Summary of the invention
The object of the present invention is to provide a kind of self decoration composite silicate heat insulation plate of good heat insulating.
To achieve these goals, technical scheme of the present invention is: self decoration composite silicate heat insulation plate, and it is made up of insulation layer, crack-resistant layer and decorative layer, is followed successively by insulation layer, crack-resistant layer, decorative layer from inside to outside; It is characterized in that: the thickness of insulation layer is 35~42mm; Insulation layer adds water by organic and inorganic mixing heat insulating material and inorganic coagulation material and mixes, the mass ratio of organic and inorganic mixing heat insulating material and inorganic coagulation material is 1: (6~11), the addition of water are organic and inorganic mixing heat insulating material and inorganic coagulation material quality 0.6-0.7 times;
Described inorganic coagulation material is mixed by cement, sial glass hollow ball material, fine slag powders and water reducing agent, the shared mass percent of each raw material is: cement 47~55.1%, sial glass hollow ball material 33~40%, fine slag powders 8~14%, water reducing agent 0.8~0.9%;
Described organic and inorganic mixing heat insulating material is mixed by organic insulation material and inorganic heat insulation material, and the shared mass percent of each raw material is: organic insulation material 28~32%, inorganic heat insulation material 68~72%;
Organic insulation material is formed through fragmentation by polystyrene foam plastics or polyurethane foam plastics, particle diameter 3~5mm; Inorganic heat insulation material is expanded perlite, expanded vermiculite or the glass bead after the screening, and particle diameter is 2~5mm.
Described decorative layer is mixed by white cement, pigment and water, and the mass percent of white cement, the shared white cement of pigment and pigment is: white cement 94~97%, pigment 3~6%, the addition of water are white cement and pigment mass 0.5-0.6 times; The thickness of decorative layer is 2~3mm.The pigment of described decorative layer is selected Fe for use
2O
3The series pigment powder.
Described crack-resistant layer adds water by fiber and polymer base cement mortar and mixes, and the shared mass percent of each raw material is: fiber 0.1-1%, polymer base cement mortar 99-99.9%; The addition of water is fiber and polymer base cement mortar quality 0.4-0.6 a times; The thickness of crack-resistant layer is 2~3mm, and backfin is than≤3.Described fiber is one or more mixing in natural fiber (as fiber crops, cotton), alkali resistant glass fiber or the chemical fibre (as modified polypropylene fiber), is any proportioning during several mixing.
The wet apparent density of described insulation layer is 190~220kg/m
3, dried apparent density is 165~200kg/m
3, compressive strength 〉=0.23Mpa, coefficient of thermal conductivity≤0.069W/k.m.Organic and inorganic mixing heat insulating material unit weight 20~30kg/m
3, coefficient of thermal conductivity≤0.045W/k.m, hydrophobic rate>95%.
Described sial glass hollow ball material, its specific area is 400~5000m
2/ kg, spheroid particle diameter are 0.5 μ m~60 μ m, and the content of silica is more than 50%.
Described fine slag powders is the slag powders behind the superfine grinding, and particle diameter is the 500-1250 order; Its main chemical compound is CaO40.30%, SiO
238.20%, Al
2O
311.00%, MgO 7.35%.
Described water reducing agent is naphthalene series high-efficiency water-reducing agent or polycarboxylic acid series high efficiency water reducing agent.
The wet apparent density of self decoration composite silicate heat insulation plate is 330~350kg/m
3, dried apparent density is 280~330kg/m
3, the gross thickness of self decoration composite silicate heat insulation plate is 40~48mm.
The form that heat insulating material in the insulation layer has adopted the organic and inorganic heat insulating material of certain proportioning to mix combines the advantage that the organic insulation material coefficient of thermal conductivity is little, water absorption rate is little and the inorganic heat insulation material chemical stability is good, resistance to ag(e)ing is good.Organic and inorganic mixing heat insulating material plays function of heat insulation simultaneously as lightweight aggregate.Cement plays package action as inorganic coagulation material to the heat insulating material particle, also is simultaneously the intensity source of whole material.Fine slag powders is favourable to the body of wall early strength as supplementary cementitious material.Sial glass hollow ball material is as heat-barrier material and supplementary cementitious material; This compound contains a large amount of glass spheres, significantly improves construction working owing to " ball effect "; Because the adding of low specific surface area material is arranged, it is a lot of to make whole body of wall later strength improve simultaneously.Add a large amount of fibers in the crack-resistant layer material, made material form net structure, stronger fracture toughness has been arranged, strengthened the tension effect.Decorative layer adopts the inorganic material component, compares with organic coating, and its ageing resistace, weather resistance, fireproof performance and mechanical property are more excellent.
Beneficial effect of the present invention:
1, to the optimal design of the proportioning of the grating of organic and inorganic mixing heat insulating material particle, proportioning and it and cementitious material, make the various performance indications such as density, compressive strength, coefficient of thermal conductivity, performance of watertightness of this self decoration composite silicate heat insulation plate all obtain optimization, each performance indications sees Table 1.
Table 1 self decoration composite silicate heat insulation plate test result
Sequence number | Test event | Measurement unit | Measured result |
1 | Wet apparent density | Kg/m
3 | 330~350 |
2 | Do apparent density | Kg/m
3 | 280~330 |
3 | Compressive strength (normal temperature 28d) | MPa | 0.23~0.28 |
4 | Coefficient of thermal conductivity | W/k.m | 0.062~0.069 |
2, the heat-insulating property of this self decoration composite silicate heat insulation plate is estimated as follows by calculating exterior wall mean thermal transmittance Km: the heat-insulating property evaluation result that at present typical glue powder polyphenyl particle is used for the brick wall outer wall heat insulating sees Table 2.
Table 2 glue powder polyphenyl particle external heat insulating wall heat-insulating property evaluation result
The exterior wall title | Insulation layer thickness (mm) | Exterior wall gross thickness (mm) | Main body section | Exterior wall mean thermal transmittance Km |
Resistance of heat transfer (m
2·k)/W
| Thermal transmittance W/ (m
2·k)
|
The 240mm brick wall | 30 | 295 | 0.93 | 1.08 | 1.14 |
40 | 305 | 1.08 | 0.93 | 0.97 |
45 | 310 | 1.16 | 0.87 | 0.91 |
Self decoration composite silicate heat insulation plate heat-insulating property result of calculation of the present invention sees Table 3.
Table 3 self-decoration composite heat insulation plate is used for the heat-insulating property index result of calculation of brick wall outer wall heat insulating
The exterior wall title | Complex heat-preservation plate thickness (mm) | Exterior wall gross thickness (mm) | Main body section | Exterior wall mean thermal transmittance Km |
Resistance of heat transfer (m
2·k)/W
| Thermal transmittance W/ (m
2·k)
|
The 240mm brick wall | 40~50 | 280~290 | 1.23 | 0.81 | 0.83~ 0.85 |
When the contrast discovery was carried out outer insulation to same exterior wall main body, on the basis that does not increase the exterior wall gross thickness, the mean thermal transmittance of self decoration composite silicate heat insulation plate reduced more than 25% than glue powder polyphenyl granule exterior wall external insulation system, has more excellent heat-insulating property.
3 compare with on-the-spot outer heat preserving mode, and prefabricated outer thermal insulating composite panel is taked in factory insulation layer, crack-resistant layer, decorative layer one-shot forming and maintenance are helped solving tradition and be incubated the crack problem that site operation is difficult to overcome outward.In addition, the structure of its integrated precast plate and on-the-spot Installation Modes, the artificial damage of insulation layer when having avoided site operation, and because of coating and thermal insulation dehiscence, and then the situation of destruction insulation layer takes place.Prefabricated outer thermal insulating composite panel is more flexible more suitable.Reduced the workload of site operation, external surface can have abundanter selection and outer surface quality can make better, more is applicable to large-scale production.
The present invention makes simply, from heavy and light, convenient in carrying, can reduce engineering cost significantly, improve construction speed (easy for installation), integrate insulation, decoration functions, and the mechanical property of this plate, water resistance, heat-insulating property and good decorating effect, can be according to prefabricated the forming that require of metope size, good integrity, and have excellent fireproof performance, and both can be used for new building, also be applicable to the existing building improvement project.
The specific embodiment
In order to understand the present invention better, further illustrate content of the present invention below in conjunction with embodiment, but content of the present invention not only is confined to the following examples.
Embodiment 1:
As shown in Figure 1, self decoration composite silicate heat insulation plate, it is by insulation layer 1, crack-resistant layer 2 and decorate 3 layers and form, and is followed successively by insulation layer, crack-resistant layer, decorative layer from inside to outside; The thickness of insulation layer is 38mm; Insulation layer adds water by organic and inorganic mixing heat insulating material and inorganic coagulation material and mixes; Described inorganic coagulation material is mixed by cement, sial glass hollow ball material, fine slag powders and water reducing agent; Press mass ratio: cement: sial glass hollow ball material: fine slag powders: water reducing agent: organic and inorganic mixing heat insulating material: water=500: 300: 100: 8: 130: 700 proportioning raw materials; Wherein: cement is No. 425 cement; Sial glass hollow ball material is Wuhan Iron and Steel Plant production, and its specific area is 4235m
2/ kg; Fine slag powders is a slag micropowder, and available from Wuhan Iron and Steel Plant, particle diameter is the 500-1250 order; Water reducing agent is naphthalene series high-efficiency water-reducing agent FDN-1.
Described organic and inorganic mixing heat insulating material is mixed by organic insulation material and inorganic heat insulation material, and the shared mass percent of each raw material is: organic insulation material 30%, inorganic heat insulation material 70%; Organic insulation material is formed through fragmentation by waste polystyrene foamed plastics, particle diameter 3~5mm; Inorganic heat insulation material is the glass bead after the screening, and particle diameter is 2~5mm.
Described decorative layer is mixed by white cement, pigment and water, and the mass percent of white cement, the shared white cement of pigment and pigment is: white cement 95%, pigment 5%, the addition of water are white cement and pigment mass 0.55 times; The thickness of decorative layer is 3mm.The pigment of described decorative layer is selected Fe for use
2O
3The series pigment powder.
Described crack-resistant layer adds water by fiber and polymer base cement mortar and mixes, and the shared mass percent of each raw material is: fiber 0.2%, polymer base cement mortar 99.8%; The addition of water is fiber and polymer base cement mortar quality 0.5 times; The thickness of crack-resistant layer is 2mm; Wherein, fiber is the long modified polypropylene fiber of 3mm.
Manufacture craft is as follows:
1) presses the sheet material size and make die trial, die trial size 600mm * 600mm * 50mm.
2) choose raw material by above-mentioned insulation layer, crack-resistant layer, each layer of decorative layer proportion of raw materials, each layer raw material mixes standby respectively.
3) in die trial, spread out and put on 38mm thick insulation layer, the thick crack-resistant layer of 2mm successively, floating with spatula; The 3mm decorative layer from levelling, leaves standstill 24h.
4) form removal maintenance (behind 60 ℃ of steam-cured 24h of constant temperature, mark is supported 28d) gets self decoration composite silicate heat insulation plate.
Embodiment 2:
Self decoration composite silicate heat insulation plate, it is made up of insulation layer, crack-resistant layer and decorative layer, is followed successively by insulation layer, crack-resistant layer, decorative layer from inside to outside; The thickness of insulation layer is 39mm; Insulation layer adds water by organic and inorganic mixing heat insulating material and inorganic coagulation material and mixes, the mass ratio of organic and inorganic mixing heat insulating material and inorganic coagulation material is 1: 9, and the addition of water is organic and inorganic mixing heat insulating material and inorganic coagulation material quality 0.65 times;
Described inorganic coagulation material is mixed by cement, sial glass hollow ball material, fine slag powders and water reducing agent, and the shared mass percent of each raw material is: cement 52.2%, sial glass hollow ball material 37%, fine slag powders 10%, water reducing agent 0.8%; Wherein: cement is No. 325 cement; Sial glass hollow ball material is Wuhan Iron and Steel Plant production, and its specific area is 4320m
2/ kg; Fine slag powders is a slag micropowder, and available from Wuhan Iron and Steel Plant, particle diameter is the 500-1250 order; The high efficiency water reducing agent that water reducing agent is produced for the Tianjin giant dragon;
Described organic and inorganic mixing heat insulating material is mixed by organic insulation material and inorganic heat insulation material, and the shared mass percent of each raw material is: organic insulation material 30%, inorganic heat insulation material 70%;
Organic insulation material is formed through fragmentation by waste polystyrene foamed plastics, particle diameter 3~5mm; Inorganic heat insulation material is the expanded perlite after the screening, and particle diameter is 2~5mm.
Described decorative layer is mixed by white cement, pigment and water, and the mass percent of white cement, the shared white cement of pigment and pigment is: white cement 96%, pigment 4%, the addition of water are white cement and pigment mass 0.55 times; The thickness of decorative layer is 2.5mm.The pigment of described decorative layer is selected Fe for use
2O
3The series pigment powder.
Described crack-resistant layer adds water by fiber and polymer base cement mortar and mixes, and the shared mass percent of each raw material is: fiber 0.5%, polymer base cement mortar 99.5%; The addition of water is fiber and polymer base cement mortar quality 0.5 times; The thickness of crack-resistant layer is 2.5mm; Wherein, fiber is the long modified polypropylene fiber of 7mm.
Its manufacture craft is with embodiment 1.
Embodiment 3:
Self decoration composite silicate heat insulation plate, it is made up of insulation layer, crack-resistant layer and decorative layer, is followed successively by insulation layer, crack-resistant layer, decorative layer from inside to outside; The thickness of insulation layer is 35mm; Insulation layer adds water by organic and inorganic mixing heat insulating material and inorganic coagulation material and mixes, the mass ratio of organic and inorganic mixing heat insulating material and inorganic coagulation material is 1: 6, and the addition of water is organic and inorganic mixing heat insulating material and inorganic coagulation material quality 0.6 times;
Described inorganic coagulation material is mixed by cement, sial glass hollow ball material, fine slag powders and water reducing agent, and the shared mass percent of each raw material is: cement 52.2%, sial glass hollow ball material 33%, fine slag powders 14%, water reducing agent 0.8%; Wherein: cement is No. 325 cement; Sial glass hollow ball material is Wuhan Iron and Steel Plant production, and its specific area is 4231m
2/ kg; Fine slag powders is a slag micropowder, and available from Wuhan Iron and Steel Plant, particle diameter is the 500-1250 order; Water reducing agent is available from the great source of Wuhan Iron and Steel Plant.
Described organic and inorganic mixing heat insulating material is mixed by organic insulation material and inorganic heat insulation material, and the shared mass percent of each raw material is: organic insulation material 28%, inorganic heat insulation material 72%;
Organic insulation material is formed through fragmentation by waste polystyrene foamed plastics, particle diameter 3~5mm; Inorganic heat insulation material is the expanded vermiculite after the screening, and particle diameter is 2~5mm.
Described decorative layer is mixed by white cement, pigment and water, and the mass percent of white cement, the shared white cement of pigment and pigment is: white cement 94%, pigment 6%, the addition of water are white cement and pigment mass 0.5 times; The thickness of decorative layer is 2mm.The pigment of described decorative layer is selected Fe for use
2O
3The series pigment powder.
Described crack-resistant layer adds water by fiber and polymer base cement mortar and mixes, and the shared mass percent of each raw material is: fiber 0.1%, polymer base cement mortar 99.9%; The addition of water is fiber and polymer base cement mortar quality 0.4 times; The thickness of crack-resistant layer is 3mm; Wherein, fiber is alkaline-resisting short glass fiber.
Its manufacture craft is with embodiment 1.
Embodiment 4:
Self decoration composite silicate heat insulation plate, it is made up of insulation layer, crack-resistant layer and decorative layer, is followed successively by insulation layer, crack-resistant layer, decorative layer from inside to outside; The thickness of insulation layer is 42mm; Insulation layer adds water by organic and inorganic mixing heat insulating material and inorganic coagulation material and mixes, the mass ratio of organic and inorganic mixing heat insulating material and inorganic coagulation material is 1: 11, and the addition of water is organic and inorganic mixing heat insulating material and inorganic coagulation material quality 0.7 times;
Described inorganic coagulation material is mixed by cement, sial glass hollow ball material, fine slag powders and water reducing agent, and the shared mass percent of each raw material is: cement 51.1%, sial glass hollow ball material 40%, fine slag powders 8%, water reducing agent 0.9%; Wherein: cement is No. 325 cement; Sial glass hollow ball material is Wuhan Iron and Steel Plant production, and its specific area is 4250m
2/ kg; Fine slag powders is a slag micropowder, and available from Wuhan Iron and Steel Plant, particle diameter is the 500-1250 order, and its particle diameter is the 500-1250 order; Water reducing agent is a bunching acid high efficiency water reducing agent.
Described organic and inorganic mixing heat insulating material is mixed by organic insulation material and inorganic heat insulation material, and the shared mass percent of each raw material is: organic insulation material 32%, inorganic heat insulation material 68%;
Organic insulation material is formed through fragmentation by waste polyurethane foamed plastics, particle diameter 3~5mm; Inorganic heat insulation material is the glass bead after the screening, and particle diameter is 2~5mm.
Described decorative layer is mixed by white cement, pigment and water, and the mass percent of white cement, the shared white cement of pigment and pigment is: white cement 97%, pigment 3%, the addition of water are white cement and pigment mass 0.6 times; The thickness of decorative layer is 3mm.The pigment of described decorative layer is selected Fe for use
2O
3The series pigment powder.
Described crack-resistant layer adds water by fiber and polymer base cement mortar and mixes, and the shared mass percent of each raw material is: fiber 1%, polymer base cement mortar 99%; The addition of water is fiber and polymer base cement mortar quality 0.6 times; The thickness of crack-resistant layer is 2mm.Wherein fiber is that 30% modified polypropylene fiber for 7mm length, 70% is the long modified polypropylene fiber of 3mm.
Its manufacture craft is with embodiment 1.
Embodiment 5:
Self decoration composite silicate heat insulation plate, it is made up of insulation layer, crack-resistant layer and decorative layer, is followed successively by insulation layer, crack-resistant layer, decorative layer from inside to outside; The thickness of insulation layer is 36mm; Insulation layer adds water by organic and inorganic mixing heat insulating material and inorganic coagulation material and mixes, the mass ratio of organic and inorganic mixing heat insulating material and inorganic coagulation material is 1: 7, and the addition of water is organic and inorganic mixing heat insulating material and inorganic coagulation material quality 0.64 times;
Described inorganic coagulation material is mixed by cement, sial glass hollow ball material, fine slag powders and water reducing agent, and the shared mass percent of each raw material is: cement 55.1%, sial glass hollow ball material 34%, fine slag powders 10%, water reducing agent 0.9%; Wherein: cement is No. 425 cement; Sial glass hollow ball material is Wuhan Iron and Steel Plant production, and its specific area is 4210m
2/ kg; Fine slag powders is a slag micropowder, and available from Wuhan Iron and Steel Plant, particle diameter is the 500-1250 order; Water reducing agent is a bunching acid high efficiency water reducing agent.
Described organic and inorganic mixing heat insulating material is mixed by organic insulation material and inorganic heat insulation material, and the shared mass percent of each raw material is: organic insulation material 30%, inorganic heat insulation material 70%;
Organic insulation material is formed through fragmentation by waste polyurethane foamed plastics, particle diameter 3~5mm; Inorganic heat insulation material is the glass bead after the screening, and particle diameter is 2~5mm.
Described decorative layer is mixed by white cement, pigment and water, and the mass percent of white cement, the shared white cement of pigment and pigment is: white cement 96%, pigment 4%, the addition of water are white cement and pigment mass 0.54 times; The thickness of decorative layer is 2mm.The pigment of described decorative layer is selected Fe for use
2O
3The series pigment powder.
Described crack-resistant layer adds water by fiber and polymer base cement mortar and mixes, and the shared mass percent of each raw material is: fiber 0.6%, polymer base cement mortar 99.4%; The addition of water is fiber and polymer base cement mortar quality 0.5 times; The thickness of crack-resistant layer is 2mm.Wherein fiber is a nylon fiber.
Its manufacture craft is with embodiment 1.