Summary of the invention
Yet, the reinforcement of the wainscot 202c that is adopted in the existing lifting type Hatchback door structure with crossbeam 206c because integrally formed when wainscot 202c punch forming, so there are the following problems.
A problem is, under the situation of the such crossbeam 206c of integrally formed wainscot 202c as shown in figure 15, because the restriction of punching formation property, only otherwise use panel material, with high ductibility with regard to exist be difficult to be formed at wainscot 202c peristome 208c and 209c the outer edge cut wall 211c form sufficiently high problem.Therefore, the rigidity to wainscot 202c improves the existence restriction.
Another problem is, for the bight 212c that the 204c of frame portion of crossbeam 206c and wainscot 202c combines, need make more than its R increases to a certain degree, and the peristome 208c that causes the rear portion window glass to be used thus diminishes.Therefore, make the back visibibility of vehicle become narrow.
Another problem is to be difficult to improve the rigidity of rear door with respect to the bending of the wainscot 202c of the tangential direction of rotation round on the basis of the vibration of inhibition door when closing the lifting type rear door.When closing the lifting type rear door, this rear door is subjected to the effect of power on the tangential direction of its rotation round.Therefore, if crossbeam 206c to have cut wall 211c parallel with the tangential direction of the rotation round of lifting type rear door, can effectively suppress the vibration of lifting type rear door.And since the wall gradient of having cut wall 211c of crossbeam 206c by wainscot 202c stamping forming towards determine, so can't form as described above effectively towards.Therefore, be difficult to be suppressed at the vibration of closing the door when the lifting type rear door.
Also having a problem is under above-mentioned integrally formed situation, can't change the plate thickness of crossbeam 206c.For example, can't carry out to realizing that lighting makes the design alteration of the plate thickness of crossbeam 206c than the thin grade of the 204c of frame portion.
Therefore, the object of the present invention is to provide a kind of Hatchback door structure of vehicle, it also has enough rigidity when can seeking lighting, can reduce flow chart and manufacturing cost when making, but also can increase back visibibility.
For the present invention who addresses the above problem is a kind of vehicle rear automobile door structure, have the wainscot that is disposed at the car inboard and be disposed at the outer panels in the car outside, it is characterized in that above-mentioned wainscot possesses: along the frame portion of the outer shape of rear door; The a pair of rib integrally formed and that extend with V font roughly to the both sides side from the lower side of above-mentioned frame portion with above-mentioned frame portion.
In above-mentioned Hatchback door structure, from along the lower side of the frame portion of the outer shape of rear door to the both sides side, a pair of rib is formed extended at both sides wainscot with V font roughly.That is to say, in above-mentioned Hatchback door structure, guaranteed that by frame portion and rib having big as far as possible opening on the wainscot guarantees lighting thus, rigidity also is improved simultaneously.
In addition, in the above-mentioned Hatchback door structure, because frame portion and rib are integrally formed, be different from existing Hatchback door structure (for example, referring to Patent Document 1), do not need a plurality of stiffeners, so when having realized lighting, also reduced manufacturing cost.
In addition, in the above-mentioned Hatchback door structure since be different from existing Hatchback door structure (such as, refer to Patent Document 1), do not need a plurality of stiffeners, so do not need welding, can reduce the flow chart when making.
In addition, in Hatchback door structure as described above, above-mentioned wainscot preferably has the face that forms continuously smoothly to above-mentioned rib from the lateral side of above-mentioned frame portion.
In above-mentioned Hatchback door structure, owing to do not have the concentrated bending part of easy generation stress but the continuous smoothly face that forms to rib from the lateral side of frame portion, so can further improve its rigidity.
In addition, in Hatchback door structure as described above, also can be the lower side that above-mentioned a pair of rib is formed at above-mentioned frame portion, extend with V font roughly from lock section that latch mechanism is installed to the both sides side.
In above-mentioned Hatchback door structure, because rib extends from the lock section with V font roughly, so further improved its rigidity.
In addition, in Hatchback door structure as described above, be formed with on above-mentioned wainscot to the side-prominent portion of having cut of above-mentioned outer panels, the above-mentioned portion of having cut is connected with above-mentioned outer panels.
Therefore above-mentioned Hatchback door structure can further improve its rigidity owing to the portion of having cut that is formed at wainscot is connected with outer panels.In addition, owing to the portion of having cut has cut when integrally formed and forms, so this Hatchback door structure can easily form in the position of hope and has the portion of having cut of suitable shape.
In addition, in Hatchback door structure as described above, be preferably formed with: the 1st peristome of being divided with above-mentioned frame portion each other at the upside of above-mentioned rib, by this rib; The 2nd peristome of being divided at the downside of an above-mentioned rib, by this rib and above-mentioned frame portion; The 3rd peristome of being divided out at another above-mentioned rib downside, by this rib and above-mentioned frame portion.
In this Hatchback door structure,, can on wainscot, form big as far as possible opening on a large scale by on wainscot, forming the 1st peristome, the 2nd peristome and the 3rd peristome.Like this, this Hatchback door structure can also be realized lighting in the performance rigidity.
In addition, in Hatchback door structure as described above, also can constitute the crossbeam that above-mentioned wainscot also possesses one, this crossbeam is installed in the mode that the linking part of the sidepiece of crossing over above-mentioned frame portion and above-mentioned rib extends each other, and is integrally formed by punch forming.
This Hatchback door structure is installed each other by the linking part that makes crossbeam cross over frame portion and rib with extending, has further improved rigidity.In addition because crossbeam is shaped integratedly with frame portion and rib, so that the simplification of the manufacturing process of Hatchback door structure (wainscot).
In addition, in Hatchback door structure as described above, preferred described wainscot by punch forming by integrally formed, and, the crossbeam that further possesses split, described crossbeam is installed in the mode that the linking part of the sidepiece of crossing over above-mentioned frame portion and above-mentioned rib extends each other.
In this Hatchback door structure, by with frame portion and rib split crossbeam is set, can easily carry out the punch forming of wainscot, and, by increasing stamping forming degree of freedom, can guarantee on wainscot to form bigger opening.
In addition, in Hatchback door structure as described above, above-mentioned crossbeam is protruded into circular-arcly to the outside of vehicle be bent to form, and the size of its cross sectional shape is along with reducing gradually to both ends from its central portion.
In this Hatchback door structure, crossbeam protrudes into circular-arcly to the outside of vehicle and is bent to form, and forms agley in the mode along the lateral surface of rear door.And, when the central portion installation at above-mentioned crossbeam has the object of weight like that such as the rain brush motor, can produce very big stress at central portion.In above-mentioned Hatchback door structure, even increased the size of central portion cross sectional shape in order to make the crossbeam central portion can support the object of constant weight, but because the size of section of beam shape is along with diminishing gradually to two ends from its central portion, so can realize its lighting.
In addition, in Hatchback door structure as described above, preferably dispose above-mentioned crossbeam in the following manner, that is, make with its bearing of trend roughly quadrature stretch out direction along the opening of rear door, closing direction.
In above-mentioned Hatchback door structure, especially when closing this rear door, can bring into play enough rigidity with respect to the load that is applied on the crossbeam.
In addition, in Hatchback door structure as described above, each installation portion of the above-mentioned crossbeam on preferred above-mentioned each linking part is disposed at respectively on the same plane of stipulating on the overall width direction.
In above-mentioned Hatchback door structure, especially when closing rear door, because crossbeam can be passed to the load that applies each installation portion place equably, so can disperse the load of crossbeam installation portion equably.
In addition, in above-mentioned Hatchback door structure, because crossbeam is mounted on the same plane, so involutory being easier in position of itself and linking part improved the fitting operation of crossbeam thus.
In order to address the above problem, another program of the present invention, it is a kind of vehicle rear automobile door structure, have the wainscot of car inboard and the outer panels in the car outside, above-mentioned wainscot is shaped by punch forming, have along the frame portion of the outer shape of above-mentioned rear door, it is characterized in that: be formed with the window frame portion that window glass is installed on the top of above-mentioned frame portion; And, cross over the crossbeam that split is installed between two bights, lower end of above-mentioned window frame portion.
According to foregoing invention, in this Hatchback door structure, wainscot and the crossbeam that engages can be shaped respectively.Therefore, with regard to each parts, can make it become the desired shape that can improve the Hatchback door structure rigidity.
On the basis of technique scheme, preferred: above-mentioned crossbeam is shaped by punch forming; And above-mentioned wainscot is to be shaped with different pressing directions with above-mentioned crossbeam.According to this invention, can improve the stamping forming degree of freedom of wainscot and crossbeam.
On the basis of technique scheme, preferred: the place, two bights, lower end in above-mentioned window frame portion, above-mentioned crossbeam to be installed with the roughly rectangular mode of above-mentioned frame portion of above-mentioned wainscot.According to this invention, can enlarge the lower corner of wainscot window frame portion.Like this, can improve the visual field of window glass lower corner.
On the basis of technique scheme, preferred: above-mentioned wainscot has different breadth of section with above-mentioned crossbeam on the inward-outward direction of above-mentioned rear door.According to this invention,, can on the inward-outward direction of rear door, set inner face sheet frame portion darker regardless of the punching formation property of crossbeam.Like this, can improve the rigidity of Hatchback door structure.
On the basis of technique scheme, preferred: above-mentioned crossbeam has different thicknesss of slab with above-mentioned wainscot.According to this invention, owing to reduced the thickness of slab of crossbeam, so can seek the lighting of Hatchback door structure.
On the basis of technique scheme, preferred: the material of above-mentioned wainscot and above-mentioned crossbeam is different.According to this invention, crossbeam can be sought the lighting of Hatchback door structure with formation such as aluminium alloyss.
Vehicle rear automobile door structure of the present invention can be brought into play enough rigidity when seeking lighting, but also can reduce flow chart, reduction manufacturing cost.
The vehicle according to the invention Hatchback door structure does not use the panel material of high ductibility just can improve the punching formation property of wainscot, also can improve the degree of freedom of its shape.Like this, can improve the rigidity of wainscot.In addition, because compared with prior art the window glass opening portion used in rear portion is bigger, so also can promote the back visibibility of vehicle.In addition, on basis, can also make the punch forming direction of strengthening with crossbeam become only direction for the necessary raising wainscot of the vibration rigidity when suppressing to close rear door.In addition, be purpose with lighting etc., can also change the thickness of slab of crossbeam.
The specific embodiment
(the 1st embodiment)
Below, be elaborated with reference to the vehicle rear automobile door structure of suitable accompanying drawing to the present invention's the 1st embodiment.In the accompanying drawing of institute's reference, Fig. 1 is the part stereogram that has been suitable for the vehicle of the 1st embodiment Hatchback door structure.Fig. 2 is the stereogram of expression from the state of the wainscot vehicle outside observation, that constitute the 1st embodiment Hatchback door structure.Fig. 3 is a part stereogram that expression is observed from vehicle interior side, from the lateral side of inner face sheet frame portion to the state of rib, is the figure at the represented position of the arrow C of presentation graphs 2.
As shown in Figure 1, Hatchback door structure 1a is applicable to rear door 2, and the tail-gate peristome 3 of vehicle V is opened, closed to this rear door 2.Explanation in passing, rear door 2 has the structure of lifting type, that is and, edge portion of the upside of side edge part and tail-gate peristome 3 is connected by a pair of hinge 4,4 on it, and around hinge 4,4 rotations.And the lower central place at rear door 2 disposes not shown locking device, and this locking device can lock in the car body side with rear door in the closed position 2.
Hatchback door structure 1a possesses: be disposed at the car outside of rear door 2, the outer panels 5 of formation lateral surface; Be disposed at the wainscot 6a of the car inboard of above-mentioned outer panels 5.In addition, Hatchback door structure 1a also possesses: the window portion 7 that forms by the upside that glass plate is embedded rear door 2; Be disposed at the rain brush 8 of the downside of window portion 7.
As shown in Figure 1, wainscot 6a possesses: along the frame portion 9 of the outer shape of rear door 2; A pair of rib 10a, the 10b integrally formed with this frame portion (below, do not having sometimes it to be abbreviated as " rib 10 " under the situation of specific rib).
As shown in Figure 2, the frame portion 9 of present embodiment is that metal sheet is stamped moulding and obtains, and its lateral profile is roughly rectangular, and, also be formed with the opening of essentially rectangular when overlooking in the inboard of this frame portion 9.
And the lower central place in this frame portion 9 is formed with the lock installation portion 11 that above-mentioned locking device (not shown) has been installed.
As shown in Figure 2, rib 10a, 10b from the bottom of frame portion 9, particularly be that both sides side from lock installation portion 11 side direction frame portions 9 extends into roughly V font.Explanation in passing, in the present embodiment, the position of the both sides of the frame portion 9 that rib 10a, 10b are connected is corresponding to two bights that are positioned at window portion 7 (with reference to figure 1) downside.
And, rib 10a, 10b, thus form by separating the opening that is formed at frame portion 9 inboards: be positioned at rib 10a, 10b upside, be reinforced the 1st peristome 12 that the 10a of portion, 10b are divided with frame portion 9 each other; The 2nd peristome 13 that is positioned at a rib 10a downside, is divided by this rib 10a and frame portion 9; The 3rd peristome 14 that is positioned at another rib 10b downside, is divided by this rib 10b and frame portion 9.Explanation in passing, the 1st peristome 12 in the present embodiment has pentagonal shape when overlooking, and the 2nd peristome 13 and the 3rd peristome 14 have leg-of-mutton shape.
As shown in Figure 2, such wainscot 6a has a plurality of portions 15 of having cut at the 1st peristome the 12, the 2nd peristome 13 and the 3rd peristome 14 sides.This has been cut portion 15 and has formed direction towards panel 5 (with reference to figure 1) side outward, that is to say towards outstanding towards the direction D in the car outside.The portion of having cut 15 like this erects formation from frame portion 9 and rib 10a, 10b in the 1st peristome 12 sides respectively in the mode of surrounding the 1st peristome 12.And the portion of having cut 15 of the 2nd peristome 13 and the 3rd peristome 14 sides also forms in the mode that erects from frame portion 9.These front ends of having cut portion 15 are connected to outer panels 5 (with reference to figure 1).
In addition, as shown in Figure 3, such wainscot 6a has the curved face part 16 that forms continuously smoothly to rib 10a from the lateral side of frame portion 9.This curved face part 16 is equivalent to said in claims " face ".In addition, though do not illustrate, the lateral side from frame portion 9 shown in Figure 2 similarly forms to level and smooth curved face part that forms continuously of rib 10b and curved face part 16 shown in Figure 3.
Explanation in passing, the wainscot 6a among the Hatchback door structure 1a of present embodiment is also used as the wainscot 6a among the Hatchback door structure 1b (with reference to figure 4) of aftermentioned the 2nd embodiment, is formed with the crossbeam installation portion 19 that is used to install aftermentioned crossbeam 18 (with reference to figure 4).And this crossbeam installation portion 19 is equivalent to said in claims " installation portion of crossbeam ".As shown in Figure 3, this crossbeam installation portion 19 is formed at the linking part 17 of frame portion 9 and rib 10, and particularly, it begins to form to the 1st peristome 12 edge-on modes with the edge portion from the direction D side (the car outside) of curved face part 16.
Then, the technique effect to the Hatchback door structure 1a of present embodiment describes.
As mentioned above, among this Hatchback door structure 1a, begin towards the both sides side, make a pair of rib 10a, 10b extend into the roughly wainscot 6a of V font by forming, thereby on wainscot 6a, formed the opening (with reference to figure 1) that constitutes by the 1st peristome the 12, the 2nd peristome 13 and the 3rd peristome 14 from frame portion 9 lower side along the outer shape of rear door 2.That is to say, in this Hatchback door structure 1a,, thereby guaranteed that on wainscot 6a very large opening can seek lighting by frame portion 9 and rib 10a, 10b, and, rigidity also improved.
In addition, in this Hatchback door structure 1a,, be different from existing Hatchback door structure 101 (with reference to figure 7), do not need a plurality of stiffeners because frame portion 9 and rib 10a, 10b are integrally formed by punch forming etc., so not only can seek lighting, can also reduce manufacturing cost.
In addition, in this Hatchback door structure 1a, have Hatchback door structure 101 (with reference to figure 7) now owing to being different from, do not need a plurality of stiffeners, thus do not need welding, thus reduced the flow chart when making.
In addition, in this Hatchback door structure 1a, owing to do not have the kink that stress concentrates easily from the lateral side of frame portion 9 to rib 10a, 10b but formed the level and smooth curved face part 16 (with reference to figure 3) that forms continuously, so can further improve rigidity.
In addition, in this Hatchback door structure 1a, because being formed at the portion of having cut 15 of the wainscot 6a of the 1st peristome the 12, the 2nd peristome 13 and the 3rd peristome 14 is connected with outer panels 5 (with reference to figure 1), thereby seek lighting so on wainscot 6a, guaranteed big as far as possible opening, but also can further improve rigidity.In addition, cut portion 15 owing to cut from the 1st peristome the 12, the 2nd peristome 13 and the 3rd peristome 14 sides, so in this Hatchback door structure 1a, can when forming the 1st peristome the 12, the 2nd peristome 13 and the 3rd peristome 14, form the portion 15 of having cut, and, can be easily form and have the portion of having cut 15 of suitable shape in the position of hope.
(the 2nd embodiment)
Then, be elaborated with reference to the vehicle rear automobile door structure of suitable accompanying drawing to the present invention's the 2nd embodiment.In the accompanying drawing of reference, Fig. 4 is the stereogram of expression from the state of the wainscot vehicle outside observation, that constitute the 2nd embodiment Hatchback door structure.Fig. 5 is the X-X sectional view of Fig. 4.Fig. 6 is the lateral view of the wainscot in the 2nd embodiment.And what Fig. 6 represented is the state that hinge is installed on the wainscot, and the car body that wainscot is installed is represented with the supposition line.In addition, because the Hatchback door structure of present embodiment similarly constitutes with the 1st embodiment except that wainscot is different with the 1st embodiment Hatchback door structure, thereby in the following description, mainly wainscot is described, and, for the structural element identical, give identical Reference numeral and omit its detailed description with the 1st embodiment.
As shown in Figure 4, on wainscot 6a, the mode of extending each other with the linking part 17,17 of crossing over frame portion's 9 sidepieces and rib 10a, 10b is equipped with crossbeam 18.This crossbeam 18 forms circular-arc in the mode of protruding towards the direction D towards the car outside, and forms agley along the outside (outside of outer panels 5 (with reference to figure 1)) of rear door 2 (with reference to figure 1).Crossbeam 18 as described above and frame portion 9 and rib 10a, 10b split form.And the both ends of crossbeam 18 are installed on crossbeam installation portion 19 (with reference to figure 3) by modes such as for example spot welding respectively.At this moment, crossbeam 18 is mounted to crossbeam installation portion 19 from the car outside.In addition, crossbeam 18 also can be from the car installed inside.As shown in Figure 5, the crossbeam in the present embodiment 18 is along with increasing gradually from the size of its both ends towards its cross sectional shape of central portion.That is to say, crossbeam 18 along with from its both ends towards central portion, it is at the thickness thickening (along with from central portion attenuation gradually towards both ends) gradually that stretches out to the car outside on the direction.At the central portion place of crossbeam 18 as described above, not shown motor that rain brush 8 has been installed etc. has the object of weight.And the crossbeam installation portion 19 at linking part 17 places is disposed at respectively on the same plane F of overall width direction defined.
In addition, as shown in Figure 6, crossbeam 18 is configured to, make roughly be orthogonal to bearing of trend G (with reference to figure 5) stretch out direction H along the opening of rear door 2, closing direction.
Next, the technique effect to the Hatchback door structure 1b of present embodiment describes.
In this Hatchback door structure 1b, by with frame portion 9 and rib 10a, the 10b split crossbeam 18 is set, can easily carry out the punch forming of wainscot 6a, and, by the increase of stamping forming degree of freedom, can guarantee bigger opening (the 1st peristome 12).
In addition, in this Hatchback door structure 1b, because crossbeam 18 bends to circular-arc, and its cross sectional shape size becomes (with reference to figure 5) greatly gradually from its both ends towards central portion, even motor of rain brush 8 (not shown) etc. has the object of weight and produced very big stress so for example be equipped with at the central portion place of this crossbeam 18, crossbeam 18 also can be brought into play enough rigidity.In addition, in other words, because the cross sectional shape size of crossbeam 18 diminishes to both ends gradually from its central portion, so can seek its lighting.
In addition, in such Hatchback door structure 1b, because crossbeam 18 is configured to, make the direction H (with reference to figure 6) that stretches out that roughly is orthogonal to its bearing of trend G open closing direction J along rear door 2, so especially when closing rear door 2, crossbeam 18 can be brought into play enough rigidity for the load that is applied in.
In addition, in Hatchback door structure 1b as described above, because each crossbeam installation portion 19,19 (with reference to figure 5) of crossbeam 18 is configured in respectively on the same plane F (with reference to figure 5) of defined on the overall width direction, so especially when closing rear door 2, crossbeam 18 can be passed to the load that is applied in each crossbeam installation portion 19,19 equably, load can be dispersed to equably crossbeam installation portion 19,19.In addition, in this Hatchback door structure 1b,, become easy, improved the fitting operation of crossbeam 18 thus so its position with linking part 17 is involutory because crossbeam 18 is installed on the same plane F.
And, the invention is not restricted to above-mentioned embodiment, can implement in various modes.
In above-mentioned the 1st embodiment and the 2nd embodiment, the portion of having cut 15 of wainscot 6a forms on all of the 1st peristome the 12, the 2nd peristome 13 and the 3rd peristome 14, but for the present invention, having cut portion 15 also can be forming on any one at least in the 1st peristome the 12, the 2nd peristome 13 and the 3rd peristome 14.
(the 3rd embodiment)
In addition, in above-mentioned the 2nd embodiment, crossbeam 18 is to install as the parts that are split with respect to wainscot 6a, but the present invention is not limited to this.Here, Fig. 7 is the stereogram of expression from the state of vehicle outside wainscot that observe, that constitute another embodiment Hatchback door structure.
As shown in Figure 7, constitute the wainscot 6b of this Hatchback door structure 1c, the crossbeam 18 that leap linking part 17,17 extends each other is integrally formed by stamping forming mode and wainscot 6b.
In Hatchback door structure 1c as described above, because crossbeam 18 is integrally formed with frame portion 9 and rib 10 (10a, 10b), therefore improved rigidity, but also made the manufacturing process of Hatchback door structure 1c (wainscot 6b) oversimplify.
In addition in the above-described embodiment, though rib 10a, 10b extend with rectilinear form roughly, rib 10a, 10b also can extend with bend mode in the scope that does not hinder the object of the invention (technical problem) among the present invention.
(the 4th embodiment)
Next, the present invention's the 4th embodiment is described.At first, describe with reference to figure 9 to Figure 13 structures present embodiment.
The skeleton diagram of the vehicle of Fig. 9 is the installation observed from rear the present invention's the 4th embodiment Hatchback door structure.
The Hatchback door structure 201a of present embodiment is made of wainscot 202a and outer panels 203.Hatchback door structure 201a is installed on the vehicle V by hinge 214.Wainscot 202a and outer panels 203 make up in modes such as crimping processing or spot welding.On wainscot 202a, be formed with along the 204a of frame portion of the outer shape of Hatchback door structure 201.On the 204a of frame portion, be formed with the 205a of window frame portion that window glass 207 is installed, crossbeam 206a also is installed.Be formed with lock installation portion 210 in the lower end of the 204a of frame portion.
Figure 10 is the stereogram of the employed wainscot of present embodiment Hatchback door structure.Top at the 204a of frame portion that constitutes wainscot 202a is formed with the 205a of window frame portion.The 204a of this frame portion is shaped by punch forming.At weld part 213,213 places of a pair of window frame 205a of the portion side that is positioned at this window frame portion 205a lower end, the crossbeam 206a of split is mounted by spot welding from the car outside.Like this, in the gamut of the peristome between a pair of weld part 213,213 crossbeam 206a is installed.And, in the present embodiment, though, also can it be installed in the weld part 213,213 of the 205a of window frame portion from the car inboard for the intensity that makes the collision of reply when closing rear door improves and from the car outside crossbeam 206a is installed.
On crossbeam 206a top, be provided with the peristome 208a that window glass is installed.In addition, in the bottom of crossbeam 206a, be provided with peristome 209a.In the outer edge of these peristomes 208a, 209a, be formed with and cut wall 211a.Cut wall 211a and had the effect of raising with respect to the rigidity of the bending of wainscot 202a.
Figure 11 (a) is the stereogram of the crossbeam 206a of employed split in the present embodiment.Figure 11 (b) is the C-C sectional view of employed crossbeam 206a central portion in the present embodiment.Thereby crossbeam 206a is by the parts (with reference to figure 9 and Figure 10) of punch forming with respect to the 204a of the frame portion split shaping of wainscot 202a.Crossbeam 206a is formed with the weld part 223,223 of pair of beams 206a side at its two ends.This is in the same plane to weld part 223,223, and spot welding is to the 205a of window frame portion as previously mentioned, and the 205a of this window frame portion is formed on the 204a of frame portion that constitutes wainscot 202a and goes up (with reference to Figure 10).
Constituted beam portion 221 by the part of these weld part 223 clampings.In beam portion 221, be formed with a pair of portion 222 of having cut.Having cut portion 222 is provided with for the rigidity that increases with respect to the bending of the transverse direction of wainscot 202a.
The height of having cut portion 222 uprises to central portion from the two ends of beam portion 221.Reach maximum height L 3 at central portion.Therefore, the sectional area of crossbeam 206a becomes central portion maximum, arc in the two ends of crossbeam portion 221 minimum.By such mode, make the flexural stress that puts on crossbeam 206a in crossbeam 206a, become even.
In addition, because crossbeam 206a and the 204a of frame portion split shaping, so the degree of freedom of its shape is than crossbeam 206c (with reference to Figure 15) height in the existing example.Cut wall 211c height such as, the maximum height L 3 of the portion of having cut 222 that is easy to just can to make crossbeam 206a than the crossbeam 206c of existing example.In addition, the height of the portion of having cut 222 is whole to be improved if make, even make under the situation of crossbeam 206a at the parts of using the panel material punch forming thinner than the 204a of frame portion to form, also can similarly guarantee the rigidity at the bending of crossbeam 206a.
In addition, because crossbeam 206a is that split punch forming thereby punching formation property are good, so the opening that can be formed for reducing weight at the bottom 224 and upper bend portion 225 places of beam portion 221 with comparalive ease.Though the situation of the perforate that is formed for installing parts such as rain brush motor at upper bend portion 225 places of crossbeam 206a is also arranged, because punching formation property is good, so all can in the perforation of any position.Such as, on crossbeam 206a, for rain brush motor etc. is installed, can be in advance welded nut of fixing usefulness etc. be welded in the upper bend portion 225 of crossbeam 206a.
Among the Hatchback door structure 201a of present embodiment (with reference to figure 9) among the crossbeam 206a of employed wainscot 202a, punch forming direction during shaping crossbeam 206a (below, be called " pressing direction ") and the direction α that has a certain degree perpendicular to the face of a pair of weld part 223.By Figure 11 (b) as can be known, the angled α of vertical direction of the face of the pressing direction of crossbeam 206a and weld part 223.Therefore, the face with a pair of weld part 223 is not vertical by the formed face of having cut portion 222 of punch forming.When the Hatchback door structure 201a that will comprise wainscot 202a was mounted to vehicle V, Hatchback door structure 201a was the center rotation with the hinge 214 that Hatchback door structure 201a is installed.At this moment, parallel for the face that makes the portion of having cut 222 with the tangential direction of the rotational circle of rear door 201, make pressing direction with respect to the angled α of the vertical direction of the face of a pair of weld part 223.
Figure 12 is the A direction view (with reference to Figure 10) of employed wainscot 202a in the present embodiment.Shown in Figure 11 (b), the vertical direction angulation α of the face of the pressing direction of crossbeam 206a and a pair of weld part 223,223 is just in time corresponding to face and the center of crossbeam 206a and line 1 angulation of hinge 214 of a pair of weld part 223,223.According to this corresponding relation, the hinge 214 that the pressing direction of crossbeam 206a is parallel to wainscot 202a is the rotational circle tangential direction of the rear door at center.
When closing rear door, Hatchback door structure 201a is subjected to the effect (with reference to figure 9 and Figure 11) of power on above-mentioned rotational circle tangential direction.Like this, on Hatchback door structure 201a, produce vibration.But, as mentioned above, parallel by the pressing direction that makes crossbeam 206a with the rotational circle tangential direction of Hatchback door structure 201a, utilize the rigidity of the portion of having cut 222 (with reference to Figure 11) of the crossbeam 206a parallel with above-mentioned rotational circle tangential direction, can suppress above-mentioned vibration effectively.
Among the wainscot 202c of existing example shown in Figure 15, because crossbeam 206c and the moulding of the 204c of frame portion integrated punching, the pressing direction of 204c of frame portion and crossbeam 206c is always identical.But the pressing direction of the crossbeam 206a of present embodiment is not consistent with the pressing direction of wainscot 202a (with reference to Figure 12).Among the present invention,, thereby can determine the pressing direction of two parts independently because crossbeam 206a is the parts with wainscot 202a split.
Because crossbeam 206a is the parts with the 204a of the frame portion split of wainscot 202a, so, the thickness of the plate of crossbeam 206a can be arranged to the different thickness with the 204a of frame portion for above-mentioned purposes such as lighting.In addition, the material of crossbeam 206a also can be selected the different material with the 204a of frame portion for use.
The bight 212a (with reference to Figure 10) that is welded about crossbeam 206a and the 205a of window frame portion of wainscot 202a compares explanation with the bight 212c of the wainscot 202c of itself and existing example shown in Figure 15.Figure 13 (a) is the B portion enlarged drawing of the Figure 10 that is welded with crossbeam of the wainscot of present embodiment.Figure 13 (b) is the D portion enlarged drawing of the Figure 15 that is welded with crossbeam of the wainscot of comparative example shown in Figure 15.As can be known, under the situation of the wainscot 202a of present embodiment, crossbeam 206a roughly meets at right angles with the 205a of window frame portion and installs from Figure 13 (a).On the other hand, under the situation of the wainscot 202c of Figure 13 (b) comparative example, because crossbeam 206c and the moulding of the 205c of window frame portion integrated punching, bight 212c needs to be provided with to a certain degree above R value in order to ensure punching formation property.Like this, just the peristome 208a than the wainscot 202a of present embodiment is little with peristome 208c for the window glass of its wainscot 202c.
In the Hatchback door structure 201a of present embodiment under the situation of employed wainscot 202a, because crossbeam 206a is the parts of split, so the height L1 that cuts wall 211a of wainscot 202a (determines with reference to the Figure 13 (a) and the maximum height L3 that Figure 10) can be independent of the portion of having cut 222 (with reference to Figure 11) of crossbeam 206a.On the other hand, for comparative example (and Figure 15) with reference to Figure 13 (b), because crossbeam 206c is restricted by integrally formed thereby punching formation property, the height L2 that has cut wall 211c the 204c of frame portion and crossbeam 206c this aspect two all because of punch forming is restricted, can only be under certain upper limit height Lc (not shown).
And under the situation of wainscot 202a because crossbeam 206a is split with respect to the 204a of frame portion, thus with the wainscot 202c of existing example to compare punching formation property good.Therefore, can make with comparalive ease cut wall 211a height L1 than the upper limit height Lc height of having cut wall 211c.Therefore, as required, can improve the height L1 that has cut wall 211a, that is, increase the inward-outward direction breadth of section of Hatchback door structure 201a, thereby improve the rigidity of the 204a of frame portion that constitutes wainscot 202a.
Next, the formation based on the Hatchback door structure 201a of above-mentioned present embodiment describes its technique effect.
Under the situation of the rear door 1a of present embodiment structure, the pressing direction that can be independent of wainscot 202a decides the pressing direction of the crossbeam 206a of wainscot 202a.Therefore, as mentioned above, compare, by selecting the pressing direction of crossbeam 206a, can effectively be suppressed to close the door vibration when the rear door with existing example.
In the Hatchback door structure 201a of present embodiment, under the situation of employed wainscot 202a,, thereby compare the punching formation property that has improved wainscot 202a with existing example owing to crossbeam 206a is mounted with separate form.Therefore, the height of having cut wall 211a of the 204a of frame portion of wainscot 202a can be provided with highlyer than the height of having cut wall 211c of the wainscot 202c of existing example.Thus, can improve the rigidity of wainscot 202a.
In the Hatchback door structure 201a of present embodiment under the situation of employed wainscot 202a, shown in Figure 13 (a), the 205a of window frame portion of crossbeam 206a and the 204a of frame portion engages in rectangular mode roughly as mentioned above like that.Therefore, compare, enlarged window glass peristome 208a, improved back visibibility thus with the existing example that as shown in Figure 15 crossbeam 206c and the 205c of window frame portion of the 204c of frame portion are integrally formed.
In the Hatchback door structure 201a of present embodiment, under the situation of employed wainscot 202a,, thereby thereby can make its change of shape effectively improve the rigidity of wainscot 202a because crossbeam 206a is the parts (with reference to Figure 10) of split with respect to the 204a of frame portion.In addition, as required, make the thickness ratio frame 204a of portion of crossbeam 206a thinner or thicker, just can realize the lighting of wainscot 202a or the purpose that rigidity improves.And the material of crossbeam 206a also can change with respect to the 204a of frame portion.Such as, for the purpose of lighting, crossbeam 206a can be an aluminium alloys system.
In addition, because crossbeam 206a is the parts with the 204a of frame portion split, thereby the panel material of the window opening portion that stamping-out gets off is bigger by the punch forming of the 204a of frame portion.Therefore, can utilize the panel material that gets off by punching press institute stamping-out to make other parts.
Under the situation of the Hatchback door structure 201a of present embodiment, smallclothes parts such as nut can also be assembled in advance the crossbeam 206a of split.Such as, the welded nut that is used to install the rain brush motor can be welded on crossbeam 206a in advance.So, can reduce the number of spare parts of welding, seek the simplification of welding sequence with plate.
Embodiments of the present invention are not limited to the content that embodiment limited of above-mentioned explanation.Can also be without departing from the spirit and scope of the present invention each component parts of embodiment be changed.Might not be parallel fully such as, the pressing direction of crossbeam 206a as shown in figure 12 with the tangential direction of the rotational circle of rear door.In addition, the 204a of frame portion of wainscot 202a being carried out following change is also included within the technical scope of the present invention.
(the 5th embodiment)
Figure 14 is the stereogram that has carried out the wainscot of reinforcement by employed V font reinforced bulkhead in the present invention's the 5th embodiment.In this embodiment, the top of the 204b of frame portion of wainscot 202b is identical with the 204a of frame portion of the wainscot 202a of Figure 10.But, to locking installation portion 210, be provided with V font reinforced bulkhead portion 215 from two bights being arranged on the window frame portion 205b lower end on the 204b of frame portion, on the both sides of V font reinforced bulkhead portion 215, be provided with peristome 216a, 216b.
In the Hatchback door structure that uses wainscot 202b shown in Figure 14, as mentioned above, because the crossbeam 206b of split engages, so the punching formation property of the 204b of frame portion is good.Thus, by having improved the V font reinforced bulkhead portion 215 of having cut wall 211b height, can make wainscot 202b have enough rigidity.Therefore, under the situation of the Hatchback door structure that has used wainscot 202b shown in Figure 14, the whole technique effects that not only possessed above-mentioned Hatchback door structure 201a, and the effect by peristome 216a, 216b, especially also possessing further technique effect aspect the lighting of Hatchback door structure.