CN100589963C - Oil field blowout preventer injection rubber vulcanization equipment and vulcanization molding method - Google Patents
Oil field blowout preventer injection rubber vulcanization equipment and vulcanization molding method Download PDFInfo
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Abstract
本发明涉及一种油田防喷器注射覆胶硫化设备及其硫化成型方法,包括左右注射机、左右压合装置、硫化机、模具系统、锁模装置、脱模装置和左右导向机架;左右注射机通过导向机架的前机架与硫化机侧板连接,与硫化机组成有机一体;压合装置与注射机的减速箱底部连接,实现注射机的前后移动;硫化机安装有模具系统、锁环装置、脱模装置;导向机架通过导柱和直线导轨连接着减速箱和注射机,组成一体式设备整机,该设备提高了防喷器覆胶成型的致密性和均匀性,制品的质量好,使用寿命长,保证制品批量与批量之间质量、精度和性能的稳定性,生产效率高,产品合格率好,节省原材料,降低能耗,自动化程度高,效益明显。
The invention relates to an injection rubber-coated vulcanization equipment for an oil field blowout preventer and a vulcanization molding method thereof, including left and right injection machines, left and right pressing devices, a vulcanizing machine, a mold system, a mold locking device, a demoulding device and a left and right guiding frame; The injection machine is connected with the side plate of the vulcanizing machine through the front frame of the guide frame, forming an organic whole with the vulcanizing machine; the pressing device is connected with the bottom of the reduction box of the injection machine to realize the forward and backward movement of the injection machine; the vulcanizing machine is equipped with a mold system, Lock ring device, demoulding device; the guide frame is connected with the reduction box and the injection machine through the guide column and the linear guide rail to form an integrated equipment machine. The quality is good, the service life is long, the quality, precision and performance stability between batches are guaranteed, the production efficiency is high, the product qualification rate is good, raw materials are saved, energy consumption is reduced, the degree of automation is high, and the benefits are obvious.
Description
技术领域: Technical field:
本发明涉及一种油田防喷器覆胶的硫化成型装置及其硫化步骤方法,特别是一种油田防喷器注射覆胶硫化设备及其硫化成型方法。The invention relates to a vulcanization molding device and a vulcanization step method for oil field blowout preventer coating rubber, in particular to an oil field blowout preventer injection coating vulcanization equipment and a vulcanization molding method.
背景技术: Background technique:
油田防喷器是防止油井发生井喷所必须使用的一种器具,也是防止井喷最有效的一种器具。到目前为止,制备油田防喷器主要有两种方法:一种是将胶料用手工贴合在防喷器的铁芯表面上,然后在模压硫化机进行模压成型并进行硫化,硫化完即成为防喷器;另一种是将防喷器的铁芯放置在压注机内锁紧的模具中,然后通过巨大吨位的压注机将预先置入压注缸中的胶料压注入模具中,使胶料包复在防喷器的铁芯上,硫化后,即成为防喷器。前者是模压成型,由于模压成型的先天不足导致胶芯的致密性差,不但产品质量差,合格率低,同时生产效率低,劳动强度大。后者是在模压成型的基础上产生的一种方法,产品质量、生产效率有所提高,劳动强度也有所下降,但是由于压注成型受到其成型方法的限制带来以下的局促:(1)受到每次压注容量的限制,因此其必须分多次间歇压注成型,导致制品质量下降;Oil field blowout preventer is a necessary tool to prevent blowout in oil wells, and it is also the most effective tool to prevent blowout. So far, there are two main methods for preparing oil field blowout preventers: one is to manually paste the rubber on the surface of the iron core of the blowout preventer, and then perform molding and vulcanization in a molding vulcanizer. Become a blowout preventer; the other is to place the iron core of the blowout preventer in the mold locked in the injection machine, and then press the rubber material pre-placed in the injection cylinder into the mold through a huge tonnage injection machine In the process, the rubber is coated on the iron core of the blowout preventer, and after vulcanization, it becomes a blowout preventer. The former is compression molding. Due to the congenital deficiency of compression molding, the compactness of the rubber core is poor. Not only the product quality is poor, the pass rate is low, but also the production efficiency is low and the labor intensity is high. The latter is a method based on compression molding. The product quality and production efficiency have been improved, and the labor intensity has also been reduced. However, due to the limitation of injection molding by its molding method, it has the following constraints: (1) Restricted by the capacity of each injection, it must be injection-molded intermittently for multiple times, resulting in a decline in product quality;
(2)其压注的胶料只经过热炼,并没有得到很好塑化,其压注入模具内的胶料流动性差,消耗大量的压注压力,制品致密性也受到限制,这也导致制品的质量难以提高;(3)由于多次间歇压注操作和流动性差的原因导致合格率较低,目前也影响生产效率等等。在这种背景技术情况下,寻找一种新的油田防喷器覆胶的成型方法和设备很有必要。(2) The rubber material injected into the mold is not well plasticized after heat refining, and the fluidity of the rubber material injected into the mold is poor, consuming a large amount of injection pressure, and the compactness of the product is also limited, which also leads to The quality of the product is difficult to improve; (3) due to multiple intermittent injection operations and poor fluidity, the pass rate is low, which also affects production efficiency and so on. In this background technology situation, it is necessary to find a new molding method and equipment for oil field blowout preventer coating.
发明内容: Invention content:
本发明的目的在于克服现有油田防喷器覆胶的压注成型设备所存在不能连续压注成型制品及其压注压力损耗大的缺陷,提供一种能对胶料进行充分塑化和能对油田防喷器铁芯覆胶进行连续大容量一次完成注射成型的设备,并提供一种由该设备实现注射覆胶成型硫化方法。The purpose of the present invention is to overcome the defects of continuous pressure injection molding products and large injection pressure loss existing in the injection molding equipment of the existing oil field blowout preventer covered with rubber, and to provide a method that can fully plasticize the rubber material and can The invention relates to equipment for continuous large-capacity one-time injection molding of the rubber covering of the iron core of the blowout preventer in an oil field, and provides a vulcanization method for injection molding and vulcanization by the equipment.
为了实现上述目的,本发明的主体结构包括左右注射机、硫化机、模具系统、脱模装置、左右压合装置、锁环装置和左右导向机架;模具系统安装在硫化机上横梁和硫化机的下平台之间,左、右注射机分别设置在硫化机的左侧和右侧,脱模装置安装在硫化机的横梁上,锁环装置安装在硫化机活动平台上并与锁环装置用绞链连接,压合装置安装在注射机减速箱的底部,导向机架与注射机和硫化机连接并安装在基座上,构成整体的油田防喷器注射覆胶成型硫化设备。In order to achieve the above object, the main structure of the present invention includes left and right injection machines, vulcanizers, mold systems, demoulding devices, left and right pressing devices, locking ring devices and left and right guide frames; Between the lower platforms, the left and right injection machines are respectively installed on the left and right sides of the vulcanizer, the demoulding device is installed on the beam of the vulcanizer, and the lock ring device is installed on the movable platform of the vulcanizer and twisted with the lock ring device. Chain connection, the pressing device is installed at the bottom of the reduction box of the injection machine, the guide frame is connected with the injection machine and the vulcanizer and installed on the base, forming a whole oil field blowout preventer injection molding vulcanization equipment.
本发明的注射机分左注射机和右注射机,包括主电机、减速箱、螺杆、机筒、螺旋组合喂料辊、机头和喷嘴;减速箱输入轴与主电机联接;减速箱输出轴与螺杆尾部联接,机筒与减速箱端部联接组成螺杆机筒系统;螺旋组合喂料辊安装在喂料口的前方并与螺杆螺纹系统紧密啮合;机头安装在机筒的前端部;喷嘴与机头前端部联接。The injection machine of the present invention is divided into a left injection machine and a right injection machine, including a main motor, a reduction box, a screw, a machine barrel, a screw combination feeding roller, a machine head and a nozzle; the input shaft of the reduction box is connected with the main motor; the output shaft of the reduction box It is connected with the tail of the screw, and the barrel is connected with the end of the reduction box to form a screw barrel system; the screw combination feeding roller is installed in front of the feeding port and tightly meshed with the screw thread system; the head is installed at the front end of the barrel; the nozzle Connect with the front end of the machine head.
本发明的硫化机包括油缸、柱塞、可动平台、左侧板、右侧板和上横梁;可动平台安置在柱塞上部,柱塞安装在油缸内,油缸通过左、右侧板与横梁联接构成硫化机的封闭系统。The vulcanizing machine of the present invention comprises an oil cylinder, plunger, movable platform, left side plate, right side plate and upper crossbeam; The beam connection constitutes the closed system of the curing press.
本发明的模具系统包括上模、下模、防喷器铁芯、流道上板、流道下板、电磁吸合盘、锁环装置和脱模装置;防喷器铁芯放置在上模和下模组成的模腔中,上模和下模制成带有热油循环加热的流道,下模安装在下绝热层上并放置在电磁吸盘中,上模上端部有流道下板、流道上板并与上模分流道组成了注射流道系统,流道上板通过上绝热层与上横梁联接。The mold system of the present invention comprises an upper mold, a lower mold, a blowout preventer iron core, a runner upper plate, a runner lower plate, an electromagnetic suction plate, a lock ring device and a demoulding device; the blowout preventer iron core is placed on the upper mold and In the mold cavity composed of the lower mold, the upper mold and the lower mold are made into a flow channel with hot oil circulation heating, the lower mold is installed on the lower heat insulation layer and placed in the electromagnetic chuck, and the upper end of the upper mold has a flow channel lower plate, flow channel The upper plate of the channel and the branch channel of the upper mold form the injection runner system, and the upper plate of the runner is connected with the upper beam through the upper heat insulating layer.
本发明的锁环装置包括电机、减速箱、螺旋副、轴承箱和锁环;电机安装在减速箱的输入轴,减速箱的输出轴是空心主轴,主轴中安装有螺母,螺母安装在轴承箱内,螺旋通过螺母并由滑键导向,螺旋端部与锁环用铰链连接,整套锁环装置安装在带铰链的支座上。The locking ring device of the present invention comprises a motor, a reduction box, a screw pair, a bearing housing and a locking ring; the motor is installed on the input shaft of the reduction box, the output shaft of the reduction box is a hollow main shaft, and a nut is installed in the main shaft, and the nut is installed on the bearing housing Inside, the screw passes through the nut and is guided by the feather key. The end of the screw is hinged with the lock ring, and the whole lock ring device is installed on the hinged support.
本发明的脱模装置包括电机、减速箱、螺旋副、轴承箱、连接支架和顶出杆;电机安装在减速箱输入轴,减速箱的输出轴是空心主轴,主轴中安装有螺母,螺母安装在轴承箱内,螺旋通过螺母并由滑键导向,螺旋下端部与脱模板连接,脱模板安装有顶出杆。The demoulding device of the present invention comprises a motor, a reduction box, a screw pair, a bearing box, a connecting bracket and an ejector rod; the motor is installed on the input shaft of the reduction box, and the output shaft of the reduction box is a hollow main shaft, and a nut is installed in the main shaft, and the nut is installed In the bearing housing, the screw passes through the nut and is guided by the feather key, and the lower end of the screw is connected with the stripping plate, which is equipped with an ejector rod.
本发明的压合装置包括电机、减速箱、螺旋副、轴承箱、传感器和螺母支座;电机安装在减速箱的输入轴,减速箱的输出轴与螺旋连接,螺旋安装在空心轴套上,空心轴套安装在轴承箱中,螺旋穿过安装在主减速箱底部与支架连接的螺母。The pressing device of the present invention includes a motor, a reduction box, a screw pair, a bearing housing, a sensor and a nut support; the motor is installed on the input shaft of the reduction box, and the output shaft of the reduction box is connected with the screw, and the screw is installed on the hollow shaft sleeve. The hollow shaft sleeve is installed in the bearing box, and it is screwed through the nut installed at the bottom of the final reduction box and connected with the bracket.
本发明的导向机架包括前支架、后支架、导柱、直线导轨和底座;连接减速箱与螺杆机筒系统的导板的耳座穿过导柱,导柱分别安装在前支架的前后位置;减速箱底部连接直线导轨的滑块,安装在直线导轨的支座上构成了导向机架。The guide frame of the present invention includes a front bracket, a rear bracket, a guide column, a linear guide rail and a base; the lug seat of the guide plate connecting the reduction box and the screw barrel system passes through the guide column, and the guide column is respectively installed at the front and rear positions of the front bracket; The bottom of the reduction box is connected to the slider of the linear guide rail, which is installed on the support of the linear guide rail to form a guide frame.
本发明实现油田防喷器胶芯的注射成型硫化包括下述步骤:(1)在下模安放防喷器铁芯;(2)下模及防喷器铁芯移至硫化机构内并进行定位;(3)电磁吸盘通电固定下模;(4)硫化机合模;(5)硫化机锁环锁模;(6)注射喷嘴与模具压合;(7)注射装置将胶料注射入模腔实现防喷器铁芯覆胶;(8)硫化;(9)注射喷嘴脱出模具注射口;(10)柱塞带动上、下模下降,下流道板与上流道板分离,清理流道胶;(11)清理流道胶后,柱塞重新上升,带动模具上升,并将上模与下模重新锁紧;(12)脱开锁环;(13)下模随油缸柱塞下降,打开模具;(14)脱模装置将硫化好的防喷器脱出上模;(15)下模继续下降至油缸处,电磁吸盘失电,下模为可移动状态;(16)下模及制品移出机进入导轨;(17)吊取制品,硫化过程结束。至此,完成防喷器整个注射覆胶硫化过程并可往返重复。The present invention realizes the injection molding vulcanization of the rubber core of the oil field blowout preventer comprising the following steps: (1) placing the iron core of the blowout preventer on the lower mold; (2) moving the lower mold and the iron core of the blowout preventer to the vulcanization mechanism and positioning; (3) The electromagnetic chuck is energized to fix the lower mold; (4) The vulcanizing machine is closed; (5) The locking ring of the vulcanizing machine is locked; (6) The injection nozzle is pressed together with the mold; (7) The injection device injects the rubber into the cavity (8) vulcanization; (9) the injection nozzle comes out of the injection port of the mold; (10) the plunger drives the upper and lower molds to descend, the lower runner plate is separated from the upper runner plate, and the runner glue is cleaned; (11) After cleaning the runner glue, the plunger rises again, drives the mold to rise, and re-locks the upper mold and the lower mold; (12) disengages the lock ring; (13) the lower mold descends with the plunger of the oil cylinder, and opens the mold; (14) The demoulding device removes the vulcanized blowout preventer from the upper mold; (15) The lower mold continues to descend to the oil cylinder, the electromagnetic chuck loses power, and the lower mold is in a movable state; (16) The lower mold and the product are removed from the machine and enter Guide rail; (17) lift and get the product, and the vulcanization process ends. So far, the entire injection vulcanization process of the blowout preventer has been completed and can be repeated back and forth.
步骤(1)是:当注射胶芯硫化设备处于起始位置时,设备的各种装置也处于起始位置,此时下模在装卸轨道上,将防喷器铁芯安置在下模的适当位置中。Step (1) is: when the injection rubber core vulcanization equipment is at the starting position, various devices of the equipment are also at the starting position, and the lower mold is on the loading and unloading track at this time, and the blowout preventer iron core is placed in the proper position of the lower mold .
步骤(2)是:铁芯安置完毕后,下模及铁芯通过与销轴联接的推拉装置推进硫化机内,并定位。Step (2) is: after the iron core is placed, the lower mold and the iron core are pushed into the vulcanizer through a push-pull device connected with the pin shaft, and positioned.
步骤(3)是:下模定位结束后,安装在下模的电磁吸盘得电,对下模产生磁性吸力而固定。Step (3) is: after the positioning of the lower mold is completed, the electromagnetic sucker installed on the lower mold is energized to generate magnetic attraction to the lower mold and fix it.
步骤(4)是:下模固定后,硫化机合模,其通过液压动力将柱塞上升,驱动电磁吸盘向上移动,进而驱动下模上升,当下模与上模接触后并产生预定的锁模力时,柱塞停止运动,此时完成硫化机合模操作。Step (4) is: after the lower mold is fixed, the vulcanizer closes the mold, which lifts the plunger through hydraulic power, drives the electromagnetic chuck to move upward, and then drives the lower mold to rise, and the lower mold contacts the upper mold and produces a predetermined clamping mode. When the force is applied, the plunger stops moving, and the mold clamping operation of the vulcanizer is completed at this time.
步骤(5)是:锁模结束后,锁环通过与销轴联接的驱动锁环装置将锁环转动到适当位置,将上下模具锁死,完成锁环锁模过程。Step (5) is: after the mold locking is finished, the lock ring is rotated to an appropriate position through the driving lock ring device connected with the pin shaft, and the upper and lower molds are locked, and the lock ring mold locking process is completed.
步骤(6)是:锁环锁模结束后,压合装置的电机通过减速箱驱动螺杆转动,进而驱动与螺母连接的减速箱沿前后直线导轨和导柱作轴向前移运动,使注射装置和喷嘴同步前移,当喷嘴接触模具流道口时,压合力逐渐增大,当压合力达到预设定的吨位时,使安装在压合装置内的传感器发出信号,压合装置电机失电,停止转动,完成喷嘴与模具压合过程。Step (6) is: after the lock ring mold clamping is completed, the motor of the pressing device drives the screw to rotate through the reduction box, and then drives the reduction box connected with the nut to move forward axially along the front and rear linear guide rails and guide columns, so that the injection device It moves forward synchronously with the nozzle. When the nozzle touches the mold runner, the pressing force gradually increases. When the pressing force reaches the preset tonnage, the sensor installed in the pressing device sends a signal, and the pressing device motor loses power. Stop the rotation to complete the process of pressing the nozzle and the mold.
步骤(7)是:压合过程结束后,胶料通过注射口进入流道下板的支流道,再通过流道下板的分流道注射入模腔,当胶料注满模腔并达到预定压力时,安装在机头的测压装置发出信号,切断主电机电源,注射装置停止注射,完成防喷器注射橡胶成型过程。Step (7) is: after the pressing process is completed, the rubber material enters the branch channel of the runner lower plate through the injection port, and then injects into the mold cavity through the runner channel of the lower runner plate. When the rubber material fills the mold cavity and reaches the predetermined When the pressure is high, the pressure measuring device installed on the machine head sends out a signal to cut off the power of the main motor, the injection device stops the injection, and completes the blowout preventer injection rubber molding process.
步骤(8)是:注射胶芯成型结束后,热油循环恒温硫化装置对半制品进行硫化,根据制品的大小设定相应的硫化时间,当达到硫化时间时,硫化过程结束。Step (8) is: after the molding of the injection rubber core is completed, the hot oil circulation constant temperature vulcanization device vulcanizes the semi-finished product, and the corresponding vulcanization time is set according to the size of the product. When the vulcanization time is reached, the vulcanization process ends.
步骤(9)是:硫化结束后,连接在注射装置的喷嘴通过压合装置,与压合操作相反的转动方向,使喷嘴和注射装置后退到一定位置。Step (9) is: after the vulcanization is completed, the nozzle connected to the injection device passes through the pressing device, and the rotation direction is opposite to the pressing operation, so that the nozzle and the injection device retreat to a certain position.
步骤(10)是:注射喷嘴脱出模具注射口后,打开连接上模与流道板之间的扳手。启动油缸柱塞系统,柱塞带动整个模具下降,并与流道板间隔一定距离,然后对流道进行清胶。Step (10) is: open the wrench connecting the upper mold and the flow channel plate after the injection nozzle is detached from the injection port of the mould. Start the plunger system of the oil cylinder, the plunger drives the entire mold down, and has a certain distance from the runner plate, and then clears the runner.
步骤(11)是:清理胶料后,柱塞重新上升,带动模具上升至原位置,并关闭流道板扳手,将上模固定。Step (11) is: after cleaning the rubber material, the plunger rises again, drives the mold to rise to the original position, and closes the runner plate wrench to fix the upper mold.
步骤(12)是:固定上模后,启动与安装在下模驱动锁环装置的电机,进而驱动螺旋副,使联接在锁环铰链的螺母产生轴向运动,带动锁环转动,实现上模脱开锁环的操作。Step (12) is: after fixing the upper mold, start the motor installed on the lower mold to drive the lock ring device, and then drive the screw pair to make the nut connected to the lock ring hinge produce axial movement, drive the lock ring to rotate, and realize the upper mold release Operation of the lock ring.
步骤(13)是:下模脱开锁环后,随油缸柱塞下降,将模具打开一定位置。Step (13) is: after the lower die is disengaged from the locking ring, the plunger of the oil cylinder descends to open the die to a certain position.
步骤(14)是:在下模打开后,通过延时继电器,在设定时间内发出信号启动脱模装置的电机、减速器、螺母、螺杆,使脱模顶杆顶出防喷器制品,保证制品保持在下模的位置上,为下续工序作准备,当推顶到设定位置后,脱模装置自动复位。Step (14) is: after the lower mold is opened, a signal is sent to start the motor, reducer, nut, and screw of the demoulding device within the set time through the delay relay, so that the demoulding ejector rod is ejected from the BOP product, ensuring The product is kept at the position of the lower mold to prepare for the next process. When the ejector is pushed to the set position, the demoulding device automatically resets.
步骤(15)是:制品顶出后,下模下降至预定位置,模具吸盘失电,为下续工序作准备。Step (15) is: after the product is ejected, the lower mold is lowered to a predetermined position, and the mold suction cup is de-energized to prepare for the next subsequent process.
步骤(16)是:模具吸盘失电后,启动移模装置的电机、减速器、螺母,进而驱动螺杆作轴向运动带动下模和制品移出机内至外轨道上。Step (16) is: after the mold sucker is powered off, start the motor, reducer, and nut of the mold moving device, and then drive the screw to move axially to drive the lower mold and the product out of the machine to the outer track.
步骤(17)是:下模与防喷器制品移至外轨道后,辅助的起重设备将防喷器制品吊出模外。Step (17) is: after the lower mold and the blowout preventer product are moved to the outer track, the auxiliary lifting equipment lifts the blowout preventer product out of the mold.
本发明与现有技术相比具有以下优点及效果:一是实现连续注射覆胶成型代替传统间歇压注覆胶成型;二是实现模内注射压力可控操作代替传统模外压力可控的操作;三是实现移模注射代替传统的单模压注;四是实现机内与机外双功能硫化操作代替传统单一的机内硫化操作。归结起来,本发明具有工艺简单,产品致密性和均匀性好,质量优和使用寿命长;制品质量精度和性能稳定性好;生产效率高;节省原料,降低成本,适于大规模推广应用;机械化、自动化程度高。Compared with the prior art, the present invention has the following advantages and effects: one is to realize continuous injection molding to replace the traditional intermittent pressure injection molding; the other is to realize the controllable operation of the injection pressure in the mold instead of the controllable operation of the traditional external pressure ; The third is to realize the shifting injection instead of the traditional single-mode injection; the fourth is to realize the dual-function vulcanization operation inside the machine and outside the machine instead of the traditional single vulcanization operation inside the machine. To sum up, the present invention has the advantages of simple process, good product compactness and uniformity, excellent quality and long service life; good product quality accuracy and performance stability; high production efficiency; raw materials are saved, cost is reduced, and it is suitable for large-scale popularization and application; High degree of mechanization and automation.
附图说明: Description of drawings:
图1是本发明的结构原理示意图。Fig. 1 is a schematic diagram of the structure principle of the present invention.
图2是本发明的俯视结构原理示意图。Fig. 2 is a schematic diagram of the top view structure of the present invention.
图3是本发明的注射机结构原理示意图。Fig. 3 is a schematic diagram of the structure and principle of the injection machine of the present invention.
图4是本发明的注射机俯视结构原理示意图。Fig. 4 is a schematic diagram of the top view structure of the injection machine of the present invention.
图5是本发明的压合装置结构原理示意图。Fig. 5 is a schematic diagram of the structural principle of the pressing device of the present invention.
图6是本发明的硫化机结构原理示意图。Fig. 6 is a schematic diagram of the structure and principle of the vulcanizing machine of the present invention.
图7是本发明的锁环装置结构原理示意图。Fig. 7 is a schematic diagram of the structural principle of the locking ring device of the present invention.
图8是本发明的锁环装置的锁环结构原理示意图。Fig. 8 is a schematic diagram of the structure principle of the lock ring of the lock ring device of the present invention.
图9是本发明的脱模装置结构原理示意图。Fig. 9 is a schematic diagram of the structural principle of the demoulding device of the present invention.
图10是本发明的导向机架结构原理示意图。Fig. 10 is a schematic diagram of the structure principle of the guide frame of the present invention.
图11是本发明的导向机架的俯视结构原理示意图。Fig. 11 is a schematic diagram of the top view structure of the guide frame of the present invention.
具体实施方式: Detailed ways:
下面通过实施例并结合附图对本发明作进一步详细的描述,但实施方式不限于此。The present invention will be described in further detail through the following examples and in conjunction with the accompanying drawings, but the implementation is not limited thereto.
实施例:Example:
本实施例的主体结构包括左、右注射机1、2,左、右压合装置3、4,硫化机5,模具系统6,锁环装置7,脱模装置8和左、右导向机架9、10。注射机有左注射机1和右注射机2,其结构完全相同,安装方向相反,以右注射机2说明,注射机2包括蜗轮蜗杆减速箱18,减速箱18上安装有主电机17,减速箱主轴19是空心轴套,空心轴套在安装有轴承16的轴承箱20中,轴承箱20安装在减速箱18左端部,机筒15安装在减速箱体18的端部与安装在主轴19中的螺杆14构成了塑化与注射系统,在机筒15的喂料口21处安装有螺旋啮合喂料装置22,在机筒15的左端安装有机头13,机头13前端安装有喷嘴11,同时在机头13上安装有插入机头内腔的压力传感器12。The main structure of this embodiment includes left and
本实施例的左、右注射机1、2分别有左、右压合装置3、4,其结构完全相同,安装方向相反,压合装置3、4包括螺旋29和螺母33,螺旋29的尾部穿过空心轴套30中,空心轴套30由轴承25和轴承27支撑,轴承25和轴承27安装在轴承座26中,在轴承27的右端安装有传感器38,用压盖31将传感器38压紧并用螺栓39与轴承座26连接成封闭的轴承箱28,在螺栓29的端部与从减速箱24输出端延伸进来的输出轴41连同空心轴套30构成了一套联轴器40,在减速箱24的输入轴23安装有电机42,以上所述的构件组成一体安装在支座37上;与螺旋29构成螺旋副34的螺母33通过双头螺柱35安装在与减速箱18底部的支架32上,在连接螺母33与支架32的螺栓35中安装有弹簧36。The left and
本实施例的硫化机5包括液压缸43和安装在液压缸43中的柱塞44,液压缸43和柱塞44通过密封装置45进行密封,柱塞44上端部安装有可动平台46,液压缸43通过左、右侧板47、59与上横梁53连接构成了一封闭受力系统。The vulcanizer 5 of this embodiment includes a
本实施例的模具系统6包括上模49、下模48,防喷器铁芯62安置在模腔中,上模49和下模48都作成带夹套50的热油加热结构,在上模49端板51连接着下流道板52,在下流道板52上端部设有上流道板55,在上流道板55上端部安装有上隔热层54,上隔热层54贴合在上横梁53,上流道板55有一左右对称的注射主流道56,在下流道板52制有与主流道56相通的环形分流道57,在下流道板52的分流道57中制有穿入上模直到膜腔内表面的支流道58,构成了注射流道系统;在下模48下端部设有下绝热层61,下模48和绝热层61放置在电磁吸盘60上,电磁吸盘60安装在可动平台46上。The mold system 6 of the present embodiment comprises a
本实施例的锁环装置7包括与锁环77驱动装置的螺旋68,螺旋68端部与锁环77连接的凸缘66用铰链67相连,螺旋68与通过减速箱63空心主轴74的螺母71构成了螺旋副70,螺母71的前半部与空心主轴74用链73连接,螺母71的后半部通过轴承69安装在轴承箱64内,并用压盖65压紧,在减速箱63的输入轴安装有电机72,将驱动装置通过铰链76连接安装在锁环装置7的支座75上。The
本实施例的脱模装置8包括螺旋副83中的螺旋92和螺母89,螺母89的上半部安装在减速箱85的空心主轴86中,并用链87连接,螺母89下半部由轴承90支撑,并安装在轴承箱91内,减速箱85通过底部法兰盘88与轴承箱91连接成一体,轴承箱91下端部用压盖82将螺母89下端部压紧,并联接在支座板81上;螺旋92的下端部与装有导轨80的脱模板79连接,脱模板79与顶出杆78连接;在减速箱85的输入轴连接电机84。The stripping
本实施例的左、右注射装置1、2分别有左、右导向机架9、10,其结构相同,安装方向相反,以导向机架10为例作结构说明,导向机架10包括连接在减速箱95与注射装置2中的前后导柱102、104,前后导柱102、104的左端与前支架93连接,前后导柱102、104的右端与后支架96连接,前后支架93、96安装在机座101上;减速箱95底部连接直线导轨97、103的滑块98,滑块98安装在导轨99上,直线导轨97、103安装在导轨支座100上,导轨支座100安装在机座101上,注射机导板94穿过前后导柱102、104。The left and
本实施例使用处于起始位置时,各种装置和部件也处在起始位置,此时下模48在装卸辊道107上,将防喷器铁芯62安置在下模48的适当位置中;铁芯62安置完毕后,下模48及铁芯62通过与销轴联接的移模装置105被推进硫化机5内并定位,定位结束后,安装在下模48的电磁吸盘60得电,对下模48产生磁性吸力而固定;下模48固定后,通过液压动力将安装在液压缸43的柱塞44上升,驱动可动平台46向上移动,进而驱动下模48上升,当下模48与上模49接触后逐渐产生锁模预紧力,并达到设定锁模力时,下模48停止上升,完成硫化合模操作;锁模结束时,锁环77通过与销轴67连接的驱动锁环装置7将锁环77转动到适当位置,将上下模具48、49锁死,完成锁环锁模过程;锁模结束时,压合装置3、4的电机42通过减速箱24驱动螺旋29转动,进而驱动与螺母33连接的主减速箱18沿前后直线导轨103、97和前后导柱104、102作轴向向前运动,使注射装置2和喷嘴11同步前移,当喷嘴11接触模具主流道口56时,压合力逐渐增大,当压合力达到预设定的吨位时,使安装在压合装置3、4内的传感器38发出信号,此时压合装置3、4电机42失电,停止转动,完成喷嘴11与模具的压合装置;压合过程结束时,注射装置2将注射胶料通过上流道板55的主流道56进入下流道板52和分流道57,再通过下流道板52的支流道58注射入模腔,当胶料注满模腔并达到预定压力时,安装在机头13的测压装置12发出信号,切断主电机17的电流,注射机1、2停止注射;注射覆胶成型结束时,热油循环恒温硫化装置对半制品进行硫化,根据制品的大小设定相应的硫化时间,当达到硫化时间时,硫化过程结束;与此同时,连接在注射机2的喷嘴11通过压合装置3、4与压合操作相反的转动方向,使喷嘴11和注射机2后退到复位的位置;注射机2复位后,启动油缸43柱塞44系统,使上、下模49、48下流道板52下降并从上流道板55剥离,形成清除注射流道胶的空间,并清除出流道胶;流道胶清除后,将再次启动油缸43柱塞44系统,重新使上、下模49、48和下流道板58上升,直到产生设定的预紧力,此时启动与安装在下模48锁环77铰链67锁环装置7的电机72、减速器63,进而驱动螺旋副70,使联接在锁环77铰链67的螺母71产生轴向运动,带动锁环77转动,实现下模48自己开锁环77的操作;下模48自己开锁环77后,再次启动油缸43柱塞44系统,使下模48随油缸柱塞44下降,并将模具48、49打开,直至开模到预定的位置;当下模48开始下降时,通过延时继电器,使在设定时间内发出信号启动脱模装置8的电机84、减速器85、螺母89、螺杆92,使脱模顶杆78顶出防喷器制品,保证制品保持在下模48的位置上,当脱模装置8的顶杆78到设定位置时,脱模装置8自动复位;当下模48下降至预定位置时,模具的电磁吸盘60失电,下模48处于无联接的有电状态,此时启动与安装在下模48铰链的移模装置105的电机108、减速器109、螺母110,进而驱动螺旋作轴向运动带动下模48和制品移出机内至移模支架106的外辊道107上;当下模48与防喷器制品移至外辊道107时,辅助的起重设备将防喷器制品吊出模外。至此油田防喷器注射覆胶硫化过程结束,并按上述步骤进入循环生产周期。When the present embodiment is used in the initial position, various devices and components are also in the initial position, and the
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