CN101042548A - Image forming apparatus and developer cartridge - Google Patents
Image forming apparatus and developer cartridge Download PDFInfo
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- CN101042548A CN101042548A CN200710089305.4A CN200710089305A CN101042548A CN 101042548 A CN101042548 A CN 101042548A CN 200710089305 A CN200710089305 A CN 200710089305A CN 101042548 A CN101042548 A CN 101042548A
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- 230000007246 mechanism Effects 0.000 claims description 29
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- 238000009751 slip forming Methods 0.000 abstract description 3
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- 238000004140 cleaning Methods 0.000 description 19
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
- G03G21/18—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit
- G03G21/1803—Arrangements or disposition of the complete process cartridge or parts thereof
- G03G21/1817—Arrangements or disposition of the complete process cartridge or parts thereof having a submodular arrangement
- G03G21/1821—Arrangements or disposition of the complete process cartridge or parts thereof having a submodular arrangement means for connecting the different parts of the process cartridge, e.g. attachment, positioning of parts with each other, pressure/distance regulation
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
- G03G21/1642—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements for connecting the different parts of the apparatus
- G03G21/1647—Mechanical connection means
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
- G03G21/1661—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements means for handling parts of the apparatus in the apparatus
- G03G21/1676—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements means for handling parts of the apparatus in the apparatus for the developer unit
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/163—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts for the developer unit
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/1651—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts for connecting the different parts
- G03G2221/1654—Locks and means for positioning or alignment
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/1678—Frame structures
- G03G2221/1684—Frame structures using extractable subframes, e.g. on rails or hinges
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/18—Cartridge systems
- G03G2221/183—Process cartridge
- G03G2221/1853—Process cartridge having a submodular arrangement
- G03G2221/1869—Cartridge holders, e.g. intermediate frames for placing cartridge parts therein
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/18—Cartridge systems
- G03G2221/183—Process cartridge
- G03G2221/1884—Projections on process cartridge for guiding mounting thereof in main machine
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Electrophotography Configuration And Component (AREA)
- Color Electrophotography (AREA)
- Dry Development In Electrophotography (AREA)
Abstract
在显影盒(24)的框体(36)上设有用于在将显影辊(39)推压到感光鼓(31)方向上施力的弹性部件(91)。当将显影盒(24)交换成新产品时弹性部件(91)也成新产品,故不会在弹性部件(91)的施力降低的状态下持续使用,可持续维持显影辊(39)对感光鼓(31)的良好推压状态。从显影辊(39)向感光鼓(31)的调色剂的供给量稳定,不会产生不良的显影,可持续形成高质量的图像。
The frame body (36) of the developing cartridge (24) is provided with an elastic member (91) for applying force in the direction of pushing the developing roller (39) to the photosensitive drum (31). When the developer cartridge (24) is replaced with a new product, the elastic member (91) also becomes a new product, so it will not continue to be used in a state where the applied force of the elastic member (91) is reduced, and the development roller (39) can be continuously maintained. Good pushing state of the photosensitive drum (31). The amount of toner supplied from the developing roller (39) to the photosensitive drum (31) is stable, and no defective development occurs, and high-quality images can be continuously formed.
Description
发明领域Field of Invention
本发明涉及激光打印机等的图像形成装置及装备于该图像形成装置的显影盒。The present invention relates to an image forming apparatus such as a laser printer, and a developing cartridge equipped in the image forming apparatus.
背景技术 Background technique
在日本特开2003-15378号公报中所公示的激光打印机具有支撑对应于多种颜色的图像承载体的图像承载体盒。图像承载体盒可装卸地设置在激光打印机上。对应于各种颜色的显影盒对于图像承载体盒是可装卸的。The laser printer disclosed in Japanese Patent Application Laid-Open No. 2003-15378 has an image carrier cartridge that supports image carriers corresponding to a plurality of colors. The image carrier cartridge is detachably set on the laser printer. The developing cartridges corresponding to the respective colors are detachable to the image carrier cartridge.
在显影盒中,具有用于向图像承载体供给调色剂的显影辊。为了良好地将调色剂从显影辊转移到图像承载体上,显影辊不得不通过适当的推压力来接触图像承载体。在激光打印机中,具有弹簧等的弹性部件,弹性部件作用于显影盒,显影辊被推压到图像承载体。The developing cartridge includes a developing roller for supplying toner to the image carrier. In order to transfer the toner from the developing roller to the image carrier well, the developing roller has to contact the image carrier with an appropriate urging force. In the laser printer, there is an elastic member such as a spring, the elastic member acts on the developing cartridge, and the developing roller is pushed against the image carrier.
但是随着弹性部件的劣化,弹性部件的弹性渐渐降低。若弹性部件的弹性降低,显影辊对于图像承载体的推压力就会降低,故可能会发生供给至图像承载体的调色剂的供给量不足的问题。However, as the elastic member deteriorates, the elasticity of the elastic member gradually decreases. If the elasticity of the elastic member is reduced, the pressing force of the developing roller on the image carrier will be reduced, so that the supply amount of toner supplied to the image carrier may be insufficient.
发明内容Contents of Invention
本发明的目的是持续维持显影剂承载体对于图像承载体的良好的推压状态。An object of the present invention is to continuously maintain a good pressing state of the developer carrier against the image carrier.
附图说明Description of drawings
图1是彩色激光打印机的剖视图。Fig. 1 is a sectional view of a color laser printer.
图2是图1所示的处理单元的立体图。FIG. 2 is a perspective view of the processing unit shown in FIG. 1 .
图3是图1所示的显影盒的立体图。Fig. 3 is a perspective view of the developing cartridge shown in Fig. 1 .
图4是图3所示的显影盒的后视图。Fig. 4 is a rear view of the developing cartridge shown in Fig. 3 .
图5是图3所示的显影盒的正视图。Fig. 5 is a front view of the developing cartridge shown in Fig. 3 .
图6是图3所示的显影盒的右侧视图。Fig. 6 is a right side view of the developing cartridge shown in Fig. 3 .
图7是图3所示的显影盒的左侧视图。Fig. 7 is a left side view of the developing cartridge shown in Fig. 3 .
图8是鼓单元、左右轨道以及分离推压机构的立体图。Fig. 8 is a perspective view of a drum unit, left and right rails, and a separation pressing mechanism.
图9是图8所示的分离推压机构的立体图。Fig. 9 is a perspective view of the separation pressing mechanism shown in Fig. 8 .
图10A-图10E是图9所示的直动凸轮部件以及中间部件的立体图,表示各个分离推压机构的分离以及推压动作的中途的各状态。10A to 10E are perspective views of the linear motion cam member and the intermediate member shown in FIG. 9 , showing respective states in the middle of separation and pushing operations of each separation pressing mechanism.
图11是图10A的状态的直动凸轮部件以及中间部件的右侧视图。Fig. 11 is a right side view of the linear cam member and the intermediate member in the state shown in Fig. 10A.
图12是图10C的状态的直动凸轮部件以及中间部件的右侧视图。Fig. 12 is a right side view of the linear cam member and the intermediate member in the state of Fig. 10C.
图13是图10E的状态的直动凸轮部件以及中间部件的右侧视图。Fig. 13 is a right side view of the linear cam member and the intermediate member in the state of Fig. 10E.
具体实施方式 Detailed ways
1.彩色激光打印机的整体构成1. The overall composition of the color laser printer
如图1所示,在彩色激光打印机中,多个辅助单元25沿水平方向并列地配置于盒状的外壳2内。在外壳2内,具有用于供给纸张3的馈纸部4、用于在纸张3上形成图像的图像形成部5、以及用于排出纸张3的排纸部6。As shown in FIG. 1 , in a color laser printer, a plurality of
(1)外壳(1) Housing
在外壳2的侧壁上,设有将外壳2内打开或封闭的前盖7。前盖7能以其下端部为中心转动。可在打开前盖7的状态下,通过使处理单元18沿前后方向滑动,对于外壳2装卸处理单元18。On the side wall of the
在以下说明中,将设有前盖7的一侧、即图1中的左侧作为前侧,将图1中的右侧作为后侧。将从前侧看该彩色激光打印机1时作为左右的基准。又,关于鼓单元23及显影盒24,只要不特别提及,就是在安装在外壳2的状态规定前后左右上下。In the following description, the side on which the front cover 7 is provided, that is, the left side in FIG. 1 is referred to as the front side, and the right side in FIG. 1 is referred to as the rear side. The left and right reference is made when the
(2)馈纸部(2) Feeding section
馈纸部4设置在外壳2内的底部。馈纸部4具有收容纸张3的托盘8、设置在托盘8的前端部上方的分离辊9和分离台10,及设置在分离辊9的后侧的馈纸辊11。The
在馈纸托盘8的内部,设有纸张推压板12。在纸张推压板12上堆叠有纸张3。位于最上面的纸张3被馈纸辊11推压。Inside the paper feed tray 8, a
若馈纸辊11转动,位于最上面的纸张3被送入分离辊9和分离台10之间。纸张3夹在分离辊9和分离台10之间,被搬送到搬送路径13。If the
在搬送路径的中途,设有:设在分离辊9的前侧上方的纸粉去除辊14和夹送辊15,以及一对套准辊16。In the middle of the conveyance path, a paper
在搬送路径13上搬送的纸张3通过纸粉去除辊14和夹送辊15之间。通过时,产生在纸张3上的纸粉被去除。又,纸张3由套准辊16向搬送带48搬送。Paper 3 conveyed on
(3)图像形成部(3) Image forming department
图像形成部5具有曝光装置17、处理单元18、转印机构19及定影装置20。The image forming unit 5 has an
(3-1)曝光装置(3-1) Exposure device
曝光装置17配置在外壳2的上部。曝光装置17具有支撑板21以及收容激光发光部和多面反射镜等的光学元件的外罩22。The
在曝光装置17中,从激光发光部射出对应于黑色、黄色、品红色及青绿色的各种颜色的图像数据的激光光束。激光光束由多面反射镜进行扫描,照射到感光鼓31的表面。In the
(3-2)处理单元(3-2) Processing unit
处理单元18具有作为图像承载体单元的一例的鼓单元23和对应于黑色、黄色、品红色及青绿色各种颜色的4个显影盒24。The
(3-2-1)鼓单元(3-2-1) drum unit
如图1及图2所示,鼓单元23包含一对侧板26。在一对侧板26之间,夹着对应于各种颜色的4个辅助单元25。在图2中,只图示了右侧的侧板26。在一对侧板26的前端部之间固定有前梁27。在前梁27上设有前侧手柄部28。在一对侧板26的后端部之间固定有后梁29。在后梁29上设有里侧手柄部30。通过前梁27和后梁29,规定一对侧板26之间的距离。在由一对侧板26、前梁27及后梁29形成的空间内,收容有4个辅助单元25。As shown in FIGS. 1 and 2 , the
4个辅助单元25沿着前后方向相互相隔间隔地并列配置。如图1所示,黑色用辅助单元25K、黄色用辅助单元25Y、品红色用辅助单元25M及青绿色用辅助单元25C从前侧向后侧依次地配置着。The four
各辅助单元25分别持有感光鼓31、带电器32和清洁刷33。Each
感光鼓31具有支撑于一对侧板26上的鼓轴34和可转动自如地设置于鼓轴34的鼓本体35。The
带电器32与感光鼓31相隔间隔地配置着。带电体32发生电晕放电,以使感光鼓31的表面均匀带电。清洁刷33与感光鼓31接触。The charger 32 is arranged at a distance from the
(3-2-2)显影盒(3-2-2) Developing cartridge
显影盒24包括黑色用显影盒24K、黄色用显影盒24Y、品红色用显影盒24M及青绿色用显影盒24C。如图1所示,黑色用显影盒24K装卸自如地安装在黑色用辅助单元25K上。黄色用显影盒24Y装卸自如地安装在黄色用辅助单元25Y上。品红色用显影盒24M装卸自如地安装在品红色用辅助单元25M上。青绿色用显影盒24C装卸自如地安装在青绿色用辅助单元25C上。The developing
各显影盒24分别从鼓单元23的上方安装在对应该显影盒24的辅助单元25上。Each
各显影盒24分别具备在下端具有开口的框体36。在框体36中,设有搅拌装置37、供给辊38、显影辊39及层厚限制片40。Each
在框体36的内部,收容有调色剂。在黑色用显影盒24K的框体36内部,收容有黑色的调色剂。在黄色用显影盒24Y的框体36内部,收容有黄色的调色剂。在品红色用显影盒24M的框体36内部,收容有品红色的调色剂。在青绿色用显影盒24C收容有青绿色的调色剂。各种颜色的调色剂是指带正电的非磁性的1种成分的聚合调色剂,与各种颜色对应地配合有黑色、黄色、品红色及青绿色的着色剂。Inside the
搅拌装置37设置在框体36内的上部。搅拌装置37利用来自设于外壳2内的电动机的驱动力来转动,对框体36内的调色剂进行搅拌。Stirring device 37 is provided in the upper part of
供给辊38设置在搅拌装置37的下方。供给辊38包括:转动自由地支撑于框体36上的金属制供给辊轴41和由覆盖在该供给辊轴41周围的具有导电性的海绵构成的海绵辊42。供给辊38利用来自设于外壳2内的电动机的驱动力来转动。The
显影辊39包括:转动自由地支撑在框体36上的金属制的显影辊轴43和覆盖该显影辊轴43周围的具有导电性的橡胶构成的橡胶辊44。显影辊39配置在相对于供给辊38的斜后侧下方、橡胶辊44与海绵辊42互相抵接。显影辊39配置在从位于框体36下端的开口露出的位置。显影盒24安装在辅助单元25时,显影辊39在斜前方与感光鼓31接触。显影辊39利用来自设于外壳2内的电动机的驱动力来转动。The developing
层厚限制片40的基端部支撑在框体36上,其可动端部向显影辊39的上方延伸。在层厚限制片40的可动端部上,设有由绝缘性的硅酮橡胶构成的推压部45。推压部45从上方抵接显影辊39的橡胶辊44。The base end portion of the layer
(3-2-3)显影动作(3-2-3) Developing action
在各个显影盒24中,收容在框体36内的调色剂一边由搅拌装置37搅拌,一边利用自重供给到供给辊38。供给到供给辊38的调色剂通过供给辊38的转动供给到显影辊39。供给到显影辊39的调色剂随着显影辊39的转动进入层厚限制片40的推压部45和显影辊39之间,形成一定厚度的薄层,承载在显影辊39的表面。In each developing
另一方面,在对应于各显影盒24的辅助单元25中,感光鼓31的表面由带电器32被均匀带电。若来自曝光装置17的激光束照射到感光鼓31的表面,则在感光鼓31的表面形成静电潜像。On the other hand, in the
若感光鼓31进一步转动,则承载在显影辊39表面的调色剂供给到在感光鼓31表面上形成的静电潜像上。这样,静电潜像被可视像化,在感光鼓31的表面,承载着与各种颜色对应的调色剂图像。When the
(3-3)转印机构(3-3) Transfer mechanism
如图1所示,转印机构19在外壳2内配置在馈纸部4的上方且处理单元18的下方。转印机构19具有驱动辊46、从动辊47、搬送带48、转印辊49及清洁机构50。As shown in FIG. 1 , the transfer mechanism 19 is arranged above the
驱动辊46相对于从动辊47沿前后方向相隔间隔地配置着。驱动辊46配置在黑色用辅助单元25K的更前方,从动辊47配置在黄色用辅助单元25Y的更后方。The
搬送带48是指由分散导电性粒子(例如碳粒子)的聚碳酸酯和聚酰亚胺等的树脂片形成的环形带。搬送带48在驱动辊46和从动辊47之间伸展。The
驱动辊46通过来自设于外壳2内的电动机(未图示)的驱动力来转动。于是,搬送带48围绕驱动辊46和从动辊47之间转动移动。The driving
转印辊49配置在搬送带48的轨迹的内侧。转印辊49与各种颜色用的感光鼓31相对应地设置着。通过转印辊49和感光鼓31夹着搬送带48。转印辊49朝与搬送带48的移动方向相同的方向从动转动。The
清洁机构50配置在搬送带48的下方,具有1次清洁辊51、2次清洁辊52、刮取刀片53及调色剂储存部54。The
1次清洁辊51配置成从下方与搬送带48的外周面接触。The primary cleaning roller 51 is arrange|positioned so that it may contact the outer peripheral surface of the
2次清洁辊52配置成从下方与1次清洁辊51接触。刮取刀片53设置成从下方与2次清洁辊52接触。The
调色剂储存部54设置在1次清洁辊51以及2次清洁辊52的下方,储存从2次清洁辊52落下的调色剂。The
已经过套准辊16的纸张3通过搬送带48从前侧向后侧搬送。在纸张3搬送到搬送带48的表面期间,承载在感光鼓31上的各色调色剂图像依次转印到纸张3上。这样,纸张3上形成彩色图像。The sheet 3 that has passed the
首先,将承载在黑色用辅助单元25K的感光鼓31表面的黑色调色剂图像转印到纸张3上。接着,将承载在黄色用辅助单元25Y的感光鼓31表面的黄色调色剂图像重叠转印到转印有黑色的调色剂图像的位置上。以下通过同样的动作,将承载在品红色用辅助单元25M的感光鼓31表面的品红色的调色剂图像、承载在青绿色用辅助单元25C的感光鼓31表面的青绿色的调色剂图像依次重叠地转印到纸张3上。这样在纸张3上形成重合了各色的调色剂图像的彩色图像。First, the black toner image carried on the surface of the
转印后在感光鼓31上残存的调色剂被显影辊39回收。转印后感光鼓31上附着的纸张3的纸粉由清洁刷33回收。The toner remaining on the
另一方面,首先将附着在搬送带48表面的调色剂从搬送带48的表面转印到1次清洁辊51上,再从1次清洁辊51转印到2次清洁辊52上。转印在2次清洁辊52上的调色剂被刮取刀片53刮取,从2次清洁辊52上落下,被储存在调色剂储存部54中。On the other hand, the toner adhering to the surface of the
(3-4)定影装置(3-4) Fixing device
定影装置20配置在外壳2上的青绿色辅助单元25C的更后侧。定影装置20具有加热辊55及加压辊56。The fixing
加热辊55在其金属管的表面形成有分型层。在加热辊55的内部设置有卤素灯。加热辊55的表面通过卤素灯发生的热量而被加热。The
加压辊56配置在加热辊55的下方,从下方推压加热辊55。The
将转印在纸张3上彩色图像搬送到定影装置20。在纸张3通过加热辊55和加压辊56之间的期间里,将彩色图像定影到纸张3上。定影有彩色图像的纸张3利用加热辊55以及加压辊56向排纸部6搬送。The color image transferred on the paper 3 is conveyed to the fixing
(4)排纸部(4) Paper discharge department
从定影装置20送来的纸张3搬送到搬送路径57。搬送路径57的上游侧端部与定影装置20邻接,下游侧端部与形成于外壳2的上表面的排纸托盘58邻接。The paper 3 sent from the fixing
在搬送路径57的中途,相对地设置有搬送辊59和夹送辊60。在搬送路径57的下游侧端部,设有一对排纸辊61。In the middle of the
纸张3通过搬送辊59以及夹送辊60搬送到搬送路径57上,通过排纸辊61排出到排纸托盘58。Paper 3 is conveyed to
2.显影盒的框体2. The frame of the developer box
显影盒24的框体36具有左侧的侧壁71L和与左侧的侧壁71L相对的右侧的侧壁71R。在侧壁71L的上端边与侧壁71R的上端边之间架设有上壁72。在侧壁71L的前端边和侧壁71R的前端边之间架设有前壁73。在侧壁71L的后端边与侧壁71R的后端边之间架设有后壁74。侧壁71L、侧壁71R、上壁72、前壁73以及后壁74由树脂一体地形成。框体36的下端被开放,从该开放部分显影辊39露出。The
在侧壁71L以及侧壁71R上,分别设有窗75。窗75相对地形成,光可通过窗75。通过检测通过的光,可对框体36内的调色剂的残留量进行检测。
如图7所示,在左侧的侧壁71L上设有被齿轮盖76覆盖的齿轮机构部。齿轮机构部具有从齿轮盖76露出的联结器77和用来传递被输入到联结器77的驱动力的轮系。As shown in FIG. 7 , a gear mechanism portion covered by a
在齿轮盖76的下端部,圆筒状的齿轮配置部78形成为向外侧突出。联结器77配置在齿轮配置部78内,从齿轮配置部78的顶端面露出。At the lower end portion of the
在联结器77上,结合有设在外壳2内的联结器轴。设在外壳2内的电动机的驱动力从联结器轴被输入至联结器77。A coupling shaft provided in the
轮系具有固定在搅拌装置37的转动轴上的搅拌装置齿轮、固定在供给辊38的供给辊轴41上的供给辊齿轮、固定在显影辊39的显影辊轴43上的显影辊齿轮等。输入联结器77的驱动力通过轮系传递到搅拌装置37、供给辊38及显影辊39。The gear train has an agitator gear fixed on the rotation shaft of the agitator 37, a supply roller gear fixed on the
如图3及图6所示,在右侧的侧壁71R上的窗75的斜上方,形成有调色剂填充口。在填充口配置有盖79,盖79封闭填充口。As shown in FIGS. 3 and 6 , a toner filling port is formed obliquely above the
在右侧的侧壁71R的下端部上,设置有可转动支撑显影辊轴43的端部的轴承80。显影辊轴43的端部分别从齿轮盖76及轴承部件80向外突出,在该突出的部分覆盖有凸缘81。On the lower end portion of the right side wall 71R, a
如图3-图7所示,在侧壁71L及侧壁71R的上端部,形成有从与后壁74的上端部的连接部分向左右方向的外侧突出的大致圆筒状的第一突起82。As shown in FIGS. 3-7 , on the upper ends of the side wall 71L and the side wall 71R, a substantially cylindrical
又,在侧壁71L以及侧壁71R的上端部,第一突起82的附近,在与前壁73的连接部分上分别设有弹性部件91。In addition,
弹性部件91由板簧加工做成。弹性部件91的一端是固定部92。固定部92通过螺钉93固定在侧壁71的外表面。弹性部件91从固定部92向上方延伸,在上壁72的更上方的位置向左右方向的外侧弯曲地延伸。弹性部件91的另一端是第二突起94。第二突起94向侧壁71的左右方向更外侧突出,该顶端部分从侧面看时呈大致半圆状地弯曲。The
3.分离和推压的机构3. Separation and pushing mechanism
在外壳2内,设有夹着鼓单元23且在左右方向相对配置的一对框架。在各个框架的内表面设有轨道302和分离推压机构303。轨道302引导鼓单元23的装卸。分离推压机构303作用在显影盒24上,将显影辊39向感光鼓31推压,还可使显影辊39从感光鼓31分离。Inside the
轨道302夹着鼓单元23而相对地配置。轨道302沿前后方向延伸。The
分离推压机构303设置在轨道302的上方。分离推压机构303如图8及图9所示具有:一对直动凸轮部件310、对应各直动凸轮部件310而设置的中间部件311、保持各直动凸轮部件310可沿前后方向直线移动的凸轮支架312和使一对直动凸轮部件310同步直线移动的同步移动机构313。The
在图9中,省略了凸轮支架312的图示。In FIG. 9 , illustration of the
如图9-图13所示,直动凸轮部件310具有沿前后方向延伸的薄板状的凸轮本体板314和在凸轮本体板314的左右方向的内侧面设有的4个操作部件315。As shown in FIGS. 9-13 , the linear
在凸轮本体板314上,形成有4个沿前后方向相隔等间隔的、在前后方向上长的大致矩形状的矩形孔316。In the
4个操作部件315配置在4个矩形孔316的各前侧。各操作部件315是由推压作用部317、接触分离作用部318和连接部319一体地构成的。推压作用部317从侧面看形成曲柄状,沿凸轮本体板314的上端边延伸,将显影盒24的第二突起94向下方推压。接触分离作用部318沿着凸轮本体板314的下端边延伸,使中间部件311转动。连接部319连接推压作用部317的后端部和接触分离作用部318的前端部。The four
如图11-图13所示,在接触分离作用部318的后端部,形成有向上突出的突起部320。As shown in FIGS. 11 to 13 , a
最前面的操作部件315与其余的3个操作部件315(以下称作“后侧的3个操作部件315”)形状不同。即,最前面的操作部件315的推压作用部317与后侧3个操作部件315的推压作用部317相比,在前后方向上较长。又,最前面的操作部件315的接触分离作用部318与后侧的3个操作部件315的接触分离作用部318相比,在前后方向上较短。该形状的不同对实现下述状态是必需的。The
1.使全部的显影盒24的显影辊39推压到感光鼓31的状态,1. Push the developing
2.只使黑色用显影盒24K的显影辊39推压到感光鼓31的状态,2. Only the state where the developing
3.使全部的显影盒24的显影辊39从感光鼓31分离的状态3. A state where the developing
4个中间部件311配置在4个操作部件315的各个后侧。4个中间部件311分别在左右方向上与4个矩形孔316相对。各中间部件311如图11乃至图13所示,从侧面看呈大致L字状,在左右方向上形成具有厚度的块状。The four
在中间部件311的一端部,支撑轴321沿左右方向贯通。中间部件311支撑在支撑轴321上、能以支撑轴321作为中心转动。在各中间部件311未与接触分离作用部318接触的状态,如图11所示中间部件311的下端部与接触分离作用部318的突起部320沿前后方向相隔间隔。A
支撑轴321如图10所示配置成沿前后方向相隔相同的间隔。该间隔与处在4个显影盒24安装在鼓单元23的状态的设置在各显影盒24上的第一突起82之间的间隔相等。支撑轴321插通对应的矩形孔316。支撑轴321的外侧端部从凸轮本体板314向左右方向的外侧延伸,内侧端部固定在凸轮支架312上,支撑轴321不可转动。The
如图8所示,凸轮支架312一体地具有沿前后方向延伸的薄板状的支架固定部322和与支架固定部322的下端边连接的凸轮收容部323。As shown in FIG. 8 , the
支架固定部322通过螺钉324固定在外壳2内的框架的内表面。The
凸轮收容部323从支架固定部322的下端边的全长向左右方向的内侧延伸,向下方弯曲、再向左右方向的外侧弯曲、形成大致コ字状的截面。在凸轮收容部323的上表面,交替地分别形成有4个第二收容部325和第一收容部326。The cam
第二收容部325是从凸轮收容部323的上表面到内侧面连续形成的缺口,可收容显影盒24的第二突起94。The second
第一收容部326是从凸轮收容部323的上表面到内侧面连续形成的缺口,可收容显影盒24上所具有的第一突起82。The first
因此,在各显影盒24安装在鼓单元23的状态,形成在凸轮收容部323上的4个第二收容部325各自的间隔与在前后方向上的第二突起94之间的间隔相同。4个第一收容部326的各自的间隔与在前后方向上的第一突起82之间的间隔相等。Therefore, when each
第一收容部326配置在第二收容部325的后方。在第一突起82收容在第一收容部326的状态,第一突起82从上方与中间部件311相对。The
同步移动机构313随着左侧的直动凸轮部件310的直线移动,将驱动力从左侧的直动凸轮部件310转递到右侧的直动凸轮部件310。The synchronous movement mechanism 313 transmits the driving force from the left linear
同步移动机构313如图9所示由左侧齿条327、左侧小齿轮328、右侧齿条329、右侧小齿轮330和连接轴331构成。左侧齿条32732形成在左侧的直动凸轮部件310的后端部的上表面。左侧小齿轮328与左侧齿条327啮合。右侧齿条329形成在右侧的直动凸轮部件310的后端部的上表面。右侧小齿轮330与右侧齿条329啮合。在连接轴331上安装有左侧小齿轮328和右侧小齿轮330。The synchronous movement mechanism 313 is composed of a left rack 327 , a
在左侧的直动凸轮部件310上,设置着输入有来自电动机的驱动力的输入齿条332。An input rack 332 to which a driving force from a motor is input is provided on the left linear
4.分离推压动作4. Separation push action
参照图10-图13,对分离推压机构303的动作进行说明。The operation of the separation
如图10A及图11所示,在直动凸轮部件310移动到最前方位置的状态,接触分离作用部318和中间部件311以沿前后方向相隔间隔的状态相对。最前方的接触分离作用部318和中间部件311之间的间隔比后侧3个接触分离作用部318和中间部件311之间的间隔更大。As shown in FIG. 10A and FIG. 11 , when the linear
在此状态,如图11所示,推压作用部317从上方与第二突起94抵接,向下推压第二突起94。第二突起94通过被向下推压而弹性变形。在第二突起94上回复力起作用,该回复力通过固定部92向侧壁71传递。这样,框体36被向下施力,显影辊39被推压到感光鼓31。在该状态,由于4个显影盒24全部被向下施力,故可实行完全色彩的印刷。In this state, as shown in FIG. 11 , the
若从该状态将驱动力输入输入齿条332,则左侧的直动凸轮部件310向后方移动。随着左侧的直动凸轮部件310的移动,左侧小齿轮328转动。左侧小齿轮328的转动通过连接轴331传递到右侧小齿轮330。由于右侧小齿轮330沿与左侧小齿轮328的转动方向相同的方向转动,故右侧直动凸轮部件310向后方移动。When a driving force is input to the input rack 332 from this state, the left linear
若直动凸轮部件310向后方移动,后侧3个推压作用部317和第二突起94之间的卡合被解除。这样推压作用部317对第二突起94的推压被解除。When the linear
如图10B所示,后侧3个接触分离作用部318与中间部件311的下端部抵接,向后推压中间部件311的下端部。这样,中间部件311以支撑轴321为支点向上方升起状地转动。在中间部件311的转动的中途,中间部件311从下方与第一突起82抵接。由于中间部件311对第一突起82给与向上的力,故黄色用显影盒24Y、品红用显影盒24M及青绿色用显影盒24C被向上提升。As shown in FIG. 10B , the three contact and
若直动凸轮部件310进一步向后移动,则如图10C及图12所示,中间部件311的一端部与后侧3个接触分离作用部318的上表面抵接,黄色用显影盒24Y、品红色用显影盒24M及青绿色用显影盒24C的显影辊39分别从各个感光鼓31分离。此时,黑色用显影盒24K的第二突起94被推压作用部317推压。即变成只有黑色用显影盒24K的显影辊39被推压到感光鼓31的状态。在该状态可实行黑白印刷。If the linear
若直动凸轮部件310进一步向后移动,则最前方的推压作用部317与黑色用显影盒24K的第二突起94的卡合被解除,故推压作用部317对第二突起94的推压被解除。如图10D所示,最前方的接触分离作用部318与中间部件311的下端部抵接,向后推压中间部件311的下端部。中间部件311以支撑轴321为支点向上升起状地转动。在中间部件311的转动的中途,中间部件311从下与黑色用显影盒24K的第一突起82抵接。由于中间部件311给与第一突起82向上的力,故黑色用显影盒24K被向上提升。If the straight-acting
若直动凸轮部件310进一步向后移动,如图10E及图13所示,中间部件311的一端部与最前方的接触分离作用部318的上表面抵接,黑色用显影盒24K的显影辊39从感光鼓31分离。这样,变成全部的显影盒24的显影辊39从感光鼓31分离的状态。If the linear
若从图10E所示的状态,使直动凸轮部件310向前移动,则可返回图10A-图10D所示的各个状态。接触分离作用部318的突起部320与中间部件311卡止,使中间部件311向下转动。中间部件311从第一突起82分离。If the linear
5.作用效果5. Effect
如上所述,由于在显影盒24上具有弹性部件91,所以在将显影盒24交换成新产品时,弹性部件91也成新产品。由此,弹性部件91的施力始终是良好的,可良好地持续维持显影辊39向感光鼓31的推压状态。因此,从显影辊39到感光鼓31的调色剂的供给量能始终稳定,不会产生不良的显影,能持续地形成高质量的图像。Since the
又,由于弹性部件91通过螺钉93固定在侧壁71L上,当改变调色剂的规格和显影辊39的规格等时,可采用具有对应其规格的适当弹性力的弹性部件91。由此,可最适当地保持显影辊39对感光鼓31的推压力,良好地从显影辊39向感光鼓31供给调色剂。因此,从显影辊39向感光鼓31的调色剂的供给量能始终稳定,不会产生不良的显影,能持续形成高质量的图像。Also, since the
又,弹性部件91的固定部92固定在显影盒24的侧壁71上,从侧壁71向左右方向的外侧突出地设有第二突起94。因此,在外壳2内可容易地确保配置分离推压机构303的场所,该分离推压机构303用于将推压力输入到第二突起94。又,来自分离推压机构303的推压力可靠地作用于第二突起94。Also, the fixing
由于弹性部件91由金属制的板簧形成,故第二突起94可弹性变形。由该弹性变形产生的回复力作为将显影辊39推压到感光鼓31的力而作用。由此,可通过简单的结构得到将显影辊39推压到感光鼓31的力。Since the
由于在显影盒24的框体36的左右方向的侧壁71L、71R分别设有弹性部件91,可使显影辊39均衡地推压感光鼓31。因此,可在感光鼓31的轴方向上均匀来自显影辊39的调色剂的供给量。其结果是能使静电潜像良好地可视像化。Since the
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CN102193366A (en) * | 2010-03-02 | 2011-09-21 | 富士施乐株式会社 | Image-forming apparatus |
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CN101344744A (en) * | 2008-08-15 | 2009-01-14 | 珠海赛纳科技有限公司 | Method and device for controlling distance between photosensitive element and developing element of carbon powder box |
JP4689750B2 (en) * | 2008-09-29 | 2011-05-25 | キヤノン株式会社 | Electrophotographic image forming apparatus |
JP4692626B2 (en) * | 2008-12-26 | 2011-06-01 | ブラザー工業株式会社 | Image forming apparatus and developing cartridge |
JP2017167290A (en) * | 2016-03-15 | 2017-09-21 | ブラザー工業株式会社 | Development cartridge |
JP1569065S (en) * | 2016-07-07 | 2017-09-25 |
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JPH0651575A (en) * | 1992-08-04 | 1994-02-25 | Brother Ind Ltd | Electrophotographic image forming apparatus |
US5386286A (en) * | 1992-09-24 | 1995-01-31 | Kabushiki Kaisha Toshiba | Image forming apparatus |
JPH10222041A (en) * | 1996-12-03 | 1998-08-21 | Canon Inc | Process cartridge and electrophotographic image forming device |
US5881341A (en) * | 1997-11-14 | 1999-03-09 | Xerox Corporation | Printing cartridge with molded cantilever developer roller spacing spring |
JP4737349B2 (en) * | 1999-02-26 | 2011-07-27 | ブラザー工業株式会社 | Image forming apparatus |
JP2000293086A (en) * | 1999-04-02 | 2000-10-20 | Canon Inc | Process cartridge and electrophotographic image forming device |
JP2001117306A (en) * | 1999-10-20 | 2001-04-27 | Fujitsu Ltd | Image forming unit, latent image carrier unit, developing unit, and image forming apparatus |
US6246841B1 (en) * | 2000-05-10 | 2001-06-12 | Lexmark International, Inc. | Removable toner cartridge |
JP2003015378A (en) | 2001-07-05 | 2003-01-17 | Seiko Epson Corp | Color image forming equipment |
US6708011B2 (en) * | 2001-07-05 | 2004-03-16 | Seiko Epson Corporation | System for forming color images |
JP4073748B2 (en) * | 2002-09-27 | 2008-04-09 | シャープ株式会社 | Image forming apparatus |
JP4387934B2 (en) * | 2003-12-09 | 2009-12-24 | キヤノン株式会社 | Process cartridge and electrophotographic image forming apparatus |
JP4238839B2 (en) * | 2005-04-05 | 2009-03-18 | 村田機械株式会社 | Image forming apparatus |
JP4332807B2 (en) * | 2005-12-27 | 2009-09-16 | ブラザー工業株式会社 | Developing cartridge and image forming apparatus |
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CN102193366A (en) * | 2010-03-02 | 2011-09-21 | 富士施乐株式会社 | Image-forming apparatus |
CN102193366B (en) * | 2010-03-02 | 2015-01-21 | 富士施乐株式会社 | Image-forming apparatus |
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US20070217817A1 (en) | 2007-09-20 |
JP2007256353A (en) | 2007-10-04 |
ATE540338T1 (en) | 2012-01-15 |
EP1837716A3 (en) | 2010-09-15 |
EP1837716B1 (en) | 2012-01-04 |
EP1837716A2 (en) | 2007-09-26 |
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