的缩小比例尺表示。Hereinafter, a manufacturing process of the liquid crystal panel having the above-mentioned structure will be described with reference to FIGS. 4 to 7 . 4 to 6 are process diagrams showing each layer on the TFT array substrate side in correspondence with the AA' cross section of FIG. 2 in each process. In addition, FIG. 7 is a process diagram showing each layer on the TFT array substrate side in correspondence with the BB' cross section in FIG. 2 , and shows a process based on (17) in FIG. 6 . In Fig. 4 to Fig. 7, in order to make the size of each layer and each component reach the degree that can be recognized on the figure, each layer and each component are represented by different reduced scales.
首先,参照图4~图6,说明包括与图2的A-A'断面对应的TFT 30的部分的制造工艺。First, with reference to FIGS. 4 to 6, a manufacturing process of a part including the TFT 30 corresponding to the A-A' cross section of FIG. 2 will be described.
如图4的工序(1)所示,准备石英基板、硬质玻璃等TFT阵列基板10。这里,最好进行预处理,即在N2(氮)等惰性气体气氛和约900~1300℃的高温下进行退火处理,以便在后面进行高温加工时减小TFT阵列基板10产生的畸变。也就是说,根据在制造工艺的最高温度下进行高温处理时的温度,事先在相同温度或更高的温度下对TFT阵列基板10进行热处理。As shown in step (1) of FIG. 4 , a TFT array substrate 10 such as a quartz substrate or hard glass is prepared. Here, it is best to perform pretreatment, that is, annealing treatment in an inert gas atmosphere such as N2 (nitrogen) and a high temperature of about 900-1300° C., so as to reduce the distortion of the TFT array substrate 10 during subsequent high-temperature processing. That is, the TFT array substrate 10 is previously heat-treated at the same temperature or higher according to the temperature when the high-temperature treatment is performed at the highest temperature of the manufacturing process.
在经过上述处理后的TFT阵列基板10的整个表面上,以溅射方式覆盖Ti(钛)、C r(铬)、W(钨)、Ta(钽)、Mo(钼)和Pb(铅)等金属或金属硅化物等的金属合金膜,以形成膜厚为1000~5000埃左右、最好约为2000埃的遮光膜11。而在入射光量达不到发生串扰的程度的用途中使用时,不需要形成遮光膜11。On the entire surface of the TFT array substrate 10 after the above-mentioned treatment, Ti (titanium), Cr (chromium), W (tungsten), Ta (tantalum), Mo (molybdenum) and Pb (lead) are covered by sputtering. A metal alloy film such as metal or metal silicide is used to form the light-shielding film 11 with a film thickness of about 1000 to 5000 angstroms, preferably about 2000 angstroms. On the other hand, when used in an application where the amount of incident light does not reach the level where crosstalk occurs, it is not necessary to form the light shielding film 11 .
接着,如工序(2)所示,在所形成的该遮光膜11上,通过光刻形成与遮光膜11的图案对应的掩模,并通过该掩模对遮光膜11进行蚀刻,从而形成遮光膜11a。这时,遮光膜11a,可以按岛状形成,也可以沿着扫描线或数据线按条纹状形成。此外,如按图2所示的栅格状形成,则可以减小遮光膜11a的电阻。Next, as shown in step (2), on the formed light-shielding film 11, a mask corresponding to the pattern of the light-shielding film 11 is formed by photolithography, and the light-shielding film 11 is etched through the mask to form a light-shielding film. Membrane 11a. In this case, the light-shielding film 11a may be formed in an island shape, or may be formed in a stripe shape along a scanning line or a data line. In addition, if formed in a grid shape as shown in FIG. 2, the resistance of the light-shielding film 11a can be reduced.
然后,如工序(3)所示,在遮光膜11a上,例如,利用常压或减压CVD法等并使用TEOS(四乙基原硅酸盐)气体、TEB(四乙基硼酸盐)气体、TMOP(四甲基含氧磷酸盐)气体,形成由NSG(不含硼和磷的硅酸盐玻璃膜)、PSG(含磷的硅酸盐玻璃膜)、BSG(含硼的硅酸盐玻璃膜)、BPSG(含磷和硼的硅酸盐玻璃膜)等硅酸盐玻璃膜及氮化硅膜或氧化硅膜等构成的第1层间绝缘膜12。该第1层间绝缘膜12的膜厚约为8000~15000埃。Then, as shown in step (3), on the light-shielding film 11a, for example, by normal pressure or reduced pressure CVD method, etc., using TEOS (tetraethylorthosilicate) gas, TEB (tetraethylborate) Gas, TMOP (tetramethyloxyphosphate) gas, formed by NSG (boron and phosphorus-free silicate glass film), PSG (phosphorus-containing silicate glass film), BSG (boron-containing silicic acid Salt glass film), BPSG (phosphorous and boron containing silicate glass film) or other silicate glass film, and the first interlayer insulating film 12 composed of a silicon nitride film or a silicon oxide film. The film thickness of the first interlayer insulating film 12 is about 8000 to 15000 angstroms.
下一步,如工序(4)所示,通过减压CVD或溅射,形成导电膜13。导电膜13,由多晶硅膜或W(钨)、Ti(钛)、Cr(铬)、Mo(钼)、Ta(钽)等高熔点金属膜或其合金膜等构成,导电膜13的膜厚,可以与在后面的工序中形成的扫描线或电容线的膜厚相同。关于这一点,将在后文中说明。Next, as shown in step (4), the conductive film 13 is formed by reduced-pressure CVD or sputtering. The conductive film 13 is made of a polysilicon film or a refractory metal film such as W (tungsten), Ti (titanium), Cr (chromium), Mo (molybdenum), Ta (tantalum), or an alloy film thereof, and the film thickness of the conductive film 13 is , may be the same as the film thickness of the scanning lines or capacitance lines formed in a later process. This point will be described later.
然后,如工序(5)所示,通过光刻工序和蚀刻工序等,在后面工序中的象素电极9a及半导体层1a的漏区的正下方留下呈岛状的加高膜13a。加高膜13a的敷设,是为了在对用于将象素电极9a与半导体层1a的漏区连接的接触孔8进行蚀刻时即使将该半导体层穿透也能防止产生缺陷,所以,将其敷设在用于将数据线6a与半导体层的源区连接的接触孔5的正下方,也不会有任何问题。Then, as shown in step (5), the island-shaped raised film 13a is left directly under the pixel electrode 9a and the drain region of the semiconductor layer 1a in the later step through photolithography and etching. The laying of the raised film 13a is to prevent defects from being generated even if the semiconductor layer is penetrated when the contact hole 8 for connecting the pixel electrode 9a to the drain region of the semiconductor layer 1a is etched. There is also no problem in laying directly under the contact hole 5 for connecting the data line 6a to the source region of the semiconductor layer.
接着,如工序(6)所示,在约450~550℃、最好约为500℃的较低温度的环境中,使用流量约为400~600cc/min的甲硅烷气体、乙硅烷气体等,通过减压CVD(例如,压力约为20~40Pa的CVD)在加高膜13a上形成非晶形硅膜。然后,在氮气气氛中以约600~700℃进行约1~10小时、最好4~6小时的退火处理,从而以固相生长成厚度约为500~2000埃、最好约为1000埃的多晶硅膜1。这时,如形成n沟道型的TFT 30,则可通过离子注入等掺杂小剂量的Sb(锑)、As(砷)、P(磷)等V类元素的掺杂剂。如形成p沟道型的TFT 30,则可通过离子注入等掺杂小剂量的B(硼)、Ga(镓)、In(铟)等III类元素的掺杂剂。另外,也可以不经过形成非晶形硅膜的步骤,而利用减压CVD法等直接形成多晶硅膜1。或者,也可以通过在利用减压CVD法等淀积的多晶硅膜内注入硅离子而先行非结晶化(非晶形化),然后通过退火处理等形成再次结晶的多晶硅膜1。此外,还可以通过受激准分子激光器等激光器的照射进行退火处理而以固相生长出硅核。Next, as shown in step (6), in a relatively low temperature environment of about 450-550°C, preferably about 500°C, use monosilane gas, disilane gas, etc. at a flow rate of about 400-600cc/min, An amorphous silicon film is formed on the raised film 13a by reduced-pressure CVD (for example, CVD at a pressure of about 20 to 40 Pa). Then, an annealing treatment is carried out at about 600-700° C. for about 1-10 hours, preferably 4-6 hours in a nitrogen atmosphere, so as to grow into a solid phase with a thickness of about 500-2000 angstroms, preferably about 1000 angstroms. Polysilicon film 1. At this time, if an n-channel type TFT 30 is formed, a small dose of a dopant of V-type elements such as Sb (antimony), As (arsenic), and P (phosphorus) can be doped by ion implantation or the like. If the p-channel type TFT 30 is formed, it can be doped with a small dose of dopant of type III elements such as B (boron), Ga (gallium), and In (indium) by ion implantation or the like. In addition, the polysilicon film 1 may be directly formed by a reduced-pressure CVD method or the like without going through the step of forming an amorphous silicon film. Alternatively, the polysilicon film 1 may be amorphized (amorphized) by implanting silicon ions into the polysilicon film deposited by the reduced-pressure CVD method or the like, and then the recrystallized polysilicon film 1 may be formed by annealing or the like. In addition, it is also possible to grow silicon nuclei in the solid phase by performing annealing treatment by irradiation with a laser such as an excimer laser.
下一步,如工序(7)所示,通过光刻工序、蚀刻工序等,形成规定图案的岛状半导体层1a。这时,不仅将用作开关元件的沟道区及源·漏区而且将用作为改善象素保持特性而附加电容用的存储电容的一个电极的区域,统一地形成。Next, as shown in the step (7), the island-shaped semiconductor layer 1 a is formed in a predetermined pattern by a photolithography step, an etching step, and the like. In this case, not only a channel region and a source/drain region of a switching element but also a region serving as one electrode of a storage capacitor for adding capacitance for improving pixel retention characteristics is collectively formed.
然后,如工序(8)所示,在大约900~1300℃的温度、最好约为1000℃的温度下对半导体层1a进行热氧化,从而形成厚度约为100~500埃的比较薄的热氧化膜,进一步,利用减压CVD法等淀积厚度约为100~1000埃的比较薄的高温氧化硅膜(HTO膜)或氮化硅膜,从而形成具有多层结构的栅绝缘膜2。其结果是,使半导体层1a的厚度约为200~1500埃、最好约为350~500埃,栅绝缘膜2的厚度约为200~1500埃、最好约为300~1000埃。特别是,通过缩短上述的高温热氧化时间,可以防止当使用8英寸左右的大型基板时因热而引起的翘曲。但是,也可以通过只对多晶硅层1进行热氧化而形成具有单层结构的栅绝缘膜2。或者,为提高栅绝缘膜2的耐压强度,也可以采用氮化硅膜。此外,使栅绝缘膜2与存储电容的电介质膜在同一工序中形成。Then, as shown in step (8), the semiconductor layer 1a is thermally oxidized at a temperature of about 900 to 1300° C., preferably at a temperature of about 1000° C., to form a relatively thin thermal oxidation layer with a thickness of about 100 to 500 angstroms. The oxide film is further formed by depositing a relatively thin high temperature silicon oxide film (HTO film) or silicon nitride film with a thickness of about 100 to 1000 angstroms by a reduced pressure CVD method to form a gate insulating film 2 having a multilayer structure. As a result, the thickness of the semiconductor layer 1a is about 200-1500 angstroms, preferably about 350-500 angstroms, and the thickness of the gate insulating film 2 is about 200-1500 angstroms, preferably about 300-1000 angstroms. In particular, by shortening the above-mentioned high-temperature thermal oxidation time, it is possible to prevent warpage due to heat when a large substrate of about 8 inches is used. However, it is also possible to form the gate insulating film 2 having a single-layer structure by thermally oxidizing only the polysilicon layer 1 . Alternatively, in order to increase the withstand voltage strength of the gate insulating film 2, a silicon nitride film may also be used. In addition, the gate insulating film 2 and the dielectric film of the storage capacitor are formed in the same process.
接着,如图5的工序(9)所示,在利用减压CVD法等淀积了多晶硅膜3后,通过磷(P)的热扩散而使多晶硅膜3具有导电性。或者,也可以采用在多晶硅膜3成膜的同时引入P离子的掺杂多晶硅膜。如工序(10)所示,通过使用了掩模的光刻工序、蚀刻工序等,形成如图8所示的规定图案的扫描线3a(栅电极)及电容线3b(第2存储电容电极)。扫描线3a的膜厚,例如,约为1000~8000埃。这时,通过使其与加高膜13a的膜厚大致相等,可以防止接触孔的开孔形状的扩大。Next, as shown in step (9) of FIG. 5, after the polysilicon film 3 is deposited by a reduced-pressure CVD method or the like, the polysilicon film 3 is rendered conductive by thermal diffusion of phosphorus (P). Alternatively, a doped polysilicon film in which P ions are introduced simultaneously with the formation of the polysilicon film 3 may also be used. As shown in step (10), scanning lines 3a (gate electrodes) and capacitor lines 3b (second storage capacitor electrodes) in a predetermined pattern as shown in FIG. 8 are formed by a photolithography process using a mask, an etching process, etc. . The film thickness of the scanning line 3 a is, for example, about 1000 to 8000 angstroms. At this time, by making the film thickness substantially equal to that of the heightening film 13a, the opening shape of the contact hole can be prevented from being enlarged.
但是,也可以使扫描线3a(栅电极)不是由多晶硅层而是由W或Mo等的高熔点金属膜或金属硅化物膜形成,或者,也可以将这些金属膜或金属硅化物膜与多晶硅膜组合后形成多层结构。在这种情况下,如果将扫描线3a(栅电极)作为与图3所示的第2遮光膜22覆盖区域的一部分或全部对应的遮光膜进行配置,则借助于金属膜或金属硅化物膜具有的遮光性,可以将第2遮光膜22的一部分或全部省略。特别是,这种情况的优点是,能够防止因对置基板20与TFT阵列基板10的粘合偏差而引起的象素开孔率的降低。However, the scanning line 3a (gate electrode) may be formed not from a polysilicon layer but from a refractory metal film such as W or Mo or a metal silicide film, or these metal films or metal silicide films may be combined with polysilicon The films combine to form a multilayer structure. In this case, if the scanning line 3a (gate electrode) is arranged as a light-shielding film corresponding to a part or all of the area covered by the second light-shielding film 22 shown in FIG. A part or all of the second light-shielding film 22 may be omitted because of the light-shielding property it has. In particular, this case is advantageous in that it is possible to prevent a decrease in the aperture ratio of the pixel due to a deviation in adhesion between the counter substrate 20 and the TFT array substrate 10 .
下一步,如工序(11)所示,当使TFT 30为具有LDD结构的n沟道型TFT时,首先,将扫描线3a(栅电极)作为扩散掩模,并在低浓度下掺杂P等V类元素的掺杂剂300(例如,使P离子为1~3×1013/cm2的剂量),借以在半导体层1a内形成低浓度源区1b及低浓度漏区1c。因此,在扫描线3a(栅电极)下的半导体层1a,变成沟道区1a'。此外,在电容线3b(第2存储电容电极)下的半导体层1a,变成将栅绝缘膜2作为电介质并形成存储电容70的第1存储电容电极1f。也可以预先对形成第1存储电容电极1f的部分注入P离子等从而使电阻减小。Next step, as shown in the operation (11), when making the TFT 30 an n-channel type TFT with an LDD structure, at first, the scanning line 3a (gate electrode) is used as a diffusion mask, and doped with P at a low concentration. The dopant 300 of V type elements (for example, the dose of P ions is 1-3×1013/cm2), so as to form the low-concentration source region 1b and the low-concentration drain region 1c in the semiconductor layer 1a. Therefore, the semiconductor layer 1a under the scanning line 3a (gate electrode), becomes the channel region 1a'. In addition, the semiconductor layer 1a under the capacitor line 3b (second storage capacitor electrode) becomes the first storage capacitor electrode 1f of the storage capacitor 70 using the gate insulating film 2 as a dielectric. The resistance may be reduced by implanting P ions or the like in advance into the portion where the first storage capacitor electrode 1f is formed.
接着,如工序(12)所示,利用其宽度比扫描线3a(栅电极)宽的掩模在扫描线3a(栅电极)上形成抗蚀层302,然后,同样地在高浓度下掺杂P等V类元素的掺杂剂301(例如,使P离子为1~3×1015/cm2的剂量),借以形成高浓度源区1d及高浓度漏区1e。而当使TFT为p沟道型时,用抗蚀剂覆盖n沟道型的TFT 30的区域而加以保护,并再次重复进行工序(11)和(12)。这时,使用B等III类元素的掺杂剂进行掺杂,借以在半导体层1a上形成低浓度源区1b和低浓度漏区1c以及高浓度源区1d及高浓度漏区1e。在上述LDD结构的情况下,具有能减低短沟道效应的优点。另外,例如,可以不进行低浓度掺杂而形成具有偏置结构的TFT,也可以将扫描线3a(栅电极)作为掩模并借助于采用B离子的离子注入技术形成自调整式的TFT。Next, as shown in step (12), a resist layer 302 is formed on the scanning line 3a (gate electrode) using a mask whose width is wider than that of the scanning line 3a (gate electrode), and then similarly doped at a high concentration. The dopant 301 of V-type elements such as P (for example, the dose of P ions is 1˜3×1015/cm2) is used to form the high-concentration source region 1d and the high-concentration drain region 1e. On the other hand, when making the TFT a p-channel type, the region of the n-channel type TFT 30 is covered with a resist to protect it, and steps (11) and (12) are repeated again. At this time, doping is performed with a dopant of a type III element such as B to form a low-concentration source region 1b and a low-concentration drain region 1c as well as a high-concentration source region 1d and a high-concentration drain region 1e on the semiconductor layer 1a. In the case of the above-mentioned LDD structure, there is an advantage that the short channel effect can be reduced. In addition, for example, a TFT with an offset structure can be formed without low doping, or a self-regulating TFT can be formed by ion implantation using B ions using the scanning line 3a (gate electrode) as a mask.
在TFT阵列基板10的周边部,可以与上述各工序并行地形成具有由n沟道型TFT和p沟道型TFT构成的互补型结构的外围驱动电路。这样,在本实施形态中,在形成TFT 30时能以相同工序形成数据线驱动电路或扫描线驱动电路等外围驱动电路,所以在制造上是有利的。In the peripheral portion of the TFT array substrate 10, a peripheral driving circuit having a complementary structure composed of n-channel TFTs and p-channel TFTs can be formed in parallel with the above-mentioned steps. In this way, in this embodiment, peripheral driving circuits such as data line driving circuits and scanning line driving circuits can be formed in the same process when forming the TFT 30, so it is advantageous in terms of manufacturing.
然后,如工序(13)所示,例如,利用常压或减压CVD法和TEOC气体等形成由NSG、PSG、BSG、BPSG等硅酸盐玻璃薄膜、氮化硅膜或氧化硅膜等构成的第2层间绝缘膜4,使其覆盖扫描线3a(栅电极)及电容线3b(第2存储电容电极)。第2层间绝缘膜4的膜厚,为了不在配线间附加电容,可以比较厚,最好约为5000~15000埃。Then, as shown in step (13), for example, a silicate glass film made of NSG, PSG, BSG, BPSG, etc., a silicon nitride film or a silicon oxide film, etc. The second interlayer insulating film 4 is formed so as to cover the scanning line 3a (gate electrode) and the capacitor line 3b (second storage capacitor electrode). The film thickness of the second interlayer insulating film 4 may be relatively thick in order not to add capacitance between wirings, and is preferably about 5000 to 15000 angstroms.
下一步,如工序(14)所示,在为了激活高浓度源区1d及高浓度漏区1e而进行了20分钟左右的大约1000℃的退火处理后,通过活性蚀刻、活性离子束蚀刻等干式蚀刻加工,形成与数据线6a(源电极)对应的接触孔5。这时,通过活性蚀刻、活性离子束蚀刻等各向异性蚀刻加工形成接触孔5的方法,具有能使开孔形状与掩模形状基本相同的优点。但是,如果将干式蚀刻与湿式蚀刻组合后进行开孔,则由于能将接触孔5加工成锥孔形状,所以具有在配线连接时能防止断线的优点。此外,还通过与接触孔5相同的工序在第2层间绝缘膜4上开设用于将扫描线3a(栅电极)与图中未示出的配线连接的接触孔。In the next step, as shown in step (14), after annealing at about 1000° C. for about 20 minutes to activate the high-concentration source region 1d and high-concentration drain region 1e , dry by reactive etching, reactive ion beam etching, etc. The contact hole 5 corresponding to the data line 6a (source electrode) is formed by etching. In this case, the method of forming the contact hole 5 by anisotropic etching such as reactive etching or reactive ion beam etching has the advantage that the shape of the opening can be substantially the same as that of the mask. However, if the combination of dry etching and wet etching is used to open holes, since the contact hole 5 can be processed into a tapered hole shape, there is an advantage that disconnection can be prevented at the time of wiring connection. In addition, a contact hole for connecting the scanning line 3a (gate electrode) to a wiring not shown in the figure is opened in the second interlayer insulating film 4 by the same process as that of the contact hole 5 .
接着,如图6的工序(15)所示,在第2层间绝缘膜4上,通过溅射处理等以约1000~8000埃、最好约为3000埃的厚度淀积由遮光性的A1等低电阻金属或金属硅化物等构成的含金属膜6。Next, as shown in the step (15) of FIG. 6, on the second interlayer insulating film 4, a light-shielding A1 film is deposited with a thickness of about 1000 to 8000 angstroms, preferably about 3000 angstroms, by sputtering or the like. Metal-containing film 6 composed of low-resistance metal or metal silicide.
然后,如工序(16)所示,通过光刻工序、蚀刻工序等,形成数据线6a(源电极)。作为蚀刻工序如采用活性蚀刻、活性离子束蚀刻等干式蚀刻进行加工,则具有能防止蚀刻过度并能按掩模尺寸高精度地形成布线图案的优点。Then, as shown in step (16), data line 6a (source electrode) is formed through a photolithography step, an etching step, and the like. As the etching process, dry etching such as reactive etching and reactive ion beam etching is used, which has the advantage of preventing excessive etching and forming a wiring pattern with high precision according to the size of the mask.
下一步,如工序(17)所示,例如,利用常压或减压CVD法和TEOC气体等形成由NSG、PSG、BSG、BPSG等硅酸盐玻璃薄膜、氮化硅膜或氧化硅膜等构成的第3层间绝缘膜7,使其覆盖在数据6a(源栅电极)上。第3层间绝缘膜7的膜厚,为了不在数据线6a与在后面工序中形成的象素电极9a之间附加电容,可以比较厚,最好约为5000~15000埃。此外,由于配线和作为开关元件的TFT 30的台阶高差有时会使液晶发生旋转位移,所以,也可以旋转镀敷有机膜或SOG(旋装玻璃)、或进行CMP处理而形成平坦的膜,用以代替或覆盖构成第3层间绝缘膜7的硅酸盐玻璃膜。如采用这种结构,则能最大限度地减小液晶旋转位移的发生区域,即使象素微细化,也可以实现高的象素开孔率。In the next step, as shown in step (17), for example, use normal pressure or reduced pressure CVD and TEOC gas to form silicate glass films such as NSG, PSG, BSG, BPSG, silicon nitride films or silicon oxide films, etc. The third interlayer insulating film 7 is formed so as to cover the data 6a (source-gate electrodes). The film thickness of the third interlayer insulating film 7 may be relatively thick in order not to add capacitance between the data line 6a and the pixel electrode 9a formed in a later process, and is preferably about 5000 to 15000 angstroms. In addition, since the level difference between the wiring and the TFT 30 as a switching element may cause rotational displacement of the liquid crystal, an organic film or SOG (Spin-on-Glass) may be spin-coated, or a flat film may be formed by performing CMP treatment. , to replace or cover the silicate glass film constituting the third interlayer insulating film 7. With such a structure, the region where the rotational displacement of the liquid crystal occurs can be minimized, and a high pixel aperture ratio can be realized even if the pixel is miniaturized.
接着,如工序(18)所示,通过活性蚀刻、活性离子束蚀刻等干式蚀刻加工,形成用于将象素电极9a与高浓度漏区1e电气连接的接触孔8。这时,通过活性蚀刻、活性离子束蚀刻等各向异性蚀刻加工形成接触孔8的方法,具有能使开孔形状与掩模形状基本相同的优点。但是,如果将干式蚀刻与湿式蚀刻组合后进行开孔,则由于能将接触孔8加工成锥孔形状,所以具有在配线连接时能防止断线的优点。此外,在接触孔8的开孔区域的正下方,不仅敷设着半导体层的漏区,而且敷设着作为导电膜的加高膜13a,所以,即使万一穿透了半导体层,也不会产生致命的缺陷。由于通过敷设加高膜13a而可以使半导体层1a的沟道区1a'薄膜化,所以能改善元件的特性。Next, as shown in step (18), contact hole 8 for electrically connecting pixel electrode 9a to high-concentration drain region 1e is formed by dry etching such as reactive etching and reactive ion beam etching. In this case, the method of forming the contact hole 8 by anisotropic etching such as reactive etching or reactive ion beam etching has the advantage that the shape of the opening can be substantially the same as that of the mask. However, if the hole is drilled in combination of dry etching and wet etching, since the contact hole 8 can be processed into a tapered hole shape, there is an advantage that disconnection can be prevented at the time of wiring connection. In addition, immediately below the opening area of the contact hole 8, not only the drain region of the semiconductor layer is laid, but also the raised film 13a as a conductive film is laid, so even if the semiconductor layer is penetrated, no leakage will occur. fatal flaw. Since the thickness of the channel region 1a' of the semiconductor layer 1a can be reduced by laying the raised film 13a, the characteristics of the device can be improved.
然后,如工序(19)所示,在第3层间绝缘膜7上,通过溅设处理等以约500~2000埃的厚度淀积ITO膜等透明导电性薄膜9,进一步,如工序(20)所示,通过光刻工序、蚀刻工序等,形成象素电极9a。在将该液晶板100应用于反射型液晶装置时,也可以形成由Al等反射率高的不透明材料构成的象素电极9a。在这种情况下,当形成第3层间绝缘膜7时,必须通过CMP处理进行平坦化,使象素电极9a成为镜面状。Then, as shown in the step (19), on the third interlayer insulating film 7, a transparent conductive thin film 9 such as an ITO film is deposited with a thickness of about 500 to 2000 angstroms by sputtering, etc., and further, as in the step (20) ), the pixel electrode 9a is formed through a photolithography process, an etching process, and the like. When the liquid crystal panel 100 is applied to a reflective liquid crystal device, the pixel electrode 9a made of an opaque material having a high reflectance such as Al may be formed. In this case, when forming the third interlayer insulating film 7, it is necessary to planarize by CMP treatment so that the pixel electrode 9a has a mirror surface.
接着,在象素电极9a上涂布聚酰亚胺系列的定向膜涂布液,然后,在规定方向上进行研磨处理并使其具有规定的预倾斜角,从而形成图3所示的定向膜23。Next, on the pixel electrode 9a, apply a polyimide series alignment film coating solution, and then perform a grinding process in a prescribed direction to have a prescribed pretilt angle, thereby forming an alignment film as shown in FIG. twenty three.
另一方面,对于图3所示的对置基板20,首先,准备玻璃基板等,并在溅射了例如金属铬后,通过光刻工序、蚀刻工序而形成第2遮光膜22。此外,第2遮光膜22,除Cr、Ni、Al等金属材料外,也可以由将碳或Ti分散在光抗蚀剂内的黑色树脂等材料构成。如果在TFT阵列基板10上形成遮光膜,则因在TFT阵列基板10上规定开孔区域,所以不需要在对置基板上形成第2遮光膜22,因而能实现透射率均匀的液晶板,而无需考虑TFT阵列基板10与对置基板20的粘合精度。On the other hand, for the counter substrate 20 shown in FIG. 3 , first, a glass substrate or the like is prepared, and after sputtering metal chromium, for example, the second light-shielding film 22 is formed through a photolithography process and an etching process. In addition, the second light-shielding film 22 may be made of a material such as black resin in which carbon or Ti is dispersed in a photoresist, in addition to metal materials such as Cr, Ni, and Al. If a light-shielding film is formed on the TFT array substrate 10, since the opening area is defined on the TFT array substrate 10, it is not necessary to form a second light-shielding film 22 on the opposite substrate, so a liquid crystal panel with uniform transmittance can be realized. There is no need to consider the bonding accuracy of the TFT array substrate 10 and the opposite substrate 20 .
在这之后,通过在对置基板20的整个表面上进行溅射处理等,以约500~2000埃的厚度淀积ITO等透明导电性薄膜,从而形成对置电极21。进一步,在对置电极21上涂布聚酰亚胺系列的定向膜涂布液,然后,在规定方向上进行研磨处理并使其具有规定的预倾斜角,从而形成图3所示的定向膜23。Thereafter, a transparent conductive thin film such as ITO is deposited to a thickness of about 500 to 2000 angstroms by sputtering or the like on the entire surface of the opposing substrate 20 to form the opposing electrode 21 . Further, on the counter electrode 21, apply a polyimide series alignment film coating solution, and then perform grinding treatment in a predetermined direction to make it have a predetermined pretilt angle, thereby forming the alignment film shown in FIG. twenty three.
最后,利用按规定量混合了由具有规定直径(例如,约1~6μm直径)的玻璃纤维或玻璃珠等构成的间隙材料的密封材料,将已形成了如上所述各层的TFT阵列基板10与对置基板20以定向膜19与22彼此相对的形式粘合,并利用真空吸引等将混合了例如多种向列型液晶等而构成的液晶吸引到两个基板间的空间内,从而形成具有规定膜厚的液晶层50。Finally, the TFT array substrate 10 on which the above-mentioned layers have been formed is formed by using a sealing material in which a gap material composed of glass fibers or glass beads having a predetermined diameter (for example, a diameter of about 1 to 6 μm) is mixed in a predetermined amount. The alignment films 19 and 22 are bonded to the opposite substrate 20, and the liquid crystal mixed with a variety of nematic liquid crystals, for example, is attracted into the space between the two substrates by vacuum suction or the like, thereby forming The liquid crystal layer 50 has a predetermined film thickness.
这里,说明对设置在扫描线3a和电容线3b之间所夹区域的接触孔8进行开孔时的制造工艺。图7是沿着图2的B-B'线的断面图,图7的工序(a),与上述的图6的工序(17)相对应。此外,关于图7(a)~(d)的工序,将对照现有例的图17(a)~(d)进行说明。Here, a manufacturing process for opening the contact hole 8 provided in the region between the scanning line 3a and the capacitance line 3b will be described. Fig. 7 is a cross-sectional view along line BB' of Fig. 2, and step (a) of Fig. 7 corresponds to step (17) of Fig. 6 described above. In addition, about the process of FIG. 7(a)-(d), it demonstrates with reference to FIG. 17(a)-(d) of a conventional example.
如图7的工序(a)所示,在本实施形态的液晶板中,通过使扫描线3a、电容线3b及加高膜13a的膜厚基本一致,使接触孔8在第3层间绝缘膜7上的开孔区域为平坦状态。As shown in step (a) of FIG. 7, in the liquid crystal panel of this embodiment, the contact holes 8 are insulated between the third layers by making the thicknesses of the scanning lines 3a, the capacitance lines 3b, and the heightening films 13a substantially the same. The open area on the film 7 is in a flat state.
接着,如图7的工序(b)所示,采用光掩模303并以梯级曝光装置等进行曝光。当抗蚀剂302为正型抗蚀剂时,光掩模303上的不设遮光性铬膜304的部分(即,使光透过的部分)被除去。第3层间绝缘膜7上的抗蚀剂302,由于接触孔8的开孔区域是平坦的,所以,在曝光时不会发生不规则反射,因而能以与光掩模303上的不设遮光性铬膜304的部分、即接触孔开孔用的图案直径相同的尺寸将抗蚀剂302除去。因此,因没有如现有例图17(b)所示那样的抗蚀剂的回缩,故可以按设计值开设接触孔。因此,即使象素微细化,也不会导致加工合格率的降低,因而能实现象素开孔率高的液晶板。Next, as shown in step (b) of FIG. 7 , exposure is performed using a photomask 303 with a step exposure device or the like. When the resist 302 is a positive type resist, the portion on the photomask 303 where the light-shielding chrome film 304 is not provided (that is, the portion through which light is transmitted) is removed. The resist 302 on the 3rd interlayer insulating film 7, since the opening area of the contact hole 8 is flat, so no irregular reflection will occur during exposure, so it can be compared with that on the photomask 303. The portion of the light-shielding chromium film 304, that is, the resist 302 is removed to the same size as the pattern diameter for opening a contact hole. Therefore, since there is no retraction of the resist as shown in FIG. 17(b) of the conventional example, it is possible to open a contact hole as designed. Therefore, even if the pixel is miniaturized, the processing yield does not decrease, and thus a liquid crystal panel with a high pixel opening ratio can be realized.
下一步,如图7的工序(c)所示,通过活性蚀刻、活性离子束蚀刻等各向异性的干蚀刻形成接触孔8,从而可以最大限度地防止接触孔8的开孔孔径的扩大。此外,即使为将接触孔8的侧壁形成锥面形状而进行了湿式蚀刻加工,也由于抗蚀剂不会象以往那样后缩,所以开孔孔径不会扩大,因而能形成微细的接触孔。Next, as shown in step (c) of FIG. 7 , the contact hole 8 is formed by anisotropic dry etching such as reactive etching and reactive ion beam etching, so that the enlargement of the opening diameter of the contact hole 8 can be prevented to the greatest extent. In addition, even if wet etching is performed to form the side wall of the contact hole 8 into a tapered shape, since the resist does not shrink back as in the past, the hole diameter does not increase, so a fine contact hole can be formed. .
最后,如图7的工序(d)所示,在设置象素电极9a后,即可形成TFT阵列基板10的图象显示区域内的象素。Finally, as shown in step (d) of FIG. 7, after the pixel electrodes 9a are provided, the pixels in the image display area of the TFT array substrate 10 can be formed.
(液晶板的第2实施形态)(The second embodiment of the liquid crystal panel)
参照图8和图9说明本发明液晶板的第2实施形态。图8是示出构成液晶板的TFT阵列基板10上的多个邻接象素群的平面图,图9是图8中的C-C'间的断面图,示出作为象素的开关元件的TFT的结构。在图9中,为使各层和各构件的大小都能达到可在图上识别的程度,对各层和每个构件以不同的缩小比例尺表示。另外,在图8和图9中,对于与图2~图7相同的构成要素,标以相同的标号,其说明省略。A second embodiment of the liquid crystal panel of the present invention will be described with reference to Fig. 8 and Fig. 9 . 8 is a plan view showing a plurality of adjacent pixel groups on a TFT array substrate 10 constituting a liquid crystal panel, and FIG. 9 is a cross-sectional view taken along line C-C' in FIG. 8, showing the structure of a TFT as a switching element of a pixel. . In FIG. 9 , each layer and each component are shown on different reduced scales in order to make the size of each layer and each component reach the degree that can be recognized on the figure. In addition, in FIGS. 8 and 9 , the same components as those in FIGS. 2 to 7 are denoted by the same reference numerals, and description thereof will be omitted.
在第2实施形态中,液晶板的总体结构,与图2和图3所示的第1实施形态基本相同,如图8所示,其不同之处在于,在TFT 30的下方不敷设遮光膜11a'。例如,在如直视型液晶板之类的不需要入射强光的用途中的液晶板的情况下,不需要敷设遮光膜11a'。In the second embodiment, the overall structure of the liquid crystal panel is basically the same as that of the first embodiment shown in FIGS. 2 and 3, as shown in FIG. 11a'. For example, in the case of a liquid crystal panel for use in which strong light does not need to be incident, such as a direct-view type liquid crystal panel, it is not necessary to lay the light shielding film 11a'.
因此,如图9所示,在不设遮光膜11a'的情况下,当TFT阵列基板10的表面上没有凸起、且进行了充分清洗时,不需要形成第1层间绝缘膜12。因此,可以将形成遮光膜11a'的工序及淀积第1层间绝缘膜12的工序删去。即,可以将图4的工序(1)~(3)删去,因而在制造合格率及成本方面的效果是一样的。Therefore, as shown in FIG. 9, when the light-shielding film 11a' is not provided, the first interlayer insulating film 12 does not need to be formed when the surface of the TFT array substrate 10 has no protrusions and is sufficiently cleaned. Therefore, the step of forming the light-shielding film 11a' and the step of depositing the first interlayer insulating film 12 can be omitted. That is, the steps (1) to (3) in FIG. 4 can be deleted, so the effects in terms of manufacturing yield and cost are the same.
另外,如按第2实施形态所述形成第3层间绝缘膜7本身、或者在第3层间绝缘膜上进行CMP处理或在其上形成有机膜等平坦化的膜,则在形成接触孔8时的光刻工序中可以防止曝光时的不规则反射,所以能实现微细的接触孔8。如采用这种结构,则无需使加高膜13a的膜厚与扫描线3a及电容线3b的膜厚相同。In addition, if the third interlayer insulating film 7 itself is formed as described in the second embodiment, or a planarized film such as an organic film is formed on the third interlayer insulating film by CMP treatment, then the contact hole is formed. In the photolithography process at 8 o'clock, irregular reflection at the time of exposure can be prevented, so a fine contact hole 8 can be realized. According to such a structure, it is not necessary to make the film thickness of the raising film 13a the same as the film thickness of the scanning line 3a and the capacitance line 3b.
(液晶板的第3实施形态)(The third embodiment of the liquid crystal panel)
参照图10说明本发明液晶板的第3实施形态。图10是示出构成液晶板的TFT阵列基板10上的多个邻接象素群的平面图。A third embodiment of the liquid crystal panel of the present invention will be described with reference to FIG. 10 . FIG. 10 is a plan view showing a plurality of adjacent pixel groups on a TFT array substrate 10 constituting a liquid crystal panel.
在第3实施形态中,液晶板的总体结构,与图2和图3所示的第1实施形态基本相同,给出X方向的象素间距L狭窄时的例。本实施形态,是其象素间距为第1实施形态中示出的象素间距L的三分之一、在对置基板上设有彩色滤光片、并以3个象素形成数据的1个点的液晶板,可以作为仅采用一片装有彩色滤光片的液晶板的单板投影机或笔记本电脑的显示器使用。In the third embodiment, the overall structure of the liquid crystal panel is basically the same as that of the first embodiment shown in FIGS. 2 and 3, and an example is given when the pixel pitch L in the X direction is narrow. In this embodiment, the pixel pitch is one-third of the pixel pitch L shown in the first embodiment, a color filter is provided on the counter substrate, and data is formed by three pixels. It can be used as a single-panel projector or a notebook computer display using only one liquid crystal panel equipped with color filters.
这样,如X方向的象素间距L狭窄,则数据线6a间的距离短,所以象素电极9a通过数据线6a及接触孔8形成短路的可能性增加。在用Al(铝)膜形成数据线6a的情况下,其增加尤为显著。其原因是,Al膜的熔点低,所以在高温处理下不能使第3层间绝缘膜7形成多孔状结构。因此,接触孔8开孔时蚀刻速度加快。特别是,为使开孔部的侧壁形成锥面形状而进行湿式蚀刻加工时,接触孔8在第3层间绝缘膜上的开孔孔径有变大的倾向。此外,当象以往那样没有设置作为蚀刻遮挡层的加高膜13a时,如只进行干式蚀刻,则因半导体层1a与层间绝缘膜的选择比低,所以可能被穿透,因此,有时不得不与湿式蚀刻同时进行,因而很难形成细小的开孔孔径。Thus, if the pixel pitch L in the X direction is narrow, the distance between the data lines 6a is short, so the possibility of short-circuiting the pixel electrodes 9a through the data lines 6a and the contact holes 8 increases. The increase is particularly remarkable in the case of forming the data line 6a with an Al (aluminum) film. The reason for this is that the melting point of the Al film is low, so that the third interlayer insulating film 7 cannot be formed into a porous structure under high-temperature treatment. Therefore, the etching rate increases when the contact hole 8 is opened. In particular, when wet etching is performed to form the sidewall of the opening into a tapered shape, the opening diameter of the contact hole 8 on the third interlayer insulating film tends to increase. In addition, when the raising film 13a as an etching shielding layer is not provided as in the past, if only dry etching is performed, the selectivity ratio between the semiconductor layer 1a and the interlayer insulating film may be penetrated, so sometimes It has to be carried out simultaneously with wet etching, so it is difficult to form fine opening apertures.
图11中示出将接触孔8设计为2μm的正方形、数据线6a的宽度为5μm时的象素间距L与不合格率的变化关系的曲线。图11(a)是按现有制造工艺制作的液晶板,图11(b)是按本实施形态的制造工艺制作的液晶板所得到的结果。从图中可以看出,在(a)的现有例中,当象素间距为20μm以下时,由象素缺陷引起的不合格率急剧增加,但在本实施形态中,如不减小到10μm以下则由象素缺陷引起的不合格率不会增加。因此,如采用本实施形态的液晶板,则即使象素进一步微细化或开孔率更高,在数据线6a及扫描线3a或电容线3b与象素电极9a之间也很少发生短路,而且半导体层1a的漏区与象素电极9a间的接触孔8也不会穿透,所以不会导致合格率的降低。FIG. 11 is a graph showing the relationship between the variation of the pixel pitch L and the defective rate when the contact hole 8 is designed as a 2 μm square and the width of the data line 6a is 5 μm. Fig. 11(a) is a liquid crystal panel manufactured according to the existing manufacturing process, and Fig. 11(b) is the result obtained on the liquid crystal panel manufactured according to the manufacturing process of this embodiment. It can be seen from the figure that in the conventional example of (a), when the pixel pitch is 20 μm or less, the defect rate caused by pixel defects increases sharply, but in this embodiment, if it is not reduced to Below 10 µm, the defective rate due to pixel defects does not increase. Therefore, if the liquid crystal panel of this embodiment is adopted, even if the pixel is further miniaturized or the aperture ratio is higher, a short circuit rarely occurs between the data line 6a and the scanning line 3a or between the capacitance line 3b and the pixel electrode 9a. Moreover, the contact hole 8 between the drain region of the semiconductor layer 1a and the pixel electrode 9a will not penetrate through, so the yield will not be reduced.
另外,当如第3实施形态所示接触孔8与数据线6a的距离极其接近时,可以将加高膜13a的膜厚设定为与数据线6a的膜厚大致相同。即,可以使数据线6a上的层间绝缘膜与接触孔8的开孔区域基本上变成平坦面。采用这种结构,也能抑制接触孔8的开孔孔径的扩大,并且使台阶高差变得平缓,所以,能减小液晶的旋转位移。Also, when the distance between the contact hole 8 and the data line 6a is extremely close as in the third embodiment, the film thickness of the raising film 13a can be set to be substantially the same as the film thickness of the data line 6a. That is, the interlayer insulating film on the data line 6a and the opening area of the contact hole 8 can be made substantially flat. With this configuration, too, the enlargement of the opening diameter of the contact hole 8 can be suppressed, and the step difference can be made gentle, so that the rotational displacement of the liquid crystal can be reduced.
另外,按照本实施形态,接触孔8,在相对于开孔区域的中心线9c(参照图2、图8、图10)成线对称的位置开孔,所以使接触孔8周围的象素电极9a的台阶高差(参照图3)相对于开孔区域成线对称状态。在采用TN液晶时这将发挥特殊的效果,对液晶层50无论是采用右旋液晶还是采用左旋液晶时,在易于发生反向倾斜等液晶的旋转位移方面几乎变得相同。即当采用其中任何一种旋转模式的液晶时,可以将发生显著的旋转位移的情况防止于未然,作为液晶层50,无论是右旋液晶还是左旋液晶都可以同样地采用,因而在实用上是方便的。In addition, according to this embodiment, the contact hole 8 is opened at a line-symmetrical position with respect to the center line 9c (see FIGS. 2, 8, and 10) of the opening area, so that the pixel electrodes around the contact hole 8 The step height difference of 9a (refer to FIG. 3 ) is in a state of line symmetry with respect to the opening area. This is particularly effective when TN liquid crystals are used, and whether right-handed liquid crystals or left-handed liquid crystals are used for the liquid crystal layer 50, the rotational displacement of the liquid crystals such as reverse tilt is likely to occur almost the same. That is, when using any one of the liquid crystals in the rotation mode, it is possible to prevent the occurrence of significant rotational displacement before it happens. As the liquid crystal layer 50, no matter whether it is a right-handed liquid crystal or a left-handed liquid crystal, it can be used in the same way, so it is practical. convenient.
按照具有如上所述结构的本实施形态,与通过如图16所示现有例那样在各象素角部形成的接触孔8将象素电极9a与TFT的漏极连接的情况相比,光的利用效率得到改善。特别是,在本实施形态的情况下,开孔区域为近似于正方形的矩形,即具有旋转对称的平面形状,所以,圆形等的光照射区域,相对于该开孔区域所占的比例高,因而使光的利用效率得到改善。当然,也可以使开孔区域为圆形、正十二边形、正八边形、正六边形、正方形等其他的旋转对称的形状。另外,在本实施形态中,如图2、图8、图10所示,X方向的开孔区域的宽度,由相邻的2条数据线6a限定,Y方向的开孔区域的宽度,由将开孔区域夹在中间的相邻扫描线3a和电容线3b限定。通过将接触孔8在位于中间不夹开孔区域的相邻扫描线3a和电容线3b之间的间隔区域进行开孔,可以有效利用图象显示区域的二维间隔区域。因此,能够有效地扩大开孔区域,从而使光的利用效率得到显著的改善。According to the present embodiment having the above-mentioned structure, compared with the case where the pixel electrode 9a is connected to the drain of the TFT through the contact hole 8 formed at the corner of each pixel as in the conventional example shown in FIG. The utilization efficiency is improved. In particular, in the case of the present embodiment, since the opening area is a rectangle approximately square, that is, has a rotationally symmetric planar shape, the ratio of the light irradiation area such as a circle to the opening area is high. , thus improving the light utilization efficiency. Of course, the opening area may also be in other rotationally symmetrical shapes such as a circle, a regular dodecagon, a regular octagon, a regular hexagon, and a square. In addition, in this embodiment, as shown in FIG. 2, FIG. 8, and FIG. 10, the width of the hole area in the X direction is defined by two adjacent data lines 6a, and the width of the hole area in the Y direction is defined by Adjacent scanning lines 3a and capacitance lines 3b sandwiching the aperture area are defined. By opening the contact hole 8 in the interval area between the adjacent scanning line 3a and the capacitance line 3b which are not sandwiched by the opening area, the two-dimensional interval area of the image display area can be effectively utilized. Therefore, the area of the hole can be effectively enlarged, so that the utilization efficiency of light can be significantly improved.
(液晶板的结构)(Structure of liquid crystal panel)
采用了本实施形态的液晶板,作为象素的开关元件的TFT30,是多晶硅(p-Si)型的TFT,所以,在形成TFT30时,可以按同一工序在TFT阵列基板10上形成用于驱动象素的外围驱动电路。参照图12和图13说明这种内装外围驱动电路型的液晶板100的总体结构。图12是对TFT阵列基板10连同在其上形成的各构成要素一起从对置基板侧观察的平面图,图13是包含对置基板而示出的图12的H-H'断面图。Adopting the liquid crystal panel of this embodiment, the TFT30 as the switching element of the pixel is a polysilicon (p-Si) type TFT, so when forming the TFT30, it can be formed on the TFT array substrate 10 in the same process. Pixel peripheral drive circuit. The overall structure of such a liquid crystal panel 100 incorporating peripheral driving circuits will be described with reference to FIGS. 12 and 13 . 12 is a plan view of the TFT array substrate 10 together with components formed thereon viewed from the opposing substrate side, and FIG. 13 is a cross-sectional view taken along line H-H' of FIG. 12 including the opposing substrate.
在图12中,在TFT阵列基板10上,设置用于限定图象显示区域的遮光性周边分割框53,在其外侧并行地设置着密封材料52。在密封材料52的外侧区域上,沿着TFT阵列基板10的一边设置数据线驱动电路101及安装端子102,扫描线驱动电路104,沿着与上述的一边邻接的2个边设置。另外,在TFT阵列基板10的其余一个边上,设置着用于在设在图象显示区域两侧的扫描线驱动电路104之间进行连接的多条配线105。当扫描线的信号延迟不存在问题时,扫描线驱动电路104也可以只在一边形成。当然,也可以将数据线驱动电路101设在图象显示区域两侧。此外,在对置基板20的角部的至少一个部位上,设置用于使TFT阵列基板10与对置基板20之间电气导通的上下导通材料106。并且,如图13所示,具有与图12所示密封材料52大致相同的轮廓的对置基板20,用该密封材料52粘合于TFT阵列基板10。In FIG. 12, on the TFT array substrate 10, a light-shielding peripheral partition frame 53 for defining an image display area is provided, and a sealing material 52 is provided in parallel on the outside thereof. In the outer region of the sealing material 52, the data line driving circuit 101 and the mounting terminal 102 are provided along one side of the TFT array substrate 10, and the scanning line driving circuit 104 is provided along two sides adjacent to the above-mentioned one side. In addition, on the other side of the TFT array substrate 10, a plurality of wirings 105 for connecting the scanning line driving circuits 104 provided on both sides of the image display area are provided. When there is no problem with the signal delay of the scanning lines, the scanning line driving circuit 104 may be formed only on one side. Of course, the data line driving circuit 101 can also be arranged on both sides of the image display area. In addition, a vertical conduction material 106 for electrically conducting between the TFT array substrate 10 and the opposing substrate 20 is provided on at least one part of the corner of the opposing substrate 20 . Furthermore, as shown in FIG. 13 , the counter substrate 20 having substantially the same profile as that of the sealing material 52 shown in FIG. 12 is bonded to the TFT array substrate 10 with the sealing material 52 .
数据线驱动电路101及扫描线驱动电路104,通过配线分别与数据线6a(源电极)及扫描线3a(栅电极)电气连接。在数据线驱动电路101内,包含用于根据时钟信号依次传送起动信号的的移位寄存电路,利用从数据线驱动电路101依次输出的驱动信号控制采样电路,并将由图中未示出的显示信息处理电路变换为可瞬时显示的形式的图象信号通过采样电路供给数据线6a。此外,在扫描线驱动电路104内,包含用于根据时钟信号依次传送起动信号的移位寄存电路,数据线驱动电路101,与以脉冲形式依次将栅电压传送到扫描线3a同步地,将与图象信号对应的信号电压传送到数据线6a。在与数据线6a和扫描线3a的交点对应的各象素部内,设置着用于驱动液晶的TFT30。采样电路,可以在数据线驱动电路内形成,也可以在周边分割框53的区域内形成。这样,通过在以往作为无信号区的周边分割框53内形成采样电路,可以有效地利用空间,并能实现数据线驱动电路101的小型化和高性能化。The data line driving circuit 101 and the scanning line driving circuit 104 are electrically connected to the data line 6a (source electrode) and the scanning line 3a (gate electrode) respectively via wiring. In the data line driving circuit 101, a shift register circuit for sequentially transmitting start signals according to the clock signal is included, and the sampling circuit is controlled by the driving signal sequentially output from the data line driving circuit 101, and the display not shown in the figure is used to control the sampling circuit. The image signal converted by the information processing circuit into a form that can be displayed instantaneously is supplied to the data line 6a through the sampling circuit. In addition, in the scanning line driving circuit 104, a shift register circuit for sequentially transmitting start signals according to the clock signal is included, and the data line driving circuit 101, in synchronization with sequentially transmitting the gate voltage to the scanning lines 3a in the form of pulses, The signal voltage corresponding to the image signal is transmitted to the data line 6a. In each pixel portion corresponding to the intersection of the data line 6a and the scanning line 3a, a TFT 30 for driving liquid crystal is provided. The sampling circuit may be formed in the data line driving circuit, or may be formed in the area of the peripheral dividing frame 53 . In this way, by forming the sampling circuit in the peripheral partition frame 53 which is conventionally a non-signal area, the space can be effectively used, and the size and performance of the data line driving circuit 101 can be realized.
在图13中,液晶层50,例如由将一种或多种向列型液晶混合后的液晶构成。密封材料52,是用于将两种基板10和20沿其周边粘合的例如由光固性树脂或热固性树脂构成的粘结剂,其中混入用于使两基板间的距离(基板间的间隙)为规定值的玻璃纤维或玻璃珠等间隙材料(间隔垫)。此外,在对置基板20的面向液晶50的一侧,设有由第2遮光膜22及作为透明导电膜的ITO膜等构成的对置电极21。另外,在图13中虽未示出,但在来自对置基板20的入射光的入射侧及TFT阵列基板10的出射光的出射侧,根据TN(扭转向列)模式、STN(超TN)模式、D-STN(双-STN)模式等动作模式、或正常白色模式/正常黑色模式的不同,按规定方向分别配置偏振膜、相位差膜、偏振片等。In FIG. 13, the liquid crystal layer 50 is composed of liquid crystal obtained by mixing one or more kinds of nematic liquid crystals, for example. The sealing material 52 is an adhesive for bonding the two substrates 10 and 20 along their peripheries, for example, made of a photocurable resin or a thermosetting resin, and is mixed therein for making the distance between the two substrates (the gap between the substrates) ) is the gap material (spacer) such as glass fiber or glass beads of the specified value. Further, on the side of the counter substrate 20 facing the liquid crystal 50, a counter electrode 21 composed of a second light-shielding film 22, an ITO film as a transparent conductive film, and the like is provided. In addition, although not shown in FIG. 13 , on the incident side of the incident light from the counter substrate 20 and the exiting side of the outgoing light from the TFT array substrate 10, according to TN (twisted nematic) mode, STN (super TN) Depending on the operation mode such as D-STN (dual-STN) mode, or normal white mode/normal black mode, polarizing film, retardation film, polarizing plate, etc. are arranged in predetermined directions.
另外,在液晶板100中,作为一例由向列型液晶构成液晶层50,但如采用将液晶作为微小颗粒分散在高分子中的高分子分散型液晶,则不需要设置定向膜23、及上述的偏振膜、偏振片等,并具有因光利用效率提高而使液晶板的亮度提高和耗电量降低的优点。此外,本实施形态可以适用于各种液晶材料(液晶相态)、动作模式、液晶排列、驱动方法等。如上所述,本实施形态的液晶板,可以将用于驱动图象显示区域的外围驱动电路在TFT阵列基板10上整体形成,不需要通过带式封装或COG式安装附加外围驱动电路,所以,能实现超小型的液晶板。此外,还可以大幅度地削减用于驱动液晶板的IC,因而在成本方面也具有显著的优点。In addition, in the liquid crystal panel 100, as an example, the liquid crystal layer 50 is composed of nematic liquid crystals, but if a polymer-dispersed liquid crystal in which liquid crystals are dispersed in polymers as fine particles is used, it is not necessary to provide the alignment film 23 and the above-mentioned Polarizing film, polarizing plate, etc., and has the advantages of improving the brightness of the liquid crystal panel and reducing power consumption due to the improvement of light utilization efficiency. In addition, this embodiment can be applied to various liquid crystal materials (liquid crystal phase states), operation modes, liquid crystal alignments, driving methods, and the like. As mentioned above, in the liquid crystal panel of this embodiment, the peripheral driving circuit for driving the image display area can be integrally formed on the TFT array substrate 10, and there is no need to attach an additional peripheral driving circuit through tape packaging or COG mounting. Therefore, A super small liquid crystal panel can be realized. In addition, ICs used to drive liquid crystal panels can be greatly reduced, so there are significant advantages in terms of cost.
(采用了微距透镜的液晶板)(A liquid crystal panel using a macro lens)
微距透镜200,例如用特开平6-194502号公报所公开的制造方法形成。图14是其一例,该微距透镜200可按如下方法形成,即,在对置基板20上形成感光材料的膜后,进行光刻图案形成,使其留下与用作各透镜的部分对应的凸部,然后,利用感光材料的热变形及表面张力,在对置基板20上形成由具有各透镜的光滑凸面的阵列图案,接着,将该感光材料的阵列图案作为掩模进行干式蚀刻加工,在对置基板20上雕刻感光材料的阵列图案,从而在表面上形成雕刻出各透镜的光滑凸面的微距透镜200。或者,也可以采用传统的所谓「热变形法」形成微距透镜200。The macro lens 200 is formed, for example, by the manufacturing method disclosed in JP-A-6-194502. FIG. 14 is an example thereof. The macro lens 200 can be formed by forming a film of a photosensitive material on the counter substrate 20, and then patterning it by photolithography so that a portion corresponding to each lens is left. Then, using the thermal deformation and surface tension of the photosensitive material, an array pattern with a smooth convex surface of each lens is formed on the opposite substrate 20, and then, the array pattern of the photosensitive material is used as a mask for dry etching Processing, engraving an array pattern of photosensitive material on the opposite substrate 20, so as to form the macro lens 200 with the smooth convex surface of each lens engraved on the surface. Alternatively, the traditional so-called "thermal deformation method" can also be used to form the macro lens 200 .
在微距透镜200的整个表面上,用粘结剂201粘合着防护玻璃202,进一步在其上按顺序形成第2遮光膜22、对置电极(公用电极)21及定向膜23。在这种情况下,第2遮光膜22,按矩阵状沿各微距透镜200的边界设置,使各开孔的中心与各微距透镜200的透镜中心200a重合。On the entire surface of the macro lens 200, a cover glass 202 is adhered with an adhesive 201, and a second light-shielding film 22, a counter electrode (common electrode) 21, and an alignment film 23 are sequentially formed thereon. In this case, the second light-shielding film 22 is provided in a matrix along the boundaries of the macro lenses 200 such that the centers of the openings coincide with the lens centers 200 a of the macro lenses 200 .
在图14中,对置电极21,在对置基板20的整个表面上形成。这种对置电极21,可在例如通过溅射处理等以约500~2000埃的厚度淀积ITO膜等之后,通过进行光刻工序、蚀刻工序等形成。定向膜23,例如由聚酰亚胺薄膜等有机薄膜构成。这种定向膜23,例如,可在涂布聚酰亚胺系列的涂布液后,在规定方向上进行研磨处理等并使其具有规定的预倾斜角而形成。第2遮光膜22,设置在与TFT30相对的规定区域。这种第2遮光膜22,例如,可通过采用Cr或Ni等金属材料的溅射工序、光刻工序和蚀刻工序形成,或者也可以由将碳或Ti分散在光抗蚀剂内的黑色树脂等材料构成。第2遮光膜22,除对TFT30的半导体层1a进行遮光外,还具有提高对比度、防止着色剂混色等功能。或者,例如,如图15所示,也可以在对置基板20上设置将预先形成了各透镜的凸面的透明板(微距透镜阵列)粘贴于对置基板20的表面而构成的微距透镜200'。另外,还可以将这种微距透镜粘贴在对置基板20的与液晶层50相对一侧的面上。In FIG. 14 , the counter electrode 21 is formed on the entire surface of the counter substrate 20 . Such a counter electrode 21 can be formed by, for example, depositing an ITO film or the like to a thickness of about 500 to 2000 angstroms by sputtering or the like, and then performing a photolithography process, an etching process, or the like. The alignment film 23 is made of, for example, an organic thin film such as a polyimide film. Such an alignment film 23 can be formed, for example, by applying a polyimide-based coating liquid and then performing a rubbing treatment in a predetermined direction to have a predetermined pretilt angle. The second light shielding film 22 is provided in a predetermined area facing the TFT 30 . Such a second light-shielding film 22 can be formed, for example, by a sputtering process using metal materials such as Cr or Ni, a photolithography process, and an etching process, or it can be formed of a black resin in which carbon or Ti is dispersed in a photoresist. and other materials. The second light-shielding film 22 not only shields the semiconductor layer 1a of the TFT 30 from light, but also has functions of improving contrast and preventing color mixing of colorants. Alternatively, for example, as shown in FIG. 15 , a macro lens formed by pasting a transparent plate (macro lens array) with a convex surface of each lens on the surface of the opposite substrate 20 may be provided on the opposite substrate 20. 200'. In addition, such a macro lens may be attached to the surface of the counter substrate 20 opposite to the liquid crystal layer 50 .
特别是,在本实施形态中,如图2、图8、图10所示的象素电极9a的开孔区域,具有相对于通过开孔区域的大致中心点9b的中心线9c成线对称的位置。此外,接触孔8,在相对于开孔区域的中心线9c成线对称的位置开孔。进一步,微距透镜200(或200'),分别在与大致中心点9b相对的位置具有透镜中心点200a(或200a')。In particular, in this embodiment, the opening area of the pixel electrode 9a shown in FIGS. Location. In addition, the contact hole 8 is opened at a line-symmetrical position with respect to the center line 9c of the opening area. Furthermore, the macro lens 200 (or 200') has a lens center point 200a (or 200a') at a position opposite to the approximate center point 9b.
按照本实施形态,当光从对置基板20侧入射时,该入射光由在与开孔区域的大致中心点9b(重心)相对的位置具有透镜中心点200a(或200a')的微距透镜200(或200')以开孔区域的大致中心点9b为中心会聚在象素电极9a上。因此,由以微距透镜200(或200')会聚后的光在开孔区域内形成圆形(或者近似圆形或椭圆形)的光照射区域。这里,接触孔8,在相对于开孔区域的中心线9c成线对称的位置开孔。因此,可以将位于各象素内中央附近的线对称的开孔区域扩大。并且,由于开孔区域相对于通过开孔区域的大致中心点9b的中心线9c成线对称状态,所以,圆形等的光照射区域,在该线对称的开孔区域内按线对称的位置形成(圆形等的中心与大致中心点9b重合)。因此,光照射区域相对于该开孔区域所占的比例高,因而使光的利用效率得到改善。作为微距透镜的聚光能力,只要能使光照射区域达到正好纳入开孔区域的程度就足够了,无需将光照射区域减小到超过所需要的限度。According to this embodiment, when light enters from the side of the counter substrate 20, the incident light is transmitted by the macro lens having the lens center point 200a (or 200a') at a position opposite to the approximate center point 9b (center of gravity) of the opening area. 200 (or 200') converges on the pixel electrode 9a around the approximate center point 9b of the opening area. Therefore, the light condensed by the macro lens 200 (or 200') forms a circular (or approximately circular or elliptical) light irradiation area in the aperture area. Here, the contact hole 8 is opened at a line-symmetrical position with respect to the center line 9c of the opening area. Therefore, it is possible to enlarge the line-symmetric aperture area located near the center of each pixel. In addition, since the aperture area is in a line-symmetrical state with respect to the center line 9c passing through the approximate center point 9b of the aperture area, the light irradiation area such as a circle is located at a line-symmetric position within the line-symmetric aperture area. Formed (the center of a circle etc. coincides with the approximate center point 9b). Therefore, the ratio of the light irradiation area to the opening area is high, thereby improving the utilization efficiency of light. As for the light-gathering ability of the macro lens, it is sufficient to make the light-irradiated area just fit into the opening area, and it is not necessary to reduce the light-irradiated area beyond the required limit.
另外,在本实施形态中,在结构上利用TFT驱动象素电极9a,但除TFT以外,例如,也可以采用TFD(Thin Film Diode:薄膜二极管)等有源矩阵元件,进一步,还可以将液晶板构成为无源矩阵型液晶板。即使在这种情况下,只要采用以微距透镜将光会聚在象素电极上的结构,则在本实施形态中说明过的使开孔区域线对称或旋转对称并使透镜中心与开孔区域的大致中心点相对的结构,在改善光的利用效率上,也与本实施形态的情况一样有效。In addition, in the present embodiment, the pixel electrode 9a is driven by TFT in structure, but besides TFT, for example, active matrix elements such as TFD (Thin Film Diode: thin film diode) can also be used, and further, liquid crystal can also be used The panel configuration is a passive matrix type liquid crystal panel. Even in this case, as long as the macro lens is used to condense the light on the pixel electrode, the hole region described in this embodiment is line-symmetric or rotationally symmetric and the center of the lens is aligned with the hole region. The structure in which the substantially central points of the light-emitting diodes are opposite is also effective in improving the light utilization efficiency as in the case of the present embodiment.
(电子设备)(Electronic equipment)
以下,参照图18~图21说明具有以上详述过的本实施形态的液晶板的电子设备的实施形态。Hereinafter, an embodiment of an electronic device including the liquid crystal panel of this embodiment described in detail above will be described with reference to FIGS. 18 to 21 .
首先,在图18中示出备有本实施形态的液晶板的电子设备的简略结构。First, FIG. 18 shows a schematic configuration of an electronic device including the liquid crystal panel of this embodiment.
在图18中,电子设备,在结构上备有显示信息输出源1000、显示信息处理电路1002、驱动电路1004、液晶板100、时钟发生电路1008及电源电路1010。显示信息输出源1000,包含ROM(只读存储器)、RAM(随机存取存储器)、光盘装置等存储器、调谐并输出图象信号的调谐电路等,根据来自时钟发生电路1008的时钟信号,将规定格式的图象信号等显示信息输出到显示信息处理电路1002。显示信息处理电路1002,在结构上包含放大·极性反相电路、相位展开电路、旋转电路、伽玛校正电路、箝位电路等众所周知的各种处理电路,根据时钟信号从所输入的显示信息依次生成数字信号,并将其与时钟信号CLK一起输出到驱动电路1004。驱动电路1004,用于驱动液晶板100。电源电路1010,对上述各电路供给规定电源。另外,可以将驱动电路1004安装在构成液晶板100的TFT阵列基板上,除此以外,还可以安装显示信息处理电路1002。In FIG. 18 , electronic equipment is structurally provided with a display information output source 1000 , a display information processing circuit 1002 , a drive circuit 1004 , a liquid crystal panel 100 , a clock generation circuit 1008 and a power supply circuit 1010 . The display information output source 1000 includes memory such as ROM (read only memory), RAM (random access memory), and optical disk drive, and a tuning circuit for tuning and outputting image signals. The display information such as the image signal of the format is output to the display information processing circuit 1002 . The display information processing circuit 1002 includes various well-known processing circuits such as an amplification/polarity inversion circuit, a phase expansion circuit, a rotation circuit, a gamma correction circuit, and a clamping circuit. Digital signals are sequentially generated and output to the drive circuit 1004 together with the clock signal CLK. The driving circuit 1004 is used to drive the liquid crystal panel 100 . The power supply circuit 1010 supplies predetermined power to each of the above-mentioned circuits. In addition, the drive circuit 1004 may be mounted on the TFT array substrate constituting the liquid crystal panel 100, and the display information processing circuit 1002 may also be mounted in addition.
其次,在图19~图21中,分别示出具有上述结构的电子设备的具体例。Next, in FIGS. 19 to 21 , specific examples of electronic devices having the above configurations are shown, respectively.
在图19中,作为电子设备一例的液晶投影机1100,备有3个包含在TFT阵列基板上装有上述驱动电路1004的液晶板100的液晶组件,各组件分别构成作为RGB用的光阀100R、100G及100B使用的投影器。在液晶投影机1100中,当从作为金属卤化物灯等白色光源的灯单元1102发出投射光时,由3个反射镜1106及2个分色镜1108分成与RGB3原色对应的光分量R、G、B,并分别导入与各色对应的光阀100R、100G及100B。这时,为防止因长的光路引起的光损失,将B光通过由入射透镜1122、中继透镜1123及出射透镜1124构成的中继透镜系统1121导入。然后,经由光阀100R、100G及100B分别调制过的与3原色对应的光分量,由分色棱镜1112再次合成后,作为彩色图象通过投射透镜1114投射在屏幕1120上。In FIG. 19, a liquid crystal projector 1100 as an example of electronic equipment has three liquid crystal modules including a liquid crystal panel 100 on which the above-mentioned drive circuit 1004 is mounted on a TFT array substrate. Each module constitutes a light valve 100R for RGB, Projectors for 100G and 100B. In the liquid crystal projector 1100, when the projection light is emitted from the lamp unit 1102, which is a white light source such as a metal halide lamp, it is divided into light components R and G corresponding to the three primary colors of RGB by three reflectors 1106 and two dichroic mirrors 1108. , B, and light valves 100R, 100G, and 100B corresponding to the respective colors are respectively introduced. At this time, in order to prevent light loss due to a long optical path, the B light is introduced through a relay lens system 1121 composed of an incident lens 1122 , a relay lens 1123 and an exit lens 1124 . Then, the light components corresponding to the three primary colors modulated by the light valves 100R, 100G, and 100B are recombined by the dichroic prism 1112 and projected on the screen 1120 as a color image through the projection lens 1114 .
特别是,在本实施形态中,如在TFT的下侧设置如上所述的遮光膜,则液晶投影机内的投射光学系统根据来自该液晶板100的投射光而产生的反射光、投射光通过时从TFT阵列基板的表面反射的光、从其它液晶板100射出后穿过分色棱镜1112的投射光的一部分(R光和G光的一部分)等,即使作为回射光从TFT阵列基板一侧入射,也能对用于切换象素电极的TFT等的沟道区进行充分的遮光。因此,即使在投射光学系统中采用适合于小型化的棱镜,也由于不需要在各液晶板的TFT阵列基板与棱镜之间粘贴用于防止回射光的AR膜或对偏振片进行AR覆膜处理,所以在使结构小型且简易化上是非常有利的。In particular, in this embodiment, if the above-mentioned light-shielding film is provided on the lower side of the TFT, the reflected light and projected light generated by the projection optical system in the liquid crystal projector according to the projected light from the liquid crystal panel 100 will pass through. Even if the light reflected from the surface of the TFT array substrate, part of the projected light (part of the R light and part of the G light) passed through the dichroic prism 1112 after being emitted from other liquid crystal panels 100, etc. , It is also possible to sufficiently shield the channel region of the TFT or the like for switching the pixel electrode. Therefore, even if a prism suitable for miniaturization is used in the projection optical system, there is no need to attach an AR film for preventing retroreflected light between the TFT array substrate of each liquid crystal panel and the prism or to perform AR coating treatment on the polarizer , so it is very advantageous in making the structure small and simple.
另外,通过使构成3个光阀100R、100G及100B的各液晶板的明视方向一致,可以抑制颜色不均及对比度的降低。因此,当作为液晶使用TN液晶时,必须只将光阀100G的液晶明视方向相对于图象显示区域与其他的光阀100R和100B左右反转。这里,如采用备有本实施形态的液晶板的光阀,则不管TN液晶是右旋还是左旋,由于象素的开孔形状在左右基本相同,所以即使发生液晶的旋转位移,也能以同样的方式识别。因此,当由棱镜对液晶旋转方向不同的光阀100R、100G及100B进行合成时,在显示图象上不会发生颜色不均及对比度的降低,所以能实现高品位的投影机。In addition, by aligning the clear viewing directions of the liquid crystal panels constituting the three light valves 100R, 100G, and 100B, it is possible to suppress color unevenness and decrease in contrast. Therefore, when TN liquid crystals are used as liquid crystals, it is necessary to invert only the liquid crystal clear direction of the light valve 100G with respect to the image display area and the other light valves 100R and 100B. Here, if the light valve equipped with the liquid crystal panel of this embodiment is used, regardless of whether the TN liquid crystal is right-handed or left-handed, since the shape of the opening of the pixel is basically the same on the left and right, even if the liquid crystal is rotationally displaced, the same light valve can be used. way of identification. Therefore, when the light valves 100R, 100G, and 100B having different rotation directions of liquid crystals are synthesized by the prism, color unevenness and decrease in contrast do not occur in the displayed image, so that a high-quality projector can be realized.
在图20中,作为电子设备另一例的兼容多媒体的便携式个人计算机(PC)1200,在其上盖壳体内备有上述液晶板100,还备有容纳CPU、存储器、调制解调器等并将键盘1202组装在一起的本体1204。In Fig. 20, a portable personal computer (PC) 1200 compatible with multimedia as another example of electronic equipment has the above-mentioned liquid crystal panel 100 in its upper cover casing, and also has a keyboard 1202 for accommodating CPU, memory, modem, etc. Ontology 1204 together.
另外,如图21所示,在未安装驱动电路1004和显示信息处理电路1002的液晶板100的情况下,将包含驱动电路1004和显示信息处理电路1002的IC1324通过设在TFT阵列基板10的周边部的各向异性导电膜以物理和电气方式与安装在聚酰亚胺带1322上的TCP(带式承载组件)连接,并可以作为液晶装置生产、销售、使用等。In addition, as shown in FIG. 21 , in the case of the liquid crystal panel 100 without the driver circuit 1004 and the display information processing circuit 1002 installed, the IC 1324 including the driver circuit 1004 and the display information processing circuit 1002 is placed on the periphery of the TFT array substrate 10 The anisotropic conductive film inside is physically and electrically connected to a TCP (Tape Carrier Component) mounted on a polyimide tape 1322, and can be produced, sold, used, etc. as a liquid crystal device.
除参照图19~图21说明过的电子设备外,作为图18所示的电子设备的例,还可以举出液晶电视机、寻像型或监视器直视型磁带录像机、汽车导向装置、电子笔记本、台式电子计算器、字处理机、工程设计工作站(EWS)、携带式电话机、电视电话机、P0S终端、及备有触模盘的装置等。In addition to the electronic equipment described with reference to FIGS. 19 to 21, examples of the electronic equipment shown in FIG. Notebooks, desktop calculators, word processors, engineering workstations (EWS), portable phones, TV phones, POS terminals, and devices with touch pads, etc.
如上所述,按照本实施形态,通过采用比较简单的结构,可以实现即使象素微细化也不会导致加工合格率及象素开孔率降低的液晶板及备有该液晶板的电子设备。As described above, according to this embodiment, by employing a relatively simple structure, a liquid crystal panel and an electronic device including the liquid crystal panel can be realized without reducing the processing yield and the pixel opening ratio even if the pixel size is reduced.
按照本发明的液晶板,由于在用于将作为开关元件的TFT的漏区与象素电极连接的在层间绝缘膜上开孔的接触孔的下方形成加高膜,所以,可以使层间绝缘膜的表面平坦化。因此,能使形成接触孔的区域的台阶高差变得平缓。所以,可以够防止液晶的旋转位移,并且,在光刻工序中对抗蚀掩模进行曝光时,能抑制接触孔的开孔形状尺寸的扩大。According to the liquid crystal panel of the present invention, since the raising film is formed under the contact hole opening on the interlayer insulating film for connecting the drain region of the TFT as a switching element to the pixel electrode, the interlayer The surface of the insulating film is flattened. Therefore, the level difference in the region where the contact hole is formed can be made gentle. Therefore, the rotational displacement of the liquid crystal can be prevented, and the expansion of the opening shape and size of the contact hole can be suppressed when exposing the resist mask in the photolithography process.
按照本发明的液晶板,通过使在层间绝缘膜上开孔的用于将作为开关元件的TFT的漏区与象素电极连接的接触孔的形成位置位于用于向对应的象素电极供给图象信号的数据线和与该数据线相邻的数据线之间的大致中心位置,可以防止数据线与象素电极之间发生短路,因而即使象素微细化也不会导致加工合格率的降低。According to the liquid crystal panel of the present invention, the formation position of the contact hole for connecting the drain region of the TFT as the switching element to the pixel electrode in the interlayer insulating film is located for supplying the corresponding pixel electrode. The approximate center position between the data line of the image signal and the data line adjacent to the data line can prevent the short circuit between the data line and the pixel electrode, so even if the pixel is miniaturized, it will not cause a decrease in the processing yield. reduce.