CN101003071A - Automatic assembly equipment for heat pipes and cooling fins - Google Patents
Automatic assembly equipment for heat pipes and cooling fins Download PDFInfo
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- CN101003071A CN101003071A CN 200610002033 CN200610002033A CN101003071A CN 101003071 A CN101003071 A CN 101003071A CN 200610002033 CN200610002033 CN 200610002033 CN 200610002033 A CN200610002033 A CN 200610002033A CN 101003071 A CN101003071 A CN 101003071A
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- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 238000004080 punching Methods 0.000 claims abstract description 16
- 239000000047 product Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 239000011265 semifinished product Substances 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 5
- 238000010168 coupling process Methods 0.000 claims 5
- 238000005859 coupling reaction Methods 0.000 claims 5
- 238000012856 packing Methods 0.000 claims 3
- 238000000465 moulding Methods 0.000 claims 2
- 230000000750 progressive effect Effects 0.000 claims 2
- 230000013011 mating Effects 0.000 claims 1
- 230000011218 segmentation Effects 0.000 claims 1
- 230000001052 transient effect Effects 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 abstract description 37
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 229910000679 solder Inorganic materials 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明提供一种热导管与散热鳍片的自动化组装设备,其由一连续冲压模具装置与上、下两组的传动机构所组成,将连续冲压模具内所冲成的散热鳍片,利用上模内的上传动机构使冲头产生自动递减的台阶行程,使散热鳍片由下而上逐片紧密套入热导管而快速组装完成。The invention provides an automatic assembly equipment for heat pipes and heat dissipation fins, which is composed of a continuous stamping die device and two sets of transmission mechanisms of the upper and lower groups, and the heat dissipation fins punched in the continuous stamping die are used to The upper transmission mechanism in the mold makes the punch produce an automatically decreasing step stroke, so that the heat dissipation fins are tightly inserted into the heat pipe one by one from bottom to top, and the assembly is completed quickly.
背景技术Background technique
传统以热导管组成的散热器模组,其构成包括多数个散热鳍片(铝质或铜质)、一个或一个以上多数个热导管及一底座(俗称铜底),在散热鳍片周边并可视需要而结合一风扇锁框,以供一散热风扇锁固定位;已知散热鳍片与热导管的装配方式,是将热导管预先以夹治具固定于冲压模具的上模,利用冲床冲压组装完成,但完成后必须先将冲床停机,再将上模的夹治具取出而以人工操作进行替换,因此生产速度难免停滞迟缓,且人工替换作业容易发生疏失,造成热导管变形,使不良率上升,故已知组装方法,散热鳍片的通孔与热导管很难达到完全紧密匹配结合,组装繁复不便,生产效率差,其组装成本也高,且不良率更是居高,也会因接触结合不佳而降低散热鳍片与热导管的热传导效率。The traditional heat sink module composed of heat pipes consists of a plurality of heat dissipation fins (aluminum or copper), one or more heat pipes and a base (commonly known as a copper base). A fan lock frame can be combined as needed to lock and fix a heat dissipation fan; the known assembly method of heat dissipation fins and heat pipes is to fix the heat pipes to the upper die of the stamping die with a clamp in advance, and use a punching machine The stamping assembly is completed, but after the completion, the punching machine must be shut down first, and then the upper mold clamping tool must be taken out and replaced by manual operation, so the production speed is inevitably stagnant and slow, and the manual replacement operation is prone to negligence, resulting in deformation of the heat pipe. The defective rate rises, so with the known assembly method, it is difficult to achieve a complete tight match between the through holes of the heat dissipation fins and the heat pipe, the assembly is complicated and inconvenient, the production efficiency is poor, and the assembly cost is also high, and the defective rate is even higher, which is also The heat conduction efficiency of the heat dissipation fins and heat pipes will be reduced due to poor contact bonding.
发明内容Contents of the invention
本发明的主要目的在于提供一种热导管与散热鳍片的自动化组装设备,其包括一连续冲压模具装置与上、下两组的传动机构所组成,利用连续冲压模具可快速冲成散热鳍片,上传动机构可驱动冲头产生自动递减行程,下传动机构则以夹治具暂时固定住热导管(称为待加工组件),使散热鳍片成品可配合上传动机构而逐片冲压结合于热导管,当散热鳍片填满时(称为已加工组件),下传动机构会将已加工组件自动移出,并将待命中的下一组待加工组件送入下模并完成定位,以供反复进行散热器模组的快速组合工艺,其具有一贯化快速生产特性,不需暂停冲床,适合大量生产而能降低成本,且散热鳍片经冲压套入热导管时即形成迫紧定位,故结合接触极为紧密结实,完全不需利用锡膏等黏接剂进行媒介结合,因此能简化整体组装,大幅提高生产效率,降低组装成本,由于散热鳍片的通孔与热导管可呈完全紧密匹配的套置结合,故能大幅减少不良率,并确保散热鳍片与热导管的热传导效率维持为最佳状态。The main purpose of the present invention is to provide an automatic assembly equipment for heat pipes and heat dissipation fins, which includes a continuous stamping die device and two sets of transmission mechanisms for the upper and lower groups, and can be quickly punched into heat dissipation fins by using the continuous stamping die , the upper transmission mechanism can drive the punch to produce an automatic decreasing stroke, and the lower transmission mechanism temporarily fixes the heat pipe (called the component to be processed) with a clamp, so that the finished heat dissipation fin can be combined with the upper transmission mechanism and stamped one by one. The heat pipe, when the heat dissipation fins are filled (called processed components), the lower transmission mechanism will automatically move the processed components out, and send the next group of components to be processed into the lower mold and complete the positioning for The rapid combination process of radiator modules is repeated, which has consistent and rapid production characteristics, does not need to stop the punching machine, is suitable for mass production and can reduce costs, and the heat dissipation fins are pressed into the heat pipe after stamping. The tight positioning is formed, so The bonding contact is extremely tight and strong, and there is no need to use adhesives such as solder paste for media bonding, so the overall assembly can be simplified, the production efficiency can be greatly improved, and the assembly cost can be reduced. Because the through holes of the heat dissipation fins can be completely matched with the heat pipes The combination of nesting can greatly reduce the defect rate and ensure that the heat conduction efficiency of the heat dissipation fins and heat pipes is maintained at an optimal state.
本发明的另一目的在于提供一种热导管与散热鳍片的自动化组装设备,所述一个或一个以上多数个热导管,可预先加工包夹而结合一底座(铜底),并同时利用下传动机构送入连续冲压模具装置的下模内,以供快速组成一包含散热鳍片、热导管及底座的散热器模组。Another object of the present invention is to provide an automatic assembly equipment for heat pipes and heat dissipation fins. The one or more heat pipes can be pre-processed and clamped to combine with a base (copper base), and at the same time use the lower The transmission mechanism is sent into the lower die of the continuous stamping die device for rapid formation of a radiator module including cooling fins, heat pipes and bases.
本发明的又一目的在于提供一种热导管与散热鳍片的自动化组装设备,所述一个或一个以上多数个热导管,可利用夹治具暂时包夹住底座(铜底),并利用下传动机构送入模具内,且在底座与散热鳍片的接合部位预先设有相互凹凸的匹配构造,使经由连续冲压模具所冲制成的散热鳍片不仅可逐片将鳍片紧密匹配套合于热导管上,并可同时与底座形成各种形状匹配的包夹结合或勾扣定位,故能快速迫紧结合为一包含底座的散热器模组。Another object of the present invention is to provide an automatic assembly equipment for heat pipes and heat dissipation fins. The one or more heat pipes can temporarily clamp the base (copper base) with a clamp, and use the lower The transmission mechanism is sent into the mold, and the joint between the base and the heat dissipation fins is pre-set with a concave-convex matching structure, so that the heat dissipation fins punched by the continuous stamping mold can not only closely match the fins one by one On the heat pipe, it can form a variety of shape-matching clamping combinations or hook positioning with the base at the same time, so it can be quickly and tightly combined into a heat sink module including the base.
附图说明Description of drawings
图1为本发明配置组成的状态示意图。Fig. 1 is a schematic diagram of the state of the configuration composition of the present invention.
图2为本发明配置组成的另一角度示意图。Fig. 2 is another perspective schematic view of the configuration composition of the present invention.
图3为本发明配置组成的再一角度示意图。Fig. 3 is another perspective schematic view of the configuration composition of the present invention.
图4为本发明的上传动机构组成示意图。Fig. 4 is a schematic diagram of the composition of the upper transmission mechanism of the present invention.
图5为本发明平面配置组成示意图(不含上模)。Fig. 5 is a schematic diagram of the planar configuration and composition of the present invention (without the upper mold).
图6为本发明散热鳍片准备冲压植入热导管的状态示意图。FIG. 6 is a schematic diagram of a state in which a heat dissipation fin of the present invention is ready to be punched and implanted into a heat pipe.
图7为本发明散热鳍片冲压植入热导管的工作状态示意图。FIG. 7 is a schematic diagram of the working state of the heat dissipation fins stamped and implanted into the heat pipe of the present invention.
图8为本发明散热鳍片冲压植入热导管后的动作示意图。FIG. 8 is a schematic diagram of the action of the heat dissipation fins of the present invention after being stamped and implanted into the heat pipe.
图9为本发明散热鳍片填满热导管的状态示意图。FIG. 9 is a schematic diagram of a state in which the cooling fins of the present invention fill the heat pipe.
图10为本发明将待命中下一组待加工组件送入就位的动作示意图。Fig. 10 is a schematic diagram of the present invention to send the next group of components to be processed into position in the standby mode.
图11为本发明热导管与散热鳍片经快速组装后的完成品示意图。FIG. 11 is a schematic diagram of the finished product after rapid assembly of the heat pipe and cooling fins of the present invention.
图12为本发明于热导管预先包夹结合一底座再经过快速组装后的散热器模组完成品示意图。FIG. 12 is a schematic diagram of the finished product of the heat sink module in which the heat pipe is pre-clamped and combined with a base and then quickly assembled according to the present invention.
图13为本发明利用夹治具暂时包夹住底座再经过快速组装而形成匹配包夹结合或勾扣定位的散热器模组完成品示意图。FIG. 13 is a schematic diagram of the finished product of the radiator module in which the base is temporarily clamped by a clamp and then quickly assembled to form a matching clamping combination or hook positioning according to the present invention.
具体实施方式Detailed ways
如图1至图4所示,本发明的热导管与散热鳍片的自动化组装设备,其主要由一连续冲压模具装置3与上、下两组的传动机构41、42所组成,其中:As shown in Figures 1 to 4, the automatic assembly equipment for heat pipes and cooling fins of the present invention is mainly composed of a continuous
连续冲模装置3,包含上模31、下模32及一设于上模31内的冲头33所组成,为配合一自动送料装置(未显示)将包含有料带21的散热鳍片选用材料2a,经由分段冲制过程而逐步制成散热鳍片的半成品2b至成品2(如图5),并将散热鳍片成品2精确送达下传动机构42的工作台421上方的工作位置(如图6所示),该散热鳍片成品2此时已完全成型,并冲设具有与热导管1可呈紧密匹配的一个或一个以上多数个通孔22,以供与一个或一个以上多数个热导管1待命结合;The
上传动机构41,如图4所示,其设于连续冲压模具装置3的上模31内,利用一马达411带动螺杆412,使螺杆412上的移动块413可呈线性定格移动,令移动块413所承接接触的冲头33可因此产生一固定的递减行程(所述移动块413与冲头33头端斜面块331呈多数台阶坡面414与332的相对接触状态,移动块413向后退移一格,冲头33即递减一固定位移),使冲头33每次冲压间隔均会自动递减一固定位移,故能将多数个散热鳍片成品2依序以相同间距逐片逐层的冲压植入一个或一个以上多数个热导管1;The
下传动机构42,主要包含一工作台421及一夹治具422,该夹治具422供暂时固定住一个或一个以上多数个热导管1(称为待加工组件,其实施时也可连同包含一底座5),使散热鳍片成品2利用冲头3 3进行冲压,将散热鳍片成品2精准植入热导管1(如图7),于冲头3 3抽离后即等待下一个散热鳍片成品2再进入工作台421的上方工作位置(如图8所示),以重复进行冲压动作,该散热鳍片成品2植入热导管1时,其通孔22与热导管1呈紧密匹配,故套入后即形成极佳的迫紧定位,又所述上模31内的冲头33,其是配合上传动机构41的自动递减行程而将多数个散热鳍片成品2逐片逐层的冲入热导管1,于散热鳍片2填满时(如图9)即利用侦测装置(未显示)控制工作台421自动退出,将待命中下一组待加工组件送入就位(如图10),以供重复进行上述冲压制程;The
利用上述连续冲压模具装置3与上、下传动机构41、42的配合运用,使热导管1与散热鳍片2的组装工作形成一贯化快速生产,故非常适合大量生产,特别是散热鳍片2经冲压套入热导管1时立即形成迫紧定位,故结合接触极为紧密结实(如图11),完全不需以锡膏等黏接剂进行媒介结合,因此能简化整体组装,大幅提高生产效率,降低组装成本,且散热鳍片2的通孔22与热导管1呈完全紧密匹配的套置结合,故不良率低,又可连续快速生产,并确保散热鳍片2与热导管1的热传导效率维持最佳状态。Utilizing the above-mentioned continuous
上述以连续冲压模具装置3所冲制完成的散热鳍片成品2,其通孔22并成型具有一相同于上述间距的环墙221,且其两侧也可成型具有一同样间距的直向翼片222,故每个散热鳍片2是以同样间距而形成紧密的相邻堆栈,并排列呈块状。The finished
上述一个或一个以上多数个热导管1,其也可预先包夹结合一底座5(铜底),并同时利用下传动机构42送入连续冲压模具装置3的下模31内,使经由连续冲压模具装置3所冲成的散热鳍片2可利用上传动机构31带动冲头33,并以递减行程分别紧密匹配套合于热导管1及底座5,即能快速组成一包含散热鳍片2、热导管1及底座5的散热器模组。(如图12)。The above-mentioned one or
同理,如图13所示,所述一个或一个以上多数个热导管1,可利用夹治具422暂时包夹住一底座5a(铜底),并利用下传动机构42送入模具内,且在底座5a与散热鳍片2的接合部位预先设有相互凹凸的匹配构造,使经由连续冲压模具3所冲制成的散热鳍片2不仅可逐片将鳍片紧密匹配套合于热导管1上,并同时与底座5a形成各种形状匹配的包夹结合或勾扣定位,以快速迫紧结合为一包含底座5a的散热器模组。Similarly, as shown in FIG. 13, the one or
综上所述,本发明的热导管与散热鳍片的自动化组装设备,能有效简化制造,提高生产效率,并降低组装成本,更免除使用锡膏等黏接剂进行媒介结合,确保接触结合的热传导效率为最佳状态。To sum up, the automatic assembly equipment for heat pipes and heat dissipation fins of the present invention can effectively simplify manufacturing, improve production efficiency, and reduce assembly costs. The heat transfer efficiency is the best.
虽然本发明已以具体实施例揭示,但其并非用以限定本发明,任何本领域的技术人员,在不脱离本发明的构思和范围的前提下所作出的等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,皆应仍属本专利涵盖之范畴。Although the present invention has been disclosed with specific embodiments, it is not intended to limit the present invention. Any person skilled in the art can make replacements of equivalent components without departing from the concept and scope of the present invention, or replace them according to the present invention. The equivalent changes and modifications made in the scope of patent protection shall still fall within the scope of this patent.
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2006
- 2006-01-20 CN CNB2006100020335A patent/CN100455374C/en not_active Expired - Fee Related
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CN101621916B (en) * | 2009-07-28 | 2013-05-29 | 东莞汉旭五金塑胶科技有限公司 | Equipment and method for automatically assembling heat radiation module |
CN104275587A (en) * | 2013-07-02 | 2015-01-14 | 珠海格力电器股份有限公司 | Prepressing device of gear shaft of air outlet frame |
CN105363939A (en) * | 2014-08-11 | 2016-03-02 | 固笙企业有限公司 | Method for combining heat radiation aluminum box, heat radiation fin and pins |
CN105458100A (en) * | 2014-08-11 | 2016-04-06 | 固笙企业有限公司 | Combination method of heat dissipation aluminum box and heat dissipation parts |
CN106734572A (en) * | 2016-12-30 | 2017-05-31 | 嘉兴优佳金属制品有限公司 | The continuous stamping assembly jig and production technology of assembly buckle |
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WO2021121063A1 (en) * | 2019-12-16 | 2021-06-24 | 中国人民解放军军事科学院国防科技创新研究院 | Satellite-borne stack body and standardized module therefor |
CN111229953A (en) * | 2020-02-14 | 2020-06-05 | 芜湖仅一机械有限公司 | Fin inserting assembly process of radiator shell for 5G base station |
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