CN100585354C - Car seat recliner torque detection device - Google Patents
Car seat recliner torque detection device Download PDFInfo
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- CN100585354C CN100585354C CN200810202016A CN200810202016A CN100585354C CN 100585354 C CN100585354 C CN 100585354C CN 200810202016 A CN200810202016 A CN 200810202016A CN 200810202016 A CN200810202016 A CN 200810202016A CN 100585354 C CN100585354 C CN 100585354C
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- 238000001514 detection method Methods 0.000 title claims abstract description 15
- 238000009434 installation Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 241000239290 Araneae Species 0.000 claims 1
- 239000003638 chemical reducing agent Substances 0.000 abstract description 9
- 230000008878 coupling Effects 0.000 abstract description 9
- 238000010168 coupling process Methods 0.000 abstract description 9
- 238000005859 coupling reaction Methods 0.000 abstract description 9
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 description 4
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- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本发明涉及一种汽车座椅调角器扭矩检测装置,包括扭矩传感器,柔性联轴器,减速机,驱动电机,扭矩测定仪,其特点是:还包括十字叉轴固定端,十字叉轴自由端,调角器花篮,工装,工装四个销轴插入汽车座椅骨架下端的四个固定孔内并固定,调角器花篮的叉头与十字叉轴的自由端连接,用于消除旋转时产生的偏心距,十字叉轴的固定端安装在轴承支座上,其出轴通过柔性联轴器与扭矩传感器一端的出轴连接,扭矩传感器另一端出轴通过柔性联轴器与减速器及驱动电机连接,扭矩传感器通过信号线与扭矩测定仪连接。本发明自动化程度高,操作方便,运动可靠,整台装置结构简单,便于维护。
The invention relates to a torque detection device for an automobile seat recliner, which includes a torque sensor, a flexible coupling, a reducer, a driving motor, and a torque measuring instrument. end, recliner flower basket, tooling, and the four pin shafts of the tooling are inserted into the four fixing holes at the lower end of the car seat frame and fixed. The fork of the recliner flower basket is connected with the free end of the cross shaft to eliminate the need for rotation when rotating. The generated eccentricity, the fixed end of the cross fork shaft is installed on the bearing support, and its output shaft is connected with the output shaft at one end of the torque sensor through a flexible coupling, and the output shaft at the other end of the torque sensor is connected with the reducer and the reducer through a flexible coupling The driving motor is connected, and the torque sensor is connected with the torque measuring instrument through a signal line. The invention has the advantages of high degree of automation, convenient operation, reliable movement, simple structure of the whole device and convenient maintenance.
Description
技术领域 technical field
本发明涉及一种扭矩检测装置,尤其是一种用于汽车座椅调角器扭矩性能检测的装置。The invention relates to a torque detection device, in particular to a device for torque performance detection of an automobile seat recliner.
背景技术 Background technique
国家对汽车座椅的使用性能颁布了一系列标准,其中之一为座椅调角器扭矩性能指标。要求汽车座椅调角器在安装完成后,转动调角器,座椅靠背在规定的角度行程内,以一定的速度往复运动,检测其扭矩数值大小,以判断其合格性。目前国内尚无该类检测装置,对于这项检测内容,只能进行手工检验,或者不做这项检测。手工检验即用人工转动座椅调角器,凭手感或经验判断其合格与否,不仅工人劳动强度高,费工费时,工作效率低,而且检测的参数可靠性低,没有数据表示其扭矩值的大小,不符合产品检测标准。The country has promulgated a series of standards for the performance of car seats, one of which is the torque performance index of the seat recliner. It is required that after the installation of the car seat recliner is completed, turn the recliner, the seat back will reciprocate at a certain speed within the specified angle stroke, and detect the torque value to judge its eligibility. At present, there is no such testing device in China. For this testing content, manual testing can only be carried out, or this testing will not be done. Manual inspection means turning the seat recliner manually, and judging whether it is qualified or not based on hand feeling or experience. Not only is the labor intensity of workers high, time-consuming, and work efficiency is low, but also the reliability of the detected parameters is low, and there is no data to indicate its torque value. The size does not meet the product testing standards.
发明内容 Contents of the invention
本发明是要提供一种汽车座椅调角器扭矩检测装置,用于提高汽车座椅调角器扭矩性能检测的自动化程度和参数的可靠性,满足国家检测标准要求。The invention aims to provide a torque detection device for a car seat recliner, which is used to improve the automation degree and parameter reliability of the torque performance detection of the car seat recliner, and to meet the requirements of national testing standards.
本发明的目的是这样来实现的:一种汽车座椅调角器扭矩检测装置,包括扭矩传感器,柔性联轴器,减速机,驱动电机,扭矩测定仪,其特点是:还包括十字叉轴固定端,十字叉轴自由端,调角器花篮,工装,工装四个销轴插入汽车座椅骨架下端的四个固定孔内并固定,调角器花篮的叉头与十字叉轴的自由端连接,用于消除旋转时产生的偏心距,十字叉轴的固定端安装在轴承支座上,其出轴通过柔性联轴器与扭矩传感器一端的出轴连接,扭矩传感器另一端出轴通过柔性联轴器与减速器及驱动电机连接,扭矩传感器通过信号线与扭矩测定仪连接。The object of the present invention is achieved like this: a kind of car seat recliner torque detection device, comprises torque sensor, flexible coupling, speed reducer, driving motor, torque measuring instrument, it is characterized in that: also comprises cross shaft The fixed end, the free end of the cross fork shaft, the recliner flower basket, tooling, the four pins of the tooling are inserted into the four fixing holes at the lower end of the car seat frame and fixed, the fork of the recliner flower basket and the free end of the cross fork shaft The connection is used to eliminate the eccentricity generated during rotation. The fixed end of the cross fork shaft is installed on the bearing support, and its output shaft is connected with the output shaft at one end of the torque sensor through a flexible coupling. The shaft coupling is connected with the reducer and the driving motor, and the torque sensor is connected with the torque measuring instrument through the signal line.
座椅调角器扭矩检测装置在座椅调角器安装完成后,安装在座椅骨架调角器花篮的一侧;当驱动电机工作时,座椅调角器的扭矩通过扭矩传感器将扭矩的大小的信号输至扭矩测定仪,并在扭矩测定仪界面上实现实时监控、存储、并打印。The seat recliner torque detection device is installed on one side of the seat frame recliner flower basket after the seat recliner is installed; when the drive motor is working, the torque of the seat recliner is transferred to the The large and small signals are output to the torque measuring instrument, and real-time monitoring, storage, and printing are realized on the torque measuring instrument interface.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明由电机驱动,经减速机、传感器、连接件、十字叉轴带动座椅调角器旋转,完全模拟实车时调角器工作状态,消除了检测中座椅调角器偏心距产生的偏心力矩,自动化程度高,操作方便,运动可靠,整台装置结构简单,便于维护。由扭矩传感器准确地将被测量传输至扭矩测定仪,由扭矩测定仪实施实时监控。检测中扭矩测定仪显示的扭矩数值可存储、打印、扭矩数值超过限定值时可报警。并据此判断汽车座椅调角器产品扭矩性能的合格与否,满足国家检测标准要求。The invention is driven by a motor, and the seat recliner is driven to rotate through a reducer, a sensor, a connecting piece, and a cross shaft, which completely simulates the working state of the recliner in a real vehicle, and eliminates the eccentricity of the seat recliner during detection. Eccentric torque, high degree of automation, convenient operation, reliable movement, simple structure of the whole device and easy maintenance. The measured value is accurately transmitted to the torque measuring instrument by the torque sensor, and the real-time monitoring is carried out by the torque measuring instrument. The torque value displayed by the torque tester during testing can be stored, printed, and an alarm can be given when the torque value exceeds the limit value. Based on this, it is judged whether the torque performance of the car seat recliner product is qualified or not, and meets the requirements of the national testing standard.
附图说明 Description of drawings
图1是本发明的主视图;Fig. 1 is the front view of the present invention;
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
具体实施方式 Detailed ways
下面结合附图与实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1,2所示,本发明的一种汽车座椅调角器扭矩检测装置,包括工装1,座椅调角器2,座椅骨架上体3,花篮叉头4,轴承支座5,滚动轴承6,扭矩传感器7,柔性联轴器8,减速机9,驱动电机10,扭矩测定仪11,信号线12,工作台13,十字叉轴固定端14,十字叉轴自由端15,调角器花篮16,座椅骨架下体17,限位开关18。As shown in Figures 1 and 2, a torque detection device for a car seat recliner of the present invention includes a tooling 1, a seat recliner 2, a seat frame upper body 3, a flower basket yoke 4, and a
在汽车座椅装配流水线工作台13上安装一副带销轴的工装1,将汽车座椅骨架下体17的四个固定孔嵌入工装1四个销轴上使之固定,汽车座椅骨架上体3通过调角器花篮16旋转可来回摆动,模拟汽车座椅的实车安装状态,将花篮叉头4嵌入调角器花篮16上,花篮叉头4与十字叉轴自由端15联接,十字叉轴自由端15可绕中心有一定幅度的旋转摆动,以调整座椅调角器2旋转时产生的偏心距,十字叉轴自由端15与十字叉轴固定端14通过销与之联接,十字叉轴固定端14上安装一对滚动轴承6与轴承支座5相配安装在工作台13上,二个滚动轴承6间隔一定的距离,可将可能再传过来的偏心力矩转换成滚动摩擦力矩,使十字叉轴固定端14传输的扭矩为纯扭矩,十字叉轴固定端14出轴通过柔性联轴器8与扭矩传感器7一端的出轴联接,扭矩传感器7的另一端的出轴通过柔性联轴器8与减速机9联接,减速机9与驱动电机10为一体式,当驱动电机10工作时,通过以上的传动链,座椅调角器2旋转产生的扭矩信号通过扭矩传感器7上的信号线12传输到扭矩测定仪11中,扭矩测定仪11可实时监控座椅摆动过程中座椅调角器2旋转时的受力状态,并可设定超值报警、储存每一次检测数据和打印。座椅骨架上体3的摆动角度根据标准要求通过限位开关18可在工作台13上预先设定。Install a pair of tooling 1 with pins on the car seat
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CN200810202016A CN100585354C (en) | 2008-10-30 | 2008-10-30 | Car seat recliner torque detection device |
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CN200810202016A CN100585354C (en) | 2008-10-30 | 2008-10-30 | Car seat recliner torque detection device |
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CN100585354C true CN100585354C (en) | 2010-01-27 |
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Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101865275B (en) * | 2010-05-28 | 2012-10-24 | 上海应用技术学院 | Torque sensor combined with reducer |
CN103323263B (en) * | 2013-06-27 | 2015-08-19 | 浙江龙生汽车部件股份有限公司 | A kind of hand-operated automobile seat angle adjuster angular velocity test machine |
CN103344366B (en) * | 2013-06-27 | 2015-08-26 | 浙江龙生汽车部件股份有限公司 | A kind of hand-operated automobile seat angle adjuster aligning torque test machine |
CN103616106B (en) * | 2013-12-10 | 2015-11-18 | 上海克来机电自动化工程股份有限公司 | A kind of seat basin frame of car seat Height-adjusting device heightens torsion-testing apparatus |
CN104949844A (en) * | 2015-06-26 | 2015-09-30 | 成都市天龙交通设备有限公司 | Device for testing available time of functions of forward and backward movement and backrest rotation of seat |
CN106198045B (en) * | 2016-06-30 | 2018-11-27 | 昆山浩硕精密机械有限公司 | A kind of angle regulating device for seat of vehicle detection device |
CN106353061A (en) * | 2016-08-31 | 2017-01-25 | 东风李尔汽车座椅有限公司 | Force measurement experimental platform for automobile seat |
CN109506947B (en) * | 2018-10-25 | 2021-05-11 | 上海应用技术大学 | Corner rotation loading device for fatigue strength test equipment of automobile seat framework |
CN111289233A (en) * | 2020-03-05 | 2020-06-16 | 蒙城信和汽车有限公司 | Method for detecting rotation resistance of automobile seat angle adjuster |
CN111889887B (en) * | 2020-07-23 | 2022-03-15 | 浙江龙生汽车部件科技有限公司 | Detection imprinter for automobile seat angle adjuster assembly line and detection method |
CN112683441B (en) * | 2020-12-03 | 2022-02-15 | 南京欧测电子科技有限公司 | Torsion test equipment |
CN117451340B (en) * | 2023-12-26 | 2024-04-12 | 苏州托克斯冲压设备有限公司 | Function test equipment of automobile seat angle adjuster |
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2008
- 2008-10-30 CN CN200810202016A patent/CN100585354C/en not_active Expired - Fee Related
Non-Patent Citations (3)
Title |
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汽车座椅调角器扭矩在线检测台的研制. 查佳韵等.汽车科技,第4期. 2005 |
汽车座椅调角器扭矩在线检测台的研制. 查佳韵等.汽车科技,第4期. 2005 * |
特开JP2008-232694(A) 2008.10.02 |
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