CN100578071C - Bulb-shaped fluorescent lamp and lighting fixture - Google Patents
Bulb-shaped fluorescent lamp and lighting fixture Download PDFInfo
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Abstract
本发明提供一种灯泡形荧光灯,其缩小了盖部的外径尺寸而具有近似于普通白炽灯泡的外观形状,且尽量减小了不发光的盖部所占的比例而使点灯外观接近于普通白炽灯泡的外观。灯泡形荧光灯(11)中形成为,灯头(15)的筒部(41)的最大外径(W)小于发光管(14)的最大螺旋外径(D),因此,可以实现如下的小型灯泡形荧光灯(11),即,可以缩小形成灯头(15)的外周面部和盖(13)的外径尺寸,且如普通白炽灯泡般,越朝向灯口(12),外径尺寸越小。向灯头(15)的筒部(41)的周侧面照射发光管(14)的发射光,且由于从所述周侧面附近照射出的直射光或从周侧面反射出的反射光等,使得筒部的周围也发光,因此,可以使点灯外观接近于普通白炽灯泡的外观,且可以提高可销性。
The present invention provides a bulb-shaped fluorescent lamp, which reduces the outer diameter of the cover to have an appearance similar to that of an ordinary incandescent bulb, and minimizes the proportion of the cover that does not emit light so that the appearance of the lamp is close to that of an ordinary lamp. The appearance of an incandescent light bulb. In the bulb-shaped fluorescent lamp (11), the maximum outer diameter (W) of the tube portion (41) of the base (15) is smaller than the maximum spiral outer diameter (D) of the luminous tube (14), therefore, the following small light bulb can be realized Shaped fluorescent lamp (11), that is, the outer diameter of the outer peripheral surface and cover (13) forming the lamp cap (15) can be reduced, and like a common incandescent bulb, the outer diameter is smaller towards the lamp socket (12). The emitted light of the luminous tube (14) is irradiated to the peripheral side of the cylindrical part (41) of the lamp cap (15), and due to the direct light irradiated from the vicinity of the peripheral side or the reflected light reflected from the peripheral side, etc., the tube The surrounding area of the lamp also emits light, so that the lighting appearance can be made close to that of an ordinary incandescent bulb, and the marketability can be improved.
Description
技术领域 technical field
本发明关于一种可以更换用作普通照明用灯泡的灯泡形荧光灯、以及使用了所述灯泡形荧光灯的照明器具。The present invention relates to a bulb-shaped fluorescent lamp that can be replaced as a bulb for general lighting, and a lighting fixture using the bulb-shaped fluorescent lamp.
背景技术 Background technique
先前,灯泡形荧光灯具备:具有弯曲形灯泡(bulb)的发光管,在一端侧安装着灯口并且在另一端侧支撑发光管的盖(cover),收纳在所述盖中的点灯装置,以及覆盖发光管且安装在盖的另一端侧的球形灯罩等。而且,一般而言,多数情况下,在盖的一端侧形成着配置在灯口外壳(shell)内侧的壁部,且在所述壁部的内侧空间内配设着构成点灯装置的电子零件的一部分。Conventionally, a bulb-shaped fluorescent lamp has a luminous tube having a curved bulb, a cover on which a socket is attached at one end and supports the luminous tube at the other end, a lighting device accommodated in the cover, and Globe, etc. that cover the luminous tube and are attached to the other end side of the cover. And generally speaking, in many cases, a wall portion arranged inside a base housing (shell) is formed on one end side of the cover, and electronic components constituting the lighting device are arranged in the inner space of the wall portion. part.
近年来,如上所述的灯泡形荧光灯逐渐小型化为接近于符合日本工业标准(Japanese industrial standard,JIS)规定的普通照明用灯泡的灯的长度和最大外径尺寸,但盖占灯长的比例、以及盖的最大外径较大。因此,无法充分接近于普通照明用灯泡的外观,而且,照向灯口侧的光被该盖遮挡的比例较大,在点灯时的配光特性也无法充分接近于普通照明用灯泡的配光特性。In recent years, the above-mentioned bulb-shaped fluorescent lamps have gradually been miniaturized to be close to the length and maximum outer diameter of the bulbs for general lighting that comply with the Japanese industrial standard (JIS), but the proportion of the cover to the lamp length is , and the maximum outer diameter of the cover is larger. Therefore, the appearance of the light bulb for general lighting cannot be sufficiently close to that of the light bulb for general lighting. Moreover, the light directed to the socket side is blocked by the cover in a large proportion, and the light distribution characteristics at the time of lighting cannot be close enough to the light distribution of the light bulb for general lighting. characteristic.
例如,众所周知的是如下的灯泡形荧光灯,即,由金属制造的圆盘状灯头(holder)来支撑形成为螺旋状的发光管,且使所述灯头和包覆着灯口的树脂制造的盖相接合(例如,参照日本专利特开2006-222079号公报)。所述先前的灯泡形荧光灯中,金属制造灯头的外周面部露出在外面,因此,易于将发光管的热量散发到外部。For example, a bulb-shaped fluorescent lamp is known in which a disc-shaped holder made of metal supports a luminous tube formed in a spiral shape, and the holder and a cover made of resin covering the holder connected (for example, refer to Japanese Patent Application Laid-Open No. 2006-222079). In the above-mentioned conventional bulb-shaped fluorescent lamp, the outer peripheral surface of the base made of metal is exposed to the outside, so the heat of the arc tube can be easily dissipated to the outside.
所述先前的灯泡形荧光灯中,圆盘状灯头的最大外形和发光管的最大螺旋外径大致相同,因此,盖部的外径尺寸也相等,无法获得如普通白炽灯泡一样的、越朝向灯口外径尺寸越小的外观形状。而且,球形灯罩的底端部也远离灯口,因此灯口附近不发光的盖部所占的比例较大,点灯外观也和普通白炽灯泡的外观颇有差异。In the previous bulb-shaped fluorescent lamp, the maximum shape of the disc-shaped lamp cap is approximately the same as the maximum spiral outer diameter of the luminous tube, therefore, the outer diameter of the cover is also equal, and it is impossible to obtain the same as the ordinary incandescent light bulb, which is closer to the lamp. Appearance shape with smaller mouth diameter. Moreover, the bottom end of the spherical lampshade is also far away from the lamp socket, so the ratio of the non-luminous cover portion near the lamp socket is relatively large, and the appearance of the lamp is also quite different from that of an ordinary incandescent bulb.
发明内容 Contents of the invention
本发明是鉴于如上所述的问题而开发的,其目的在于提供一种灯泡形荧光灯和使用所述灯泡形荧光灯的照明器具,所述灯泡形荧光灯中缩小了盖部的外径尺寸而具有近似于普通白炽灯泡的外观形状,且尽量减小了不发光的盖部所占的比例,从而使点灯外观接近于普通白炽灯泡的外观。The present invention has been developed in view of the above problems, and an object of the present invention is to provide a light bulb-shaped fluorescent lamp in which the outer diameter of the cover portion is reduced to have a size of approximately Based on the appearance shape of ordinary incandescent light bulbs, and the proportion of the non-luminous cover portion is reduced as much as possible, so that the lighting appearance is close to that of ordinary incandescent light bulbs.
第1发明所述的灯泡形荧光灯的特征在于包括:发光管,形成为螺旋状,所述螺旋状的最大外径为(D);盖,在所述盖的一端侧安装着灯口,并且在所述盖的另一端侧设置着所述发光管;金属制的灯头,具有环状外周面部及筒部,所述外周面部的一端侧安装在所述盖的另一端侧,所述外周面部有一部分露出在外,所述筒部一体形成于所述外周面部的内侧,且比所述外周面部更加向发光管侧突出,所述金属制的灯头是藉由所述筒部来支撑所述发光管,使所述发光管向所述盖的相反侧突出,其中所述筒部的最大外径(W)小于所述发光管的螺旋状的最大外径(D);以及点灯装置,具有安装着构成点灯电路的电子零件的电路基板,所述点灯电路可点亮所述发光管,且所述点灯装置配置在所述盖内。The bulb-shaped fluorescent lamp according to the first invention is characterized by comprising: a luminous tube formed in a spiral shape having a maximum outer diameter (D); The luminescent tube is provided on the other end side of the cover; the metal lamp cap has an annular outer peripheral surface and a cylindrical portion, one end side of the outer peripheral surface is installed on the other end side of the cover, and the outer peripheral surface A part is exposed outside, and the cylindrical part is integrally formed inside the outer peripheral surface, and protrudes toward the luminous tube side than the outer peripheral surface, and the metal lamp cap supports the luminous a tube that protrudes the luminous tube to the opposite side of the cover, wherein the maximum outer diameter (W) of the cylindrical portion is smaller than the maximum outer diameter (D) of the spiral shape of the luminous tube; and a lighting device having a mounting The circuit board is a circuit board of an electronic component constituting a lighting circuit capable of lighting the light-emitting tube, and the lighting device is arranged in the cover.
发光管是将1根灯泡弯曲成螺旋状的发光管,一般而言,在放电路径(discharge path)的两端封装一对电极,但也可以是不在发光管内封装一对电极的所谓无电极方式。A luminous tube is a luminous tube that bends a light bulb into a spiral shape. Generally, a pair of electrodes are packaged at both ends of the discharge path, but a so-called electrodeless method that does not package a pair of electrodes in the luminous tube may also be used. .
灯口通常是使用被称为E形的螺口型,但只要可以安装在安装普通照明用灯泡的灯座上,则并不仅限于此。The lamp socket is usually a screw type called E shape, but it is not limited to this as long as it can be mounted on a socket for mounting a general lighting bulb.
在盖的另一端侧安装着用于支撑发光管的灯头。也可以在盖上安装着覆盖发光管的球形灯罩。A lamp cap for supporting the luminous tube is installed on the other end side of the cover. Also can be installed on the cover with the spherical lampshade that covers luminous tube.
灯头是由例如铝或铝合金等导热性良好的金属材料而形成,支撑发光管用的筒部和一部分露出在外面的外周面部形成为一体。支撑发光管用的构造并无特别限定,但例如可以将发光管的端部插入到形成在灯头上的通插孔或凹部中,利用硅树脂等粘接剂来进行粘接固定。The base is formed of a metal material having good thermal conductivity such as aluminum or an aluminum alloy, and a cylindrical portion for supporting the arc tube and a partially exposed outer peripheral portion are integrally formed. The structure for supporting the arc tube is not particularly limited, but for example, the end of the arc tube can be inserted into a through hole or recess formed in the base, and adhesively fixed with an adhesive such as silicone resin.
点灯装置的点灯电路例如可以由反相电路(inverter circuit)等而构成,所述反相电路中,是以将大于等于10kHz的高频电功率施加到发光管来点亮发光管的电子零件为主体。The lighting circuit of the lighting device can be constituted by, for example, an inverter circuit. In the inverter circuit, the main body is an electronic component that applies high-frequency electric power equal to or greater than 10 kHz to the light-emitting tube to light the light-emitting tube. .
根据本发明,使灯头的筒部的最大外径W小于发光管的最大螺旋外径D,因此,可以实现如下的小型灯泡形荧光灯,即,可以同样地缩小形成灯头的外周面部和盖的外径尺寸,且如普通白炽灯泡一样,越朝向灯口,外径尺寸越小。而且,向灯头的筒部的周侧面照射发光管的发射光,且由于从所述周侧面附近照射出的直射光或从周侧面反射出的反射光等,使得筒部的周围也发光。尤其是,当使用弯曲成螺旋状的发光管时,照射到螺旋中心轴方向上的光并未照射到外面、被发光管吸收的损耗比例较大,但照射到发光管端部侧的光容易从筒部周围照射到外面,因此,分光束增多。因此,可以使点灯外观接近于普通白炽灯泡的外观而提高灯光效率(lampefficiency),且可以提高商品可销性。According to the present invention, the maximum outer diameter W of the cylindrical portion of the base is made smaller than the maximum spiral outer diameter D of the arc tube, so that a small bulb-shaped fluorescent lamp can be realized, that is, the outer peripheral portion forming the base and the outer surface of the cover can be similarly reduced. Diameter size, and like ordinary incandescent bulbs, the closer to the lamp socket, the smaller the outer diameter size. Then, the emitted light of the arc tube is irradiated to the peripheral side of the cylindrical part of the base, and the surrounding of the cylindrical part is also luminous due to direct light irradiated from the vicinity of the peripheral side or reflected light reflected from the peripheral side. In particular, when using a spiral-shaped arc tube, the light irradiated in the direction of the central axis of the spiral is not irradiated to the outside, and the loss ratio absorbed by the arc tube is large, but the light irradiated to the end side of the arc tube is easily Irradiate from the periphery of the barrel to the outside, so the number of sub-beams increases. Therefore, it is possible to make the lighting appearance close to that of an ordinary incandescent light bulb, thereby improving lamp efficiency and improving the marketability of products.
第2发明如第1发明所述的灯泡形荧光灯,所述筒部的最大外径W与所述发光管的螺旋状的最大外径D的差为2~10mm。A second invention is the bulb-shaped fluorescent lamp according to the first invention, wherein the difference between the maximum outer diameter W of the cylindrical portion and the maximum outer diameter D of the spiral shape of the arc tube is 2 to 10 mm.
当所述尺寸差为2~10mm时,可以将灯头的筒部的周侧面和发光管外周缘的间隙尺寸(图3中的d)设为1~5mm。当所述间隙尺寸未满1mm时,难以使筒部的周围充分地发光。而且,所述间隙尺寸超过5mm时,必须使灯泡形荧光灯大型化、或极度缩小筒部直径,可能会对构造设计方面造成故障。When the size difference is 2-10 mm, the gap size (d in FIG. 3 ) between the peripheral side of the barrel of the lamp cap and the outer peripheral edge of the arc tube can be set to 1-5 mm. When the gap size is less than 1 mm, it is difficult to sufficiently emit light around the cylindrical portion. Furthermore, when the gap dimension exceeds 5 mm, the bulb-shaped fluorescent lamp must be enlarged or the diameter of the cylindrical portion must be extremely reduced, which may cause problems in terms of structural design.
第3发明如第1发明或第2发明所述的灯泡形荧光灯,所述灯头的所述筒部被涂敷成白色。A third invention is the bulb-shaped fluorescent lamp according to the first invention or the second invention, wherein the cylindrical portion of the base is painted white.
将筒部的外周面设为白色来提高反射率,这样可以获得能够有效地对发光管的发射光进行反射从而使筒部的周围发光的外观。The outer peripheral surface of the cylindrical portion is made white to increase the reflectivity, thereby obtaining an appearance that can effectively reflect the emitted light of the arc tube and make the surrounding of the cylindrical portion glow.
第4发明所述的灯泡形荧光灯的特征在于所述盖构件,支撑所述发光管且内部配置着所述点灯装置,其中所述发光管,具有至少有一部分形成为螺旋形部的灯泡,所述灯泡具有两端部及顶部,在所述两端部分别具有电极密封部且在所述灯泡的内部形成放电路径,所述两端部平行地朝所述顶部的相反侧突出,且所述两端部的间隔的最小尺寸为5~15mm;所述灯口,由所述盖构件支撑着。The bulb-shaped fluorescent lamp according to the fourth invention is characterized in that the cover member supports the luminous tube and houses the lighting device therein, wherein the luminous tube has a bulb at least partially formed in a spiral portion, so that The light bulb has two ends and a top, each of which has an electrode sealing portion and forms a discharge path inside the light bulb, the two ends protrude in parallel to opposite sides of the top, and the The minimum distance between the two ends is 5-15mm; the lamp socket is supported by the cover member.
根据本发明,可以构成如下灯泡形荧光灯,即,可以尽量减小与灯的根部对应的部分,且可以小型化而成为与白炽灯泡等普通照明用灯泡近似或相同的形状。According to the present invention, it is possible to configure a bulb-shaped fluorescent lamp in which the portion corresponding to the base of the lamp can be reduced as much as possible, and can be downsized to have a shape similar to or the same as that of a general lighting bulb such as an incandescent bulb.
灯泡的螺旋形部可以构成所谓2重放电路径,所述2重放电路径是指将1根直管状构件在其长度方向上大致二等分的位置使其弯曲,将二等分后的直管状构件的大致中央作为顶部而弯曲成螺旋状所形成者。The spiral portion of the bulb can constitute a so-called double discharge path, which refers to bending a straight tubular member at a position approximately bisected in its length direction, and then bisecting the straight tubular member into two equal parts. The approximate center of the member is bent in a helical shape as the top.
进而,直管状构件可以形成为如下形状,即,从直管状构件的一端侧朝向作为顶部的另一端方向,将直管状构件的2/3左右弯曲成螺旋状,并且,使剩余的1/3直管状构件穿过形成为螺旋状的大致中心轴,向一端方向延伸。Furthermore, the straight tubular member may be formed into a shape in which about 2/3 of the straight tubular member is bent in a helical shape from one end side of the straight tubular member toward the other end as the top, and the remaining 1/3 The straight tubular member extends toward one end through a substantially helical central axis.
进而,为了使外观形状近似于白炽灯泡的轮廓(silhouette),可以在包含球形灯罩的最大径部的顶端部侧,形成为大致圆锥梯形的形状,所述大致圆锥梯形至少一部分具有直径大于球形灯罩的缩径部的螺旋径部,进而也可以形成为大致球状的螺旋形状。Furthermore, in order to make the appearance shape approximate to the silhouette of an incandescent light bulb, the top end side including the largest diameter portion of the globe may be formed into a substantially conical trapezoidal shape, at least a part of which has a diameter larger than that of the globe. The helical diameter portion of the reduced diameter portion may further be formed in a substantially spherical helical shape.
而且,为了形成短放电路径部,以规定长度来形成封装着电极的电极密封部,且将呈直线状的部分组合到螺旋形部。Furthermore, in order to form a short discharge path portion, an electrode sealing portion encapsulating the electrodes is formed with a predetermined length, and a linear portion is combined with a spiral portion.
电极密封部中,可以使灯泡的两端部以彼此大致平行的方式延伸而形成为直线状,而且,也可以将灯泡的两端部形成为朝向螺旋的延长方向而倾斜的曲线状。In the electrode sealing portion, both end portions of the bulb may be formed in a straight line extending substantially parallel to each other, or may be formed in a curved shape inclined toward the extending direction of the spiral.
相对向的内面间的最小尺寸形成为5~15mm,优选7~12mm。The minimum dimension between the facing inner surfaces is 5-15 mm, preferably 7-12 mm.
点灯装置例如可以利用由反相电路所构成的电路基板来构成,所述反相电路中是以施加大于等于10kHz的高频电功率来点亮发光管的电子零件为主体。The lighting device can be constituted by, for example, a circuit board composed of an inverter circuit mainly composed of electronic components for lighting a light-emitting tube by applying high-frequency electric power of 10 kHz or more.
盖构件可以由支撑发光管的灯头、支撑点灯装置的电路基板的分隔体以及支撑灯口的盖而构成。The cover member may be constituted by a base supporting the arc tube, a partition supporting the circuit board of the lighting device, and a cover supporting the socket.
盖构件可以是例如将点灯装置的电路基板支撑在具有电绝缘性的合成树脂制的灯头上,省略了分隔体而由灯头和盖构成;对于构成零件的形态、材质、构成构件的数量等并无限制,可使用能够支撑发光管且内部配置着点灯装置的所有构件。The cover member can be, for example, support the circuit board of the lighting device on a cap made of synthetic resin with electrical insulation, omit the separator and be composed of the cap and the cover; Without limitation, any member capable of supporting a luminous tube and having a lighting device disposed therein may be used.
第5发明如第4发明所述的灯泡形荧光灯,所述灯泡中在至少一个所述电极密封部上设置着直线状细管,所述直线状细管的一端与所述灯泡内部连通,而另一端被密封,且将水银发射体(emitter)封装在所述细管的内部。A fifth invention is the light bulb-shaped fluorescent lamp according to the fourth invention, wherein at least one of the electrode sealing parts is provided with a linear thin tube in the bulb, one end of the linear thin tube communicates with the inside of the bulb, and The other end is sealed and a mercury emitter is encapsulated inside the thin tube.
细管并非必须形成为严格的直线,例如,可以为整体上形成为表现出缓和曲线的大致直线状等实质上呈直线状的直线。The thin tube does not have to be formed in a strict straight line, for example, may be formed in a substantially straight line such as a substantially straight line showing a gradual curve as a whole.
细管可以是从灯泡的端部起进行缩径而一体形成为管状,也可以是将另外的小径细管连通到灯泡内部后进行密封来形成。细管的材质可以与灯泡相同,也可以与灯泡不同。进而,也可以用于对发光管进行排气。The capillary tube may be integrally formed in a tubular shape by reducing its diameter from the end of the bulb, or may be formed by connecting another small-diameter capillary tube to the inside of the bulb and then sealing it. The material of the thin tube can be the same as that of the light bulb, or it can be different from the light bulb. Furthermore, it can also be used for exhausting arc tubes.
水银发射体可以使用控制水银蒸气压的汞齐(amalgam),但也可以使用定量封入用的汞齐或纯水银。As the mercury emitter, amalgam for controlling the vapor pressure of mercury can be used, but amalgam for quantitative sealing or pure mercury can also be used.
第6发明如第4发明所述的灯泡形荧光灯,所述盖构件由所述灯头、分隔体以及所述盖构成,所述灯头的一部分露出在外、由具有导热性的构件构成,所述分隔体用于支撑所述点灯装置的所述电路基板。A sixth invention is the bulb-shaped fluorescent lamp according to the fourth invention, wherein the cover member is composed of the base, the partition body, and the cover, a part of the base is exposed, and is composed of a member having heat conductivity, and the partition The body supports the circuit board of the lighting device.
关于灯头,优选由导热性良好的铝(Al)、铜(Cu)、铁(Fe)、镍(Ni)中的至少一种金属而形成。另外,可以由氮化铝(AlN)、碳化硅(siliconecarbite)(SiC)等工业材料而构成,进而可以由高热传导树脂等合成树脂而构成。The base is preferably formed of at least one metal selected from the group consisting of aluminum (Al), copper (Cu), iron (Fe), and nickel (Ni) having good thermal conductivity. In addition, it may be formed of industrial materials such as aluminum nitride (AlN) and silicon carbide (SiC), and further may be formed of synthetic resin such as high thermal conductivity resin.
分隔体和盖可以由具有电绝缘性和热绝缘性的合成树脂、例如PBT(聚对苯二甲酸丁二醇酯,polybutyleneterephthalate)等便宜的工程塑料(engineering plastic)而构成。The separator and the cover may be made of a synthetic resin having electrical and thermal insulation properties, such as inexpensive engineering plastic such as PBT (polybutyleneterephthalate).
第7发明如第6发明所述的灯泡形荧光灯,所述灯泡形荧光灯更包括球形灯罩,所述灯头更包括设置于所述筒部另一端侧的灯头部,所述灯头部为形成着切除了盘面的角的倾斜部的大致圆盘状,在所述盘面上支撑所述发光管,并且,在所述环状外周面部的另一端侧支撑所述球形灯罩。The seventh invention is the bulb-shaped fluorescent lamp according to the sixth invention, wherein the bulb-shaped fluorescent lamp further includes a globe, and the base further includes a base portion provided on the other end side of the barrel portion, and the base portion is formed to The light-emitting tube is supported on the disk surface, and the globe is supported on the other end side of the ring-shaped outer peripheral surface.
灯头所呈的大致圆盘状并非必须为几何学上所述的严格的圆形,也可以形成为八边形、六边形等多边形;关于剖面呈圆形的灯泡的形状,在外观、设计的观点等方面的容许范围内,形成为大致圆盘状即可。The roughly disc shape of the lamp holder does not have to be strictly circular as described in geometry, and can also be formed into polygons such as octagons and hexagons; regarding the shape of a bulb with a circular cross-section, it is important in appearance and design. It is only necessary to form a substantially disc shape within the allowable range from the point of view and the like.
形成着切除了盘面的角的倾斜部的大致圆盘状,可以通过直线式切除盘面的角来形成,也可以将盘面切为R(圆)形来形成倾斜部。而且,也可以使盘面的角的全周或大致全周倾斜。The substantially disc shape in which the inclined portion is formed by cutting off the corner of the disk surface may be formed by cutting off the corner of the disk surface linearly, or the inclined portion may be formed by cutting the disk surface into an R (circle) shape. Furthermore, the entire circumference or substantially the entire circumference of the corners of the disk surface may be inclined.
倾斜部中,可以与倾斜部连续或不连续地在盘面的上表面上添加由硅树脂等另外的构件所形成的倾斜部。In the inclined portion, an inclined portion formed of another member such as silicone resin may be added to the upper surface of the disc surface continuously or discontinuously with the inclined portion.
对于将发光管支撑在灯头上的结构并无特别限定。例如,可以在呈大致圆盘状的盘面上形成贯穿的支撑孔,将发光管的端部插入到支撑孔中来进行支撑,而且,也可以不形成贯穿的支撑孔而形成用于支撑的凹部,将发光管的端部嵌合至所述凹部中来进行支撑。The structure for supporting the luminous tube on the lamp cap is not particularly limited. For example, a through support hole may be formed on a substantially disk-shaped disk surface, and the end of the arc tube may be inserted into the support hole for support, and a recess for support may also be formed without forming a through support hole. , fitting the end of the luminous tube into the recess for support.
关于锷状部,优选的是,以在盘面的外周部的全周上形成连续的环状的方式设置,但在全周上形成连续的环状并非必须的,也可以是形成一部分环状不连续地缺失的形状。Regarding the flange part, it is preferable to form a continuous annular shape on the entire circumference of the outer peripheral part of the disk surface, but it is not necessary to form a continuous annular shape on the entire circumference, and it may not be necessary to form a part of the annular shape. Continuously missing shapes.
球形灯罩是由玻璃或透光性合成树脂等材料而制成,且可以根据所需要的特性,而实施无色透明、着色或漫射等处理,也可以在球形灯罩等的一部分上形成反射膜等反射单元来提高配光特性。The spherical lampshade is made of materials such as glass or translucent synthetic resin, and can be treated with colorless transparency, coloring or diffusion according to the required characteristics, and a reflective film can also be formed on a part of the spherical lampshade, etc. and other reflective units to improve the light distribution characteristics.
第8发明的照明器具的特征在于包括:器具本体、安装在器具本体上的灯座以及安装在灯座上的第1发明至第7发明中任一项所述的灯泡形荧光灯。A lighting fixture according to an eighth invention is characterized by comprising: a fixture body, a socket attached to the fixture body, and the bulb-shaped fluorescent lamp according to any one of the first to seventh inventions mounted on the socket.
器具本体为例如向下照明等类型,但只要是可使用普通照明用灯泡的器具本体,则并不仅限于此。灯座通常是使用被称为E形的螺口型,但只要是可安装普通照明用灯泡的灯座,则并不仅限于此。The fixture body is, for example, a downlighting type, but it is not limited thereto as long as it is a fixture body that can use a general lighting bulb. The lamp socket is usually a screw type called E shape, but it is not limited to this as long as it can be mounted with a general lighting bulb.
根据本发明的灯泡形荧光灯,使灯头的筒部的最大外径W小于发光管的最大螺旋外径D,因此,可以实现如下的小型灯泡形荧光灯,即,可以同样地缩小形成灯头的外周面部和盖的外径尺寸,,且如普通白炽灯泡一样,越朝向灯口,外径尺寸越小。而且,向灯头的筒部的周侧面照射发光管发出的发射光,且由于从所述周侧面附近照射出的直射光或从周侧面反射出的反射光等,使得筒部的周围也发光,因此,可以使点灯外观接近于普通白炽灯泡的外观而提高灯光效率,且可以提高商品可销性。According to the lightbulb-shaped fluorescent lamp of the present invention, the maximum outer diameter W of the cylindrical portion of the base is made smaller than the maximum spiral outer diameter D of the arc tube, so that a small lightbulb-shaped fluorescent lamp can be realized in which the outer peripheral portion forming the base can be similarly reduced. And the outer diameter of the cover, and like ordinary incandescent bulbs, the closer to the lamp socket, the smaller the outer diameter. Moreover, the emitted light emitted by the arc tube is irradiated to the peripheral side of the cylindrical portion of the base, and the surrounding of the cylindrical portion also emits light due to the direct light irradiated from the vicinity of the peripheral side or the reflected light reflected from the peripheral side, etc. Therefore, the lighting efficiency can be improved by making the lighting appearance close to that of an ordinary incandescent bulb, and the marketability of products can be improved.
附图说明 Description of drawings
图1是从基板的一面侧观察的表示本发明的第1实施形态的灯泡形荧光灯的剖面图。Fig. 1 is a cross-sectional view showing a light bulb-shaped fluorescent lamp according to a first embodiment of the present invention, viewed from one side of a substrate.
图2是从基板的侧面侧观察的如上所述的灯泡形荧光灯的剖面图。Fig. 2 is a cross-sectional view of the above-mentioned bulb-shaped fluorescent lamp viewed from the side surface of the substrate.
图3是说明如上所述的灯泡形荧光灯的发光管和灯头的尺寸关系的局部剖面图。Fig. 3 is a partial cross-sectional view illustrating the dimensional relationship between the arc tube and the base of the bulb-shaped fluorescent lamp described above.
图4是使用了如上所述的灯泡形荧光灯的照明器具的剖面图。Fig. 4 is a cross-sectional view of a lighting fixture using the bulb-shaped fluorescent lamp described above.
图5是表示因是否将如上所述的灯泡形荧光灯的灯头的筒部外周面涂敷成白色而引起发光效率产生的变化的图表。5 is a graph showing changes in luminous efficiency depending on whether or not the outer peripheral surface of the cylindrical portion of the base of the bulb-shaped fluorescent lamp described above is painted white.
图6是说明本发明的第2实施形态的灯泡形荧光灯的发光管和灯头的尺寸关系的局部剖面图。Fig. 6 is a partial cross-sectional view illustrating the dimensional relationship between the arc tube and the base of the bulb-shaped fluorescent lamp according to the second embodiment of the present invention.
图7是表示本发明的第3实施形态的灯泡形荧光灯的发光管的正视图。Fig. 7 is a front view showing an arc tube of a light bulb-shaped fluorescent lamp according to a third embodiment of the present invention.
图8是表示本发明的第3实施形态的灯泡形荧光灯的纵剖面图。Fig. 8 is a longitudinal sectional view showing a light bulb-shaped fluorescent lamp according to a third embodiment of the present invention.
图9是图8中的沿A-A的剖面图。Fig. 9 is a sectional view along A-A in Fig. 8 .
11:灯泡形荧光灯 12:灯口11: Bulb-shaped fluorescent lamp 12: Lamp port
13:盖 14:发光管13: Cover 14: Light-emitting tube
15:灯头 16:隔板15: Lamp holder 16: Partition
17:球形灯罩 17a:开口部17:
18:照明装置 21:外壳18: Lighting device 21: Housing
21a:螺旋部 21b:固定部21a:
22:色缘部 23:金属圈22: Color edge part 23: Metal ring
26:灯口安装部 27:盖部26: Light socket installation part 27: Cover part
28:基板保持部、基板安装部 31:灯泡28: Board holding part, board mounting part 31: Bulb
32:顶部 33:端部32: Top 33: End
34:电极 35:导线34: Electrode 35: Wire
36:细管 37:主汞齐36: thin tube 37: main amalgam
40:灯头部 40f、51f:倾斜部40:
41、48:筒部 42:外周面部41, 48: Tube part 42: Peripheral face
43、50:通插孔 44:粘接剂43, 50: Through jack 44: Adhesive
47:隔板部 49:安装部47: Bulkhead Department 49: Installation Department
53:基板 54:点灯电路53: Substrate 54: Lighting circuit
55:电子零件 56:突出部55: Electronic parts 56: Protruding part
57:环绕销 64:热隔断构件57: Surrounding pin 64: Thermal insulation member
65:导热构件 81:照明器具65: Heat conduction components 81: Lighting fixtures
82:器具本体 83:灯座82: Appliance body 83: Lamp holder
84:反射体 A、B:曲线84: Reflector A, B: Curve
CT:变压器 D:螺旋形灯泡的最大螺旋外径CT: Transformer D: Maximum spiral outer diameter of spiral bulb
D1:螺旋形部的最大外径 D2:球形灯罩的最大径部的外径D1: The maximum outer diameter of the spiral part D2: The outer diameter of the largest diameter part of the spherical lampshade
D3:灯头的外径尺寸 H2:灯整体的高度尺寸D3: The outer diameter of the lamp holder H2: The overall height of the lamp
o-o:灯轴o-o: light axis
具体实施方式 Detailed ways
以下,参照图式来说明本发明的一实施形态。Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
图1至图4表示第1实施形态,图1是从基板的一面侧观察的灯泡形荧光灯的剖面图,图2是从基板的侧面侧观察的灯泡形荧光灯的剖面图,图3是说明灯泡形荧光灯的发光管和灯头的尺寸关系的局部剖面图,图4是使用了灯泡形荧光灯的照明器具的剖面图。1 to 4 show the first embodiment, FIG. 1 is a cross-sectional view of a light bulb-shaped fluorescent lamp viewed from one side of the substrate, FIG. 2 is a cross-sectional view of a light bulb-shaped fluorescent lamp viewed from a side surface of the substrate, and FIG. Fig. 4 is a sectional view of a lighting fixture using a bulb-shaped fluorescent lamp.
图1至图3中,11是灯泡形荧光灯,所述灯泡形荧光灯11具备:在高度方向的一端具有灯口12的盖13;支撑在所述盖13的另一端侧上的发光管14;支撑所述发光管14的一端侧,且安装在盖13的另一端侧的金属制的灯头15;以覆盖灯头15的内面侧的方式而设置的、合成树脂制的隔板16;覆盖发光管14且安装在灯头15上的球形灯罩17;以及收纳在灯口12、盖13和灯头15内侧的点灯装置18。并且,所述灯泡形荧光灯11的外观与额定电功率为例如40W型、60W型、100W型的白炽灯泡等普通照明用灯泡的外观大致相同。所述普通照明用灯泡是指符合JISC7501标准的灯泡。In FIGS. 1 to 3 , 11 is a bulb-shaped fluorescent lamp, and the bulb-shaped
关于灯口12,为例如螺口型的E26型等,具备具有螺纹的筒状外壳21、以及隔着绝缘部22而设置在所述外壳21的一端侧顶部的金属圈(eyelet)23。在外壳21的一端侧形成着呈外螺纹状的螺旋部21a,在另一端侧形成着被该盖13的一端部覆盖且通过铆接或粘接等而固定的环状固定部21b。The
而且,盖13是由例如聚对苯二甲酸丁二醇酯(PBT)等耐热性合成树脂而形成,且在所述盖13的一端侧形成着圆筒状灯口安装部26,所述圆筒状灯口安装部26中安装有灯口12的外壳21的固定部21b,而在另一端侧形成着展开的圆环状盖部27。在灯口安装部26的内侧,在偏离(offset)于盖13的中心线的位置,沿着盖13的中心线形成着槽状基板保持部28。Furthermore, the
而且,发光管14是以将1根直管状灯泡31二等分的方式使灯泡31的中央区域弯曲,并且,将所述灯泡31的弯曲的中央区域作为顶部32,而将灯泡31的两端侧弯曲形成为螺旋状。发光管14的最大螺旋外径D约为35~46mm,本实施形态中约为37mm。关于呈所述螺旋状的灯泡31的成形方式如下所述:对1根直管状灯泡31进行加热熔解而使灯泡31变得柔软,在此状态下,从中央区域进行二等分,以此方式使灯泡31弯曲,进而将已弯曲的中央区域作为顶部32,将灯泡31的两端侧沿着模具的形成为螺旋状的槽而盘绕,由此,将灯泡31的两端侧形成为螺旋状。灯泡31的一对端部33平行地朝向顶部32的相反侧的一端方向突出。In addition, the
在灯泡31的内面形成着例如三基色荧光体(three band fluorescentbody),且在灯泡31的内部封入包含氩气(Ar)、氖气(Ne)或氪气(Kr)等稀有气体或水银等的填充气体(filler gas)。For example, a three-band fluorescent body is formed on the inner surface of the
在灯泡31的一对端部33中,利用喇叭管芯柱(flare stem)封装着一对电极34。各电极34具有由一对杜美丝(dumet wire)而悬吊的灯丝线圈(filament coil)。一对杜美丝是由例如喇叭管芯柱封装着,且与从喇叭管芯柱导出到外部后与点灯装置18连接的一对导线相连接。In a pair of
在灯泡31的各端部33,凸出设置着安装在喇叭管芯柱中的也被称为排气管的圆筒状细管36,且所述圆筒状细管36与所述各端部33相连通。在发光管14的制造过程中,通过熔化的方式而依次密封所述各细管36,且穿过各细管36中未被密封的一部分,而对发光管14内部进行排气,并且,在封入填充气体进行取代其内部原有的气体后,通过熔化所述细管36来进行密封。At each
其中的一个细管36是以前端部延伸到灯口12的内侧为止的方式而形成且长度较长,在进行密封时,将作为汞齐的主汞齐37封入到所述前端部内。所述主汞齐37是由铋、锡和水银所构成的合金,形成为大致球状,具有将发光管14内的水银蒸气压控制在适当范围内的作用。此外,除铋、锡外,还可以使用铟、铅等组成的合金来形成主汞齐37。而且,也可以将具有水银吸附放出功能的辅助汞齐安装在电极34的杜美丝上。One of the
灯头15是由例如铝或铝合金等导热性良好的金属材料而形成,且具备圆板状灯头部40、从所述灯头部40的周缘部突出至一端侧的圆筒状筒部41以及从所述筒部41的一端侧突出至外侧方的圆环状外周面部42。灯头15的最大外径W为30~40mm,本实施形态中约为35mm。由此,可以将灯头15的筒部41的周侧面与发光管14的外周缘的间隙尺寸d设为1~5mm。The
在灯头部40,形成着一对通插孔43,其中通插有发光管14的一对端部33。在发光管14的一对端部33通插在一对通插孔43中的状态下,从筒部41的内侧注入例如硅树脂或环氧树脂等粘接剂44,来将发光管14粘接固定在灯头15上。In the
外周面部42的一端侧嵌合并安装在盖13的盖部27的另一端侧中,而外周面部42的一端侧向盖部27的另一端侧扩展,并且所述外周面部42的另一端侧安装着球形灯罩17。因此,外周面部42从盖13与球形灯罩17之间露出至外面,盖13以及球形灯罩17一起构成灯泡形荧光灯11的外观的一部分。灯头15的表面材料为铝,因此光的反射率高,从而将灯头部40的表面和筒部41的表面等作为反射面。One end side of the outer
而且,隔板16是由例如聚对苯二甲酸丁二醇酯(PBT)等耐热性合成树脂材料而形成,且具备圆板状隔板部47、从所述隔板部47的周缘部突出至一端侧的圆筒状筒部48以及从所述筒部48的一端突出至外侧的安装部49。安装部49夹持并安装在盖13与灯头15之间,可利用例如硅树脂或环氧树脂等具有粘性的粘接剂来进行粘接固定。Furthermore, the
在隔板部47上形成着一对通插孔50,其中通插有发光管14的各细管36和导线35。此外,虽未图示,但在筒部48的内侧,在偏离于隔板16的中心线的位置,沿着隔板16的中心线,形成着槽状基板保持部。A pair of insertion holes 50 are formed in the
而且,球形灯罩17是由透明或具有光漫射性的玻璃或合成树脂等材质而形成,且形成为接近于白炽灯泡等普通照明用灯泡的玻璃球形状的圆滑的曲面状。在球形灯罩17的一端部形成着开口部17a,所述开口部17a的缘部嵌合在灯头15的外周面部42的内侧,且利用例如硅树脂或环氧树脂等具有粘性的粘接剂进行粘接固定。球形灯罩17的内面与发光管14的最短距离a为2~5mm。对灯泡形荧光灯11施加横方向的振动时,发光管14也在横方向上振动,但因为发光管14是以灯头15为支点而振动,所以顶部侧的振幅增大。因此,将最短距离a设为2~5mm,这样,即使灯泡形荧光灯11在横方向上振动,也可以防止发光管14的顶部侧与球形灯罩17的内面接触而造成破损。The
而且,点灯装置18具备基板53,在所述基板53上安装着构成点灯电路54的多个电子零件55。基板53中,相对于盖13侧,灯口12侧的宽度较窄,所述基板53的灯口12侧形成为可以插入到灯口12内侧中的宽度尺寸,并且,相对于宽度尺寸,高度尺寸形成为长形的大致矩形。Furthermore, the
所述基板53的两侧缘部插入并啮合在盖13的一对基板安装部28和隔板16的一对基板安装部中,且沿着盖13和隔板16的中心轴方向,而将基板53配置为纵长形;并且,将所述基板53配置在偏离于盖13和隔板16的中心线的位置。也就是说,在组合了灯口12、盖13、灯头15以及隔板16的状态下,基板53在灯口12的内侧而沿着所述灯口12的中心线方向配置为纵长形,并且,配置在偏离于灯口12的中心线的位置。The two side edges of the
在基板53的发光管14侧即另一端侧上,突出形成着在所述另一端侧的中央位置与隔板16抵接的突出部56,并且,在所述突出部56的两侧位置突设着4个环绕销(wraping pin)57,所述环绕销上分别盘绕并连接着发光管14的各电极34的一对导线35。通过连接该发光管14的导线35和环绕销57、或将基板53插入灯口12和隔板16之间,来定位保持着基板53的高度方向的位置。On the other end side of the light-emitting
其次,关于组装灯泡形荧光灯11,将发光管14的一端侧的各端部33插入到灯头15的各通插孔43中,且从灯头15的内侧注入粘接剂44来将发光管14的各端部33粘接固定在灯头15上。Next, for assembling the bulb-shaped
使从伸出到灯头15内侧的发光管14的各端部33突出的细管36和导线35,穿过隔板16的各通插孔50,且将隔板16插入到灯头15的内侧。
将基板53的两侧缘部插入到隔板16的基板安装部中,将伸出到隔板16内侧的发光管14的各导线35盘绕并连接在基板53的各环绕销57上(省略所述盘绕状态的图示)。Insert both side edges of the
使灯头15与盖13组合而进行结合。将排热(heat rejection)构件64注入到盖13的内周面与基板53和电子零件55之间的开口内,使其填满于其中。The
将与基板53的输入部侧连接的未图示的一根引线(lead wire)连接到灯口12的金属圈23上,将另一根引线配置在盖13的灯口安装部26上,在所述灯口安装部26的外周嵌合灯口12的外壳21的固定部21b而夹入另一根引线的前端部,通过铆接,将外壳21的固定部21b固定在盖13的灯口安装部26上,且将另一根引线电性地且机械地连接在外壳21上。A lead wire (not shown) connected to the input part side of the
在组合灯口12之前,将导热构件65注入到收容在灯口12中的细管36的前端部、基板53、电子零件55等中,或将导热构件65注入到灯口12的内侧,使所述灯口12组合,由此,利用导热构件65,来以热方式连接细管36的前端部、基板53、电子零件55和灯口12。Before combining the
将球形灯罩17覆盖在发光管14上,利用粘接剂将球形灯罩17固定在灯头15上。The
如此方式所形成的灯泡形荧光灯11中,球形灯罩的最大外径约为65mm,包括灯口12在内的灯的整体高度尺寸约为133mm,包含电路损耗在内的灯电功率小于等于23W,且总光通量约为大于等于1500lm,从而可以使用所述灯泡形荧光灯11来替换相当于100W的普通照明用灯泡。In the bulb-shaped
并且,如图4所示,例如向下照明的照明器具81中具有器具本体82,在所述器具本体82内安装着灯座83和反射体84,在灯座83上安装着灯泡形荧光灯11。And, as shown in FIG. 4 , for example, a
如此构成的灯泡形荧光灯11中,使灯头15的筒部41的最大外径W小于发光管14的最大螺旋外径D,因此,可以实现如下的小型灯泡形荧光灯11,即,可以缩小形成灯头15的外周面部和盖13的外径尺寸,且如普通白炽灯泡一样,越朝向灯口12,外径尺寸越小。In the bulb-shaped
而且,向灯头15的筒部41的周侧面照射发光管14的发射光,且由于从所述周侧面附近照射出的直射光或从周侧面反射出的反射光等,使得筒部的周围也发光,因此,可以使点灯外观接近于普通白炽灯泡的外观,从而可以提高商品可销性。Moreover, the emitted light of the
而且,将形成为宽度尺寸可以插入灯口12的内侧的基板53,沿着灯口12的中心线方向配置为纵长形,由此,可以将基板53和电子零件55配置在灯口12的内侧来使盖13小型化。Moreover, the
通过将基板53配置在偏离于灯口12的中心线的位置,可以在与基板53的灯口12的间隔较宽的一面上配置电子零件55中的大型电子零件55,因此,可以有效地将点灯装置18收纳在灯口12内侧,由此,可以使盖13等小型化。尤其是,变压器(transformer)CT等随着高输出的要求,而增加绕线,所以体积增大,因此,可以将所述大型变压器CT配置在与基板53的灯口12的间隔较宽的一面上。By arranging the
通过将宽度尺寸形成为可以插入灯口12内侧的基板53,沿着灯口12的中心线方向配置为纵长形,可以将发光管14的细管36的封入有主汞齐37的前端部配置在灯口12的内侧与基板53之间,且可以降低点灯时发光管14对主汞齐37的热影响,并且,可以有效地将点灯装置18和细管36配置在灯口12的内侧,由此,可以使盖13小型化。并且,将基板53配置在偏离于灯口12的中心线的位置,且将封入有主汞齐37的细管36配置在基板53与灯口12的间隔较窄的一面侧之间,因此,可以将大型电子零件55配置在基板53与灯口12的间隔较宽的一面侧,且可以有效地将点灯装置18和封入有主汞齐37的细管36配置在灯口12的内侧。By forming the
利用配置在灯口12内侧并以热方式连接基板53和灯口12的导热构件65,可以有效地将电子零件55的热量从基板53侧传递到灯口12侧,从而提高散热性。The
利用从盖13露出而安装在盖13的另一端侧的金属制的灯头15,可以有效地将由所述灯头15支撑的发光管14的热量发散到外部,并且可以有效地将盖13内侧的热量发散到外部,且可以降低电子零件55和基板53的温度。Utilize the
在灯口12的内侧,利用导热构件65,热性连接着封入有主汞齐37的细管36的前端部、一部分电子零件55以及灯口12时,有效地将电子零件55的热量传递到灯口12而散热,与例如灯口12侧朝向下方进行点灯时一样,当细管36的前端部的温度低时,将电子零件55的热量传递到细管36的前端部。因此,此时可以利用导热构件65,使细管36的前端部保持均匀的温度,且防止总光通量减少。When the inner side of the
利用所述热隔断构件64来使灯口12侧与发光管14侧之间的热量隔断,并且利用导热构件65来可导热性地连接细管36的前端部、一部分电子零件55以及灯口12,这样,当灯泡形荧光灯11的灯口12的方向为向上、向下、水平等任一方向时,均可以使灯口12内的细管36的前端部、电子零件55等保持均匀的温度,且使总光通量和发光效率固定。The
如此,灯泡形荧光灯11可以获得和白炽灯泡等普通照明用灯泡大致相同的外观,且不管灯泡形荧光灯11的方向如何,均可以获得稳定的光束和发光效率,且可以提高使用白炽灯泡等普通照明用灯泡的照明器具的适用率。In this way, the bulb-shaped
本实施形态的灯泡形荧光灯11中安装着覆盖发光管14的球形灯罩17,但当具有省略所述球形灯罩17而使发光管14露出的构成时,也可以获得和白炽灯泡等普通照明用灯泡大致相同的外观尺寸,且可以进一步提高使用白炽灯泡等普通照明用灯泡的照明器具的适用率。In the bulb-shaped
接着,说明将灯头部40的筒部41的外周面设为白色时的发光效率的提高效果。Next, the improvement effect of the luminous efficiency when the outer peripheral surface of the
图5是表示因是否将灯泡形荧光灯11的灯头15的筒部41的外周面涂敷成白色而引起发光效率产生变化的图表。图5的图表的横轴表示发光管14的输入电功率,纵轴表示发光效率的相对值,线A表示对筒部41的外周面涂敷白色后的比较例,线B表示未涂敷白色而使灯头部40的原材料即铝露出在外周面的比较例。此外,纵轴的相对发光效率的100%是此次测试中所获得的线A的最大值。5 is a graph showing changes in luminous efficiency depending on whether or not the outer peripheral surface of the
本发明者们为了进一步减少由灯头15所损耗的光,而对压铸铝(aluminium diecast)制的灯头15的灯头部40和筒部41的外表面上涂敷白色后进行测试。测试中,各准备15个未涂敷白色的普通产品和涂敷白色的产品,测定分别以各输入电功率点灯100小时后的总光通量。该结果为,如图5的2根近似曲线A、B所示,可确认发光效率大致表现出2%的差异。In order to further reduce the light loss by the
尤其是,双重螺旋形发光管是易于获得长的放电长度的形状,发光效率高,但组合有隔板和外管球形灯罩时,在光射出效率方面尚显不足。而且,在小型、高密度,尤其是超过20W的高照度型发光管中,为了降低电子电路的热应力,有效的是使用如灯头部40这样的金属隔板。此时,圆板状灯头部40的面积越小,螺旋状发光管14的主要从内侧盘绕部向灯头部40方向照射的光的有效利用率则越高,因此较理想。对于连结U字状弯曲灯泡所形成的发光管而言,发光部的宽度与端部侧的宽度大致一致,因此,难以使灯头部40的宽度小于发光管的宽度,但对于如本实施形态的螺旋形发光管14而言,可以缩小端部33、33的配置间隔,因此,可以缩小灯头部40的宽度,因而较为有利。In particular, the double helical luminous tube is a shape that is easy to obtain a long discharge length and has high luminous efficiency, but it is insufficient in terms of light emission efficiency when a separator and an outer tube globe are combined. Furthermore, in small, high-density, especially high-illuminance arc tubes exceeding 20W, it is effective to use a metal spacer such as the
接着,说明第2实施形态。Next, a second embodiment will be described.
图6是说明第2实施形态的灯泡形荧光灯的发光管和灯头的尺寸关系的局部剖面图。此外,图6中,对图1至图3所示的相同部件附加相同符号,且省略详细的说明。Fig. 6 is a partial cross-sectional view illustrating the dimensional relationship between the arc tube and the base of the light bulb-shaped fluorescent lamp according to the second embodiment. In addition, in FIG. 6 , the same symbols are assigned to the same members as those shown in FIGS. 1 to 3 , and detailed descriptions are omitted.
本实施形态的发光管14的灯泡两端部33、33在螺旋形灯泡31的最大外径D的更内侧位置相对向,彼此靠近,换而言之,以将螺旋的最终端部卷入内侧的方式而将灯泡两端部33、33配置为相对向的状态,将相对向的内面间的最小尺寸b设为5~15mm,优选的是设为7~12mm。本实施形态中,设定为约10mm。当所述相对向的内面间尺寸b不足5mm时,电极部分的温度增高,电极或灯泡容易产生热劣化。而且,封入在灯泡端部33、33中的辅助汞齐等的温度也增高,难以获得所需的发光特性。进而,在发光管的使用寿命末期,容易在电极附近产生异常发热。The bulb ends 33, 33 of the
而且,当相对向的内面间尺寸b超过15mm时,灯泡端部33、33与球形灯罩17根部的距离d缩短,灯泡端部33、33映在球形灯罩17上而形成阴影。尤其,球形灯罩17的根部附近的灯泡端部33、33几乎不发光,因此,容易由于明暗差而映出阴影。相反,当灯泡端部33、33远离球形灯罩17的根部时,难以出现阴影,但会产生所述部分变粗而无法使灯泡轮廓类似于白炽灯泡轮廓的问题。Moreover, when the dimension b between the opposing inner surfaces exceeds 15 mm, the distance d between the bulb ends 33, 33 and the base of the
本实施形态的灯头15的筒部41的外周面,是以全周倾斜的方式而形成。由于所述筒部41的外周面倾斜,螺旋状发光管14的主要从内侧盘绕部向灯头部40方向照射的光则照射到外方,因此,使球形灯罩17的根部附近难以变暗。而且,入射到筒部41的外周面的光向球形灯罩17的顶部方向反射,因此,具有球形灯罩17的中间部侧的发光量增多的优点。The outer peripheral surface of the
接着,参照图7~9,说明本发明的第3实施形态的灯泡形荧光灯。Next, a light bulb-shaped fluorescent lamp according to a third embodiment of the present invention will be described with reference to FIGS. 7 to 9 .
图7是表示本发明的第3实施形态的灯泡形荧光灯的发光管的正视图。图8是表示本发明的第3实施形态的灯泡形荧光灯的纵剖面图。图9是图8中的沿A-A的剖面图。此外,图7至图9中,对图1至图3所示的相同部件附加相同符号,且省略详细的说明。Fig. 7 is a front view showing an arc tube of a light bulb-shaped fluorescent lamp according to a third embodiment of the present invention. Fig. 8 is a longitudinal sectional view showing a light bulb-shaped fluorescent lamp according to a third embodiment of the present invention. Fig. 9 is a sectional view along A-A in Fig. 8 . In addition, in FIGS. 7 to 9 , the same components as shown in FIGS. 1 to 3 are given the same reference numerals, and detailed description thereof will be omitted.
本实施形态的灯泡形荧光灯相当于使用了具有螺旋形部的发光管的100W白炽灯泡。The lightbulb-shaped fluorescent lamp of this embodiment corresponds to the 100W incandescent bulb using the arc tube which has a spiral part.
发光管14是由玻璃制的灯泡31而构成,且具有形成在螺旋形部灯泡的两端部的电极密封部33、33。The
螺旋形部中,将管外径约为10mm的1根由透明无铅玻璃所构成的直圆管状灯泡在长度方向上大致二等分地进行弯曲,将二等分后的直管状构件的大致中央作为顶部32,将灯泡的两端部盘绕在未图示的成形治具上来弯曲形成为螺旋状,从而利用模具(mold)成形为大致圆筒状的双重螺旋形。In the spiral part, a straight round tubular bulb made of transparent lead-free glass with an outer diameter of about 10 mm is bent in half in the length direction, and the roughly center of the bisected straight tubular member As the top 32 , both ends of the bulb are wound around a molding jig not shown to form a helical shape, and are molded into a substantially cylindrical double helical shape by a mold.
进而,从双重螺旋状螺旋末端,将灯泡31的两端部33、33朝向顶部32的相反侧弯折成大致直角,且使其与螺旋的枢轴(pivot shaft)(灯轴o-o)大致平行,从而形成一对直线部。具有所述直线部的两端部33、33是以彼此平行的方式突出,进而,以面向灯轴o-o且靠近的方式,换言之,以将螺旋的最终端部卷入内侧的方式,来弯折两端部33、33。Furthermore, from the end of the double-helical helix, both ends 33, 33 of the
此外,灯泡两端部的弯折工序,是在从螺旋形部中抽出成形夹具后实施。由此,使具有螺旋形部的灯泡的两端部33、33在螺旋形部的最大外径D1的更内侧位置相对向,且彼此靠近,换言之,以将螺旋的最终端部卷入内侧的方式将灯泡的两端部33、33配置为相对向的状态,且将相对向的内面间的最小尺寸b设为5~15mm,优选的是设为7~12mm。本实施例中设定约为10mm。In addition, the bending process of both ends of the bulb is carried out after pulling out the forming jig from the spiral portion. Thus, the two
在灯泡31的两端部33、33中分别封装着一对电极34、34,从而形成电极密封部。由此,螺旋形部与两端部33、33连续,在两端部具有电极密封端部,且在内部形成着1条长形的放电路径。A pair of
此外,当相对向的内面间尺寸b不足5mm时,电极部分的温度增高,电极容易产生热劣化。而且,封入在灯泡端部中的辅助汞齐等的温度也增高,难以获得所需的发光特性。进而,在发光管的使用寿命末期,容易在电极附近产生异常发热。In addition, when the dimension b between the opposing inner surfaces is less than 5 mm, the temperature of the electrode portion increases, and thermal deterioration of the electrode tends to occur. Furthermore, the temperature of auxiliary amalgam and the like sealed in the end portion of the bulb also increases, making it difficult to obtain desired light emission characteristics. Furthermore, at the end of the service life of the arc tube, abnormal heat tends to be generated near the electrodes.
而且,当相对向的内面间尺寸b超过15mm时,灯泡端部与球形灯罩根部的距离缩短,从而两端部分映在球形灯罩上而形成阴影。尤其是,作为根部的电极附近部分包含不发光部分,因此,容易由于明暗差而映出阴影。相反,当灯泡端部远离球形灯罩的根部时,难以出现阴影,但灯的颈部变粗,从而无法使灯泡轮廓类似于白炽灯泡的轮廓。而且,发光管的强度、尤其是两端部的打开方向的强度降低,容易破损。Moreover, when the dimension b between the opposing inner surfaces exceeds 15 mm, the distance between the end of the bulb and the root of the spherical lampshade is shortened, so that the two ends are reflected on the spherical lampshade to form a shadow. In particular, since the portion near the electrode as the root includes a non-luminous portion, shadows are likely to be reflected due to differences in brightness and darkness. Conversely, when the bulb end is far from the root of the globe, shadows are difficult to appear, but the neck of the lamp becomes thicker, making it impossible to make the bulb profile resemble that of an incandescent bulb. In addition, the strength of the arc tube, especially the strength in the opening direction of both ends decreases, and it is easy to break.
在灯泡31的端部33突设着一端与管内部连通且另一端被密封的细管36。所述细管36是由与构成灯泡31的玻璃相同的透明无铅玻璃而构成,其与灯轴o-o平行且呈直线状,在其中的一个长形的细管36的前端内部封入有作为水银发射体的主汞齐37。而另一个细管36形成排气管,突出的长度小于所述其中的一个细管36。At the
发光管14是以如下方式而构成,即,灯泡31的两端部33、33在较螺旋形部的最大外径D1的更内侧位置相互靠近且相对向,换言之,以将螺旋的最终端部卷入内侧的方式,形成为螺旋形部下方的外径缩小的大致圆筒状。The
所述发光管14的灯泡的管外径尺寸约为10mm,螺旋形部的最大外径尺寸D1约为40mm,高度尺寸H1约为76mm,具有电极密封部的灯泡端部33、33相对向的对向内面间尺寸b约为10mm,相对向的灯泡端部33、33的外面间尺寸c约为30mm,一对电极34、34间的放电路径长度约为580mm,额定灯电功率约为21W。The tube outer diameter of the bulb of the
接着,说明使用了如上所述而构成的发光管的灯泡形荧光灯的结构。以下,对于将发光管作为上侧、将灯口作为下侧的情况进行说明。Next, the structure of the bulb-shaped fluorescent lamp using the arc tube comprised as mentioned above is demonstrated. Hereinafter, the case where the arc tube is set to the upper side and the base is set to the lower side will be described.
与第1实施形态相比,本实施形态的灯泡形荧光灯11的特征在于灯头40的结构。也就是说,形成为在全周上切除了灯头40的盘面41外周的角的形状,来一体地形成倾斜部40f。也可以将倾斜部40f的形状切为R形状(四分之一的圆)来形成倾斜部。而且,也可以保留盘面的角的一部分来使大致全周成为倾斜。Compared with the first embodiment, the light bulb-shaped
如此,发光管的两端部33、33在面向切除了角的倾斜部40f的状态下被支撑着,从而,从两端部附近(电极附近)照射出的光不会被灯头的角遮挡而照射到下方,因此,球形灯罩17的根部附近难以变暗(如图8、图9中的箭头所示)。而且,作为灯头40的盘面的上表面由铝构成,因此,所述面为光反射面,从发光管14向下方照射的光由铝的上表面反射到上方,进一步避免产生光损耗。In this way, the two ends 33, 33 of the arc tube are supported in a state facing the
此外,如上所述,发光管14中,具有电极密封部的灯泡端部33、33相对向地配置在较螺旋形部的最大外径D1的更内侧,且将相对向的内面间的最小尺寸b设定为约10mm,因此,可以将一对灯泡支撑孔的间隔尺寸设为小尺寸,且可以缩小灯头40的直径。In addition, as described above, in the
如图9所示,如上所述而构成的灯泡形荧光灯11中,包含灯口12的灯整体的高度尺寸H2约为130mm,球形灯罩17的最大径部的外径D2约为65mm,颈部的最细部分的直径(灯头的外径尺寸)D3约为44mm,包含电路损耗在内的额定灯电功率约为21w,且总光通量约为大于等于15001m,从而可以使用所述灯泡形荧光灯11来替换相当于100W的普通白炽灯泡。此外,颈部的最细部分的直径(灯头的外径尺寸)D3优选40~44mm。As shown in FIG. 9, in the bulb-shaped
发光管14中,具有螺旋形部的灯泡的两端部33、33在较螺旋形部的最大外径D1的更内侧位置相对向,且将相对向的内面间的最小尺寸b设定为约10mm,因此,灯头40的直径小,当使球形灯罩17覆盖在发光管14上时可将相对向的球形灯罩17的根部沿着小的灯头40而形成为更细的形状,且可以进一步使灯泡形荧光灯具有与白炽灯泡等普通照明用灯泡近似或相同的形状。In the
而且,即便将球形灯罩17的根部形成为更细的形状,灯头40也可以进一步小型化,因此,不会产生灯头部分映在球形灯罩17上成为阴影而损害外观的情况。Furthermore, even if the base of the
进而,灯头部40为形成有倾斜部40f的大致圆盘状,所述倾斜部40f中切除了由筒部41的外周面与形成着一对通插孔的盘面相交所成的角部,因此,发光管的两端部33、33在面向倾斜部40f的状态下被支撑着,从而,从两端部附近(电极附近)照射出的光不会被灯头的角遮挡而照射向下方,球形灯罩17的根部不会成为暗部,可以与白炽灯泡近似或相同的配光来进行照明。尤其是,作为根部的电极附近部分包含不发光的部分,所以容易出现暗影,当仅使根部变细时,极其容易出现阴影,但可以通过倾斜部40f来有效地利用发光管14两端部附近的光,从而充分发光。而且,同时,灯头40上不存在角,不会因为角映在球形灯罩17上而成为阴影,所以不会损害外观。Furthermore, the
进而,可以在灯的中心部设置发光管14的螺旋形部,来确保由螺旋形部构成的长放电路径,从而增大光束且提高发光效率,且可以提供充分的亮度同时进行高效的照明。Furthermore, the spiral portion of the
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