CN101016788A - Paper substrate honeycomb composite panels - Google Patents
Paper substrate honeycomb composite panels Download PDFInfo
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- CN101016788A CN101016788A CN 200610144336 CN200610144336A CN101016788A CN 101016788 A CN101016788 A CN 101016788A CN 200610144336 CN200610144336 CN 200610144336 CN 200610144336 A CN200610144336 A CN 200610144336A CN 101016788 A CN101016788 A CN 101016788A
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- 239000002131 composite material Substances 0.000 title claims abstract description 14
- 239000000758 substrate Substances 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000011162 core material Substances 0.000 claims abstract description 21
- 239000004568 cement Substances 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 9
- 230000001070 adhesive effect Effects 0.000 claims abstract description 9
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 6
- 239000010440 gypsum Substances 0.000 claims abstract description 6
- 239000010881 fly ash Substances 0.000 claims abstract description 5
- 239000011521 glass Substances 0.000 claims abstract description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000000378 calcium silicate Substances 0.000 claims abstract description 3
- 229910052918 calcium silicate Inorganic materials 0.000 claims abstract description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 3
- 239000011777 magnesium Substances 0.000 claims abstract description 3
- 239000004575 stone Substances 0.000 claims abstract description 3
- 239000000123 paper Substances 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000002655 kraft paper Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 238000007731 hot pressing Methods 0.000 claims description 2
- 238000007639 printing Methods 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 abstract description 2
- 238000005336 cracking Methods 0.000 abstract 1
- 238000003904 radioactive pollution Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000004744 fabric Substances 0.000 description 4
- 239000000395 magnesium oxide Substances 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 4
- 239000011449 brick Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 241000257303 Hymenoptera Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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- Laminated Bodies (AREA)
Abstract
本发明公开了一种纸基蜂窝复合墙体材料，由面板(1)纸基蜂窝芯(2)封边条(3、4)构成，它是用胶粘剂浸渍的纸基蜂窝芯与高密度硬质面板(粉煤灰水泥板，玻镁板、硅酸钙板、纸面石膏板、金属板、石材等)经涂胶复合压制而成的一种夹层构造板。该墙板因为采用了纸基蜂窝芯材，并增加了封边条，可采用双边封条和单边封条(5)。可使本墙板安装时，板与板之间加水泥粘合剂一次安装成墙体。使它具有良好的结构力学性能，强度高重量轻，并有隔声、保温、隔热等优点。尤其是面板采用水泥面板，使该墙板增加了防水、防潮、防火，平整度高不开裂不变形无放射性污染的特点。
The invention discloses a paper-based honeycomb composite wall material, which is composed of a panel (1), a paper-based honeycomb core (2) and edge strips (3, 4). It is a kind of sandwich structure panel (fly ash cement board, glass magnesium board, calcium silicate board, paper-faced gypsum board, metal board, stone, etc.) that is laminated and pressed with glue. Because the wallboard adopts the paper-based honeycomb core material and increases the edge banding, a double-sided seal and a single-side seal (5) can be used. When the wallboard is installed, cement adhesive is added between the boards to form a wall at one time. It has good structural mechanical properties, high strength and light weight, and has the advantages of sound insulation, heat preservation, and heat insulation. In particular, the panel is made of cement panel, which makes the wallboard increase the characteristics of waterproof, moisture-proof, fireproof, high flatness, no cracking, no deformation, and no radioactive pollution.
Description
技术领域 本发明属于一种新型复合墙体材料Technical field The present invention belongs to a new composite wall material
背景技术 蜂窝复合材料是人类仿照蜜蜂所筑巢穴的结构制造的一种六边形仿生材料，它具有良好的结构力学性能和吸音、保温、隔热等特点。尤其是它具有重量轻、承载力大的结构性。蜂窝最早被应用在航空航天领域，它被用于生产现代化高速飞机、飞船、航天载人返回仓，高速列车、潜艇、等内部的受力和支撑部件。Background technology Honeycomb composite material is a hexagonal bionic material manufactured by human beings in imitation of the structure of the nest built by bees. It has good structural mechanical properties and features such as sound absorption, heat preservation, and heat insulation. Especially it has the structure of light weight and large bearing capacity. Honeycomb was first applied in the field of aerospace, it is used to produce modern high-speed aircraft, spacecraft, space manned return cabin, high-speed trains, submarines, and other internal stress and support components.
随着国际国内科技水平的发展和推广，蜂窝复合材料这一高科技产品也随之进入了建设、装饰、交通、包装、环保、空气均流，水处理等领域，成为一种用途越来越广泛的材料。With the development and promotion of international and domestic scientific and technological levels, honeycomb composite materials, a high-tech product, have also entered the fields of construction, decoration, transportation, packaging, environmental protection, air flow, water treatment, etc. wide range of materials.
简单的讲蜂窝复合材料是以纸、铝、箔、玻璃布PVC塑料箔膜等原料做成蜂窝芯再在其上下面黏接各种板材(金属板、水泥板、石膏板、BVC板等)不同材质的面板复合而成的一种新型材料用于建材生产墙体材料是普通砖二十五分之一重能够替代木材砖等材料，它的应用节约了大量木材土地资源。Simply speaking, the honeycomb composite material is made of paper, aluminum, foil, glass cloth, PVC plastic foil film and other raw materials, and then various boards (metal board, cement board, gypsum board, BVC board, etc.) are bonded on the top and bottom of it. A new type of material composed of panels of different materials is used in the production of building materials. The wall material is one twenty-fifth of the weight of ordinary bricks and can replace wood bricks and other materials. Its application saves a lot of wood and land resources.
国内目前只有一种纸芯蜂窝墙板，其面材采用纸面石膏板、芯材用纸蜂窝芯所生产的墙板没有安封边条，安装时加隔音条，用螺丝连接，该墙板因生产工艺不成熟，只能生产石膏板材的墙板一种，其它面材的墙板生产不了，生产复合时所用粘接剂为196树脂胶，价格太贵，每吨近万元，使该蜂窝墙板生产成本过高，市场无法接受，几年前早已停产，目前已无厂家生产。At present, there is only one kind of paper-core honeycomb wallboard in China. The surface material is paper-faced gypsum board, and the core material is made of paper honeycomb core. Due to the immature production process, only one kind of wallboard of gypsum board can be produced, and other wallboards of surface materials cannot be produced. The adhesive used in the production and compounding is 196 resin glue, which is too expensive, nearly 10,000 yuan per ton. The production cost of honeycomb wallboard is too high and the market cannot accept it. Production has been discontinued a few years ago, and there is no manufacturer currently producing it.
发明内容 本发明要解决的技术问题是要提供和解决蜂窝复合墙板的面材、芯材和封边条的生产工艺及蜂窝墙板制造复合过程，中胶合剂冷压复合工艺，纸基蜂窝复合墙板是在上下两面、面板，中夹纸蜂窝芯和封边条，通过粘合剂冷压复合而成的轻质墙板。其中面板是用水泥加50％粉煤灰、氧化镁等附料，加无纺布和玻纤布压制加工而成，可保证该材料不开裂、不变形。墙板中的纸蜂窝芯是用再生牛皮纸、经印胶、热压、切割、喷胶、拉伸、烘干、定型制成的小六边型呈蜂窝状的夹心支撑构件。夹心纸芯经过防火、防潮工艺处理，具有阻燃、防潮的功能。封边条用水泥加附料加发泡剂压模压制而成。Summary of the invention The technical problem to be solved by the present invention is to provide and solve the production process of the surface material, core material and edge banding of the honeycomb composite wallboard, the manufacturing and compounding process of the honeycomb wallboard, the cold-pressing composite process of the medium adhesive, the paper-based honeycomb Composite wallboard is a light-weight wallboard made of upper and lower sides, panels, sandwiching paper honeycomb core and edge banding, and cold pressing with adhesives. Among them, the panel is made of cement plus 50% fly ash, magnesium oxide and other additives, plus non-woven fabric and glass fiber cloth to press and process, which can ensure that the material does not crack or deform. The paper honeycomb core in the wallboard is a small hexagonal honeycomb-shaped sandwich support member made of recycled kraft paper, printed glue, hot pressing, cutting, spraying glue, stretching, drying, and shaping. The sandwich paper core has been treated with fire-proof and moisture-proof technology, and has the functions of flame-retardant and moisture-proof. The edge banding is molded with cement plus additives and foaming agent.
附图说明：下面结合附图和具体实施的方式对本发明作进一步详细说明，附图为蜂窝复合墙板的标准板透视图。BRIEF DESCRIPTION OF THE DRAWINGS: The present invention will be described in further detail below in conjunction with the accompanying drawings and specific implementation methods. The accompanying drawing is a perspective view of a standard board of a honeycomb composite wallboard.
具体实施方式：该墙板主要为面板(1)纸蜂窝芯材(2)水泥封条(3、4)组成。面板(1)用水泥加50％粉煤灰、加5％氧化镁、加3％添加剂等附料外面加无防布和玻纤布挤压制板。纸蜂窝芯材(2)用再生牛皮纸经印胶切割、加压、定型等工序制成六边形成蜂窝状上的夹心支撑构件，再根据墙板的规格将芯板裁切成相应规格的芯条，最后将芯条拼接通过拉伸，喷淋胶液，烘干等工序制成。其喷淋所用胶液为特制胶液，其中粉煤灰水泥蜂窝板所采用的配方为泡花碱80％、树脂胶10％、氧化镁3％、防水剂6％、添加剂1％。Specific implementation method: the wallboard is mainly composed of a panel (1), a paper honeycomb core material (2) and a cement seal (3, 4). Panel (1) Add non-proof cloth and glass fiber cloth to extrude the board with cement, add 50% fly ash, add 5% magnesium oxide, add 3% additives and other auxiliary materials. Paper honeycomb core material (2) Use recycled kraft paper to form a sandwich support member on the honeycomb shape with six sides through printing glue cutting, pressing, and shaping, and then cut the core board into cores of corresponding specifications according to the specifications of the wallboard Strips, and finally the core strips are spliced by stretching, spraying glue, drying and other processes. The glue used for spraying is a special glue, and the formula used for the fly ash cement honeycomb panel is 80% sodium hydroxide, 10% resin glue, 3% magnesium oxide, 6% waterproofing agent, and 1% additive.
水泥封边条(3、4)用水泥加附料和发泡剂用压模压制而成。最后把面材、芯材封边条，准备好在面板上(1)刮胶、铺芯(2)加封边条(3、4)对板、加压、复合、自然时效裁板入库，其产品在对板复合时所用粘接剂配方为泡花碱78％、氧化镁5％、植物纤维5％、添加剂2％，所采用专用胶合剂成本为1000元左右，是原产品成本的10％。The cement edge strips (3, 4) are formed by pressing the cement additives and foaming agent with a die. Finally, the surface material and core material edge banding are ready to be scraped on the panel (1), the core is laid (2) and the edge banding (3, 4) is added to the board, pressurized, compounded, and the natural aging cutting board is put into storage. The adhesive formula used for its products when laminating boards is 78% sodium hydroxide, 5% magnesium oxide, 5% plant fiber, and 2% additives. The cost of the special adhesive used is about 1,000 yuan, which is 10% of the original product cost. %.
本发明不局限于上述实施方式，作为蜂窝复合墙板，可以根据需要采用不同的面材(纸面石膏板、水泥板、玻镁板、硅酸钙板、钢板、铝板、石材等)中夹纸蜂窝芯通过特殊配制粘合剂、冷压复合而成各种板材，封边材料也可根据要求作成单面封边，双面封边根据要求做各种材质封边条。The present invention is not limited to the above-mentioned embodiments. As the honeycomb composite wallboard, different surface materials (gypsum boards, cement boards, glass magnesium boards, calcium silicate boards, steel plates, aluminum boards, stone materials, etc.) The paper honeycomb core is compounded into various boards through special preparation of adhesives and cold pressing. The edge banding material can also be made into one-sided edge banding, and double-sided edge banding can be made into various material edge banding strips according to requirements.
凡是利用面板加纸蜂窝芯材和封边条作成的墙板，无论在其形状和结构上任何变化都是本发明一种变形，均应认为在本发明保护范围之内。Any change in shape and structure of any wall panel made of panel plus paper honeycomb core material and edge banding is a deformation of the present invention, and should be considered within the protection scope of the present invention.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610144336.0A CN101016788B (en) | 2006-12-04 | 2006-12-04 | Paper substrate honeycomb composite panels |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610144336.0A CN101016788B (en) | 2006-12-04 | 2006-12-04 | Paper substrate honeycomb composite panels |
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| Publication Number | Publication Date |
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| CN101016788A true CN101016788A (en) | 2007-08-15 |
| CN101016788B CN101016788B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200610144336.0A Expired - Fee Related CN101016788B (en) | 2006-12-04 | 2006-12-04 | Paper substrate honeycomb composite panels |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101377097A (en) * | 2008-09-02 | 2009-03-04 | 郭立群 | Honeycomb structure ecological assembled anti-vibration house system |
| CN101831967A (en) * | 2010-04-28 | 2010-09-15 | 河海大学 | Open hollow steel section-thermal insulation core material-thin panel composite energy-saving external wall panel |
| CN103161276A (en) * | 2013-03-12 | 2013-06-19 | 马兴爱 | Outer wall anti-flaming thermal insulation decorative integration plate and preparation method thereof |
| CN103174225A (en) * | 2013-03-12 | 2013-06-26 | 马兴爱 | Flame retarding polyurethane or phenolic aldehyde honeycomb heat insulating core materials and preparation method of base core thereof |
| CN103251242A (en) * | 2013-04-27 | 2013-08-21 | 杭州华聚复合材料有限公司 | Polypropylene honeycomb composite board for outdoor desk and preparing technology of polypropylene honeycomb composite board |
| CN104032920A (en) * | 2014-06-13 | 2014-09-10 | 张爱军 | Paper honeycomb composite wall board and installing method of paper honeycomb composite wall board |
| CN104032919A (en) * | 2014-06-13 | 2014-09-10 | 张爱军 | Paper honeycomb compound wallboard and installation method thereof |
| CN104446300A (en) * | 2014-12-15 | 2015-03-25 | 山东宝瑞装饰材料有限公司 | Novel wallboard |
| CN105350681A (en) * | 2015-10-30 | 2016-02-24 | 北京矿建建设集团有限公司 | Flyash cement honeycomb composite wallboard building fixed on the ground |
| CN105350708A (en) * | 2015-10-30 | 2016-02-24 | 北京矿建建设集团有限公司 | Fly ash cement honeycomb composite wallboard building |
| CN105377541A (en) * | 2014-06-06 | 2016-03-02 | F顾问株式会社 | Laminated body |
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| CN100350116C (en) * | 2005-12-15 | 2007-11-21 | 中国建筑材料科学研究院 | Paper honeycomb sandwich inner insulation wall board and its mfg. method |
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- 2006-12-04 CN CN200610144336.0A patent/CN101016788B/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101377097A (en) * | 2008-09-02 | 2009-03-04 | 郭立群 | Honeycomb structure ecological assembled anti-vibration house system |
| CN101831967A (en) * | 2010-04-28 | 2010-09-15 | 河海大学 | Open hollow steel section-thermal insulation core material-thin panel composite energy-saving external wall panel |
| CN103161276A (en) * | 2013-03-12 | 2013-06-19 | 马兴爱 | Outer wall anti-flaming thermal insulation decorative integration plate and preparation method thereof |
| CN103174225A (en) * | 2013-03-12 | 2013-06-26 | 马兴爱 | Flame retarding polyurethane or phenolic aldehyde honeycomb heat insulating core materials and preparation method of base core thereof |
| CN103161276B (en) * | 2013-03-12 | 2015-12-02 | 马兴爱 | A kind of external wall flame-retarding heat-preserving decoration integrated board and preparation method thereof |
| CN103174225B (en) * | 2013-03-12 | 2015-09-23 | 马兴爱 | Flame retardant polyurethane or phenolic aldehyde honeycomb heat insulation core material and base core preparation method thereof |
| CN103251242B (en) * | 2013-04-27 | 2015-05-20 | 杭州华聚复合材料有限公司 | Polypropylene honeycomb composite board for outdoor desk and preparing technology of polypropylene honeycomb composite board |
| CN103251242A (en) * | 2013-04-27 | 2013-08-21 | 杭州华聚复合材料有限公司 | Polypropylene honeycomb composite board for outdoor desk and preparing technology of polypropylene honeycomb composite board |
| CN105377541A (en) * | 2014-06-06 | 2016-03-02 | F顾问株式会社 | Laminated body |
| CN104032919A (en) * | 2014-06-13 | 2014-09-10 | 张爱军 | Paper honeycomb compound wallboard and installation method thereof |
| CN104032920A (en) * | 2014-06-13 | 2014-09-10 | 张爱军 | Paper honeycomb composite wall board and installing method of paper honeycomb composite wall board |
| CN104446300A (en) * | 2014-12-15 | 2015-03-25 | 山东宝瑞装饰材料有限公司 | Novel wallboard |
| CN105350681A (en) * | 2015-10-30 | 2016-02-24 | 北京矿建建设集团有限公司 | Flyash cement honeycomb composite wallboard building fixed on the ground |
| CN105350708A (en) * | 2015-10-30 | 2016-02-24 | 北京矿建建设集团有限公司 | Fly ash cement honeycomb composite wallboard building |
| CN105350681B (en) * | 2015-10-30 | 2019-03-01 | 北京矿建建设集团有限公司 | The pulverized fuel ash cement honeycomb composite panel building fixed on the ground |
| CN106182902A (en) * | 2016-07-13 | 2016-12-07 | 杭州双元舞台设备有限公司 | A kind of panel for anti-acoustic shell and production technology thereof |
| CN110107018A (en) * | 2019-04-23 | 2019-08-09 | 王福兵 | A kind of manufacture craft of Aluminum Honeycomb Cores composite lightweight wall plate |
| CN110029780A (en) * | 2019-05-13 | 2019-07-19 | 中州装备制造股份有限公司 | Skeleton and its production method of putting more energy into and equipment and structural reinforcement |
| CN111170691A (en) * | 2020-01-06 | 2020-05-19 | 深圳市华威环保建材有限公司 | Regenerated sound-insulation heat-insulation core material slurry, application thereof in light partition board and regenerated light partition board |
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