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CN101081699B - A kind of ordered mesoporous silicon oxide and its rapid preparation method - Google Patents

A kind of ordered mesoporous silicon oxide and its rapid preparation method Download PDF

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CN101081699B
CN101081699B CN200610040748XA CN200610040748A CN101081699B CN 101081699 B CN101081699 B CN 101081699B CN 200610040748X A CN200610040748X A CN 200610040748XA CN 200610040748 A CN200610040748 A CN 200610040748A CN 101081699 B CN101081699 B CN 101081699B
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silicon oxide
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CN101081699A (en
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李健生
王连军
郝艳霞
苗小郁
孙秀云
刘晓东
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Nanjing University of Science and Technology
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Abstract

本发明公开了一种有序介孔氧化硅及其快速制备方法,它是以三嵌段共聚物P123的高浓度溶液为模板剂,正硅酸乙酯(TEOS)为硅源,在酸性体系中快速制备出来。该介孔氧化硅材料的有序度高,空间群结构完整,孔径大、孔壁厚、水热稳定性好的特点,而且工艺简单,快速简捷、便于操作。制备中没有老化过程,无需高温高压,无需加入扩孔助剂,所采用的模板剂环境友好且价格低廉,降低了成本。该介孔材料经适当的后续功能化,可制备出对目标离子具有良好去除能力的吸附剂,是一种环保材料,也可用于制备高通量高选择性的无机分离膜,该材料具有广阔的应用范围和前景。

Figure 200610040748

The invention discloses an ordered mesoporous silicon oxide and a rapid preparation method thereof. It uses a high-concentration solution of a triblock copolymer P123 as a template, and tetraethyl orthosilicate (TEOS) as a silicon source. Prepared quickly. The mesoporous silicon oxide material has high order degree, complete space group structure, large pore diameter, thick pore wall, good hydrothermal stability, simple process, quick and easy operation, and convenient operation. There is no aging process in the preparation, no need for high temperature and high pressure, no need to add pore-enlarging aids, and the template agent used is environmentally friendly and low in price, reducing the cost. After proper follow-up functionalization, the mesoporous material can prepare an adsorbent with good removal ability for target ions. It is an environmentally friendly material and can also be used to prepare high-flux and high-selectivity inorganic separation membranes. This material has broad scope of application and prospects.

Figure 200610040748

Description

一种有序介孔氧化硅及其快速制备方法A kind of ordered mesoporous silicon oxide and its rapid preparation method

一技术领域a technical field

本发明属于有序介孔材料领域,具体涉及一种具有大孔径三维双连续孔道结构的有序介孔氧化硅及其快速制备方法。The invention belongs to the field of ordered mesoporous materials, and in particular relates to an ordered mesoporous silicon oxide with a large-aperture three-dimensional bicontinuous pore structure and a rapid preparation method thereof.

二背景技术Two background technology

有序介孔材料具有比表面积高、孔径分布窄,孔径大小在一定范围内连续可调以及表面易于修饰等优点,它将沸石分子筛的孔径从微孔扩展到了介孔范围,使之在大分子的分离、催化等领域具有很大的应用潜力。随着对介孔材料研究的不断深入,不同类型的系列介孔材料相继见诸报道,其中空间群为Ia3d的有序介孔氧化硅,具有螺旋双连续立方结构,这种结构的特点是具有完全相同,但互不相连的两套三维孔道,对称性高,贯通性好,对物料的扩散和传输优于二维和一维孔道结构。它可以用作大分子反应的微反应器、催化剂载体、吸附剂、光学器件和传感器件等,这无疑展示了广阔的应用前景。但与这种结构相对应的是溶致液晶相图的V1区域,对于多数表面活性剂来说,此相区较小,因而这种结构较难合成。Ordered mesoporous materials have the advantages of high specific surface area, narrow pore size distribution, continuously adjustable pore size within a certain range, and easy surface modification. It has great application potential in the fields of separation and catalysis. With the continuous deepening of the research on mesoporous materials, different types of series of mesoporous materials have been reported one after another. Among them, the ordered mesoporous silica with space group Ia3d has a helical bicontinuous cubic structure, which is characterized by The two sets of three-dimensional channels that are identical but not connected to each other have high symmetry and good connectivity, and are superior to two-dimensional and one-dimensional channel structures in terms of material diffusion and transmission. It can be used as microreactors for macromolecular reactions, catalyst supports, adsorbents, optical devices and sensor devices, etc., which undoubtedly shows broad application prospects. However, corresponding to this structure is the V1 region of the lyotropic liquid crystal phase diagram. For most surfactants, this phase region is relatively small, so this structure is difficult to synthesize.

国内学者在空间群为Ia3d的介孔氧化硅的合成领域的研究主要是在碱性条件下,水体系中合成介孔氧化硅粉体。化学学报,2005,63(13):1241~1244公开了一篇由孔令东等人发表的题为“缓冲体系中高热和水热稳定性的MCM-48介孔分子筛的合成”的文章,他们利用混合阳离子-非离子表面活性剂为模板剂在碱性缓冲体系中,经过2d晶化,制备出了孔径为2.67nm,空间群为Ia3d的介孔氧化硅粉体。传统方法合成空间群为Ia3d的介孔氧化硅大多为水热合成或高压合成,反应条件苛刻,反应时间长。产物大多为粉体,且孔径小、孔壁薄,大大限制了它的实际应用。AdvancedMaterials,2003,15(22):1893~1899,El-Safty等人发表了题目为Fabrication ofcrystalline,highly ordered three-dimentional silica monoliths(HOM-n)withlarge,morphological mesopore structures的文章,他们采用直接模板法,以非离子表面活性剂Brij56(C16EO10)为模板剂,正硅酸甲酯(TMOS)为硅源,通过加入庚烷和辛烷作为助剂,制备出了空间群为Ia3d的介孔氧化硅,孔径分别为3.7nm和3.9nm。但这种方法存在的问题是:其干燥过程需要采用真空环境除去TMOS水解产物甲醇,且需要加入扩孔助剂,这些都繁化了材料的制备操作,增加了制备成本。Domestic scholars in the field of synthesis of mesoporous silica with space group Ia3d mainly focus on synthesizing mesoporous silica powder in water system under alkaline conditions. Acta Chemica Sinica, 2005, 63 (13): 1241-1244 published an article entitled "Synthesis of MCM-48 Mesoporous Molecular Sieves with High Heat and Hydrothermal Stability in Buffer System" published by Kong Lingdong et al. The mesoporous silica powder with pore diameter of 2.67nm and space group Ia3d was prepared by 2d crystallization with mixed cationic-nonionic surfactant as template in alkaline buffer system. The traditional method of synthesizing mesoporous silica with space group Ia3d is mostly hydrothermal synthesis or high-pressure synthesis, with harsh reaction conditions and long reaction time. Most of the products are powder, and the pore size is small and the pore wall is thin, which greatly limits its practical application. AdvancedMaterials, 2003, 15(22): 1893~1899, El-Safty and others published an article titled Fabrication ofcrystalline, highly ordered three-dimentional silica monoliths(HOM-n) with large, morphological mesopore structures, and they used the direct template method , using the non-ionic surfactant Brij56 (C 16 EO 10 ) as the template, methyl orthosilicate (TMOS) as the silicon source, and adding heptane and octane as auxiliary agents, a medium with space group Ia3d was prepared. Porous silicon oxide with pore diameters of 3.7nm and 3.9nm, respectively. However, the problem of this method is that the drying process needs to use a vacuum environment to remove the methanol hydrolyzed product of TMOS, and needs to add a pore-enlarging agent, which complicates the preparation of the material and increases the preparation cost.

三发明内容Three invention content

本发明的目的在于提供一种快速制备有序介孔氧化硅的方法。它的工艺简单、反应条件温和、时间短且易于操作。制备的材料具有孔径大、孔壁厚、水热稳定性好的特点且成本低廉。The purpose of the present invention is to provide a method for rapidly preparing ordered mesoporous silicon oxide. It has simple process, mild reaction conditions, short time and easy operation. The prepared material has the characteristics of large pore diameter, thick pore wall, good hydrothermal stability and low cost.

一种有序介孔氧化硅,其特征是反应物有以下组分组成:三嵌段共聚物P123(PEO20PPO70PEO20)、正硅酸乙酯(TEOS)、盐酸溶液,其最终按物料的摩尔比为TEOS∶P123∶HCl=1∶0.0367∶0.0038。An ordered mesoporous silica, characterized in that the reactants consist of the following components: tri-block copolymer P123 (PEO 20 PPO 70 PEO 20 ), tetraethyl orthosilicate (TEOS), hydrochloric acid solution, and the final press The molar ratio of the materials is TEOS:P123:HCl=1:0.0367:0.0038.

本发明的目的是通过以下技术方案来实现的:快速制备有序介孔氧化硅的方法,它是以三嵌段共聚物P123的高浓度溶液作为模板剂,正硅酸乙酯(TEOS)为硅源,盐酸溶液作为催化剂进行反应,其特征是按以下步骤完成:The object of the present invention is achieved by the following technical scheme: the method for fast preparation of ordered mesoporous silicon oxide, it is with the high concentration solution of triblock copolymer P123 as template agent, orthoethyl silicate (TEOS) is Silicon source, hydrochloric acid solution reacts as catalyzer, it is characterized in that finish according to the following steps:

(1)按物料的摩尔比TEOS∶P123∶HCl=1∶0.0367∶0.0038,先取P123于反应器中,加入TEOS,在60℃的水浴中搅拌至全溶,溶解过程需1min~2min;(1) According to the molar ratio of materials TEOS:P123:HCl=1:0.0367:0.0038, first take P123 in the reactor, add TEOS, stir in a water bath at 60°C until it is completely dissolved, and the dissolution process takes 1min to 2min;

(2)迅速向反应液中加入0.05mol/L的盐酸溶液,快速搅拌,形成粘稠的糊状物,(2) quickly add the hydrochloric acid solution of 0.05mol/L in the reaction solution, stir rapidly, form the sticky paste,

(3)室温下静置10min左右,形成澄清透明的氧化硅溶胶;(3) Stand at room temperature for about 10 minutes to form a clear and transparent silica sol;

(4)将上述溶胶先在室温下干燥,再置于50℃下继续干燥8h~10h,形成干凝胶;(4) Dry the above-mentioned sol at room temperature first, and then place it at 50°C for 8h-10h to form a xerogel;

(5)450℃下热处理4h,升降温速率控制在1℃/min,待样品温度冷却至室温后,即得到高度有序的介孔氧化硅。(5) Heat treatment at 450° C. for 4 hours, and the heating and cooling rate is controlled at 1° C./min. After the sample temperature is cooled to room temperature, highly ordered mesoporous silica is obtained.

在上述反应物中,是以三嵌段共聚物P123的高浓度溶液作为模板剂,正硅酸乙酯(TEOS)为硅源,盐酸溶液作为催化剂进行反应的。这种模板剂分子中部的PPO嵌段在水溶液中表现出疏水性质,而两端的PEO嵌段与水亲合,从而使整个分子呈现两亲性质,在合适条件下能自发形成内核很大的稳定胶束,为介孔氧化硅的合成提供结构导向作用。待盐酸溶液加入后,正硅酸乙酯迅速水解、交联并与高浓度的模板剂胶束作用,形成介孔氧化硅溶胶。Among the above reactants, the high-concentration solution of triblock copolymer P123 is used as template agent, orthoethyl silicate (TEOS) is used as silicon source, and hydrochloric acid solution is used as catalyst for the reaction. The PPO block in the middle of the template molecule exhibits hydrophobic properties in aqueous solution, while the PEO blocks at both ends have affinity with water, so that the entire molecule exhibits amphiphilic properties, and can spontaneously form a large inner core under suitable conditions. Micelles, providing structure guidance for the synthesis of mesoporous silica. After the addition of hydrochloric acid solution, ethyl orthosilicate rapidly hydrolyzes, cross-links and reacts with high-concentration template agent micelles to form mesoporous silica sol.

上述制备方法中可固定物料配比,扩大或缩小试剂用量,制备出实际所需的样品量,而制备出的有序介孔氧化硅结构不变。溶剂的干燥过程可以在所需的容器中,如表面皿、烧杯、坩锅中,也可均匀浇铸于玻璃、塑料基体上制备成薄膜。In the above preparation method, the proportion of materials can be fixed, the amount of reagents can be enlarged or reduced, and the actual required sample amount can be prepared, while the structure of the prepared ordered mesoporous silica remains unchanged. The drying process of the solvent can be in the required container, such as watch glass, beaker, crucible, and can also be uniformly cast on the glass or plastic substrate to prepare a thin film.

本发明与现有技术相比其优点在于以下几点:(1)溶胶制备过程中无需采用水或乙醇作为分散试剂,而是直接使硅源和模板剂形成均匀的高浓度混合体系。待盐酸加入后,硅源的水解、交联以及与模板剂胶束的相互作用可以在很短的时间内完成,整个溶胶制备过程在15min内完成,制备方法快速简捷;(2)反应条件温和,无需高温高压,没有晶化或老化过程,无需真空处理,因而更加简单省时,便于操作。另外,所采用的模板剂价格低廉且环境友好,制备过程无需加入扩孔助剂,降低了成本,这些都使这种方法具有规模化工业生产的特点;(3)用该方法合成的介孔氧化硅材料有序度高,空间群结构完整,具有孔径大(5.69nm)、孔壁厚(15.02nm)、水热稳定性好的特点。该介孔材料经适当的后续功能化,可制备出对目标离子具有良好去除能力的吸附剂,是一种环保材料;(4)产品的形状可按照实际应用需要进行调整,如:可制备成用于分离领域和光学领域的膜,或制备成用于吸附领域和催化领域的粉体或块状等。该材料可直接用于吸附、分离、电学及光学等领域,也可以作为催化剂的载体用于催化反应。Compared with the prior art, the present invention has the following advantages: (1) No need to use water or ethanol as a dispersing agent in the sol preparation process, but to directly form a uniform high-concentration mixing system between the silicon source and the template agent. After hydrochloric acid is added, the hydrolysis, cross-linking and interaction with the template micelles of the silicon source can be completed in a very short time, and the entire sol preparation process is completed within 15 minutes, and the preparation method is fast and simple; (2) The reaction conditions are mild , without high temperature and high pressure, without crystallization or aging process, without vacuum treatment, so it is simpler, time-saving and easy to operate. In addition, the templating agent used is cheap and environmentally friendly, and the preparation process does not need to add pore-enlarging aids, which reduces the cost, which makes this method have the characteristics of large-scale industrial production; (3) the mesoporous composite synthesized by this method The silicon oxide material has a high degree of order, a complete space group structure, a large pore size (5.69nm), a thick pore wall (15.02nm), and good hydrothermal stability. After appropriate follow-up functionalization, the mesoporous material can prepare an adsorbent with good removal ability for target ions, which is an environmentally friendly material; (4) The shape of the product can be adjusted according to actual application needs, such as: can be prepared into Membranes used in the field of separation and optics, or prepared as powder or block for the field of adsorption and catalysis, etc. The material can be directly used in the fields of adsorption, separation, electricity and optics, and can also be used as a catalyst carrier for catalytic reactions.

四、附图说明4. Description of drawings

附图是根据本发明所述有序介孔氧化硅快速制备方法的工艺流程示意图。The accompanying drawing is a schematic process flow diagram of the rapid preparation method of ordered mesoporous silicon oxide according to the present invention.

五、具体实施方式5. Specific implementation

本发明所述有序介孔氧化硅的快速制备方法采用的是直接模板法,以三嵌段共聚物P123的高浓度溶液为模板剂,正硅酸乙酯(TEOS)为硅源,在酸性体系中快速进行的。最终物料摩尔比为TEOS∶P123∶HCl=1∶0.0367∶0.0038。下面结合附图,对本发明作进一步详细描述。The rapid preparation method of ordered mesoporous silicon oxide of the present invention adopts direct template method, with the high-concentration solution of triblock copolymer P123 as template agent, orthoethyl silicate (TEOS) as silicon source, in acidic quickly in the system. The final material molar ratio is TEOS:P123:HCl=1:0.0367:0.0038. The present invention will be described in further detail below in conjunction with the accompanying drawings.

在实际操作中,固定物料配比,改变反应物的用量,可制备出所需量的介孔氧化硅。以制备7.9g样品为例,具体操作步骤是:In actual operation, the required amount of mesoporous silica can be prepared by fixing the ratio of materials and changing the amount of reactants. Taking the preparation of a 7.9g sample as an example, the specific operation steps are:

(1)准确称取14gP123于三口烧瓶中,加入30mLTEOS,于60℃水浴中搅拌至全溶;(1) Accurately weigh 14g of P123 into a three-necked flask, add 30mLTEOS, and stir in a 60°C water bath until completely dissolved;

(2)迅速向反应液中加入10mL0.05mol/L的盐酸溶液,快速搅拌,形成粘稠的糊状物;(2) Add 10mL of 0.05mol/L hydrochloric acid solution rapidly to the reaction solution, stir rapidly to form a thick paste;

(3)室温下静置10min左右,形成澄清透明的氧化硅溶胶;(3) Stand at room temperature for about 10 minutes to form a clear and transparent silica sol;

(4)将上述溶胶均匀浇铸于玻璃基体上,先在室温下干燥24h,再在50℃下继续干燥8h,形成干凝胶;(4) Evenly cast the above sol on the glass substrate, first dry at room temperature for 24 hours, and then continue to dry at 50°C for 8 hours to form a xerogel;

(5)50℃下热处理4h,升降温速率控制在1℃/min,待样品温度降至室温,即得到高度有序的介孔氧化硅(5) Heat treatment at 50°C for 4h, the heating and cooling rate is controlled at 1°C/min, and when the sample temperature drops to room temperature, highly ordered mesoporous silica can be obtained

用该方法合成的介孔氧化硅材料有序度高,空间群结构完整,孔径大、孔壁厚,平均孔径为5.69nm,壁厚为15.02nm,比表面积为499.75m2/g,孔容为0.711mL/g。The mesoporous silica material synthesized by this method has a high degree of order, complete space group structure, large pore diameter, thick pore wall, average pore diameter of 5.69nm, wall thickness of 15.02nm, specific surface area of 499.75m 2 /g, and pore volume of 0.711 mL/g.

对上述具有三维双连续大孔径的介孔氧化硅进行后续功能化处理,在其孔道内接枝具有吸附活性的功能基团,可得到对水中有害离子具有显著去除能力的吸附剂,吸附能力明显高于相同方法制备的二维功能化材料。Subsequent functionalization treatment is carried out on the above-mentioned mesoporous silica with three-dimensional double continuous large pore size, and functional groups with adsorption activity are grafted in its pores, and an adsorbent with significant removal ability for harmful ions in water can be obtained, and the adsorption capacity is obvious Higher than that of two-dimensional functionalized materials prepared by the same method.

将上述方法制备出的介孔氧化硅溶胶在多孔载体上涂覆一层完整的顶层膜,所制备出的无机分离膜同时具有高通量和高选择性的特点。本发明制备的介孔氧化硅还可以作为催化剂载体,制备用于大分子催化反应的微反应器。The mesoporous silica sol prepared by the above method is coated with a complete top layer membrane on the porous carrier, and the prepared inorganic separation membrane has the characteristics of high flux and high selectivity at the same time. The mesoporous silicon oxide prepared by the invention can also be used as a catalyst carrier to prepare microreactors for macromolecular catalytic reactions.

Claims (1)

1. method for preparing fast ordered meso-porous silicon oxide, it be highly concentrated solution with triblock copolymer P123 as template, tetraethoxy (TEOS) is the silicon source, hydrochloric acid soln reacts as catalyzer, it is characterized in that finishing according to the following steps:
(1) press the mol ratio TEOS of material: P123: HCl=1: 0.0367: 0.0038, get P123 earlier in reactor, add TEOS, 60 ℃ stirred in water bath to molten entirely;
(2) the rapid hydrochloric acid soln that adds 0.05mol/L in reaction solution stirs fast, forms the heavy-gravity mashed prod;
(3) leave standstill under the room temperature about 10min, form the silica sol of clear;
(4) above-mentioned colloidal sol is at room temperature dry earlier, place 50 ℃ to continue dry 8h~10h down again, form xerogel;
(5) 450 ℃ of following thermal treatment 4h, temperature rate is controlled at 1 ℃/min, treat that sample temperature is cooled to room temperature after, promptly obtain the mesopore silicon oxide of high-sequential.
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