CN101066833A - The lotus open switch mold mechanism in the glassware press - Google Patents
The lotus open switch mold mechanism in the glassware press Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种用于制造玻璃器皿的模具设备,特别涉及一种玻璃器皿压机中荷花开式开关模机构。The invention relates to a mold device for manufacturing glassware, in particular to a lotus opening mold switch mechanism in a glassware press.
背景技术Background technique
随着经济的快速发展,人们生活水平的不断提高,人们的审美需求越来越高。例如,生活中必不可少的玻璃器皿也由单纯的实用耐用型向美观实用型转化,即具有一定的装饰性。生产这样的产品需要制作复杂的成型模具。目前玻璃器皿主要有吹制和压制两种成型方法。相比而言,压制成型方法效率更高,但玻璃器皿的形状结构受到限制。对于形状简单的器皿,如圆柱形杯等,使用整体模即可;而对于形状复杂的制品,则必须打开模具才能将压制成型的制品从模具中取出,这种模具就称为剖分模,安装有剖分模的压机就称为开模压机。现国内使用的剖分模全部为两开模,即玻璃器皿成型模具由两部分组成,压制成型时关闭,然后取制件时则打开。相对整体模而言,两开模压机可以压制结构较为复杂(有柄或杯体有凸凹)的玻璃器皿,如啤酒杯、冰淇淋杯等;但对于结构更为复杂的玻璃器皿,若使用两开模压机则无法打开模具取出制品,此时就必须使用三开模或多瓣模压机,即玻璃器皿成型模具由三部分或更多部分组成。成型这些异形玻璃器皿的开模压机就需要更加复杂的开关模和夹模等机构。With the rapid development of the economy and the continuous improvement of people's living standards, people's aesthetic needs are getting higher and higher. For example, glassware, which is indispensable in life, has also been transformed from a simple practical and durable type to a beautiful and practical type, that is, it has a certain degree of decoration. Producing such products requires making complex forming molds. At present, glassware mainly has two molding methods: blowing and pressing. In comparison, the press molding method is more efficient, but the shape and structure of the glassware is limited. For vessels with simple shapes, such as cylindrical cups, etc., the integral mold can be used; for products with complex shapes, the mold must be opened to remove the pressed product from the mold. This mold is called a split mold. A press equipped with a split die is called an open die press. The split molds used in China are all two open molds, that is, the glassware forming mold is composed of two parts, which are closed when pressing and forming, and then opened when taking parts. Compared with the integral mold, the two-part mold press can press glassware with a more complex structure (with a handle or cup body with convex and concave), such as beer cups, ice cream cups, etc.; but for glassware with more complicated structures, if two The molding machine cannot open the mold to take out the product. At this time, a three-opening or multi-lobe molding machine must be used, that is, the glassware forming mold is composed of three or more parts. The mold opening presses for forming these special-shaped glassware require more complex mechanisms such as switching molds and clamping molds.
总之,国内普遍采用两开模和整体模来压制玻璃器皿,整体模用于压制外形较为简单的玻璃器皿,两开模压机可用于制造结构稍复杂的玻璃器皿;但所制造出的玻璃器皿结构简单,样式单调,难以满足人们日益提高的审美需求。In short, two-part molds and integral molds are generally used to press glassware in China. The integral mold is used to press glassware with a relatively simple shape, and the two-open mold press can be used to manufacture glassware with a slightly more complicated structure; Simple and monotonous in style, it is difficult to meet people's increasing aesthetic needs.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足之处,提供一种结构简单,设计合理,提高出模质量和效率的玻璃器皿压机中荷花开式开关模机构。The object of the present invention is to overcome the deficiencies of the prior art, and provide a lotus open-type switch mold mechanism in a glassware press with simple structure, reasonable design, and improved quality and efficiency of mold release.
为实现上述目的本发明所采用的技术方案是:一种玻璃器皿压机中荷花开式开关模机构,其特征包括开关模机构和滑道机构两部分组成;开关模机构包括模具上压板、内模套、滑块、小顶杆、大顶杆、外模套、模具调节座、顶杆衬套、弹簧座板、弹簧导柱、弹簧连接构成;滑道机构包括滑道及滑道支架;所述外模套设于模具调节座正上方,模具调节座安装在大盘的上表面上每个工位孔上;滑块安装在外模套斜面的导向槽上,内模套安装在外模套的内侧并与外模套保持同轴关系;玻璃器皿模具安装在内模套的内侧并与之保持同轴关系;大顶杆安装在内模套下端凸出边缘的上表面并位于玻璃器皿模具的下端的正下方并与模具保持同轴关系;小顶杆与大顶杆为同轴设置,小顶杆的直径较大端的下表面与大顶杆的上表面接触;弹簧座板用螺钉安装在大顶杆中部阶梯的下表面;弹簧导柱固定在大盘的螺纹孔上并与弹簧座板中相应的通孔保持同轴关系;弹簧安装在大盘下表面和弹簧座板上表面之间,并与弹簧导柱同轴设置;顶杆衬套用紧固螺钉安装在大顶杆的末端;所述滑道与滑道支架通过螺栓连接,滑道位于滑道支架的上方;滑道支架与玻璃器皿压机的底座通过螺钉连接;所述外模套、模具调节座用螺栓与玻璃器皿压机的大盘连接;玻璃器皿模具与内模套由模具上压板以及内模套下方的螺栓连接;内模套与滑块连接;所述模具上压板、玻璃器皿模具、内模套、滑块连接在一起,该连接体圆周阵列在外模套内,且形成各组相同结构的连接体均匀分布;对应开关模机构下侧设置的滑道机构由滑道、滑道支架组成安装在玻璃器皿压机的底座上表面上,形状成弧形;滑道与滑道支架通过螺栓连接,滑道与滑道支架的连接采用螺栓穿过滑道部分的螺栓孔及滑道支架上的竖直长条孔,顶杆衬套与滑道上表面能相接触。In order to achieve the above object, the technical solution adopted by the present invention is: a lotus open-type switch mold mechanism in a glassware press, which is characterized by two parts: a switch mold mechanism and a slideway mechanism; the switch mold mechanism includes a mold upper platen, an inner Mold sleeve, slider, small ejector pin, large ejector pin, outer mold sleeve, mold adjusting seat, ejector pin bushing, spring seat plate, spring guide post, and spring connection; slideway mechanism includes slideway and slideway bracket; The outer mold sleeve is set directly above the mold adjustment seat, and the mold adjustment seat is installed on each station hole on the upper surface of the large plate; the slider is installed on the guide groove of the slope of the outer mold sleeve, and the inner mold sleeve is installed on the outer mold sleeve The inner side of the inner mold sleeve and maintain a coaxial relationship with the outer mold sleeve; the glassware mold is installed on the inner side of the inner mold sleeve and maintains a coaxial relationship with it; the large ejector rod is installed on the upper surface of the lower protruding edge of the inner mold sleeve and is located The lower end is directly below and maintains a coaxial relationship with the mold; the small ejector rod and the large ejector rod are coaxially arranged, and the lower surface of the larger diameter end of the small ejector rod is in contact with the upper surface of the large ejector rod; the spring seat plate is installed on the The lower surface of the ladder in the middle of the large ejector rod; the spring guide post is fixed on the threaded hole of the large plate and maintains a coaxial relationship with the corresponding through hole in the spring seat plate; the spring is installed between the lower surface of the large plate and the upper surface of the spring seat plate, and Set coaxially with the spring guide column; the ejector rod bushing is installed at the end of the large ejector rod with fastening screws; the slideway and the slideway bracket are connected by bolts, and the slideway is located above the slideway support; the slideway bracket and the glassware The base of the press is connected by screws; the outer mold cover and the mold adjusting seat are connected with the large plate of the glassware press by bolts; the glassware mold and the inner mold cover are connected by the upper pressing plate of the mold and the bolts below the inner mold cover; the inner mold The cover is connected with the slider; the upper platen of the mold, the glassware mold, the inner mold cover, and the slider are connected together, and the connectors are circumferentially arrayed in the outer mold cover, and each group of connectors with the same structure is evenly distributed; the corresponding switch The slideway mechanism set on the lower side of the mold mechanism is composed of a slideway and a slideway bracket, and is installed on the upper surface of the base of the glassware press in an arc shape; The connection adopts bolts passing through the bolt holes of the slideway part and the vertical long holes on the slideway bracket, and the push rod bushing can be in contact with the upper surface of the slideway.
本发明的有益效果是:其结构简单,设计合理。荷花式开关模机构改变目前两开模和整体模这两种开模机构存在的缺陷,采用荷花式开关模机构压制出来的玻璃器皿造型新颖美观;对于较为复杂的玻璃器皿结构,也能简便的出模,因此,能很好的满足人们生活中日益提高的审美要求。The beneficial effect of the invention is that the structure is simple and the design is reasonable. The lotus-type switch mold mechanism changes the defects of the current two mold-opening mechanisms and the integral mold. The glassware pressed by the lotus-type switch mold mechanism has a novel and beautiful shape; for more complicated glassware structures, it can also be easily Therefore, it can well meet the increasing aesthetic requirements in people's lives.
本发明为提高我国玻璃器皿的档次,能够与国外产品相竞争,并填补我国在此类设备上的空白,研制成的开关模机构,利用荷花式开关模机构,压制出来的玻璃器皿外形丰富,结构较复杂,样式丰富,能很好的满足人们日益提高的审美要求。荷花式开关模机构的研制无论在理论上还是在应用上都具有重要的学术意义和实用价值,有极大的社会和经济效益。在机械制造行业具有明显的示范性,为机械制造行业的发展、技术创新、提高设备性价比和市场占有率等方面具有较大的推动作用。本项目研制开发的荷花式开关模机构,可制造复杂形状的玻璃器皿,提高产品档次,而且产品质量好、成本低,促进企业产品结构质的变化,不断培育新的经济增长点,增强企业的竞争力,使企业走上由“数量型”向“质量型”转变的可持续发展的道路。而且其价格远远低于国际市场同类设备,又具较强的国际竞争力,在国内外市场上都有巨大的潜力,推广前景极好,不仅可以替代进口,而且可以出口发展中国家和地区。这种形式的开关模机构,结构紧凑,体积小,开模距离在垂直方向,而且易于扩展到多瓣模的开关模机构中。In order to improve the grade of glassware in my country, the invention can compete with foreign products, and fill the blank of this kind of equipment in my country. The switch mold mechanism developed by the present invention uses the lotus-type switch mold mechanism to make the pressed glassware rich in shape. The structure is more complex and the styles are rich, which can well meet people's increasing aesthetic requirements. The development of the lotus-type switch mold mechanism has important academic significance and practical value both in theory and in application, and has great social and economic benefits. It has an obvious demonstration in the machinery manufacturing industry, and has a greater role in promoting the development of the machinery manufacturing industry, technological innovation, improving equipment cost performance and market share. The lotus-shaped switch mold mechanism developed by this project can manufacture complex-shaped glassware, improve product grades, and have good product quality and low cost. Competitiveness enables enterprises to embark on the road of sustainable development from "quantity type" to "quality type". Moreover, its price is far lower than similar equipment in the international market, and it has strong international competitiveness. It has huge potential in both domestic and foreign markets, and its promotion prospects are excellent. It can not only replace imports, but also export to developing countries and regions. . This form of switch mold mechanism has compact structure, small volume, and the mold opening distance is in the vertical direction, and it is easy to expand to the switch mold mechanism of multi-lobe molds.
总之,荷花开式开关模机构出模快捷简便,生产质量好,效率高、成本低;该设备的使用将有利于企业开发多元化、多品种、多层次、高档次、高品位的产品,发展异型器皿,提升产品装饰性与实用性的结合,满足人们生活越来越高的要求,促进企业产品结构质的变化,因此应用范围非常广泛,具有广阔的市场前景。In a word, the lotus open-type switch mold mechanism is quick and easy to release the mold, the production quality is good, the efficiency is high, and the cost is low; the use of this equipment will help enterprises develop diversified, multi-variety, multi-level, high-grade, high-grade products, and develop Special-shaped utensils can improve the combination of product decoration and practicability, meet people's higher and higher requirements in life, and promote changes in the structure and quality of enterprise products. Therefore, the application range is very wide and has broad market prospects.
附图说明Description of drawings
图1是本发明开关模机构部分结构主视剖视示意图;Fig. 1 is the front view sectional schematic diagram of part structure of switch mold mechanism of the present invention;
图2是本发明开关模机构部分结构右视示意图;Fig. 2 is a right view schematic diagram of the part structure of the switch mold mechanism of the present invention;
图3是本发明开关模机构部分结构俯视示意图;Fig. 3 is a schematic top view of the structure of the switching die mechanism of the present invention;
图4是本发明滑道机构部分结构示意图;Fig. 4 is a schematic diagram of the partial structure of the slideway mechanism of the present invention;
图5是本发明滑道机构部分结构俯视示意图;Fig. 5 is a schematic top view of the partial structure of the slideway mechanism of the present invention;
图6是本发明开关模机构与滑道机构配合运行结构示意图。Fig. 6 is a schematic diagram of the operation structure of the switch mold mechanism and the slideway mechanism in cooperation with the present invention.
图中:1模具上压板,2玻璃器皿模具,3内模套,4滑块,5小顶杆,6大顶杆,7外模套,8模具调节座,9顶杆衬套,10弹簧座板,11弹簧导柱,12弹簧,13大盘,14滑道,15滑道支架,16滑道支架,17汽缸。In the figure: 1 mold upper platen, 2 glassware mold, 3 inner mold sleeve, 4 slider, 5 small ejector pin, 6 large ejector pin, 7 outer mold sleeve, 8 mold adjusting seat, 9 ejector pin bushing, 10 spring Seat plate, 11 spring guide pillars, 12 springs, 13 large plates, 14 slideways, 15 slideway supports, 16 slideway supports, and 17 cylinders.
具体实施方式Detailed ways
以下结合附图和较佳实施例,对依据本发明提供的具体实施方式、结构、特征详述如下:Below in conjunction with the accompanying drawings and preferred embodiments, the specific implementation, structure and features provided by the present invention are described in detail as follows:
如图1~图5所示,一种玻璃器皿压机中荷花开式开关模机构,其特征包括开关模机构和滑道机构两部分组成。开关模机构包括:模具上压板1、内模套3、滑块4、小顶杆5、大顶杆6、外模套7、模具调节座8、顶杆衬套9、弹簧座板10、弹簧导柱11、弹簧12;滑道机构包括:滑道14、滑道支架15、滑道支架16。As shown in Figures 1 to 5, a lotus open-type switch mold mechanism in a glassware press is characterized by two parts: a switch mold mechanism and a slideway mechanism. The switch mold mechanism includes: mold upper platen 1,
图1为开关模机构的主视图,图2为开关模机构的右视图,图3为开关模机构的俯视图。如图1~图3所示:外模套7在模具调节座8正上方,模具调节座8安装在大盘13的上表面上每个工位孔上;滑块4安装在外模套7斜面的导向槽上,内模套3安装在外模套7的内侧并与外模套7保持同轴关系;玻璃器皿模具2安装在内模套3的内侧并与之保持同轴关系;大顶杆安装在内模套3下端凸出边缘的上表面并位于玻璃器皿模具的下端的正下方并与模具保持同轴关系;小顶杆5与大顶杆6有同轴关系,小顶杆5的直径较大端的下表面与大顶杆6的上表面接触;弹簧座板10用螺钉安装在大顶杆6中部阶梯的下表面;弹簧导柱11固定在大盘13的螺纹孔上并与弹簧座板10中相应的通孔保持同轴关系;弹簧12安装在大盘13下表面和弹簧座板10上表面之间,并与弹簧导柱11有同轴关系;顶杆衬套9用紧定螺钉安装在大顶杆6的末端。Fig. 1 is a front view of the switch mold mechanism, Fig. 2 is a right view of the switch mold mechanism, and Fig. 3 is a top view of the switch mold mechanism. As shown in Figures 1 to 3: the
图4为滑道机构的主视图,图5为滑道机构的俯视图。在图4、图5中可知:滑道14与滑道支架15、16通过螺栓连接,滑道位于滑道支架15、16的上方;滑道支架15、16与玻璃器皿压机的底座通过螺钉连接。Fig. 4 is a front view of the slideway mechanism, and Fig. 5 is a top view of the slideway mechanism. As can be seen in Fig. 4 and Fig. 5: the
在图2中可知外模套7、模具调节座8用螺栓与玻璃器皿压机的大盘13连接。在图1中可知玻璃器皿模具2与内模套3由模具上压板1以及内模套3下方的螺栓连接;内模套3与滑块4连接。从主视图图1和俯视图图3中可以看出模具上压板1、玻璃器皿模具2、内模套3、滑块4连接在一起,并且这个连接体圆周阵列在外模套7内,且形成各组相同结构的连接体均匀分布。In Fig. 2, it can be seen that the
所述连接为一体的模具上压板1、玻璃器皿模具2、内模套3及滑块4,设为三至六组,形成荷花式开关模机构的三开瓣、四开瓣、五开瓣或六开瓣,即根据玻璃器皿的工艺要求设定其开瓣数量。The mold upper platen 1,
图4为滑道机构的主视图,图5为滑道机构的俯视图。对应开关模机构下侧设置的滑道机构由滑道14、滑道支架15、16组成安装在玻璃器皿压机的底座上表面上。形状成弧形。滑道14与滑道支架15、滑道支架16通过螺栓连接,又因为滑道与滑道支架的连接是用螺栓穿过滑道部分的螺栓孔及滑道支架上的竖直长条孔,所以滑道高度可以做相应的调整。顶杆衬套9与滑道14上表面能相接触如图6所示。Fig. 4 is a front view of the slideway mechanism, and Fig. 5 is a top view of the slideway mechanism. The slideway mechanism that the corresponding switch mold mechanism lower side is provided with is made up of
图6为开关模机构与滑道机构相接触时的主视图。随着大盘13的间歇圆周运动,荷花开式开关模机构与大盘一起作间歇圆周运动。当顶杆衬套9与滑道14的上表面接触并沿着滑道的坡度上升,顶杆衬套9带动大顶杆6向上运动;由于受到大顶杆6向上的推力和外模套7对滑块4运动轨迹的限制作用,内模套3、滑块4、模具上压板1和模具2斜向上运动,又因为本开关模机构为四开瓣模机构,所以呈现出荷花开式开模状态,从而实现玻璃器皿模具的侧向抽芯过程。在完成开模过程后, 滑道高度保持一致。当到达下一工位时,在其间歇时间内,由安装在玻璃器皿压机底座上表面的汽缸17来顶起小顶杆5,使小顶杆5向上运动,把玻璃制件顶起一定高度,从而实现开关模机构的顶杯动作,便于安装在玻璃器皿压机上的嵌杯机械手取件;取件之后,汽缸17下降,小顶杆5回复到汽缸顶起小顶杆5之前的状态,其后进入下面的工位。随着大盘13的间歇圆周运动,顶杆衬套9脱离滑道14,此时,由于弹簧12和机构的自身重力的作用,小顶杆5、内模套3、滑块4、模具上压板1和模具2下降回复到原始状态,从而实现关模过程。Fig. 6 is a front view when the switch mold mechanism is in contact with the slideway mechanism. Along with the intermittent circular motion of the
上述参照实施例对玻璃器皿压机中荷花开式开关模机构进行的详细描述,是说明性的而不是限定性的,根据不同需要可制成不同的规格,因此在不脱离本发明总体构思下的变化和修改,应属本发明的保护范围之内。The above detailed description of the lotus open-type switch mold mechanism in the glassware press with reference to the embodiment is illustrative rather than restrictive, and can be made into different specifications according to different needs, so without departing from the general concept of the present invention Changes and modifications should fall within the protection scope of the present invention.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102659301A (en) * | 2012-05-07 | 2012-09-12 | 常熟市精工模具制造有限公司 | Glassware cover die suitable for automatic production |
CN103342450A (en) * | 2013-06-27 | 2013-10-09 | 山东华鹏玻璃股份有限公司 | Gripping pincher with three-part pattern for glass pressing machine |
CN111977945A (en) * | 2020-08-14 | 2020-11-24 | 安徽凤阳淮河玻璃有限公司 | Novel glassware former |
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US3615336A (en) * | 1969-01-16 | 1971-10-26 | Owens Illinois Inc | Glass forming apparatus with article support |
US3895931A (en) * | 1972-10-05 | 1975-07-22 | Lynch Corp | Continuous motion glass molding machine with gob delivery means |
CN100352779C (en) * | 2003-06-10 | 2007-12-05 | 上海器皿模具厂 | Multifunctional servo driven glass press with gears |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102659301A (en) * | 2012-05-07 | 2012-09-12 | 常熟市精工模具制造有限公司 | Glassware cover die suitable for automatic production |
CN102659301B (en) * | 2012-05-07 | 2014-03-12 | 常熟市金诺精工模具有限公司 | Glassware cover die suitable for automatic production |
CN103342450A (en) * | 2013-06-27 | 2013-10-09 | 山东华鹏玻璃股份有限公司 | Gripping pincher with three-part pattern for glass pressing machine |
CN111977945A (en) * | 2020-08-14 | 2020-11-24 | 安徽凤阳淮河玻璃有限公司 | Novel glassware former |
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