CN100579791C - drive control device - Google Patents
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- CN100579791C CN100579791C CN200610009427A CN200610009427A CN100579791C CN 100579791 C CN100579791 C CN 100579791C CN 200610009427 A CN200610009427 A CN 200610009427A CN 200610009427 A CN200610009427 A CN 200610009427A CN 100579791 C CN100579791 C CN 100579791C
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Abstract
Description
技术领域 technical field
本发明涉及一种驱动控制装置,特别是涉及一种应用在打印装置的打印头与驱动传动装置上的驱动控制装置。The invention relates to a drive control device, in particular to a drive control device applied to a printing head and a drive transmission device of a printing device.
背景技术 Background technique
请参见图1,其为一常见的喷墨打印机的内部构造示意图,其中通过马达12带动齿轮13、皮带14进行移动,使得喷墨头10的承载座11可沿滑动杆19进行直线往复运动,以使喷墨头10可以前往预定位置进行打印任务。而为了能使控制单元(本图中未示出)知道喷墨头10的确实位置,也承载于承载座11上的一光学编码器15则将根据光学尺16上的刻度产生的位置反馈信号与速度反馈信号传递给控制单元来控制喷墨头10的移动。Please refer to FIG. 1 , which is a schematic diagram of the internal structure of a common inkjet printer, wherein the
再请参见图2,其为上述喷墨打印机的常用控制单元的内部功能方块示意图,其中比例-积分-微分控制器(PID controller)21根据路径计划单元(pathplanning unit)20输出的位置命令值与速度命令值进行运算而产生一控制信号(通常是一脉宽调制信号)输出至驱动装置22(通常包含有上述的马达12),进而控制驱动装置22来带动上述齿轮13、皮带14以及喷墨头10等所构成的机械设备(plant)23。而利用上述光学编码器15及光学尺16构成的反馈单元24所产生的位置反馈信号与速度反馈信号被反馈至比例-积分-微分控制器21的输入端,来与位置命令值与速度命令值进行相减后得到位置误差信号与速度误差信号后输入至比例-积分-微分控制器21,使比例-积分-微分控制器21根据位置误差信号与速度误差信号的大小来产生该控制信号来控制驱动装置22的驱动力。Referring to Fig. 2 again, it is the internal functional block schematic diagram of the common control unit of above-mentioned ink-jet printer, wherein proportional-integral-differential controller (PID controller) 21 is according to the position command value that path planning unit (pathplanning unit) 20 outputs and The speed command value is calculated to generate a control signal (usually a pulse width modulation signal) output to the driving device 22 (usually including the above-mentioned motor 12), and then control the
但上述常用技术手段中,主要是将误差信号输入比例-积分-微分控制器21来进行运算,因此误差值要足够大才能产生足够大的电压信号来驱动驱动装置22,所以常用技术手段会有响应速度慢及速度控制误差大的缺点。因此,需改善所提及的上述装置结构中的缺陷。However, in the above-mentioned common technical means, the error signal is mainly input into the proportional-integral-
发明内容 Contents of the invention
本发明的目的在于提供一种驱动控制装置,以解决现有技术存在的响应速度慢及速度控制误差大的缺点。为实现上述目的,本发明提供了一种驱动控制装置,应用于一打印装置上的打印头与驱动传动装置,该驱动控制装置包含:路径计划单元,其可输出位置命令值与速度命令值;反馈单元,与该打印头信号连接,其根据该打印头的位置与速度而产生位置反馈信号与速度反馈信号;比例-积分控制器,与该路径计划单元、该反馈单元和该驱动传动装置信号连接,其根据该位置命令值与该位置反馈信号的差值以及该速度命令值与该速度反馈信号的差值而产生第一控制信号并将该第一控制信号送至该驱动传动装置;以及前馈控制器,与该路径计划单元和该驱动传动装置信号连接至,其接收该速度命令值进行运算而产生第二控制信号并将该第二控制信号送至该驱动传动装置,进而让该驱动传动装置可同时根据该第一控制信号与该第二控制信号来带动该打印头进行移动。The object of the present invention is to provide a drive control device to solve the shortcomings of slow response speed and large speed control error in the prior art. To achieve the above object, the present invention provides a drive control device, which is applied to a print head and a drive transmission device on a printing device, the drive control device includes: a path planning unit, which can output a position command value and a speed command value; The feedback unit is connected with the printing head signal, which generates a position feedback signal and a speed feedback signal according to the position and speed of the printing head; a proportional-integral controller is connected with the path planning unit, the feedback unit and the driving transmission device signal connected to generate a first control signal based on the difference between the position command value and the position feedback signal and the difference between the speed command value and the speed feedback signal and send the first control signal to the drive transmission; and A feed-forward controller is connected to the path planning unit and the driving transmission device, receives the speed command value and performs calculation to generate a second control signal and sends the second control signal to the driving transmission device, so that the The driving transmission device can simultaneously drive the printing head to move according to the first control signal and the second control signal.
根据上述技术构思,本发明所述的驱动控制装置,其中该反馈单元与该打印头中的光学编码器和光学尺信号连接,该光学编码器与该光学尺可反应出该打印头的位置与速度。According to the technical concept above, in the drive control device of the present invention, the feedback unit is connected to the optical encoder and the optical scale in the print head for signals, and the optical encoder and the optical scale can reflect the position and position of the print head. speed.
根据上述技术构思,本发明所述的驱动控制装置,其中该比例-积分控制器所产生的该第一控制信号为kp×(速度命令值-速度反馈信号)+ki×(位置命令值-位置反馈信号),其中kp及ki则为比例-积分控制器的增益值。According to the technical concept above, in the drive control device of the present invention, the first control signal generated by the proportional-integral controller is kp×(speed command value-speed feedback signal)+ki×(position command value-position Feedback signal), where kp and ki are the gain values of the proportional-integral controller.
根据上述技术构思,本发明所述的驱动控制装置,其中该前馈控制器所产生的该第二控制信号为c1×速度命令值+c2,其中c1及c2为常数并可通过对该驱动传动装置进行系统鉴别而决定出来。According to the technical concept above, in the drive control device of the present invention, the second control signal generated by the feedforward controller is c1×speed command value+c2, where c1 and c2 are constants and can be passed to the drive transmission The device is determined by system identification.
根据上述技术构思,本发明所述的驱动控制装置,其中该驱动传动装置包含直流马达以及传动机构。According to the above technical concept, in the drive control device of the present invention, the drive transmission device includes a DC motor and a transmission mechanism.
根据上述技术构思,本发明所述的驱动控制装置,其中该传动机构包含有齿轮组与传动皮带。According to the technical concept above, in the drive control device of the present invention, the transmission mechanism includes a gear set and a transmission belt.
根据上述技术构思,本发明所述的驱动控制装置,其中该打印头为喷墨头。According to the above technical concept, the drive control device of the present invention, wherein the printing head is an inkjet head.
本发明的有益效果和优点包括,本发明所增设的前馈控制器因为直接根据路径计划单元输出的速度命令值来产生控制电压,因此可以直接补偿直流马达在定速之下所需的反电动势电压及克服齿轮组与传动皮带的动摩擦力时所需的电压,所以通过反馈信号而产生的位置误差及速度误差就可以有效的减少,因此就不需要将比例-积分控制器的增益值kp及ki设计为很大的值,进而增加系统的稳定度并缩小定速控制的速度误差。如此便可以加快系统的反应速度,同时又可增加系统的稳定度,并且有效地缩小喷墨头在定速控制下的速度误差。The beneficial effects and advantages of the present invention include that the added feed-forward controller of the present invention generates the control voltage directly according to the speed command value output by the path planning unit, so it can directly compensate the counter electromotive force required by the DC motor under constant speed Voltage and the voltage required to overcome the dynamic friction between the gear set and the transmission belt, so the position error and speed error generated by the feedback signal can be effectively reduced, so there is no need to change the gain value of the proportional-integral controller kp and ki is designed to be a very large value, thereby increasing the stability of the system and reducing the speed error of constant speed control. In this way, the reaction speed of the system can be accelerated, and the stability of the system can be increased at the same time, and the speed error of the inkjet head under constant speed control can be effectively reduced.
附图说明 Description of drawings
通过下列附图及说明,可以对本发明进一步的了解:Through the following drawings and descriptions, the present invention can be further understood:
图1为一常见喷墨打印机的内部构造示意图。FIG. 1 is a schematic diagram of the internal structure of a common inkjet printer.
图2为喷墨打印机的常用控制单元的内部功能方块示意图。FIG. 2 is a schematic diagram of internal functional blocks of a common control unit of an inkjet printer.
图3为本发明的喷墨头驱动控制装置较佳实施例的功能方块示意图。FIG. 3 is a functional block diagram of a preferred embodiment of the inkjet head drive control device of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
喷墨头10 承载座11 马达12
带动齿轮13 皮带14 光学编码器15Driving
光学尺16 滑动杆19 路径计划单元20
比例-积分-微分控制器21 驱动装置22 机械设备23Proportional-integral-derivative controller21 Drive device22 Mechanical equipment23
反馈单元24 路径计划单元30 反馈单元31
比例-积分控制器32 前馈控制器33 驱动传动装置38Proportional-
马达驱动集成电路380 直流马达381 传动机构382Motor drive integrated
齿轮组3820 传动皮带3821 打印头39Gear set 3820
具体实施方式 Detailed ways
请参见图3,其为本发明的可改善现有技术缺陷且可应用于喷墨打印机或喷墨多功能事务机的喷墨头驱动控制装置的较佳实施例功能方块示意图,其中主要包含有路径计划单元30、反馈单元31、比例-积分控制器32以及前馈控制器33,其中路径计划单元30与现有技术相同,其用以输出位置命令值P与速度命令值V,而反馈单元31主要是根据打印头39实际的位置与速度而产生位置反馈信号Pf与速度反馈信号Vf,而比例-积分控制器32根据该位置命令值P与该位置反馈信号Pf的差值Pd以及该速度命令值V与该速度反馈信号Vf的差值Vd而产生第一控制信号S1。而前馈控制器33则直接接收该速度命令值V进行运算而产生第二控制信号S2。而第一控制信号S1与第二控制信号S2一起被传送至该驱动传动装置38,进而使该驱动传动装置38可同时根据该第一控制信号S1与第二控制信号S2来带动该打印头进行移动。Please refer to Fig. 3, which is a functional block diagram of a preferred embodiment of an inkjet head drive control device that can improve the defects of the present invention and can be applied to an inkjet printer or an inkjet multifunction machine, which mainly includes
而上述前馈控制器33输出的第二控制信号S2=c1×速度命令值V+c2,其中c1及c2为常数,可通过对系统驱动传动装置38的系统鉴别(SystemIdentification)来获得,至于比例-积分控制器32输出的第一控制信号S1=kp×(速度命令值V-速度反馈信号Vf)+ki×(位置命令值P-位置反馈信号Pf)=kp×Vd+ki×Pd,其中kp及ki则为比例-积分控制器32的增益值。The second control signal S2=c1×speed command value V+c2 output by the above-mentioned
而上述驱动传动装置38包含马达驱动集成电路380、直流马达381以及传动机构382,而该传动机构382包含有齿轮组3820与传动皮带3821,其中马达驱动集成电路380接收并根据该第一控制信号S1与第二控制信号S2的变化而相对应产生驱动直流马达381所需的驱动电压信号(通常为脉宽调制电压信号),而传动皮带3821用以带动该打印头39进行移动,而该打印头39可为喷墨打印机中的喷墨头。The above-mentioned
综上所述,本发明所增设的前馈控制器33,因为直接根据路径计划单元30输出的速度命令值V来产生控制电压,因此可以直接补偿直流马达381在定速之下所需的反电动势电压及克服齿轮组3820与传动皮带3821的动摩擦力时所需的电压,所以通过反馈信号而产生的位置误差及速度误差就可以有效的减少,因此就不需要将比例-积分控制器32的增益值kp及ki设计为很大的值,进而增加系统的稳定度并缩小定速控制的速度误差。如此便可以加快系统的反应速度,同时又可增加系统的稳定度,并且有效地缩小喷墨头在定速控制下的速度误差。To sum up, the feed-
当然,本发明也可转用至具有类似的打印装置上,例如应用在多功能事务机、传真机等之上,同样可实现相同的功能改进。因此,本发明被本领域技术人员进行的各种修饰和变化均不脱离本申请的权利要求书所欲保护的范围。Of course, the present invention can also be transferred to similar printing devices, such as multi-function business machines, facsimile machines, etc., and the same functional improvement can also be achieved. Therefore, various modifications and changes made by those skilled in the art in the present invention will not depart from the scope of protection intended by the claims of the present application.
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EP0554125A2 (en) * | 1992-01-31 | 1993-08-04 | Fujitsu Limited | Positioning control system |
US6587150B1 (en) * | 1997-02-28 | 2003-07-01 | Canon Kabushiki Kaisha | Image processing apparatus and control method therefor |
JP2004215370A (en) * | 2002-12-27 | 2004-07-29 | Ricoh Co Ltd | Dc motor controller |
US20060023007A1 (en) * | 2004-07-28 | 2006-02-02 | Brother Kogyo Kabushiki Kaisha | Motor control device, motor control method, and program |
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Patent Citations (5)
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EP0449625A2 (en) * | 1990-03-30 | 1991-10-02 | Tektronix, Inc. | Mass velocity controller |
EP0554125A2 (en) * | 1992-01-31 | 1993-08-04 | Fujitsu Limited | Positioning control system |
US6587150B1 (en) * | 1997-02-28 | 2003-07-01 | Canon Kabushiki Kaisha | Image processing apparatus and control method therefor |
JP2004215370A (en) * | 2002-12-27 | 2004-07-29 | Ricoh Co Ltd | Dc motor controller |
US20060023007A1 (en) * | 2004-07-28 | 2006-02-02 | Brother Kogyo Kabushiki Kaisha | Motor control device, motor control method, and program |
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