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CN101034077A - Piezocrystal gas sensor and method for making same - Google Patents

Piezocrystal gas sensor and method for making same Download PDF

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Publication number
CN101034077A
CN101034077A CN 200610022356 CN200610022356A CN101034077A CN 101034077 A CN101034077 A CN 101034077A CN 200610022356 CN200610022356 CN 200610022356 CN 200610022356 A CN200610022356 A CN 200610022356A CN 101034077 A CN101034077 A CN 101034077A
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piezoelectric crystal
metal electrode
electrode
gas sensor
diameter
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CN100520390C (en
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蒋亚东
曾红娟
谢光忠
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University of Electronic Science and Technology of China
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University of Electronic Science and Technology of China
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Abstract

本发明公开了一种压电晶体气体传感器,基体为石英晶片1,其特征在于,还包括设置在所述石英晶片1上的上金属电极2和下金属电极3,所述上金属电极2周围涂敷有电子聚合物层,所述上金属电极2的直径小于下金属电极3的直径,所述金属电极可以是金电极、铂电极或铝电极,所述电子聚合物是电导率高的聚合物,可以是聚苯胺、聚吡咯、聚噻吩等材料。这种特殊化学微传感器最突出的特点是使用石英晶体微天平的电学参数来探测与晶体表面相接触气氛的浓度,而且其精确度高、灵敏度高、选择性好、响应时间短;并且制备方法简单合理,易于大规模工业化生产。

Figure 200610022356

The invention discloses a piezoelectric crystal gas sensor, the substrate of which is a quartz wafer 1, which is characterized in that it also includes an upper metal electrode 2 and a lower metal electrode 3 arranged on the quartz wafer 1, and the surrounding of the upper metal electrode 2 Coated with an electronic polymer layer, the diameter of the upper metal electrode 2 is smaller than the diameter of the lower metal electrode 3, the metal electrode can be a gold electrode, a platinum electrode or an aluminum electrode, and the electronic polymer is a polymer with high conductivity The material can be polyaniline, polypyrrole, polythiophene and other materials. The most prominent feature of this special chemical microsensor is that it uses the electrical parameters of the quartz crystal microbalance to detect the concentration of the atmosphere in contact with the crystal surface, and it has high accuracy, high sensitivity, good selectivity, and short response time; and the preparation method Simple and reasonable, easy for large-scale industrial production.

Figure 200610022356

Description

A kind of piezoelectric crystal gas transducer and preparation method thereof
Technical field
The invention belongs to chemical microsensor technical field, be specifically related to a kind of special chemical microsensor and manufacturing technology thereof, the most outstanding characteristics of this special chemical microsensor are to use the electrical parameter of QCM (Quartz Crystal Microbalance) to survey to contact with plane of crystal the concentration of atmosphere.
Background technology
The area that the variation of having proved the crystal resonant frequency in nineteen fifty-nine since saubrey is directly proportional with the mass change of plane of crystal with electrode has been inversely proportional to; And QCM (Quartz Crystal Microbalance) has just obtained to use widely.QCM (Quartz Crystal Microbalance) is used in the rate of sedimentation of monitoring film in the vacuum coating system at first; and afterwards, QCM ( Quartz Crystal Microbalance ) was used to the characteristic of detected gas and liquid etc. as sensor.This class Selectivity of Sensor and susceptibility not only depend on the structure that is coated in the functional material on the electrode but also depends on this electrode.2001Analytical Chimica ActaStudy of bovine serum albumin adsorption onto a silicondioxide surface using a ring-electrode piezoelectric sensorJ.Colloid Interface Sci.Study of the frequency character ofthe ring-electrode piezoelectric sensor in liquid phase and the adsorption ofCTMAB onto a quartz surfaceGranstaff5201215。
Find to produce the electrode structure of different-diameter through retrieval, and be coated with the functional material of electronic polymer class and the fields such as special chemical microsensor that form do not have pertinent literature to report as yet in the one side of the less electrode of diameter on the two sides of quartz crystal.
Summary of the invention
Technical matters to be solved by this invention is how a kind of piezoelectric crystal gas transducer and preparation method thereof is provided, the most outstanding characteristics of this special chemical microsensor are to use the electrical parameter of QCM (Quartz Crystal Microbalance) to survey to contact with plane of crystal the concentration of atmosphere, and its degree of accuracy height, highly sensitive, selectivity good, the response time is short; And preparation method's advantages of simple is easy to large-scale industrial production.
First technical matters proposed by the invention is to solve like this: a kind of piezoelectric crystal gas transducer is provided, matrix is a quartz wafer 1, it is characterized in that, also comprise the last metal electrode 2 and the following metal electrode 3 that are arranged on the described quartz wafer 1, the described metal electrode 2 of going up is coated with the electronic polymer layer on every side.
According to piezoelectric crystal gas transducer provided by the present invention, it is characterized in that, the described diameter of going up the diameter of metal electrode 2 less than following metal electrode 3, described metal electrode can be gold electrode, platinum electrode or aluminium electrode, described electronic polymer is the high polymkeric substance of conductivity, can be materials such as polyaniline, polypyrrole, polythiophene.
Second technical matters proposed by the invention is to solve like this: a kind of preparation method of piezoelectric crystal gas transducer is provided, it is characterized in that, may further comprise the steps:
Steps A, select according to desired frequency have certain diameter, quartz crystal slice 1 that certain thickness AT-cuts;
Step B designs the upper/lower electrode with certain diameter requirement, and adopts photomechanics to produce the mask that the piezoelectric crystal gas transducer electrode is used;
Step C is fixed on quartz crystal slice in the mask, is producing the upper and lower metal electrode (2,3) that one deck has different-diameter with physical vaporous deposition (PVD);
Step D, the requirement when checking with network analyzer whether the vibration frequency of the piezoelectric crystal plate that above-mentioned steps is produced satisfies design, and adjust;
Step e is produced one deck electronic polymer layer 4 to the piezoelectric crystal plate of adjusting in the one side of top electrode;
Step F is packed the above-mentioned piezoelectric crystal plate that is coated with electronic polymer layer 4 in the lead frame into, and with conducting resinl piezoelectric crystal is fixed.
Preparation method according to piezoelectric crystal gas transducer provided by the present invention is characterized in that, the method for preparing electronic polymer in the described step e can be a kind of in the methods such as drop-coating, lacquering technique, LB embrane method.
According to the produced piezoelectric crystal gas transducer of the present invention, when it is placed in oxidation, the reducibility gas, owing to accumulate in the gas on electronic polymer film surface causes the conductivity of material own by the interaction with electronic polymer material variation.If it is big that conductivity becomes, the useful area of piezoelectric crystal electrode increases, and at this moment the variation of piezoelectric crystal resonant frequency is relatively not too obvious.If conductivity diminishes, the useful area of piezoelectric crystal electrode reduces, and at this moment the variation meeting of piezoelectric crystal resonant frequency is quite obvious.Therefore, on the one hand, piezoelectric crystal gas transducer of the present invention can be got rid of those interference that causes the big gas of electronic polymer material conductivity change, on the other hand, good reacting gas of piezoelectric crystal gas transducer energy of the present invention and electronic polymer material are made the degree that the time spent conductivity diminishes.The sensor of the present invention's preparation can be used to detect humidity, NO 2, NH 3Etc. atmosphere.
In sum, piezoelectric crystal gas transducer degree of accuracy height of the present invention, highly sensitive, selectivity good, the response time is short.
Description of drawings
Fig. 1 is the cross-sectional view of piezoelectric crystal gas transducer provided by the present invention;
Fig. 2 is the lead frame figure of piezoelectric crystal gas transducer;
Fig. 3 is with pack into front elevation behind the lead frame shown in Figure 2 of piezoelectric crystal gas transducer.
Wherein, 1, quartz wafer, 2, go up metal electrode, 3, metal electrode down, 4, the electronic polymer layer, 5, lead frame.
Embodiment
The present invention is further illustrated below in conjunction with accompanying drawing.
As Fig. 1, piezoelectric crystal gas transducer of the present invention, comprise quartz wafer 1, last metal electrode 2, following metal electrode 3 and be coated in electronic polymer layer 4 on the metal electrode, last metal electrode 2 diameters are less than following metal electrode 3, wherein metal electrode can be gold electrode, platinum electrode or aluminium electrode, and electronic polymer is the high polymkeric substance of conductivity, can be materials such as polyaniline, polypyrrole, polythiophene.
The concrete preparation method of piezoelectric crystal gas transducer of the present invention is as follows:
Step 1, select according to desired frequency have certain diameter, quartz crystal slice 1 that certain thickness AT-cuts;
Step 2 is designed the upper/lower electrode with certain diameter requirement, and adopts photomechanics to produce the mask that the piezoelectric crystal gas transducer electrode is used;
Step 3 is fixed on quartz crystal slice in the mask, is producing the upper and lower metal electrode (2,3) that one deck has different-diameter with physical vaporous deposition (PVD);
Step 4, the requirement when checking with network analyzer whether the vibration frequency of the piezoelectric crystal that above-mentioned steps is produced satisfies design, and adjust;
Step 5 adopts drop-coating, lacquering technique or LB embrane method to produce one deck electronic polymer layer 4 in the one side of top electrode to the piezoelectric crystal of adjusting;
Step 6 is packed the above-mentioned piezoelectric crystal that is coated with electronic polymer layer 4 in as shown in Figure 2 the lead frame 5 into, and with conducting resinl piezoelectric crystal is fixed.
Promptly produce the piezoelectric crystal gas transducer finished product by above step, as shown in Figure 3.

Claims (4)

1、一种压电晶体气体传感器,基体为石英晶片(1),其特征在于,还包括设置在所述石英晶片(1)上的上金属电极(2)和下金属电极(3),所述上金属电极(2)周围涂敷有电子聚合物层。1, a kind of piezoelectric crystal gas sensor, substrate is a quartz wafer (1), is characterized in that, also comprises the upper metal electrode (2) that is arranged on the described quartz wafer (1) and the lower metal electrode (3), so An electronic polymer layer is coated around the metal electrode (2). 2、根据权利要求1所述的压电晶体气体传感器,其特征在于,所述上金属电极(2)的直径小于下金属电极(3)的直径,所述电子聚合物是电导率高的聚合物,可以是聚苯胺或者聚吡咯或者聚噻吩等材料。2. The piezoelectric crystal gas sensor according to claim 1, characterized in that the diameter of the upper metal electrode (2) is smaller than the diameter of the lower metal electrode (3), and the electronic polymer is a polymer with high conductivity The material can be materials such as polyaniline or polypyrrole or polythiophene. 3、一种压电晶体气体传感器的制备方法,其特征在于,包括以下步骤:3. A method for preparing a piezoelectric crystal gas sensor, comprising the following steps: 步骤A,根据所要求的频率选择出具有一定直径、一定厚度的AT-切的石英晶片(1);Step A, select an AT-cut quartz wafer (1) with a certain diameter and a certain thickness according to the required frequency; 步骤B,设计出具有一定直径要求的上下电极,并采用照相制版工艺制作出压电晶体气体传感器电极用的掩模版;Step B, designing the upper and lower electrodes with a certain diameter requirement, and making a mask plate for the electrode of the piezoelectric crystal gas sensor by using the photolithography process; 步骤C,把石英晶片固定在掩模版中,用物理气相沉积法制作出一层具有不同直径的上、下金属电极(2、3);Step C, fixing the quartz wafer in the mask plate, and making a layer of upper and lower metal electrodes (2, 3) with different diameters by physical vapor deposition; 步骤D,用网络分析仪检查上述步骤制作出的压电晶体片的振动频率是否满足设计时的要求,并进行调整;Step D, use a network analyzer to check whether the vibration frequency of the piezoelectric crystal sheet produced in the above steps meets the design requirements, and adjust it; 步骤E,对调整好的压电晶体片在上电极的一面制作出一层电子聚合物层4;Step E, making an electronic polymer layer 4 on one side of the upper electrode of the adjusted piezoelectric crystal sheet; 步骤F,把上述涂敷有电子聚合物层(4)的压电晶体片装入引线框架中,并用导电胶把压电晶体固定好。Step F, putting the above-mentioned piezoelectric crystal sheet coated with the electronic polymer layer (4) into a lead frame, and fixing the piezoelectric crystal with conductive glue. 4、根据权利要求3所述的压电晶体气体传感器的制备方法,其特征在于,所述步骤E中制备电子聚合物的方法可以是滴涂法、甩胶法、LB膜法等方法中的一种。4. The preparation method of the piezoelectric crystal gas sensor according to claim 3, characterized in that, the method for preparing the electronic polymer in the step E can be a drop coating method, a glue-spinning method, an LB film method, etc. A sort of.
CNB2006100223560A 2006-11-29 2006-11-29 Piezocrystal gas sensor and method for making same Expired - Fee Related CN100520390C (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102221568A (en) * 2011-03-30 2011-10-19 中国矿业大学 Room temperature gas sensor with double-clamped beam
CN102590008A (en) * 2012-03-08 2012-07-18 中国科学院合肥物质科学研究院 Quartz crystal micro-balance trace ammonia gas detection device
CN101482530B (en) * 2008-08-20 2013-01-16 上海博物馆 Method for producing piezoelectric crystal gas transducer
CN102967522A (en) * 2012-11-15 2013-03-13 电子科技大学 Quartz crystal microbalance (QCM) mass sensor
CN103336026A (en) * 2013-05-31 2013-10-02 谷宇 Polymer piezoelectric gas sensor system for detecting gases
CN103575865A (en) * 2013-11-15 2014-02-12 天津理工大学 Preparation method of quartz crystal microbalance gas sensor for detecting ammonia
CN104198320A (en) * 2013-08-29 2014-12-10 北京至感科技有限公司 Handheld fast reaction iron content monitor
CN104198323A (en) * 2013-09-03 2014-12-10 北京至感科技有限公司 Highly sensitive acid sensor
CN104406881A (en) * 2014-11-18 2015-03-11 中国科学院苏州生物医学工程技术研究所 Piezoelectric acoustic wave biosensor based on micro-nano structure
CN105262370A (en) * 2015-10-26 2016-01-20 阜阳欣奕华材料科技有限公司 Method for preparing humidity response power generation device
CN111624240A (en) * 2020-05-11 2020-09-04 电子科技大学 Sensing/transduction coupling self-driven gas sensor and preparation method thereof
CN113026209A (en) * 2021-02-08 2021-06-25 东华大学 Self-driven piezoelectric response surface hydrophilicity and hydrophobicity regulating fiber membrane and preparation method thereof

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101482530B (en) * 2008-08-20 2013-01-16 上海博物馆 Method for producing piezoelectric crystal gas transducer
CN102221568B (en) * 2011-03-30 2013-03-06 中国矿业大学 Room temperature gas sensor with double-clamped beam
CN102221568A (en) * 2011-03-30 2011-10-19 中国矿业大学 Room temperature gas sensor with double-clamped beam
CN102590008A (en) * 2012-03-08 2012-07-18 中国科学院合肥物质科学研究院 Quartz crystal micro-balance trace ammonia gas detection device
CN102967522B (en) * 2012-11-15 2014-11-05 电子科技大学 Quartz crystal microbalance (QCM) mass sensor
CN102967522A (en) * 2012-11-15 2013-03-13 电子科技大学 Quartz crystal microbalance (QCM) mass sensor
CN103336026A (en) * 2013-05-31 2013-10-02 谷宇 Polymer piezoelectric gas sensor system for detecting gases
CN104198320A (en) * 2013-08-29 2014-12-10 北京至感科技有限公司 Handheld fast reaction iron content monitor
CN104198320B (en) * 2013-08-29 2016-08-24 北京至感传感器技术研究院有限公司 A kind of hand-held fast reaction iron instrument
CN104198323A (en) * 2013-09-03 2014-12-10 北京至感科技有限公司 Highly sensitive acid sensor
CN103575865A (en) * 2013-11-15 2014-02-12 天津理工大学 Preparation method of quartz crystal microbalance gas sensor for detecting ammonia
CN104406881A (en) * 2014-11-18 2015-03-11 中国科学院苏州生物医学工程技术研究所 Piezoelectric acoustic wave biosensor based on micro-nano structure
CN104406881B (en) * 2014-11-18 2017-09-26 中国科学院苏州生物医学工程技术研究所 A kind of piezoelectric sound wave biology sensor based on micro-nano structure
CN105262370A (en) * 2015-10-26 2016-01-20 阜阳欣奕华材料科技有限公司 Method for preparing humidity response power generation device
CN111624240A (en) * 2020-05-11 2020-09-04 电子科技大学 Sensing/transduction coupling self-driven gas sensor and preparation method thereof
CN111624240B (en) * 2020-05-11 2021-12-17 电子科技大学 Sensing/transduction coupling self-driven gas sensor and preparation method thereof
CN113026209A (en) * 2021-02-08 2021-06-25 东华大学 Self-driven piezoelectric response surface hydrophilicity and hydrophobicity regulating fiber membrane and preparation method thereof
CN113026209B (en) * 2021-02-08 2021-12-21 东华大学 Self-driven piezoelectric response modulating surface hydrophilic and hydrophobic fiber membrane and preparation method thereof

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