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CN101008110A - Method for preparing collagen/ polyvinyl alcohol composite fiber using dialdehyde as cross-linking agent - Google Patents

Method for preparing collagen/ polyvinyl alcohol composite fiber using dialdehyde as cross-linking agent Download PDF

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CN101008110A
CN101008110A CN 200710048242 CN200710048242A CN101008110A CN 101008110 A CN101008110 A CN 101008110A CN 200710048242 CN200710048242 CN 200710048242 CN 200710048242 A CN200710048242 A CN 200710048242A CN 101008110 A CN101008110 A CN 101008110A
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weight
collagen
polyvinyl alcohol
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CN100558957C (en
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叶光斗
王雪娟
唐屹
徐建军
李守群
游彦
刘晓惠
卢晓轶
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Sichuan University
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Sichuan University
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Abstract

用二醛作为交联剂制备胶原蛋白/聚乙烯醇复合纤维的方法。其特点是将胶原蛋白100重量份溶解在300~900重量份的去离子水中,聚乙烯醇100重量份溶解在300~900重量份的去离子水中,0.5重量份的二醛溶解在99.5重量份的水中,再将上述胶原蛋白溶液5~40重量份分散在聚乙烯醇溶液40~75重量份中,用酸或碱调节pH=5~11,最后加入二醛溶液5~15重量份,形成纺丝原液。原液经湿法纺丝、凝固得到的初生纤维,经过后处理得到胶原蛋白/聚乙烯醇复合纤维。复合纤维的含氮量为纺丝原液含氮量的85~95%,水中软化点为99~105℃,上染率为95~97%,回潮率为7.8~9.1%。A method for preparing collagen/polyvinyl alcohol composite fibers using dialdehyde as a crosslinking agent. It is characterized in that 100 parts by weight of collagen is dissolved in 300-900 parts by weight of deionized water, 100 parts by weight of polyvinyl alcohol is dissolved in 300-900 parts by weight of deionized water, and 0.5 parts by weight of dialdehyde is dissolved in 99.5 parts by weight disperse 5-40 parts by weight of the above-mentioned collagen solution in 40-75 parts by weight of polyvinyl alcohol solution, adjust the pH=5-11 with acid or alkali, and finally add 5-15 parts by weight of dialdehyde solution to form spinning dope. The primary fiber obtained by wet spinning and coagulation of the stock solution is post-processed to obtain the collagen/polyvinyl alcohol composite fiber. The nitrogen content of the composite fiber is 85-95% of the nitrogen content of the spinning dope, the softening point in water is 99-105°C, the dye uptake rate is 95-97%, and the moisture regain is 7.8-9.1%.

Description

The method for preparing collagen/polyvinyl alcohol composite fiber with dialdehyde as crosslinking agent
Technical field
The present invention relates to a kind of method for preparing collagen/polyvinyl alcohol composite fiber with dialdehyde as crosslinking agent.Belong to the preparation field of taking fiber.
Background context
Leather industry is an ancient industry, and it is that low output with the high investment of raw material and product is a feature, and big especially to the pollution of environment.According to statistics, have only the raw material skin of 20%-40% to change leather in the process hides, remaining forms refuse and byproduct, more than 100 ten thousand tons of leather solid waste of the annual generation of China at present.In addition, leather and fur products also has only certain service life with other consumer goods are the same, will be abandoned after shabby and becomes rubbish when it becomes, and can rot after banking up for a long time, and ecological environment has been caused severe contamination, also is the significant wastage of resource simultaneously.The development and use tanning waste is converted into useful resources with pollutant, avoids environment is polluted and endangers, and be the important topic that pendulum needs to be resolved hurrily in face of us.
The main component of tanning waste is a collagen, is a kind of protein that extensively is present in the animal body.Extract the collagen in the leather castoff, preparation has the spinning solution of finite concentration and viscosity after the purifying modification, by extruding it is extruded from spinneret orifice and enters into solidification liquid, forms filament, after processing such as follow-up drying, stretching, just can obtain the fiber that can be used to weave.
But pure collagen fibre forming property is poor, and intensity is low, difficulty in spinning.Yet, the polyvinyl alcohol good spinnability, through the available fiber hygroscopicity of spinning, heat treatment and formalizing near cotton, and advantage such as intensity height, ABRASION RESISTANCE.But vinylon exists dyeability poor simultaneously, and elastic recovery rate is low, and dress ornament is washed the big deficiency that waits of after-contraction, does not have clear superiority in competing with multiple synthetic fiber.Therefore China once to take polyvinyl as one of fiber of important textile material few.Yet polyvinyl alcohol does not withdraw from the fibrous raw material industry fully as a kind of fibre-forming polymer, in recent years, utilize good fibre forming property of polyvinyl alcohol and mechanical property, by wet spinning or gel spinning, obtain from the water soluble fiber of normal temperature to 90 ℃ different solution temperatures, be used for obtaining high grade yarn, its fabric sofetening good heat preservation performance with cotton, wool blend.
Chinese patent 200510020902.2 is entitled as " metal ion-modified collagen-polyvinyl alcohol composite fiber and preparation method thereof ", be on the basis of containing collagen and polyvinyl alcohol, the metal ion that has added the chelating crosslinked action, the composite fibre of preparation is the intensity height not only, and the protein content height, and be evenly distributed, dyeability is good, production cost is low, and has certain antimildew and antibacterial effect.But stinging of metal ion closed a little less than the crosslinked action, and collagen runs off easily.
Chinese patent 02145941.X is entitled as " collagen composite fibre and preparation method thereof ", employed collagen is the protein that obtains from the rawhide of animal or leather industry discarded object separation and Extraction, mixes stirring after adding monomer modified dose of graft modification of rare class with polyvinyl alcohol.The collagen composite fibre, wherein the raw material of each composition is counted with the percetage by weight composition: collagen content 10-45%, the monomer modified agent content 5-20% of rare class, polyvinyl alcohol content 50-85%, it is 100% that above-mentioned percentage is formed the weight sum.This fiber and human body skin have good affine performance, and good hygroscopicity, comfortable and easy to wear and painted easily.But rare class monomer can not with collagen generation crosslinked action, collagen runs off easily.
Chinese patent 89108465.7 is entitled as " collagen-polyvinyl alcoholic operation sutures and preparation method thereof ", be to be base stock with the collagen that from mammal knot hoof tissue, extracts with enzyme digestion and the composite solution of polyvinyl alcohol composition, clamp-on cross moulding in the coagulating bath with macromolecule swelling deduction line apparatus, again through chrome tanning agent and monofilament or the suture material of other shape.It is big that this suture material has overcome operation back tissue reaction, can not absorb or come off, and toxic side effect, many shortcomings such as scar is obvious after the wound healing, and the raw material of making this material is easy to get, and easy to process.But chrome tanning agent has certain toxicity, is unfavorable for health.
Summary of the invention
The objective of the invention is provides a kind of preparation method who prepares collagen/polyvinyl alcohol composite fiber with dialdehyde as crosslinking agent at existing technical deficiency, be characterized in: spinning solution comprises that water, collagen, fibre-forming polymer, crosslinking agent and pH regulator agent mix the spinning solution that forms homogeneous phase, and this spinning solution is spun into fiber through wet spinning.As-spun fibre obtains preparing collagen/polyvinyl alcohol composite fiber with dialdehyde as crosslinking agent through post processing.
Purpose of the present invention is realized that by following technical measures wherein said raw material umber is parts by weight except that specified otherwise.
1. the spinning solution for preparing collagen/polyvinyl alcohol composite fiber with dialdehyde as crosslinking agent
A. the preparation of solution A
With the degree of polymerization be 1000~2500, alcoholysis degree is that 90~99% polyvinyl alcohol 100 weight portions are dissolved in 300~900 weight parts waters, be heated to 95 ℃ of stirring and dissolving and form solution B,
C. the preparation of solution C
The dialdehyde of 0.5 weight portion is dissolved under room temperature in the water of 99.5 weight portions, and formation concentration is 0.5% solution C,
D. the mixing of solution A and solution B
The solution A of 5~40 weight portions is dispersed among 40~75 parts by weight solution B, regulates pH=5~11, add 5~15 parts by weight solution C again, stir and be made into into spinning solution with acid or alkali;
2. the wet spinning of spinning solution
With the wet spinning spinning head of aperture 0.07~0.20mm, with after spinning solution pressure filtration, the deaeration in 30~100 ℃ of temperature through measuring pump, filter, from the spinning head ejection, dynamic analysis of spinning is coagulation forming in the coagulating bath of strong coagulation ability;
3. the post processing of as-spun fibre
Hot-stretch typing: 150~230 ℃ of heat setting temperatures, 2~10 times of hot-stretchs, heat-setting time 2~10 minutes;
Acetalation is handled: with 50~90 ℃ of hydroformylation temperature, and the concentration 20~80g/L of aldehyde, 0.1~2 hour time carried out acetalation and handles;
Washing: according to a conventional method, water is clean with sulfate, aldehyde, the pickling of fiber surface, 0.5 hour time;
Oil: according to a conventional method, fiber is immersed in containing in the solution of finish 0.5 hour time.
The crosslinking agent dialdehyde is, glyoxal, at least a in the malonaldehyde, butanedial, glutaraldehyde.
The aldehyde that acetalation is handled be in formaldehyde, acetaldehyde, butanedial or the glutaraldehyde any.
Spinning coagulation bath is selected the saturated sodium sulphate-aqueous sulfuric acid of 30~60 ℃ of temperature, pH=1~7 for use, saturated sodium sulphate-sodium hydrate aqueous solution of selecting 30~60 ℃ of temperature, pH=7~10 for use is bathed in neutralization, and the saturated aqueous sodium sulfate of selecting 30~60 ℃ of temperature, pH=7 for use is bathed in washing.
The collagen/polyvinyl alcohol composite fiber that method for preparing obtains, the fiber number of composite fibre are 1~15dtex, and fracture strength is 1~10cN/dtex, and elongation at break is 10~40%, and initial modulus is 30~100cN/dtex.Nitrogen content is 85~95% of a spinning solution nitrogen content, and softening point in water is 99~105 ℃, and dye-uptake is 95~97%, and regain is 7.8~9.1%.Collagen/polyvinyl alcohol composite fiber is used for dress ornament textiles and wig.
The present invention has following advantage:
1. be used for wet spinning with dialdehyde as the collagen of crosslinking agent preparation and polyvinyl alcohol composite spinning stoste and have better spinnability.Though dialdehyde is when becoming fine and collagen, polyvinyl alcohol generation crosslinked action, spinning is comparatively smooth.
2. spinning solution is to add dialdehyde under acidity or alkali condition, and the viscosity of spinning solution is less with the adding variation of dialdehyde, and the collagen addition is bigger, and collagen and polyvinyl alcohol composite fiber have higher nitrogen content.
3. make crosslinking agent with dialdehyde, collagen or gelatin and polyvinyl alcohol have new covalent bond to generate, in conjunction with bond energy bigger, collagen or gelatin are difficult for running off, collagen and polyvinyl alcohol composite fiber have higher intensity.
4. the collagen molecules weight range is wider in the composite fibre preparation process, helps suitability for industrialized production.
5. composite fibre has good snugness of fit, dyeability is good, wrinkle resistance is strong, simultaneously health care is arranged also, can be used for high-grade dress ornament textiles and wig.
The specific embodiment
Below by example the present invention is specifically described.Be necessary to be pointed out that at this; following example only is used for the present invention is further specified; can not be interpreted as limiting the scope of the invention, the person skilled in the art in this field can make some nonessential improvement and adjustment to the present invention according to the foregoing invention content.
Embodiment 1
With molecular weight is that 100 parts and 300 parts deionized waters of collagen of 1000 blend together homogeneous phase solution A, 100 parts and 300 parts deionized waters of the polyvinyl alcohol of the degree of polymerization 1000 alcoholysis degrees 99% blend together homogeneous phase solution B, and 0.5 part of glyoxal and 99.5 parts of deionized waters blend together homogeneous phase solution C.Again solution A is added under stirring condition in the solution B, regulate pH to 11, add solution C then, keep 70 ℃ of former liquid temps with alkali.
The spinning of spinning solution, with above-mentioned obtain spinning solution filter, deaeration is after the ejection of the spinneret orifice in 0.08mm aperture, with in 40 ℃ of saturated sodium sulphate-sulfuric acid coagulating baths, the 40 ℃ of saturated sodium sulphate-NaOH and bathe, 40 ℃ of saturated sodium sulphate washing bath wet spinnings obtain as-spun fibre.
The post processing of fiber, as-spun fibre is at 150 ℃ of stretch down 2~5 times, HEAT SETTING 2.5min, and acetalation obtains finished fiber after handling, washing.
The fiber number of the finished fiber that obtains is 1.5-2.5dtex, and fracture strength is 3.96-5.40N/dtex, and elongation at break is 14.58-21.70%, and initial modulus is 84.59-106.1cN/dtex.This fiber nitrogen content is 88% of a spinning solution nitrogen content, and softening point in water is 100 ℃, and final dye-uptake is 96%, and regain is 7.8%.
Embodiment 2
With molecular weight is that 100 parts and 900 parts deionized waters of collagen of 100000 blend together homogeneous phase solution A, 100 parts and 900 parts deionized waters of the polyvinyl alcohol of the degree of polymerization 2000 alcoholysis degrees 90% blend together homogeneous phase solution B, and 0.5 part of glyoxal and 99.5 parts of deionized waters blend together homogeneous phase solution C.Again solution A is added under stirring condition in the solution B,, add solution C then, keep 75 ℃ of former liquid temps with acid for adjusting pH to 5.
The spinning of spinning solution, with above-mentioned obtain spinning solution filter, deaeration is after the ejection of the spinneret orifice in 0.1mm aperture, with in 60 ℃ of saturated sodium sulphate-sulfuric acid coagulating baths, the 60 ℃ of saturated sodium sulphate-NaOH and bathe, 60 ℃ of saturated sodium sulphate washing bath wet spinnings obtain as-spun fibre.
The post processing of fiber, as-spun fibre is at 220 ℃ of stretch down 2~5 times, HEAT SETTING 3.5min, and acetalation is handled, and obtains finished fiber after the washing.
The fiber number of the finished fiber that obtains is 3.98-6.90dtex, and fracture strength is 1.54-4.01N/dtex, and elongation at break is 28.30-61.08%, and initial modulus is 26.99-42.24cN/dtex.This fiber nitrogen content is 90% of a spinning solution nitrogen content, and softening point in water is 99 ℃, and final dye-uptake is 95%, and regain is 8.4%.
Embodiment 3
With molecular weight is that 100 parts and 900 parts deionized waters of collagen of 150000 blend together homogeneous phase solution A, 100 parts and 900 parts deionized waters of the polyvinyl alcohol of the degree of polymerization 2500 alcoholysis degrees 99% blend together homogeneous phase solution B, and 0.5 part of glyoxal and 99.5 parts of deionized waters blend together homogeneous phase solution C.Again solution A is added under stirring condition in the solution B, regulate pH to 11, add solution C then, keep 80 ℃ of former liquid temps with alkali.
The spinning of spinning solution, with above-mentioned obtain spinning solution filter, deaeration is after the ejection of the spinneret orifice in 0.08mm aperture, with in 30 ℃ of saturated sodium sulphate-sulfuric acid coagulating baths, the 30 ℃ of saturated sodium sulphate-NaOH and bathe, 30 ℃ of saturated sodium sulphate washing bath wet spinnings obtain as-spun fibre.
The post processing of fiber, as-spun fibre is at 2100 ℃ of stretch down 2~5 times, HEAT SETTING 4min.Obtain finished fiber after hydroformylation, the washing.
The fiber number of the finished fiber that obtains is 4.2-5.74dtex, and fracture strength is 2.67-3.08N/dtex, and elongation at break is 29.30-39.82%, and initial modulus is 38.45-42.24cN/dtex.This fiber nitrogen content is 94% of a spinning solution nitrogen content, and softening point in water is 105 ℃, and final dye-uptake is 97%, and regain is 9.1%.
Embodiment 4
With molecular weight is that 100 parts and 500 parts deionized waters of collagen of 80000 blend together homogeneous phase solution A, 100 parts and 500 parts deionized waters of the polyvinyl alcohol of the degree of polymerization 1700 alcoholysis degrees 99% blend together homogeneous phase solution B, and 0.5 part of glyoxal and 99.5 parts of deionized waters blend together homogeneous phase solution C.Again solution A is added under stirring condition in the solution B, regulate pH to 11, add solution C then, keep 70 ℃ of former liquid temps with alkali.
The spinning of spinning solution, with above-mentioned obtain spinning solution filter, deaeration is after the ejection of the spinneret orifice in 0.10mm aperture obtains as-spun fibre with 60 ℃ of saturated sodium sulphate coagulating baths, 60 ℃ of saturated sodium sulphate washing bath wet spinnings.
The post processing of fiber, as-spun fibre is at 230 ℃ of stretch down 2~4 times, HEAT SETTING 4.5min, and acetalation obtains finished fiber after handling, washing.
The fiber number of the finished fiber that obtains is 3.75-4.76dtex, and fracture strength is 3.12-4.08N/dtex, and elongation at break is 18.54-27.86%, and initial modulus is 35.79-43.44cN/dtex.This fiber nitrogen content is 93% of a spinning solution nitrogen content, and softening point in water is 100 ℃, and final dye-uptake is 95%, and regain is 8.2%.

Claims (6)

1.用二醛作为交联剂制备胶原蛋白/聚乙烯醇复合纤维的方法,其特征在于该方法包括以下步骤:1. prepare the method for collagen/polyvinyl alcohol composite fiber with dialdehyde as linking agent, it is characterized in that the method may further comprise the steps: (1)用二醛作为交联剂制备胶原蛋白/聚乙烯醇复合纤维的纺丝原液(1) Preparation of spinning dope of collagen/polyvinyl alcohol composite fiber with dialdehyde as crosslinking agent a.溶液A的制备a. Preparation of Solution A 将分子量为1000-150000的胶原蛋白100重量份溶解在300-900重量份的去离子水中,加热至60℃搅拌溶解形成溶液A,Dissolve 100 parts by weight of collagen with a molecular weight of 1000-150000 in 300-900 parts by weight of deionized water, heat to 60°C and stir to dissolve to form solution A, b.溶液B的制备b. Preparation of Solution B 将聚合度为1000~2500、醇解度为90~99%的聚乙烯醇100重量份溶解在300~900重量份水中,加热至95℃搅拌溶解形成溶液B,Dissolve 100 parts by weight of polyvinyl alcohol with a degree of polymerization of 1000 to 2500 and a degree of alcoholysis of 90 to 99% in 300 to 900 parts by weight of water, heat to 95°C and stir to dissolve to form solution B. c.溶液C的制备c. Preparation of Solution C 将0.5重量份的二醛于室温下溶解在99.5重量份的水中,形成浓度为0.5%的溶液C,0.5 parts by weight of dialdehyde are dissolved in 99.5 parts by weight of water at room temperature to form a concentration of 0.5% solution C, d.溶液A和溶液B的混合d. Mixing of solution A and solution B 将上述5~40重量份的溶液A分散在40~75重量份溶液B中,用酸或碱调节PH=5~11,再加入5~15重量份溶液C,搅拌配成成纺丝原液;Disperse 5-40 parts by weight of solution A above in 40-75 parts by weight of solution B, adjust the pH to 5-11 with acid or alkali, then add 5-15 parts by weight of solution C, and stir to form a spinning stock solution; (2)纺丝原液的湿法纺丝(2) Wet spinning of spinning dope 用孔径0.07~0.20mm的湿法纺丝喷丝头,将纺丝原液加压过滤,脱泡,于温度30~100℃经计量泵,过滤器,从喷丝头喷出,纺丝细流在较强凝固能力的凝固浴中凝固成型;Use a wet spinning spinneret with a pore size of 0.07-0.20mm to filter the spinning stock solution under pressure, defoam, and pass through a metering pump and a filter at a temperature of 30-100°C to spray out from the spinneret and spin fine stream Coagulate and form in a coagulation bath with strong coagulation ability; (3)初生纤维的后处理(3) Post-processing of primary fibers 热拉伸定型:热定型温度150~230℃,热拉伸2~10倍,热定型时间2~10分钟;Heat-stretching setting: heat-setting temperature 150-230°C, heat-stretching 2-10 times, heat-setting time 2-10 minutes; 缩醛化处理:用醛化温度50~90℃,醛的浓度20~80g/L,时间0.1~2小时进行缩醛化处理;Acetalization treatment: Acetalization treatment is carried out at a temperature of 50-90°C, an aldehyde concentration of 20-80g/L, and a time of 0.1-2 hours; 水洗:按常规方法,用水将纤维表面的硫酸盐、醛、酸洗净,时间0.5小时;Water washing: according to the conventional method, wash the sulfate, aldehyde and acid on the surface of the fiber with water for 0.5 hours; 上油:按常规方法,将纤维浸泡在用含有油剂的溶液中,时间0.5小时。Oiling: according to the conventional method, soak the fiber in the solution containing the oil agent for 0.5 hours. 2.如权利要求1所述用二醛作为交联剂制备胶原蛋白/聚乙烯醇复合纤维的方法,其特征在于交联剂二醛为乙二醛、丙二醛、丁二醛、戊二醛中的任一种。2. prepare the method for collagen/polyvinyl alcohol composite fiber with dialdehyde as cross-linking agent as claimed in claim 1, it is characterized in that cross-linking agent dialdehyde is glyoxal, malondialdehyde, succinic dialdehyde, glutaric dialdehyde any of the aldehydes. 3.如权利要求1所述用二醛作为交联剂制备胶原蛋白/聚乙烯醇复合纤维的方法,其特征在于缩醛化处理的醛为甲醛、乙醛、丁二醛或戊二醛中的任一种。3. prepare the method for collagen/polyvinyl alcohol composite fiber with dialdehyde as cross-linking agent as claimed in claim 1, it is characterized in that the aldehyde of acetalization treatment is formaldehyde, acetaldehyde, succinaldehyde or glutaraldehyde of any kind. 4.如权利要求1所述用二醛作为交联剂制备胶原蛋白/聚乙烯醇复合纤维的方法,其特征在于纺丝凝固浴选用温度30~60℃、PH=1~7的饱和硫酸钠—硫酸水溶液,中和浴选用温度30~60℃、PH=7~10的饱和硫酸钠—氢氧化钠水溶液,水洗浴选用温度30~60℃、PH=7的饱和硫酸钠水溶液。4. prepare the method for collagen/polyvinyl alcohol composite fiber with dialdehyde as cross-linking agent as claimed in claim 1, it is characterized in that the saturated sodium sulfate of temperature 30~60 ℃, PH=1~7 is selected for use in spinning coagulation bath - sulfuric acid aqueous solution, neutralization bath selects the saturated sodium sulfate-sodium hydroxide aqueous solution of temperature 30~60 ℃, PH=7~10 for use, and water bath selects the saturated sodium sulfate aqueous solution of temperature 30~60 ℃, PH=7. 5.如权利要求1所述方法制备得到的胶原蛋白/聚乙烯醇复合纤维,复合纤维的纤度为1~15dtex,断裂强度为1~10cN/dtex,断裂伸长率为10~40%,初始模量为30~100cN/dtex,含氮量为纺丝原液含氮量的85~95%,水中软化点为99~105℃,上染率为95~97%,回潮率为7.8~9.1%。5. The collagen/polyvinyl alcohol composite fiber prepared by the method as claimed in claim 1, the fineness of the composite fiber is 1~15dtex, the breaking strength is 1~10cN/dtex, and the elongation at break is 10~40%. The modulus is 30-100cN/dtex, the nitrogen content is 85-95% of the nitrogen content in the spinning dope, the softening point in water is 99-105°C, the dye uptake rate is 95-97%, and the moisture regain rate is 7.8-9.1% . 6.如权利要求5所述胶原蛋白/聚乙烯醇复合纤维用于服饰纺织品和假发。6. The collagen/polyvinyl alcohol composite fiber as claimed in claim 5 is used for clothing textiles and wigs.
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