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CN101049566A - Ni base catalyst in use for producing synthesis gas by oxidizing methane partially, and preparation method - Google Patents

Ni base catalyst in use for producing synthesis gas by oxidizing methane partially, and preparation method Download PDF

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Publication number
CN101049566A
CN101049566A CNA2007100574307A CN200710057430A CN101049566A CN 101049566 A CN101049566 A CN 101049566A CN A2007100574307 A CNA2007100574307 A CN A2007100574307A CN 200710057430 A CN200710057430 A CN 200710057430A CN 101049566 A CN101049566 A CN 101049566A
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catalyst
carrier
hours
synthesis gas
zro
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王军
翁端
沈美庆
张钺伟
张文利
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Tianjin University
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Tianjin University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

本发明公开了一种用于甲烷部分氧化制合成气的Ni基催化剂及其制备方法。催化剂的载体为复合载体Mg-Al-Ce-Zr-O,其中,CeO2,ZrO2为助催化剂,含量为原始载体Mg-Al-O质量的5%~20%,催化剂活性组分为NiO,含量为原始载体Mg-Al-O质量的10%~15%。其制备方法包括以下过程:将Al、Mg、Ce、Zr的硝酸盐混合溶液滴加至氨水中,搅拌至沉淀完全,经陈化、洗涤、干燥、煅烧后制得Mg-Al-Ce-Zr-O复合载体。将制得载体浸于Ni(NO3)2溶液中,经静置、干燥、煅烧后制得NiO/Mg-Al-Ce-Zr-O催化剂。本发明的优点在于,所制得的催化剂用于甲烷部分氧化制合成气,甲烷转化率达到84%以上,CO选择性达到99%以上,抗积炭性能好,稳定性强,制备成本低。The invention discloses a Ni-based catalyst for producing synthesis gas by partial oxidation of methane and a preparation method thereof. The carrier of the catalyst is a composite carrier Mg-Al-Ce-Zr-O, wherein CeO 2 and ZrO 2 are co-catalysts, the content of which is 5% to 20% of the mass of the original carrier Mg-Al-O, and the active component of the catalyst is NiO , the content is 10%-15% of the original carrier Mg-Al-O mass. Its preparation method includes the following process: drop the nitrate mixed solution of Al, Mg, Ce and Zr into ammonia water, stir until the precipitation is complete, and prepare Mg-Al-Ce-Zr after aging, washing, drying and calcination. -O composite carrier. Immersing the obtained carrier in Ni(NO 3 ) 2 solution, standing still, drying and calcining to obtain NiO/Mg-Al-Ce-Zr-O catalyst. The invention has the advantages that the prepared catalyst is used for the partial oxidation of methane to produce synthesis gas, the conversion rate of methane reaches over 84%, the selectivity of CO reaches over 99%, the anti-coking performance is good, the stability is strong, and the preparation cost is low.

Description

It is catalyst based and preparation method thereof to be used for the Ni of methane portion oxidation synthesis gas
Technical field
The present invention is a kind of Catalysts and its preparation method that is used for methane portion oxidation synthesis gas, belongs to the catalyst technology for preparing synthesis gas.
Background technology
Methane portion oxidation (POM) preparing synthetic gas is the exothermic reaction of a gentleness:
CH 4+1/2O 2→CO+2H 2 ΔH 298k=-35.8kJ/mol
With traditional methane steam reforming reacting phase ratio, the reactor volume of methyl hydride catalyzed portion oxidation synthesis gas is little, efficient is high, energy consumption is low, can significantly reduce equipment investment and production cost, therefore is subjected to domestic and international extensive concern in recent years.In China, in the national great industrial technology exploitation special project that National Development and Reform Committee announces, propose preparing synthetic gas by natural gas partial oxidation raw catelyst, new technology integrated technique are developed the exploitation content as gas chemical industry's key technology.The catalyst development work of methane portion oxidation synthesis gas in recent years is very active, and the activity of such catalysts component mainly concentrates on Pt, Ru, Rh, Co, Ni, Ir grade in an imperial examination VIII family metal in the methane portion oxidation synthesis gas method according to the literature.The Ni base supported catalyst has higher catalytic activity, and cost is low, and the intensity height is easy to preparation, thereby has using value.But under the pyroreaction condition, active component Ni runs off and sintering easily, the easy coking deactivation of catalyst, poor stability.Noble metal catalyst also is the partial oxidation reaction of methane custom catalysts, and it is active suitable with nickel-base catalyst, and has stronger anti-carbon deposit performance, but noble metal catalyst costs an arm and a leg, and is 100-150 times of nickel-base catalyst, therefore uses less at home.At present, the catalyst system therefor active component mainly concentrates on precious metal in the patent report in Europe.As European patent 6405559 usefulness Pt elements (content is 0.1~20%), European patent 640561 is mainly used the Rh element, promptly mainly is Pt, Rh class noble metal.At present, the unit price of Pt is 320RMB/g, and the unit price of Rh is 1200RMB/g, expensive price limit the industrial applications of noble metal catalyst.Therefore, the catalyst of developing a kind of high activity and having a better anti-carbon deposit performance is the key that the methane portion oxidation technology is applied.
Summary of the invention
The purpose of this invention is to provide a kind of nickel-base catalyst that is used for methane portion oxidation synthesis gas and preparation method thereof, this Preparation of Catalyst cost is low, and catalytic activity is good, and stable and anti-carbon deposit performance is strong.
For achieving the above object, the present invention is realized that by following technical proposals a kind of nickel-base catalyst that is used for methane portion oxidation synthesis gas is characterized in that: the carrier of this catalyst is modification complex carrier Mg-Al-Ce-Zr-O, wherein, and Al 2O 3, MgO, CeO 2, ZrO 2Mass ratio be 140: (40~80): (5~10): (1~5), CeO 2, ZrO 2Be co-catalyst, content is 5%~20% of initial carrier Mg-Al-O quality, and the catalyst activity component is NiO, and content is 10~15% of initial carrier Mg-Al-O quality.
In the above-mentioned catalyst, CeO 2, ZrO 2Content be 8% of initial carrier Mg-Al-O quality.
Above-mentioned Preparation of catalysts method is characterized in that comprising following process: press Al 2O 3, MgO, CeO 2, ZrO 2Mass ratio be 140: (40~80): (5~10): the ratio of (1~5), with Al (NO 3) 3, Mg (NO 3) 2, Ce (NO 3) 3, ZrO (NO 3) 2Mixed solution drip and be 15~28% ammoniacal liquor to mass concentration, under the rotating speed of 100~200rpm, stirred 0.5~2 hour, precipitation fully after, 70~80 ℃ of water-bath ageings 3~12 hours, deionized water washing, 80~120 ℃ of dryings 6~12 hours, grind, calcined 3~5 hours for 400~600 ℃, make the Mg-Al-Ce-Zr-O complex carrier of Ce, Zr modification.Get above-mentioned carrier 3~5g, be dipped in mass fraction and be 50~80% Ni (NO 3) 2In the solution, sample behind the dipping left standstill 12~24 hours under 20 ℃~30 ℃, 80~120 ℃ of dryings 6~12 hours, 800~900 ℃ of following roastings 2~8 hours, through grinding, making granularity is the NiO/Mg-Al-Ce-Zr-O catalyst of 100~160 purpose Ce, Zr modification.
The invention has the advantages that:
Catalyst preparation process is simple, and prepared catalyst activity component Ni is in the carrier surface high degree of dispersion.This catalyst is used for methane portion oxidation synthesis gas, and methane conversion reaches more than 84%, and the CO selectivity reaches more than 99%, and this catalyst in use, and anti-carbon deposit performance is good, and stability is strong, and preparation cost is low.
The specific embodiment
Embodiment 1
Take by weighing 2.078g Al (NO 3) 36H 2O, 0.894g Mg (NO 3) 26H 2O, 0.673g Ce (NO 3) 36H 2O, 0.328gZrO (NO 3) 25H 2O, being mixed with and dropping to the 39.6ml mass concentration behind the mixed solution is in 25% the ammoniacal liquor, under the rotating speed of 150rpm, stirred 1 hour, precipitation fully after, 80 ℃ of water-bath ageings 8 hours then spend deionised water with the gained sediment, 120 ℃ of dryings 10 hours, grind, calcined 5 hours, and made the Mg-Al-Ce-Zr-O complex carrier of Ce, Zr modification for 400 ℃.Get and make complex carrier 3g, be dipped in the 3ml mass fraction and be 60% Ni (NO 3) 2In the solution, the sample behind the dipping at room temperature left standstill 12 hours, 120 ℃ of dryings 12 hours, and 900 ℃ of roastings 3.5 hours in Muffle furnace at last make catalyst NiO/Mg-Al-Ce-Zr-O that granularity is 100~120 purpose Ce, Zr modification through grinding.
This catalyst is used for the test of partial oxidation reaction of methane catalytic performance: adopt fixed-bed reactor, get catalyst 0.5g and be loaded in the crystal reaction tube that diameter is 12mm, reactant is CH 4With Air mixing gas, CH 4: air=2: 5 (mol ratio), flow are 350ml/min.Adopt Siemens's exhaust analyzer to measure product, frequency is 1/6s -1The catalyst activity evaluation result is listed in table 1.
Table 1 NiO/Mg-Al-Ce-Zr-O catalytic performance is investigated
Reaction bed temperature/℃ 600 650 700 750 800
CH 4Conversion ratio/% CO selectivity/% 11 O 67 89 78 94 85 97 90 99
Embodiment 2
Take by weighing 2.078g Al (NO 3) 36H 2O, 0.894g Mg (NO 3) 26H 2O, 1.346g Ce (NO 3) 36H 2O, 0.656gZrO (NO 3) 25H 2O, being mixed with and dropping to the 39.6ml mass concentration behind the mixed solution is in 25% the ammoniacal liquor, under the rotating speed of 150rpm, stirred 1 hour, precipitation fully after, 80 ℃ of water-bath ageings 8 hours then spend deionised water with the gained sediment, 120 ℃ of dryings 10 hours, grind, calcined 5 hours, and made the Mg-Al-Ce-Zr-O complex carrier of Ce, Zr modification for 500 ℃.Get and make complex carrier 3g, be dipped in the 3ml mass fraction and be 60% Ni (NO 3) 2In the solution, the sample behind the dipping at room temperature left standstill 12 hours, 120 ℃ of dryings 12 hours, and 850 ℃ of roastings 3.5 hours in Muffle furnace at last make catalyst NiO/Mg-Al-Ce-Zr-O that granularity is 100~120 purpose Ce, Zr modification through grinding.
The catalyst activity evaluation result is listed in table 2.
Table 2 NiO/Mg-Al-Ce-Zr-O catalytic performance is investigated
Reaction bed temperature/℃ 600 650 700 750 800
CH 4Conversion ratio/% CO selectivity/% 16 1 68 89 80 95 88 97 94 100
After the successive reaction 24 hours, the catalytic activity of catalyst changes little, and wherein methane conversion reduces to 92% by 94%, and carbon monoxide selective reduces to 97% by 100%, and coke content accounts for 11.2% of catalyst total quality.
Embodiment 3
Take by weighing 2.078g Al (NO 3) 36H 2O, 0.894g Mg (NO 3) 26H 2O, 2.019g Ce (NO 3) 36H 2O, 0.984gZrO (NO 3) 25H 2O, being mixed with and dropping to the 39.6ml mass concentration behind the mixed solution is in 25% the ammoniacal liquor, under the rotating speed of 150rpm, stirred 1 hour, precipitation fully after, 80 ℃ of water-bath ageings 8 hours are then washed the gained precipitate with deionized water, 120 ℃ of dryings 10 hours, grind, calcined 5 hours, and made the Mg-Al-Ce-Zr-O complex carrier of Ce, Zr modification for 600 ℃.Get and make complex carrier 3g, be dipped in the 3ml mass fraction and be 60% Ni (NO 3) 2In the solution, the sample behind the dipping at room temperature left standstill 12 hours, 120 ℃ of dryings 12 hours, and 900 ℃ of roastings 3.5 hours in Muffle furnace at last make catalyst NiO/Mg-Al-Ce-Zr-O that granularity is 100~120 purpose Ce, Zr modification through grinding.
The catalyst activity evaluation result is listed in table 3.
Table 3 NiO/Mg-Al-Ce-Zr-O catalytic performance is investigated
Reaction bed temperature/℃ 600 650 700 750 800
CH 4Conversion ratio/% CO selectivity/% 0 0 53 80 66 90 75 96 84 99

Claims (3)

1. a Ni who is used for methane portion oxidation synthesis gas is catalyst based, it is characterized in that: the carrier of this catalyst is modification complex carrier Mg-Al-Ce-Zr-O, wherein, and Al 2O 3, MgO, CeO 2, ZrO 2Mass ratio be 140: (40~80): (5~10): (1~5), CeO 2, ZrO 2Be co-catalyst, content is 5%~20% of initial carrier Mg-Al-O quality, and the catalyst activity component is NiO, and content is 10~15% of initial carrier Mg-Al-O quality.
2. catalyst based by the described Ni that is used for methane portion oxidation synthesis gas of claim 1, it is characterized in that: CeO in the catalyst 2, ZrO 2Content be 8% of initial carrier Mg-Al-O quality.
3. one kind prepares the described catalyst based method of Ni that is used for methane portion oxidation synthesis gas of claim 1, it is characterized in that comprising following process: with Al (NO 3) 3, Mg (NO 3) 2, Ce (NO 3) 3, ZrO (NO 3) 2(Al 2O 3: MgO: CeO 2: ZrO 2=140: (40~80): (5~10): (1~5), mass ratio) during mixed solution drips and is 15~28% ammoniacal liquor to 30~45ml mass concentration, mixture stirred under the rotating speed of 100~200rpm 0.5~2 hour, after precipitation is complete, 70~80 ℃ of water-bath ageings 3~12 hours, the deionized water washing, 80~120 ℃ of dryings 6~12 hours, grind, calcined 3~5 hours for 400~600 ℃, make the Mg-Al-Ce-Zr-O complex carrier of Ce, Zr modification, get above-mentioned carrier 3~5g, be dipped in 2.5~3ml mass fraction and be 50~80% Ni (NO 3) 2In the solution, the sample behind the dipping at room temperature left standstill 12~24 hours, 80~120 ℃ of dryings 6~12 hours, and 800~900 ℃ of following roastings 2~8 hours make the NiO/Mg-Al-Ce-Zr-O catalyst of Ce, Zr modification.
CNA2007100574307A 2007-05-23 2007-05-23 Ni base catalyst in use for producing synthesis gas by oxidizing methane partially, and preparation method Pending CN101049566A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837304A (en) * 2010-04-29 2010-09-22 清华大学 Carrier for preparing syngas Ni-based catalyst through methane partial oxidation
EP2308594A2 (en) * 2008-08-01 2011-04-13 Hyundai Heavy Industries Co., Ltd. Catalyst for preparing synthesis gas from natural gas and carbon dioxide, and preparation method thereof
CN102133532A (en) * 2010-12-20 2011-07-27 昆明理工大学 Method for preparing honeycomb integrated catalyst for catalyzing partial oxidized methane to prepare synthesis gas
CN104994953A (en) * 2013-11-19 2015-10-21 气体化学技术有限责任公司 Method for preparing refractory alloy-based polymetallic oxide catalysts for the partial oxidation of hydrocarbons into synthesis gas
CN105562003A (en) * 2016-01-29 2016-05-11 太原理工大学 Synthesis gas methanation catalyst and preparation method and application
CN105642288A (en) * 2014-12-06 2016-06-08 中国石油化工股份有限公司 Preparation method of catalyst for partial oxidation of methane to prepare syngas
CN105727976A (en) * 2014-12-06 2016-07-06 中国石油化工股份有限公司 Preparation method of catalyst for partial oxidation of methane to synthetic gas
CN110267741A (en) * 2016-12-29 2019-09-20 科学研究高等机关 Process for the production of a catalyst of the formula My(Ce1-xLxO2-x/2)1-y for the reverse water gas shift reaction and partial oxidation of methane to synthesis gas by means of combustion in solution

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8524119B2 (en) * 2008-08-01 2013-09-03 Hyundai Heavy Industries Co., Ltd. Catalyst for preparing synthesis gas from natural gas and carbon dioxide, and preparation method thereof
EP2308594A2 (en) * 2008-08-01 2011-04-13 Hyundai Heavy Industries Co., Ltd. Catalyst for preparing synthesis gas from natural gas and carbon dioxide, and preparation method thereof
US20110114892A1 (en) * 2008-08-01 2011-05-19 Ki Won Jun Catalyst for preparing synthesis gas from natural gas and carbon dioxide, and preparation method thereof
CN102112227A (en) * 2008-08-01 2011-06-29 现代重工业株式会社 Catalyst for preparing synthesis gas from natural gas and carbon dioxide and preparation method thereof
EP2308594A4 (en) * 2008-08-01 2012-11-21 Hyun Dai Heavy Ind Co Ltd CATALYST FOR THE MANUFACTURE OF SYNTHESIS GAS FROM NATURAL GAS AND CARBON DIOXIDE, AND PREPARATION METHOD THEREOF
CN102112227B (en) * 2008-08-01 2015-05-20 现代重工业株式会社 Catalyst for producing synthesis gas from natural gas and carbon dioxide and method for its production
CN101837304A (en) * 2010-04-29 2010-09-22 清华大学 Carrier for preparing syngas Ni-based catalyst through methane partial oxidation
CN101837304B (en) * 2010-04-29 2011-12-28 清华大学 Carrier for preparing syngas Ni-based catalyst through methane partial oxidation
CN102133532A (en) * 2010-12-20 2011-07-27 昆明理工大学 Method for preparing honeycomb integrated catalyst for catalyzing partial oxidized methane to prepare synthesis gas
CN102133532B (en) * 2010-12-20 2013-04-10 昆明理工大学 Method for preparing honeycomb integrated catalyst for catalyzing partial oxidized methane to prepare synthesis gas
CN104994953A (en) * 2013-11-19 2015-10-21 气体化学技术有限责任公司 Method for preparing refractory alloy-based polymetallic oxide catalysts for the partial oxidation of hydrocarbons into synthesis gas
CN105642288A (en) * 2014-12-06 2016-06-08 中国石油化工股份有限公司 Preparation method of catalyst for partial oxidation of methane to prepare syngas
CN105727976A (en) * 2014-12-06 2016-07-06 中国石油化工股份有限公司 Preparation method of catalyst for partial oxidation of methane to synthetic gas
CN105642288B (en) * 2014-12-06 2018-02-09 中国石油化工股份有限公司 A kind of preparation method of methane portion oxidation synthesis gas catalyst
CN105727976B (en) * 2014-12-06 2018-06-19 中国石油化工股份有限公司 A kind of method for preparing catalyst for methane portion oxidation synthesis gas
CN105562003A (en) * 2016-01-29 2016-05-11 太原理工大学 Synthesis gas methanation catalyst and preparation method and application
CN110267741A (en) * 2016-12-29 2019-09-20 科学研究高等机关 Process for the production of a catalyst of the formula My(Ce1-xLxO2-x/2)1-y for the reverse water gas shift reaction and partial oxidation of methane to synthesis gas by means of combustion in solution

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