CN100573820C - Substrate board treatment - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种对基板进行处理的基板处理装置。The invention relates to a substrate processing device for processing a substrate.
背景技术 Background technique
一直以来,为了对半导体晶片、光掩模用玻璃基板、液晶显示装置用玻璃基板、光盘用基板等基板进行各种处理,采用基板处理装置。Conventionally, substrate processing equipment has been used for various processing of substrates such as semiconductor wafers, glass substrates for photomasks, glass substrates for liquid crystal display devices, and substrates for optical disks.
例如,在JP特开2004-146708号公报中,记载了具有使基板的表面和背面翻转的翻转单元的基板处理装置。在这种基板处理装置中,在矩形处理部的大致中央处,配置有用以搬运基板的中央机械手(搬运单元)。For example, JP-A-2004-146708 describes a substrate processing apparatus including an inversion unit that inverts the front and back surfaces of a substrate. In such a substrate processing apparatus, a central robot (transfer unit) for transferring a substrate is disposed substantially in the center of a rectangular processing unit.
在处理部内,以包围中央机械手的方式分别配置有对基板的背面进行清洗处理的多个(例如4个)的背面清洗单元。进而,在处理部内,在能够通过中央机械手来存取的位置上配置有翻转单元。In the processing section, a plurality of (for example, four) backside cleaning units for cleaning the backside of the substrate are arranged so as to surround the central robot. Furthermore, in the processing unit, a reversing unit is arranged at a position accessible by the central robot.
在处理部的一端部侧设置有具备收容基板的多个收容容器的分度器部。在该分度器部中,设置有从上述收容容器取出处理之前的基板或者将经过处理的基板收容于上述收容容器内的基板搬运机械手。An indexer unit including a plurality of storage containers for storing substrates is provided on one end side of the processing unit. The indexer unit is provided with a substrate transfer robot that takes out the unprocessed substrate from the storage container or stores the processed substrate in the storage container.
在如上述的结构中,基板搬运机械手从任意收容容器取出处理之前的基板后传递给中央机械手,并从该中央机械手接收经过处理的基板后收容于收容容器中。In the above structure, the substrate transfer robot takes out the unprocessed substrate from any storage container and transfers it to the central robot, and receives the processed substrate from the central robot and stores it in the storage container.
中央机械手如果从基板搬运机械手接收处理之前的基板,则将接收的基板传递给翻转单元。翻转单元使从中央机械手接收的基板进行翻转,以使表面朝向下方。然后,中央机械手接收通过翻转单元来翻转的基板,并将该基板搬入到任意的背面清洗单元。When the central robot receives the unprocessed substrate from the substrate transfer robot, it transfers the received substrate to the inverting unit. The flip unit flips the substrate received from the central robot so that the surface faces downward. Then, the central robot receives the substrate turned over by the turning unit, and carries the substrate into an arbitrary backside cleaning unit.
接着,如果在上述任意的背面清洗单元中的处理结束,中央机械手则从背面清洗单元搬出该基板后再次传递给翻转单元。翻转单元使在背面清洗单元中进行过处理的基板进行翻转,以使表面朝向上方。Next, if the processing in any of the above-mentioned backside cleaning units ends, the central robot unloads the substrate from the backside cleaning unit and transfers it to the inversion unit again. The inverting unit inverts the substrate processed in the backside cleaning unit so that the surface faces upward.
然后,中央机械手接收通过翻转单元来翻转的基板并传递给基板搬运机械手。基板搬运机械手将从中央机械手接收的经过处理的基板收容于收容容器中。Then, the central robot receives the substrates flipped by the flipping unit and transfers them to the substrate handling robot. The substrate transfer robot stores the processed substrates received from the central robot in a storage container.
但是,在上述以往的基板处理装置中,由于基板的搬运工序数量较多,所以中央机械手的动作变复杂。另外,近年来,要求对基板的外周端面也进行清洗处理。如果在上述结构的基础上,还设置用于对基板的外周端面进行清洗处理的端面清洗单元,则中央机械手的动作变得更复杂。在该情况下,很难以高效率搬运多张基板,因此基板处理中的处理能力明显下降。However, in the conventional substrate processing apparatus described above, since the number of substrate transfer steps is large, the operation of the central robot becomes complicated. In addition, in recent years, it is required to perform cleaning treatment also on the outer peripheral end surface of the substrate. If an end surface cleaning unit for cleaning the outer peripheral end surface of the substrate is further provided on the basis of the above structure, the operation of the central robot becomes more complicated. In this case, it is difficult to efficiently convey a plurality of substrates, and thus the throughput in substrate processing is significantly reduced.
另外,有一种具备用于对基板表面进行处理的表面处理单元、用于对基板背面进行处理的背面处理单元、以及使基板表面和背面翻转的翻转单元的基板处理装置。在这种基板处理装置中,在矩形处理部的大致中央处,配置有搬运基板的中央机械手。In addition, there is a substrate processing apparatus including a surface processing unit for processing a substrate surface, a rear surface processing unit for processing a substrate back surface, and an inversion unit for inverting the substrate surface and the back surface. In such a substrate processing apparatus, a central robot for transferring substrates is arranged substantially in the center of the rectangular processing unit.
在处理部内,以包围中央机械手的方式配置有表面处理单元以及背面处理单元。进而,在处理部内,在能够通过中央机械手来存取的位置上配置有翻转单元。In the processing section, a surface processing unit and a rear surface processing unit are arranged so as to surround the central robot. Furthermore, in the processing unit, a reversing unit is arranged at a position accessible by the central robot.
在处理部的一端部侧设置有具备收容基板的多个收容容器的分度器部。在该分度器部中,设置有从上述收容容器取出处理之前的基板或者将经过处理的基板收容于上述收容容器内的基板搬运机械手。An indexer unit including a plurality of storage containers for storing substrates is provided on one end side of the processing unit. The indexer unit is provided with a substrate transfer robot that takes out the unprocessed substrate from the storage container or stores the processed substrate in the storage container.
在如上述的结构中,基板搬运机械手从任意的收容容器取出处理之前的基板后传递给中央机械手,并从该中央机械手接收经过处理的基板后收容于收容容器中。In the above configuration, the substrate transfer robot takes out unprocessed substrates from any storage container and transfers them to the central robot, and receives the processed substrates from the central robot and stores them in the storage container.
中央机械手如果从基板搬运机械手接收处理之前的基板,则将接收的基板搬入到表面清洗单元中。如果表面清洗单元中的处理结束,中央机械手则从表面清洗单元搬出基板,接着,传递给翻转单元。翻转单元使从中央机械手接收的基板进行翻转,以使表面朝向下方。然后,中央机械手接收通过翻转单元来翻转的基板,并将该基板搬入到背面清洗单元中。When the central robot receives the unprocessed substrate from the substrate transfer robot, it carries the received substrate into the surface cleaning unit. When the processing in the surface cleaning unit is completed, the central robot unloads the substrate from the surface cleaning unit, and then transfers it to the inverting unit. The flip unit flips the substrate received from the central robot so that the surface faces downward. Then, the central robot receives the substrate flipped by the flip unit, and carries the substrate into the backside cleaning unit.
如果背面清洗单元中的处理结束,中央机械手则从背面清洗单元搬出基板并再次传递给翻转单元。翻转单元使在背面清洗单元中进行过处理的基板进行翻转,以使表面朝向上方。When the processing in the backside cleaning unit is completed, the central robot unloads the substrate from the backside cleaning unit and transfers it to the inverting unit again. The inverting unit inverts the substrate processed in the backside cleaning unit so that the surface faces upward.
然后,中央机械手接收通过翻转单元来翻转的基板并传递给基板搬运机械手。基板搬运机械手将从中央机械手接收的经过处理的基板收容于收容容器中。Then, the central robot receives the substrates flipped by the flipping unit and transfers them to the substrate handling robot. The substrate transfer robot stores the processed substrates received from the central robot in a storage container.
如此,在表面处理单元、背面处理单元以及翻转单元之间的基板的搬运,通过一台中央机械手来进行。由此,基板的搬运工序数量增加,中央机械手的动作变复杂。所以,很难以高效率搬运多张基板,因此基板处理中的处理能力下降。In this way, the transfer of the substrate between the surface treatment unit, the back surface treatment unit, and the inversion unit is performed by one central robot. As a result, the number of substrate transfer steps increases, and the operation of the central robot becomes complicated. Therefore, it is difficult to efficiently transport a plurality of substrates, and thus the throughput in substrate processing decreases.
发明内容 Contents of the invention
本发明的目的在于,提供一种能够提高处理能力的基板处理装置。An object of the present invention is to provide a substrate processing apparatus capable of improving processing capacity.
本发明的上述目的可通过以下方式实现。The above object of the present invention can be achieved in the following ways.
(1)本发明提供一种基板处理装置,其对具有表面以及背面的基板进行处理,该基板处理装置具有:第一以及第二处理区域,其互相邻接而配置,并用于对基板进行处理;搬入搬出区域,其对第一处理区域搬入以及搬出基板;第一交接区域,其设置在搬入搬出区域和第一处理区域之间;第二交接区域,其设置在第一处理区域和第二处理区域之间,其中,第一处理区域具有:第一处理部;第一搬运装置,其在第一交接区域、第一处理部以及第二交接区域之间搬运基板,第二处理区域具有:第二处理部;第二搬运装置,其在第二交接区域以及第二处理部之间搬运基板,搬入搬出区域具有:容器装载部,其装载用以收容基板的收容容器;第三搬运装置,其在装载于容器装载部的收容容器和第一交接区域之间搬运基板,而且,第一以及第二处理部中的任意一方具有用以清洗基板背面的背面清洗处理部,第一交接区域、第二交接区域以及在第二搬运装置中与第二交接区域相反侧的区域中的至少一个区域上具有翻转装置,该翻转装置用以使基板的表面和背面进行翻转。(1) The present invention provides a substrate processing apparatus for processing a substrate having a front surface and a back surface, the substrate processing apparatus having: first and second processing regions arranged adjacent to each other and used for processing the substrate; The loading and unloading area, which carries and unloads substrates from the first processing area; the first delivery area, which is set between the loading and unloading area and the first processing area; the second delivery area, which is set between the first processing area and the second processing area; Between areas, wherein, the first processing area has: a first processing unit; a first transport device, which transports the substrate between the first transfer area, the first processing unit and the second transfer area, and the second processing area has: the first transfer device The second processing unit; the second transport device, which transports the substrate between the second transfer area and the second processing unit, and the loading and unloading area has: a container loading unit, which loads a storage container for storing the substrate; a third transporting device, which The substrate is conveyed between the storage container loaded on the container loading part and the first transfer area, and either one of the first and second processing parts has a back cleaning processing part for cleaning the back surface of the substrate, the first transfer area, the second At least one of the second transfer area and the area on the opposite side of the second transfer area in the second transport device has an inverting device for inverting the front and back of the substrate.
在该基板处理装置中,进行从搬入搬出区域到第一处理区域的基板的搬入搬出,在第一处理区域以及第二处理区域进行基板的处理。在第一处理区域中,通过第一搬运装置在第一交接区域、第一处理部以及第二交接区域之间搬运基板。在第二处理区域中,通过第二搬运装置在第二交接区域以及第二处理部之间搬运基板。另外,在搬入搬出区域中,通过第三搬运装置在装载于容器装载部的收容容器和第一交接区域之间搬运基板。In this substrate processing apparatus, substrates are loaded and unloaded from the loading and unloading area to the first processing area, and the substrates are processed in the first processing area and the second processing area. In the first processing area, the substrate is transferred between the first transfer area, the first processing unit, and the second transfer area by the first transfer device. In the second processing area, the substrate is transferred between the second transfer area and the second processing unit by the second transfer device. In addition, in the loading and unloading area, the substrate is transported between the storage container mounted on the container loading unit and the first transfer area by the third transport device.
第一交接区域、第二交接区域以及在第二搬运装置中与第二交接区域相反侧的区域中的至少一个区域中,通过翻转装置对基板进行翻转,以使背面朝向上方,而且在第一以及第二处理部中的一方,通过背面清洗处理部对基板的背面进行清洗。In at least one of the first handover area, the second handover area, and the area on the opposite side of the second handover area in the second transfer device, the substrate is turned over by an inverting device so that the back side faces upward, and the substrate is turned over in the first transfer device. And one of the second processing parts cleans the back surface of the substrate by the back cleaning processing part.
通过这样的结构,在第一处理区域以及第二处理区域中,能够同时进行通过第一搬运装置进行的基板搬运和通过第二搬运装置进行的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短第一处理区域以及第二处理区域中的基板搬运时间。其结果,能够提高基板处理装置中的处理能力。With such a configuration, in the first processing area and the second processing area, substrate transfer by the first transfer device and substrate transfer by the second transfer device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Accordingly, the substrate transfer time in the first processing area and the second processing area can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
(2)也可以是,第一以及第二处理部中的任意一方具有端面清洗处理部,所述端面清洗处理部在保持基板背面的同时对基板的外周端部进行清洗,翻转装置对通过端面清洗处理部清洗的基板的表面和背面进行翻转,背面清洗处理部对通过翻转装置翻转的基板的背面进行清洗。(2) Either one of the first and second processing units may have an end surface cleaning treatment unit that cleans the outer peripheral end of the substrate while maintaining the back surface of the substrate, and the inverting device passes through the end surface. The front surface and the back surface of the substrate cleaned by the cleaning processing unit are turned over, and the back surface cleaning processing unit cleans the back surface of the substrate turned over by the turning device.
在该情况下,第一以及第二处理部的任意一方中,在保持基板的背面的同时通过端面清洗处理部清洗基板的外周端部。通过端面清洗处理部清洗的基板在第一交接区域、第二交接区域以及在第二搬运装置中与第二交接区域相反侧的区域中的至少一个区域中,通过翻转装置对表面和背面进行翻转。而且在第一以及第二处理部的任意一方中,通过背面清洗处理部对由翻转装置翻转的基板的背面进行清洗。In this case, either one of the first and second processing units cleans the outer peripheral end portion of the substrate by the end surface cleaning processing unit while holding the back surface of the substrate. The substrate cleaned by the end surface cleaning processing unit is turned over by an inversion device in at least one of the first delivery area, the second delivery area, and the area on the opposite side to the second delivery area in the second transfer device. . In either one of the first and second processing units, the back surface of the substrate inverted by the inversion device is cleaned by the back cleaning processing unit.
就这样,在通过端面清洗处理部清洗基板的外周端部之后,通过背面清洗处理部清洗基板的背面。由此,即使在端面清洗处理部中因基板的背面被保持而基板的背面被污染,该基板背面的污染也可以在背面清洗处理部中被去除。由此,能够充分干净地清洗基板。In this way, after the outer peripheral end portion of the substrate is cleaned by the end surface cleaning treatment unit, the back surface of the substrate is cleaned by the back surface cleaning treatment unit. As a result, even if the back surface of the substrate is contaminated by holding the back surface of the substrate in the end surface cleaning treatment section, the contamination on the back surface of the substrate can be removed in the back surface cleaning treatment section. Accordingly, the substrate can be cleaned sufficiently and cleanly.
(3)也可以是,端面清洗处理部具有多层配置的多个端面清洗单元,背面清洗处理部具有多层配置的多个背面清洗单元。(3) The end surface cleaning unit may include a plurality of end surface cleaning units arranged in multiple layers, and the back cleaning unit may include a plurality of rear surface cleaning units arranged in multiple layers.
在该情况下,通过多层配置多个端面清洗单元以及多个背面清洗单元,能够减少占用面积,并能够高效率地进行多张基板的外周端部的清洗和多张基板的背面的清洗。从而,能够进一步提高基板处理装置中的处理能力。In this case, by arranging a plurality of end surface cleaning units and a plurality of back cleaning units in multiple layers, the occupied area can be reduced, and the outer peripheral ends of a plurality of substrates and the back surfaces of a plurality of substrates can be cleaned efficiently. Therefore, the throughput of the substrate processing apparatus can be further improved.
(4)也可以是,第一以及第二处理部中的任意一方具有用以清洗基板表面的表面清洗处理部。(4) Either one of the first and second processing units may include a surface cleaning treatment unit for cleaning the surface of the substrate.
在该情况下,在第一以及第二处理部中的任意一方处理部中,通过表面清洗处理部清洗基板的表面。In this case, in either one of the first and second processing units, the surface of the substrate is cleaned by the surface cleaning processing unit.
(5)也可以是,表面清洗处理部具有多层配置的多个表面清洗单元。(5) The surface cleaning unit may include a plurality of surface cleaning units arranged in multiple layers.
在该情况下,通过多层配置多个表面清洗单元,能够减少占用面积,并能够高效率地进行多张基板的表面的清洗。从而,能够进一步提高基板处理装置中的处理能力。In this case, by arranging a plurality of surface cleaning units in multiple layers, the occupied area can be reduced, and the surfaces of a plurality of substrates can be cleaned efficiently. Therefore, the throughput of the substrate processing apparatus can be further improved.
(6)也可以是,翻转装置具有第一以及第二翻转装置,第一交接区域具有用以装载基板的第一基板装载部和第一翻转装置,第二交接区域具有用以装载基板的第二基板装载部和第二翻转装置,第一处理部具有背面清洗处理部,第二处理部具有端面清洗处理部以及表面清洗处理部,第一搬运装置在第一基板装载部、第二基板装载部、第一翻转装置、第二翻转装置以及背面清洗处理部之间搬运基板,第二搬运装置在第二基板装载部、第二翻转装置、端面清洗处理部以及表面清洗处理部之间搬运基板,第三搬运装置在收容容器、第一基板装载部以及第一翻转装置之间搬运基板。(6) It is also possible that the reversing device has first and second reversing devices, the first transfer area has a first substrate loading part and a first reversing device for loading substrates, and the second transfer area has a first substrate loading part for loading substrates. Two substrate loading parts and the second overturning device, the first processing part has a back cleaning processing part, the second processing part has an end face cleaning processing part and a surface cleaning processing part, and the first transport device is loaded on the first substrate loading part and the second substrate loading part. The substrate is transported between the first inversion unit, the second inversion unit, and the back cleaning unit, and the second transport unit is used to transport the substrate between the second substrate loading unit, the second inversion unit, the end face cleaning unit, and the surface cleaning unit. , the third transport device transports the substrate between the storage container, the first substrate loading unit, and the first inverting device.
在该情况下,未处理基板通过第三搬运装置从收容容器取出,并装载于第一基板装载部。装载于第一基板装载部的基板通过第一搬运装置装载于第二基板装载部。装载于第二基板装载部的基板通过第二搬运装置搬入到端面清洗处理部以及表面清洗处理部中的一方。In this case, the unprocessed substrate is taken out of the storage container by the third transfer device, and loaded on the first substrate loading unit. The substrate loaded on the first substrate loading unit is loaded on the second substrate loading unit by the first transfer device. The substrate loaded on the second substrate loading unit is carried into one of the end surface cleaning treatment unit and the surface cleaning treatment unit by the second transport device.
通过端面清洗处理部以及表面清洗处理部中的一方清洗后的基板,通过第二搬运装置搬入到端面清洗处理部以及表面清洗处理部中的另一方。由表面清洗处理部以及端面清洗处理部清洗后的基板,通过第二搬运装置搬入到第二翻转装置。用第二翻转装置进行翻转而使背面朝向上方的基板,通过第一搬运装置搬入到背面清洗处理部。用背面清洗处理部清洗后的基板,通过第一搬运装置搬入到第一翻转装置。通过第一翻转装置进行翻转而使表面朝向上方的基板,由第三搬运装置返回到收容容器中。The substrate cleaned by one of the end surface cleaning unit and the surface cleaning unit is carried into the other of the end surface cleaning unit and the surface cleaning unit by the second transport device. The substrates cleaned by the surface cleaning unit and the end surface cleaning unit are carried into the second inverting unit by the second transfer unit. The substrate, which has been inverted by the second inversion device so that the back surface faces upward, is carried into the back surface cleaning processing unit by the first transfer device. The substrate cleaned by the backside cleaning processing unit is carried into the first inversion device by the first transfer device. The substrate, which has been turned over by the first turning device so that the surface faces upward, is returned to the storage container by the third transporting device.
通过这样的结构,能够同时进行通过第一搬运装置的基板搬运和通过第二搬运装置的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短基板处理装置中基板的搬运时间。其结果,能够提高基板处理装置中的处理能力。With such a configuration, the substrate conveyance by the first conveyance device and the substrate conveyance by the second conveyance device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Accordingly, the transfer time of the substrate in the substrate processing apparatus can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
另外,在通过端面清洗处理部清洗基板的外周端部之后,用背面清洗处理部清洗基板的背面,由此,即使在端面清洗处理部中基板的背面被污染,该基板的背面污染也可以在背面清洗处理部中被去除。由此,能够充分干净地清洗基板。In addition, after cleaning the outer peripheral end of the substrate by the end surface cleaning processing part, the back surface of the substrate is cleaned by the back surface cleaning processing part, so that even if the back surface of the substrate is contaminated in the end surface cleaning processing part, the back surface contamination of the substrate can be eliminated. It is removed in the back cleaning processing part. Accordingly, the substrate can be cleaned sufficiently and cleanly.
另外,在第二交接区域中,能够通过第二翻转装置使基板进行翻转的同时,从第二搬运装置向第一搬运装置传递基板。另外,在第一交接区域中,能够通过第一翻转装置使基板进行翻转的同时,从第一搬运装置向第三搬运装置传递基板。由此,能够进一步缩短基板的搬运时间,且进一步提高基板处理装置中的处理能力。In addition, in the second delivery area, the substrate can be transferred from the second transfer device to the first transfer device while the substrate is reversed by the second reversing device. In addition, in the first delivery area, the substrate can be transferred from the first transfer device to the third transfer device while the substrate is reversed by the first reversing device. Thereby, the conveyance time of a board|substrate can be shortened further, and the processing capacity in a board|substrate processing apparatus can be further improved.
(7)也可以是,第一翻转装置使基板绕着旋转轴进行翻转,该旋转轴与交接基板时第一搬运装置的位置和第三搬运装置的位置的连接线相交叉;而第二翻转装置使基板绕着旋转轴进行翻转,该旋转轴与交接基板时第一搬运装置的位置和第二搬运装置的位置的连接线相交叉。(7) It is also possible that the first overturning device turns the substrate around the rotation axis, and the rotation axis intersects the connecting line between the position of the first transport device and the position of the third transport device when the substrate is handed over; and the second overturn The device inverts the substrate about an axis of rotation that intersects a line connecting the position of the first handling device and the position of the second handling device when delivering the substrate.
在该情况下,第一翻转装置在不必转换方向的情况下,能够在第一以及第三搬运装置之间交接基板,且第二翻转装置在不必转换方向的情况下,能够在第一以及第二搬运装置之间交接基板。从而,能够实现第一以及第二翻转装置结构的简单化,同时,实现低成本化。另外,由于第一以及第二翻转装置不必转换方向,所以提高基板处理装置中的处理能力。In this case, the first reversing device can transfer substrates between the first and third transfer devices without changing directions, and the second reversing device can transfer substrates between the first and third transfer devices without reversing directions. Hand over the substrate between the two handling devices. Therefore, the structure of the first and second inverting devices can be simplified, and at the same time, the cost can be reduced. In addition, since the first and second inverting devices do not need to switch directions, the throughput of the substrate processing apparatus is improved.
(8)也可以是,第一交接区域具有用以装载基板的第一基板装载部,第二交接区域具有用以装载基板的第二基板装载部和翻转装置,第一处理部具有表面清洗处理部,第二处理部具有端面清洗处理部以及背面清洗处理部,第一搬运装置在第一基板装载部、第二基板装载部、翻转装置、以及表面清洗处理部之间搬运基板,第二搬运装置在第二基板装载部、翻转装置、端部清洗处理部以及背面清洗处理部之间搬运基板,第三搬运装置在收容容器以及第一基板装载部之间搬运基板。(8) It is also possible that the first transfer area has a first substrate loading part for loading substrates, the second transfer area has a second substrate loading part and a turning device for loading substrates, and the first processing part has a surface cleaning treatment part, the second processing part has an end face cleaning processing part and a back cleaning processing part, the first transport device transports the substrate between the first substrate loading part, the second substrate loading part, the turning device, and the surface cleaning processing part, and the second transporting device The device transports the substrate between the second substrate loading unit, the flipping device, the end cleaning treatment unit, and the back cleaning treatment unit, and the third transportation device transports the substrate between the storage container and the first substrate loading unit.
在该情况下,未处理基板通过第三搬运装置从收容容器取出,并装载于第一基板装载部。装载于第一基板装载部的基板通过第一搬运装置装载于第二基板装载部。装载于第二基板装载部的基板通过第二搬运装置搬入到端面清洗处理部。In this case, the unprocessed substrate is taken out of the storage container by the third transfer device, and loaded on the first substrate loading unit. The substrate loaded on the first substrate loading unit is loaded on the second substrate loading unit by the first transfer device. The substrate loaded on the second substrate loading unit is carried into the end surface cleaning treatment unit by the second transport device.
用端面清洗处理部清洗后的基板,通过第二搬运装置搬入到翻转装置。通过翻转装置进行翻转而使背面朝向上方的基板,由第二搬运装置搬入到背面清洗处理部。用背面清洗处理部清洗后的基板,通过第二搬运装置搬入到翻转装置。通过翻转装置进行翻转而使表面朝向上方的基板,由第一搬运装置搬入到表面清洗处理部。用表面清洗处理部清洗后的基板,通过第一搬运装置装载于第一基板装载部。装载于第一基板装载部的基板,通过第三搬运装置返回到收容容器中。The substrate cleaned by the end surface cleaning processing unit is carried into the inversion device by the second transfer device. The substrate, which has been inverted by the inverting device so that the back surface faces upward, is carried into the back surface cleaning processing unit by the second transport device. The substrate cleaned by the backside cleaning processing unit is carried into the inversion device by the second transfer device. The substrate, which has been inverted by the inverting device so that the surface faces upward, is carried into the surface cleaning treatment section by the first transport device. The substrate cleaned by the surface cleaning treatment unit is loaded on the first substrate loading unit by the first transfer device. The substrate loaded on the first substrate loading unit is returned to the storage container by the third transfer device.
通过这样的结构,能够同时进行通过第一搬运装置的基板搬运和通过第二搬运装置进行的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短基板处理装置中基板的搬运时间。其结果,能够提高基板处理装置中的处理能力。With such a configuration, the substrate conveyance by the first conveyance device and the substrate conveyance by the second conveyance device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Accordingly, the transfer time of the substrate in the substrate processing apparatus can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
另外,在用端面清洗处理部清洗基板的外周端部之后,通过背面清洗处理部清洗基板的背面。由此,即使在端面清洗处理部中基板的背面被污染,该基板的背面污染也可以在背面清洗处理部中被去除。由此,能够充分干净地清洗基板。In addition, after the outer peripheral end portion of the substrate is cleaned by the end surface cleaning treatment unit, the back surface of the substrate is cleaned by the back surface cleaning treatment unit. Accordingly, even if the back surface of the substrate is contaminated in the end face cleaning processing section, the contamination on the back surface of the substrate can be removed in the rear surface cleaning processing section. Accordingly, the substrate can be cleaned sufficiently and cleanly.
另外,在第二交接区域中,能够通过翻转装置使基板进行翻转的同时,从第二搬运装置向第一搬运装置传递基板。由此,能够进一步缩短基板的搬运时间,且能够进一步提高基板处理装置中的处理能力。In addition, in the second delivery area, the substrate can be transferred from the second transfer device to the first transfer device while the substrate is reversed by the reversing device. Thereby, the conveyance time of a board|substrate can be shortened further, and the processing capacity in a board|substrate processing apparatus can be improved further.
另外,在上述结构中,也可以用表面清洗处理部清洗基板的表面之后,通过端面清洗处理部以及背面清洗处理部清洗基板的外周端部以及背面。In addition, in the above configuration, after the surface of the substrate is cleaned by the surface cleaning treatment unit, the end surface cleaning treatment unit and the back surface cleaning treatment unit may clean the outer peripheral end portion and the back surface of the substrate.
(9)也可以是,翻转装置使基板绕着旋转轴进行翻转,该旋转轴与在交接基板时第一搬运装置的位置和第二搬运装置的位置的连接线相交叉。(9) The inverting device may invert the substrate around a rotation axis that intersects a line connecting the position of the first transport device and the position of the second transport device when delivering the substrate.
在该情况下,翻转装置在不必转换方向的情况下,能够在第一以及第二搬运装置之间交接基板。从而,能够实现翻转装置结构的简单化的同时,实现低成本化。另外,由于翻转装置不必转换方向,所以提高基板处理装置中的处理能力。In this case, the inverting device can transfer the substrate between the first and second transfer devices without switching directions. Therefore, it is possible to achieve cost reduction while realizing simplification of the structure of the inverting device. In addition, since the inverting device does not have to switch directions, the processing capacity in the substrate processing apparatus is improved.
(10)也可以是,第一以及第二处理部中的另一方具有用以清洗基板表面的表面清洗处理部。(10) The other of the first and second processing units may include a surface cleaning processing unit for cleaning the surface of the substrate.
在该情况下,在第一交接区域、第二交接区域以及在第二搬运装置中与第二交接区域相反侧的区域中的至少一个区域中,通过翻转装置对基板进行翻转使得其背面朝向上方,并在第一以及第二处理部的一方中,通过背面清洗处理部对基板的背面进行清洗。用背面清洗处理部清洗后的基板,通过翻转装置再次进行翻转使得其表面朝向上方。在第一以及第二处理部的另一方中,通过表面清洗处理部清洗基板的表面。In this case, in at least one of the first transfer area, the second transfer area, and the area opposite to the second transfer area in the second transfer device, the substrate is inverted by the inversion device so that its back faces upward. , and in one of the first and second processing units, the back surface of the substrate is cleaned by the back cleaning processing unit. The substrate cleaned by the backside cleaning unit is turned over again by the turning device so that its surface faces upward. In the other of the first and second processing units, the surface of the substrate is cleaned by the surface cleaning processing unit.
通过这样的结构,在第一处理区域以及第二处理区域中,能够同时进行通过第一搬运装置的基板搬运和通过第二搬运装置的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短第一处理区域以及第二处理区域中的基板搬运时间。其结果,能够提高基板处理装置中的处理能力。With such a configuration, in the first processing area and the second processing area, the substrate transfer by the first transfer device and the substrate transfer by the second transfer device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Accordingly, the substrate transfer time in the first processing area and the second processing area can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
(11)也可以是,背面清洗处理部具有多层配置的多个背面清洗单元,表面清洗处理部具有多层配置的多个表面清洗单元。(11) The back cleaning unit may include a plurality of rear cleaning units arranged in multiple layers, and the surface cleaning unit may include a plurality of surface cleaning units arranged in multiple layers.
在该情况下,通过多层配置多个背面清洗单元以及多个表面清洗单元,能够减少占用面积,并能够高效率地进行多张基板的背面清洗和多张基板的表面清洗。从而,能够进一步提高基板处理装置中的处理能力。In this case, by arranging a plurality of back cleaning units and a plurality of surface cleaning units in multiple layers, the occupied area can be reduced, and the back cleaning of a plurality of substrates and the surface cleaning of a plurality of substrates can be performed efficiently. Therefore, the throughput of the substrate processing apparatus can be further improved.
(12)也可以是,翻转装置具有第一以及第二翻转装置,第一交接区域具有用以装载基板的第一基板装载部和第一翻转装置,第二交接区域具有用以装载基板的第二基板装载部和第二翻转装置,第一处理部具有背面清洗处理部,第二处理部具有表面清洗处理部,第一搬运装置在第一基板装载部、第二基板装载部、第一翻转装置、第二翻转装置以及背面清洗处理部之间搬运基板,第二搬运装置在第二基板装载部、第二翻转装置以及表面清洗处理部之间搬运基板,第三搬运装置在装载于容器装载部的收容容器、第一基板装载部以及第一翻转装置之间搬运基板。(12) It is also possible that the reversing device has first and second reversing devices, the first transfer area has a first substrate loading part and a first reversing device for loading substrates, and the second transfer area has a first substrate loading part for loading substrates. Two substrate loading parts and the second overturning device, the first processing part has a back cleaning processing part, the second processing part has a surface cleaning processing part, and the first conveying device is in the first substrate loading part, the second substrate loading part, the first turning over The substrate is transported between the device, the second inverting device, and the backside cleaning processing unit, the second transporting device is transporting the substrate between the second substrate loading unit, the second inverting device, and the surface cleaning process unit, and the third transporting device is loaded on the container The substrate is transported between the storage container of the first substrate loading unit and the first inverting device.
在该情况下,在第一处理区域中,通过第一搬运装置在第一基板装载部、第二基板装载部、第一翻转装置、第二翻转装置以及背面清洗处理部之间搬运基板。在第二处理区域中,通过第二搬运装置在第二基板装载部、第二翻转装置以及表面清洗处理部之间搬运基板。在搬入搬出区域中,通过第三搬运装置在装载于容器装载部的收容容器、第一基板装载部以及第一翻转装置之间搬运基板。In this case, in the first processing area, the substrate is conveyed between the first substrate loading unit, the second substrate loading unit, the first inverting device, the second inverting device, and the backside cleaning processing unit by the first conveying device. In the second processing area, the substrate is transferred between the second substrate loading part, the second turning device and the surface cleaning processing part by the second transfer device. In the loading/unloading area, the substrate is conveyed between the storage container mounted on the container loading unit, the first substrate loading unit, and the first inverting device by the third transportation device.
通过这样的结构,在第一处理区域以及第二处理区域中,能够同时进行通过第一搬运装置的基板搬运和通过第二搬运装置的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短第一处理区域以及第二处理区域中的基板搬运时间。其结果,能够提高基板处理装置中的处理能力。With such a configuration, in the first processing area and the second processing area, the substrate transfer by the first transfer device and the substrate transfer by the second transfer device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Accordingly, the substrate transfer time in the first processing area and the second processing area can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
另外,在第一交接区域中,能够通过第一翻转装置对基板进行翻转的同时,在第一搬运装置以及第三搬运装置之间传递基板。而且,在第二交接区域中,能够通过第二翻转装置对基板进行翻转的同时,在第一搬运装置以及第二搬运装置之间传递基板。由此,能够进一步缩短基板的搬运时间,且能够进一步提高基板处理装置中的处理能力。In addition, in the first delivery area, the substrate can be transferred between the first transfer device and the third transfer device while the substrate is reversed by the first reversing device. Furthermore, in the second delivery area, the substrate can be transferred between the first transfer device and the second transfer device while the substrate is reversed by the second reversing device. Thereby, the conveyance time of a board|substrate can be shortened further, and the processing capacity in a board|substrate processing apparatus can be improved further.
(13)也可以是,第一翻转装置使基板绕着旋转轴进行翻转,该旋转轴与在交接基板时第一搬运装置的位置和第三搬运装置的位置的连接线相交叉;第二翻转装置使基板绕着旋转轴进行翻转,该旋转轴与在交接基板时第一搬运装置的位置和第二搬运装置的位置的连接线相交叉。(13) It is also possible that the first overturning device turns the substrate around the rotation axis, and the rotation axis intersects the connecting line between the position of the first conveying device and the position of the third conveying device when the substrate is handed over; The device inverts the substrate about an axis of rotation that intersects a line connecting the position of the first handling device and the position of the second handling device when delivering the substrate.
在该情况下,第一翻转装置在不必转换方向的情况下,能够在第一以及第三搬运装置之间交接基板,第二翻转装置在不必转换方向的情况下,能够在第一以及第二搬运装置之间交接基板。从而,能够实现第一以及第二翻转装置结构的简单化的同时,实现低成本化。另外,由于第一以及第二翻转装置不必转换方向,所以提高基板处理装置中的处理能力。In this case, the first inverting device can deliver substrates between the first and third transfer devices without changing directions, and the second inverting device can transfer substrates between the first and second transfer devices without changing directions. Transfers substrates between transfer devices. Therefore, it is possible to realize the simplification of the structure of the first and second inverting devices, and at the same time reduce the cost. In addition, since the first and second inverting devices do not need to switch directions, the throughput of the substrate processing apparatus is improved.
(14)也可以是,第一交接区域具有用以装载基板的第一基板装载部,第二交接区域具有翻转装置,第一处理部具有表面清洗处理部,第二处理部具有背面清洗处理部,第一搬运装置在第一基板装载部、翻转装置以及表面清洗处理部之间搬运基板,第二搬运装置在翻转装置以及背面清洗处理部之间搬运基板,第三搬运装置在装载于容器装载部的收容容器以及第一基板装载部之间搬运基板。(14) It is also possible that the first transfer area has a first substrate loading part for loading substrates, the second transfer area has a turning device, the first processing part has a surface cleaning processing part, and the second processing part has a back cleaning processing part , the first transport device transports the substrate between the first substrate loading unit, the inversion device and the surface cleaning treatment unit, the second transport device transports the substrate between the inversion unit and the back cleaning treatment unit, and the third transport device loads the substrate in the container The substrate is conveyed between the storage container of the first substrate loading part and the first substrate loading part.
在该情况下,在第一处理区域中,通过第一搬运装置在第一基板装载部、翻转装置以及表面清洗处理部之间搬运基板。在第二处理区域中,通过第二搬运装置在翻转装置以及背面清洗处理部之间搬运基板。在搬入搬出区域中,通过第三搬运装置在装载于容器装载部的收容容器、第一基板装载部之间搬运基板。In this case, in the first processing area, the substrate is transferred between the first substrate loading unit, the inverting device, and the surface cleaning treatment unit by the first transfer device. In the second processing area, the substrate is transferred between the inverting device and the backside cleaning processing unit by the second transfer device. In the loading/unloading area, the substrate is conveyed between the storage container mounted on the container loading unit and the first substrate loading unit by the third transportation device.
通过这样的结构,在第一处理区域以及第二处理区域中,能够同时进行通过第一搬运装置的基板搬运和通过第二搬运装置的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短第一处理区域以及第二处理区域中的基板搬运时间。其结果,能够提高基板处理装置中的处理能力。With such a configuration, in the first processing area and the second processing area, the substrate transfer by the first transfer device and the substrate transfer by the second transfer device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Accordingly, the substrate transfer time in the first processing area and the second processing area can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
另外,在第二交接区域中,能够通过翻转装置对基板进行翻转的同时,在第一搬运装置以及第二搬运装置之间传递基板。由此,能够进一步缩短基板的搬运时间,且能够进一步提高基板处理装置中的处理能力。In addition, in the second delivery area, the substrate can be transferred between the first transfer device and the second transfer device while the substrate is reversed by the reversing device. Thereby, the conveyance time of a board|substrate can be shortened further, and the processing capacity in a board|substrate processing apparatus can be improved further.
(15)也可以是,翻转装置使基板绕着旋转轴进行翻转,该旋转轴与在交接基板时第一搬运装置的位置和第二搬运装置的位置的连接线相交叉。(15) The inverting device may invert the substrate around a rotation axis that intersects a line connecting the position of the first transport device and the position of the second transport device when delivering the substrate.
在该情况下,翻转装置在不必转换方向的情况下,能够在第一以及第二搬运装置之间交接基板。从而,能够实现翻转装置结构的简单化的同时,实现低成本化。另外,由于翻转装置不必转换方向,所以提高基板处理装置中的处理能力。In this case, the inverting device can transfer the substrate between the first and second transfer devices without switching directions. Therefore, it is possible to achieve cost reduction while realizing simplification of the structure of the inverting device. In addition, since the inverting device does not have to switch directions, the processing capacity in the substrate processing apparatus is improved.
(16)也可以是,第一交接区域具有用以装载基板的第一基板装载部,第二交接区域具有用以装载基板的第二基板装载部,与第二交接区域相反侧的区域具有翻转装置,第一处理部具有表面清洗处理部,第二处理部具有背面清洗处理部,第一搬运装置在第一基板装载部、第二基板装载部以及表面清洗处理部之间搬运基板,第二搬运装置在第二基板装载部、翻转装置以及背面清洗处理部之间搬运基板,第三搬运装置在装载于容器装载部的收容容器以及第一基板装载部之间搬运基板。(16) It is also possible that the first delivery area has a first substrate loading portion for loading substrates, the second delivery area has a second substrate loading portion for loading substrates, and the area on the opposite side of the second delivery area has an inverted device, the first processing section has a surface cleaning section, the second processing section has a backside cleaning section, the first transport device transports the substrate between the first substrate loading section, the second substrate loading section, and the surface cleaning section, and the second The transfer device transfers the substrate between the second substrate loading unit, the inverting device, and the backside cleaning unit, and the third transfer device transfers the substrate between the container loaded on the container loading unit and the first substrate loading unit.
在该情况下,在第一处理区域中,通过第一搬运装置在第一基板装载部、第二基板装载部以及表面清洗处理部之间搬运基板。在第二处理区域中,通过第二搬运装置在第二基板装载部、翻转装置以及背面清洗处理部之间搬运基板。在搬入搬出区域中,通过第三搬运装置在装载于容器装载部的收容容器、第一基板装载部之间搬运基板。In this case, in the first processing area, the substrate is conveyed between the first substrate loading unit, the second substrate loading unit, and the surface cleaning treatment unit by the first transportation device. In the second processing area, the substrate is transferred between the second substrate loading unit, the inverting device, and the backside cleaning processing unit by the second transfer device. In the loading/unloading area, the substrate is conveyed between the storage container mounted on the container loading unit and the first substrate loading unit by the third transportation device.
通过这样的结构,在第一处理区域以及第二处理区域中,能够同时进行通过第一搬运装置的基板搬运和通过第二搬运装置的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短第一处理区域以及第二处理区域中基板的搬运时间。其结果,能够提高基板处理装置中的处理能力。With such a configuration, in the first processing area and the second processing area, the substrate transfer by the first transfer device and the substrate transfer by the second transfer device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Therefore, the transfer time of the substrate in the first processing area and the second processing area can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
(17)也可以是,翻转装置具有上下配置的第一以及第二翻转装置。(17) The reversing device may have first and second reversing devices arranged up and down.
在该情况下,用第一翻转装置使通过背面清洗处理部进行清洗之前的基板进行翻转,并用第二翻转装置使通过背面清洗处理部清洗后的基板进行翻转。因此,即使通过背面清洗处理部进行清洗之前的基板的背面被污染了,也能够防止污染物经由翻转装置转移到经过背面清洗处理后的基板上。因此,能够使通过背面清洗处理部清洗后的基板保持干净的状态。In this case, the substrate before being cleaned by the back surface cleaning unit is turned over by the first inversion device, and the substrate cleaned by the back side cleaning unit is turned over by the second inversion unit. Therefore, even if the back surface of the substrate before being cleaned by the back cleaning processing unit is contaminated, the contamination can be prevented from being transferred to the substrate after the back cleaning processing via the inverting device. Therefore, it is possible to keep the substrate cleaned by the back surface cleaning processing unit in a clean state.
(18)也可以是,第一翻转装置用于对通过背面清洗处理部清洗之前的基板进行翻转,第二翻转装置用于对通过背面清洗处理部清洗之后的基板进行翻转。(18) The first inverting device may be used to invert the substrate before being cleaned by the back cleaning processing section, and the second inverting device may be used to invert the substrate after being cleaned by the back cleaning processing section.
在该情况下,即使通过背面清洗处理部进行清洗之前的基板的背面被污染了,也能够防止污染物经由翻转装置转移到经过背面清洗处理后的基板上。因此,能够使通过背面清洗处理部清洗后的基板保持干净的状态。In this case, even if the back surface of the substrate before being cleaned by the back cleaning processing unit is contaminated, it is possible to prevent contamination from being transferred to the substrate after the back cleaning processing via the inverting device. Therefore, it is possible to keep the substrate cleaned by the back surface cleaning processing unit in a clean state.
(19)也可以是,翻转装置具有:第一保持机构,其将基板以垂直于第一轴的状态加以保持;第二保持机构,其将基板以垂直于第一轴的状态加以保持;支撑构件,其将第一以及第二保持机构以在第一轴方向相重叠的方式加以支撑;旋转装置,其使支撑构件与第一以及第二保持构件一起绕着第二轴一体地旋转,该第二轴大致垂直于第一轴。(19) The reversing device may also have: a first holding mechanism that holds the substrate in a state perpendicular to the first axis; a second holding mechanism that holds the substrate in a state perpendicular to the first axis; a member supporting the first and second holding mechanisms so as to overlap in the direction of the first axis; a rotating device for integrally rotating the supporting member and the first and second holding members around the second axis, the The second axis is substantially perpendicular to the first axis.
在该情况下,通过第一以及第二保持机构中的至少一方,以垂直于第一轴的状态保持基板。在该状态下,第一以及第二保持机构通过旋转装置绕着大致垂直于第一轴的第二轴一体地旋转。由此,使由第一保持机构或者第二保持机构加以保持的基板进行翻转。In this case, the substrate is held in a state perpendicular to the first axis by at least one of the first and second holding mechanisms. In this state, the first and second holding mechanisms are integrally rotated by the rotating device around a second axis substantially perpendicular to the first axis. As a result, the substrate held by the first holding mechanism or the second holding mechanism is turned over.
在此,上述第一~第三搬运装置分别具有两个搬运保持部,而且,在采用该两个搬运保持部对于翻转装置进行基板的搬入搬出时,通过将两个搬运保持部配置成在与第一轴平行的方向相重叠,由此,能够通过两个搬运保持部将两张基板同时搬入到第一以及第二保持机构,并能够通过两个搬运保持部将两张基板同时从第一以及第二保持机构搬出。因此,能够迅速进行对于翻转装置的基板的搬入搬出的同时,能够高效率地对多张基板进行翻转。Here, each of the first to third transport devices has two transport holding units, and when the substrates are carried in and out of the inversion device using the two transport holding units, the two transport holding units are arranged so as to be opposite to each other. The directions parallel to the first axes overlap, whereby two substrates can be carried into the first and second holding mechanisms at the same time through the two conveyance and holding parts, and the two substrates can be simultaneously transferred from the first to the second holding mechanism through the two conveyance and holding parts. And the second holding mechanism moves out. Therefore, it is possible to efficiently perform inversion of a plurality of substrates while carrying in and out of the substrates to the inversion device quickly.
(20)也可以是,第一以及第二保持机构具有共用翻转保持构件,该共用翻转保持构件具有垂直于第一轴的一面以及另一面,第一保持机构具有:多个第一支撑部,其设置在共用翻转保持构件的一面,用于支撑基板的外周部;第一翻转保持构件,其与共用翻转保持构件的一面对置而设置;多个第二支撑部,其设置在与共用翻转保持构件对置的第一翻转保持构件的面,用于支撑基板的外周部;第一驱动机构,其使第一翻转保持构件以及共用翻转保持构件中的至少一方移动,使得在以下两种状态之间选择性地转移,该两种状态是指,第一翻转保持构件和共用翻转保持构件在第一轴的方向上相互分离开的状态、以及第一翻转保持构件和共用翻转保持构件相互接近的状态,而且第二保持机构具有:多个第三支撑部,其设置在共用翻转保持构件的另一面,用于支撑基板的外周部;第二翻转保持构件,其与共用翻转保持构件的另一面对置而设置;多个第四支撑部,其设置在与共用翻转保持构件对置的第二翻转保持构件的面上,用于支撑基板的外周部;第二驱动机构,其使第二翻转保持构件以及共用翻转保持构件中的至少一方移动,使得在以下两种状态之间选择性地转移,该两种状态是指,第二翻转保持构件和共用翻转保持构件在第一轴的方向上相互分离的状态、以及第二翻转保持构件和共用翻转保持构件相互接近的状态。(20) It is also possible that the first and second holding mechanisms have a common turning and holding member, and the common turning and holding member has one side and the other side perpendicular to the first axis, and the first holding mechanism has: a plurality of first support parts, It is arranged on one side of the common inversion holding member for supporting the outer peripheral portion of the substrate; the first inversion holding member is arranged opposite to one side of the common inversion holding member; The surface of the first inversion holding member opposite to the inversion holding member is used to support the outer peripheral portion of the substrate; the first drive mechanism moves at least one of the first inversion holding member and the common inversion holding member, so that in the following two The two states refer to the state where the first inversion holding member and the common inversion holding member are separated from each other in the direction of the first axis, and the first inversion holding member and the common inversion holding member are mutually separated. approaching state, and the second holding mechanism has: a plurality of third supporting parts, which are arranged on the other side of the common turning and holding member, for supporting the outer peripheral portion of the substrate; The other face is arranged facing each other; a plurality of fourth supporting parts are arranged on the surface of the second turning holding member opposite to the common turning holding member, and are used to support the outer peripheral portion of the substrate; the second driving mechanism makes the At least one of the second inversion holding member and the common inversion holding member moves so as to be selectively transferred between the following two states, the two states refer to the second inversion holding member and the common inversion holding member in the first axis The state in which they are separated from each other in the direction of , and the state in which the second inversion holding member and the common inversion holding member are close to each other.
在该情况下,在第一翻转保持构件和共用翻转保持构件相互分离开的状态下,基板搬入到多个第一支撑部和多个第二支撑部之间,其中,该多个第一支撑部设置在共用翻转保持构件的一面,该多个第二支撑部设置在与共用翻转保持构件对置的第一翻转保持构件的面。在该状态下,通过第一驱动机构使第一翻转保持构件以及共用翻转保持构件中的至少一方移动,使得第一翻转保持构件以及共用翻转保持构件相互接近。由此,通过多个第一以及第二支撑部保持基板的外周部。In this case, in a state where the first inversion holding member and the common inversion holding member are separated from each other, the substrate is carried in between the plurality of first support parts and the plurality of second support parts, wherein the plurality of first support parts The plurality of second support portions are provided on one surface of the common inversion holding member, and the plurality of second support portions are arranged on the surface of the first inversion holding member opposite to the common inversion holding member. In this state, at least one of the first inversion holding member and the common inversion holding member is moved by the first drive mechanism, so that the first inversion holding member and the common inversion holding member approach each other. Thus, the outer peripheral portion of the substrate is held by the plurality of first and second support portions.
在该状态下,通过旋转装置使第一翻转保持构件、第二翻转保持构件以及共用翻转保持构件绕着第二轴一体地旋转。由此,使由第一翻转保持构件以及共用翻转保持构件保持的基板进行翻转。In this state, the first inversion holding member, the second inversion holding member, and the common inversion holding member are integrally rotated around the second shaft by the rotating device. Thereby, the substrate held by the first inversion holding member and the common inversion holding member is inverted.
另外,在第二翻转保持构件和共用翻转保持构件相互分离开的状态下,基板搬入到多个第三支撑部和多个第四支撑部之间,其中,该多个第三支撑部设置在共用翻转保持构件的另一面,该多个第四支撑部设置在与共用翻转保持构件对置的第二翻转保持构件的面。在该状态下,通过第二驱动机构使第二翻转保持构件以及共用翻转保持构件中的至少一方移动,使得第二翻转保持构件以及共用翻转保持构件相互接近。由此,通过多个第三以及第四支撑部保持基板的外周部。In addition, in a state where the second inversion holding member and the common inversion holding member are separated from each other, the substrate is carried in between a plurality of third support parts and a plurality of fourth support parts, wherein the plurality of third support parts are arranged on Sharing the other surface of the overturning holding member, the plurality of fourth support portions are arranged on the surface of the second overturning holding member opposite to the common overturning holding member. In this state, at least one of the second inversion holding member and the common inversion holding member is moved by the second driving mechanism, so that the second inversion holding member and the common inversion holding member approach each other. Thus, the outer peripheral portion of the substrate is held by the plurality of third and fourth support portions.
在该状态下,通过旋转装置使第一翻转保持构件、第二翻转保持构件以及共用翻转保持构件绕着第二轴一体地旋转。由此,使由第二翻转保持构件以及共用翻转保持构件所保持的基板进行翻转。In this state, the first inversion holding member, the second inversion holding member, and the common inversion holding member are integrally rotated around the second shaft by the rotating device. Thereby, the substrate held by the second inversion holding member and the common inversion holding member is inverted.
(21)本发明提供另一种基板处理装置,其对具有表面以及背面的基板进行处理,该基板处理装置具有:第一以及第二处理区域,该第一以及第二处理区域互相邻接而配置,用于对基板进行处理;搬入搬出区域,其对第一处理区域搬入以及搬出基板;第一交接部,其在搬入搬出区域和第一处理区域之间交接基板,第二交接部,其在第一处理区域和第二处理区域之间交接基板,其中,第一处理区域具有:第一处理部;第一搬运装置,其在第一交接部、第一处理部以及第二交接部之间搬运基板,第二处理区域具有:第二处理部;第二搬运装置,其在第二交接部以及第二处理部之间搬运基板,搬入搬出区域具有:容器装载部,其用于装载收容基板的收容容器;第三搬运装置,其在装载于容器装载部的收容容器和第一交接部之间搬运基板,第一以及第二处理部中的一方具有用于清洗基板背面的背面清洗处理部,第一交接部以及第二交接部中的至少一方具有翻转机构,该翻转机构在第一搬运装置以及第三搬运装置之间,或者在第一搬运装置以及第二搬运装置之间进行基板交接的同时,使基板的表面和背面进行翻转。(21) The present invention provides another substrate processing apparatus for processing a substrate having a front surface and a back surface, the substrate processing apparatus having: first and second processing areas, the first and second processing areas being arranged adjacent to each other , for processing the substrate; the loading and unloading area, which carries and unloads the substrate from the first processing area; the first delivery part, which transfers the substrate between the loading and unloading area and the first processing area, and the second delivery part, which Substrates are transferred between the first processing area and the second processing area, wherein the first processing area has: a first processing part; a first transport device, which is between the first transfer part, the first processing part and the second transfer part To transport the substrate, the second processing area has: a second processing unit; a second transport device, which transports the substrate between the second transfer unit and the second processing unit, and the loading and unloading area has: a container loading unit, which is used to load and store the substrate the storage container; the third transfer device, which transfers the substrate between the storage container loaded on the container loading unit and the first transfer unit, and one of the first and second processing units has a back cleaning processing unit for cleaning the back surface of the substrate , at least one of the first transfer unit and the second transfer unit has an inversion mechanism, and the inversion mechanism performs substrate transfer between the first transfer device and the third transfer device, or between the first transfer device and the second transfer device At the same time, the front and back of the substrate are turned over.
在该基板处理装置中,进行从搬入搬出区域到第一处理区域的基板的搬入搬出,在第一处理区域以及第二处理区域进行基板的处理。另外,通过第一交接部在搬入搬出区域和第一处理区域之间交接基板,并通过第二交接部在第一处理区域和第二处理区域之间交接基板。In this substrate processing apparatus, substrates are loaded and unloaded from the loading and unloading area to the first processing area, and the substrates are processed in the first processing area and the second processing area. In addition, the substrate is delivered between the loading and unloading area and the first processing area by the first delivery unit, and the substrate is delivered between the first processing area and the second processing area by the second delivery unit.
在第一处理区域中,通过第一搬运装置在第一交接部、第一处理部以及第二交接部之间搬运基板。在第二处理区域中,通过第二搬运装置在第二交接部、第二处理部之间搬运基板。另外,在搬入搬出区域中,通过第三搬运装置在装载于容器装载部的收容容器和第一交接部之间搬运基板。In the first processing area, the substrate is transferred between the first transfer unit, the first processing unit, and the second transfer unit by the first transfer device. In the second processing area, the substrate is transferred between the second transfer unit and the second processing unit by the second transfer device. In addition, in the loading and unloading area, the substrate is transported between the storage container mounted on the container loading unit and the first transfer unit by the third transport device.
在该情况下,在第一处理区域以及第二处理区域中,能够同时进行通过第一搬运装置的基板搬运和通过第二搬运装置的基板搬运。由此,能够高效率地搬运多张基板。从而能够缩短第一处理区域以及第二处理区域中基板的搬运时间。其结果,能够提高基板处理装置中的处理能力。In this case, in the first processing area and the second processing area, the substrate transfer by the first transfer device and the substrate transfer by the second transfer device can be performed simultaneously. Accordingly, a plurality of substrates can be efficiently conveyed. Therefore, the transfer time of the substrate in the first processing area and the second processing area can be shortened. As a result, the throughput of the substrate processing apparatus can be improved.
另外,在第一交接部以及第二交接部中的至少一方中,通过翻转机构在第一搬运装置以及第三搬运装置之间,或者在第一搬运装置以及第二搬运装置之间交接基板的同时,使基板的表面和背面进行翻转。翻转后的基板的背面在第一以及第二处理部中的一方通过背面清洗处理部被清洗。In addition, in at least one of the first transfer unit and the second transfer unit, the substrate is transferred between the first transfer device and the third transfer device or between the first transfer device and the second transfer device by the inverting mechanism. Simultaneously, the front and back sides of the substrate are turned over. The back surface of the inverted substrate is cleaned by the back surface cleaning treatment unit in one of the first and second treatment units.
在该情况下,在交接基板的同时,使基板进行翻转,由此能够进一步缩短基板的搬运时间。因此,能够进一步提高基板处理装置中的处理能力。In this case, the transfer time of the substrate can be further shortened by inverting the substrate while transferring the substrate. Therefore, the throughput of the substrate processing apparatus can be further improved.
(22)也可以是,第一以及第二处理部中的一方或者另一方具有端部清洗处理部,其在保持基板背面的同时清洗基板的外周端部,翻转机构对通过端部清洗处理部清洗后的基板的表面和背面进行翻转,背面清洗处理部对通过翻转机构翻转的基板的背面进行清洗。(22) It is also possible that one or the other of the first and second processing units has an end cleaning treatment unit that cleans the outer peripheral end of the substrate while maintaining the back surface of the substrate, and the turning mechanism passes through the end cleaning treatment unit. The front and back of the cleaned substrate are turned over, and the back cleaning processing unit cleans the back of the substrate turned over by the turning mechanism.
在该情况下,在第一以及第二处理部的一方或者另一方,在保持基板的背面的同时,通过端面清洗处理部清洗基板的外周端部。通过端面清洗处理部清洗后的基板,在第一交接部以及第二交接部中的至少一方中,通过翻转机构其表面和背面被翻转。而且,在第一以及第二处理部的一方,通过翻转机构进行翻转的基板的背面通过背面清洗处理部被清洗。In this case, one or the other of the first and second processing units cleans the outer peripheral end portion of the substrate by the end surface cleaning processing unit while holding the back surface of the substrate. The substrate cleaned by the end face cleaning processing unit is turned over by the turning mechanism at least one of the first delivery unit and the second delivery unit. Then, in one of the first and second processing sections, the back surface of the substrate inverted by the inversion mechanism is cleaned by the back surface cleaning processing section.
就这样,在通过背面清洗处理部清洗基板的外周端部之后,通过背面清洗处理部清洗基板的背面,由此,即使在端面清洗处理部中因保持基板的背面而基板的背面被污染了,也能够在背面清洗处理部去除该基板背面的污染。因此,能够使基板保持干净的状态。In this way, after the outer peripheral end of the substrate is cleaned by the back cleaning processing part, the back surface of the substrate is cleaned by the back cleaning processing part, so that even if the back surface of the substrate is polluted by holding the back surface of the substrate in the end surface cleaning processing part, The contamination on the back surface of the substrate can also be removed in the back cleaning treatment section. Therefore, the substrate can be kept in a clean state.
(23)也可以是,第一以及第二处理部中的另一方具有用以清洗基板表面的表面清洗处理部。(23) The other of the first and second processing units may include a surface cleaning treatment unit for cleaning the surface of the substrate.
在该情况下,在第一交接部以及第二交接部中的至少一方中,通过翻转机构使基板进行翻转,以使其背面朝向上方,而且在第一以及第二处理部中的一方,翻转后的基板的背面通过背面清洗处理部被清洗。用背面清洗处理部清洗后的基板,通过翻转机构再次进行翻转,以使其表面朝向上方。在第一以及第二处理部的另一方,通过表面清洗处理部清洗基板的表面。由此,能够充分干净地清洗基板的表面以及背面。In this case, in at least one of the first delivery unit and the second delivery unit, the substrate is turned over by the turning mechanism so that the back side faces upward, and in one of the first and second processing units, the substrate is turned over. The back surface of the finished substrate is cleaned by the back surface cleaning processing unit. The substrate cleaned by the backside cleaning unit is turned over again by the turning mechanism so that the surface faces upward. In the other of the first and second processing sections, the surface of the substrate is cleaned by the surface cleaning processing section. Thereby, the front surface and the back surface of a board|substrate can be cleaned sufficiently and cleanly.
附图说明 Description of drawings
图1是示出第一实施方式中的基板处理装置结构的图。FIG. 1 is a diagram showing the configuration of a substrate processing apparatus in a first embodiment.
图2是示出第一实施方式中的基板处理装置结构的图。FIG. 2 is a diagram showing the structure of a substrate processing apparatus in the first embodiment.
图3是示出第一实施方式中的基板处理装置结构的图。FIG. 3 is a diagram showing the structure of a substrate processing apparatus in the first embodiment.
图4A、图4B是示出第一主机械手结构的图。4A and 4B are diagrams showing the structure of the first master manipulator.
图5A、图5B是示出翻转单元结构的图。5A and 5B are diagrams showing the structure of the flipping unit.
图6是示出翻转单元结构的图。FIG. 6 is a diagram showing the structure of an inversion unit.
图7是示出翻转单元结构的图。FIG. 7 is a diagram showing the structure of a flipping unit.
图8是示出端面清洗单元SSB结构的图。FIG. 8 is a diagram showing the structure of an end surface cleaning unit SSB.
图9A、图9B是示出端面清洗单元SSB的端面清洗装置结构的图。9A and 9B are diagrams showing the configuration of the end face cleaning device of the end face cleaning unit SSB.
图10是示出表面清洗单元SS结构的图。FIG. 10 is a diagram showing the structure of the surface cleaning unit SS.
图11是示出背面清洗单元SSR结构的图。FIG. 11 is a diagram showing the structure of the back surface cleaning unit SSR.
图12是示出第二实施方式中的基板处理装置结构的图。FIG. 12 is a diagram showing a structure of a substrate processing apparatus in a second embodiment.
图13A、图13B是示出第二实施方式中的翻转单元结构的图。13A and 13B are diagrams showing the structure of the flipping unit in the second embodiment.
图14A、图14B、图14C、图14D是示出第二实施方式中的翻转单元动作的图。14A, 14B, 14C, and 14D are diagrams showing the operation of the reversing unit in the second embodiment.
图15E、图15F、图15G是示出第二实施方式中的翻转单元动作的图。15E, 15F, and 15G are diagrams showing the operation of the reversing unit in the second embodiment.
图16是示出第三实施方式中的基板处理装置结构的图。FIG. 16 is a diagram showing a structure of a substrate processing apparatus in a third embodiment.
图17是示出第三实施方式中的基板处理装置结构的图。FIG. 17 is a diagram showing the structure of a substrate processing apparatus in a third embodiment.
图18是示出第四实施方式中的基板处理装置结构的图。FIG. 18 is a diagram showing the structure of a substrate processing apparatus in a fourth embodiment.
图19是示出第四实施方式中的基板处理装置结构的图。FIG. 19 is a diagram showing the structure of a substrate processing apparatus in a fourth embodiment.
图20是示出第五实施方式中的基板处理装置结构的图。FIG. 20 is a diagram showing the structure of a substrate processing apparatus in a fifth embodiment.
图21A、图21B、图21C、图21D是示出第五实施方式中的翻转单元动作的图。21A, 21B, 21C, and 21D are diagrams showing the operation of the reversing unit in the fifth embodiment.
图22E、图22F、图22G是示出第五实施方式中的翻转单元动作的图。22E, 22F, and 22G are diagrams showing the operation of the reversing unit in the fifth embodiment.
图23是示出第六实施方式中的基板处理装置结构的图。FIG. 23 is a diagram showing the configuration of a substrate processing apparatus in a sixth embodiment.
图24是示出第六实施方式中的基板处理装置结构的图。FIG. 24 is a diagram showing the configuration of a substrate processing apparatus in a sixth embodiment.
图25是示出第七实施方式中的基板处理装置结构的图。FIG. 25 is a diagram showing the structure of a substrate processing apparatus in a seventh embodiment.
图26是示出第七实施方式中的基板处理装置结构的图。FIG. 26 is a diagram showing the structure of a substrate processing apparatus in a seventh embodiment.
具体实施方式 Detailed ways
以下,参照附图说明本发明的实施方式中的基板处理装置。Hereinafter, a substrate processing apparatus according to an embodiment of the present invention will be described with reference to the drawings.
在以下说明中,所谓基板,是指半导体晶片、液晶显示装置用玻璃基板、PDP(等离子体显示屏)用玻璃基板、光掩模用玻璃基板、光盘用基板等。In the following description, a substrate refers to a semiconductor wafer, a glass substrate for a liquid crystal display device, a glass substrate for a PDP (plasma display panel), a glass substrate for a photomask, a substrate for an optical disc, and the like.
另外,在以下说明中,将形成电路图案等各种图案的基板的面称作表面,而将其相反侧的面称作背面。另外,将朝向下方的基板的面称作下表面,而将朝向上方的基板的面称作上表面。In addition, in the following description, the surface of the board|substrate on which various patterns, such as a circuit pattern, are formed is called a front surface, and the surface on the opposite side is called a back surface. In addition, the surface of the substrate facing downward is referred to as a lower surface, and the surface of the substrate facing upward is referred to as an upper surface.
(1)第一实施方式(1) First Embodiment
(1-1)基板处理装置的结构(1-1) Structure of substrate processing apparatus
图1~图3是示出第一实施方式中的基板处理装置结构的示意图。图1是基板处理装置的俯视图,图2是从箭头B1方向观察图1中的基板处理装置时的侧视图。另外,图3是图1的A1-A1线剖面图。1 to 3 are schematic diagrams showing the configuration of a substrate processing apparatus in the first embodiment. FIG. 1 is a plan view of a substrate processing apparatus, and FIG. 2 is a side view of the substrate processing apparatus in FIG. 1 viewed from the direction of arrow B1. In addition, FIG. 3 is a sectional view taken along line A1-A1 in FIG. 1 .
如图1所示,基板处理装置100由互相并列设置的分度器区10、第一处理区11以及第二处理区12构成。在分度器区10中,设置有多个搬运器装载台40、分度器机械手IR以及控制部4。在各搬运器装载台40上,装载有以多层的方式收容多张基板W的搬运器C。As shown in FIG. 1 , the
分度器机械手IR以可在箭头U方向移动、可绕着垂直轴旋转且可在上下方向上升降的方式构成。在分度器机械手IR上,上下设置有用于交接基板W的手部IRH1、IRH2。手部IRH1、IRH2用以保持基板W的下表面的周边部以及外周端部。控制部4由包括CPU(中央处理器)的计算机构成,其控制基板处理装置100内的各结构部。The indexer robot IR is configured to be movable in the arrow U direction, rotatable around a vertical axis, and movable up and down. On the indexer robot IR, hands IRH1 and IRH2 for transferring the substrate W are provided up and down. The hands IRH1 and IRH2 hold the peripheral portion and the outer peripheral end portion of the lower surface of the substrate W. As shown in FIG. The
如图1和图2所示,在第一处理区11,设置有多个背面清洗单元SSR(在图2中是4个)以及第一主机械手MR1。多个背面清洗单元SSR以上下层叠的方式配置于第一处理区11的一方的侧面侧(参照图2)。第一主机械手MR1设置于处理区11的大致中央部,其以可绕着垂直轴旋转且可在上下方向上升降的方式构成。As shown in FIGS. 1 and 2 , in the
在第一主机械手MR1上,上下设置有用于交接基板W的手部MRH1、MRH2。手部MRH1、MRH2保持基板W的下表面的周边部以及外周端部。On the first main robot MR1 , hands MRH1 and MRH2 for transferring the substrate W are arranged up and down. The hands MRH1 and MRH2 hold the peripheral portion and the outer peripheral end portion of the lower surface of the substrate W. As shown in FIG.
在第二处理区12中,设置有多个表面清洗单元SS(在图2中是4个)、多个端面清洗单元SSB(在图2中是4个)以及第二主机械手MR2。多个表面清洗单元SS以上下层叠的方式配置于第二处理区12的一方的侧面侧,而多个端面清洗单元SSB则以上下层叠的方式配置于第二处理区12的另一方的侧面侧(参照图2)。第二主机械手MR2设置于第二处理区12的大致中央部,其以可绕着垂直轴可旋转且可在上下方向上升降的方式构成。In the
如图3所示,在分度器区10和第一处理区11之间,上下设置有用于对基板W进行翻转的翻转单元RT1、以及用于在分度器机械手IR和第一主机械手MR1之间交接基板W的基板装载部PASS1。在第一处理区11和第二处理区12之间,上下设置有用于对基板W进行翻转的翻转单元RT2、以及在第一主机械手MR1和第二主机械手MR2之间交接基板W的基板装载部PASS2。关于翻转单元RT1、RT2的,在后面进行详细说明。As shown in FIG. 3 , between the
在基板装载部PASS1、PASS2设置有用以检测基板W的存在的光学式传感器(未图示)。由此,能够判断基板W是否装载在基板装载部PASS1、PASS2中。另外,在基板装载部PASS1、PASS2,设置有用以支撑基板W的下表面的多个支撑销51。在分度器机械手IR和第一主机械手MR1之间以及第一主机械手MR1和第二主机械手MR2之间交接基板W时,基板W临时装载于基板装载部PASS1、PASS2的支撑销51上。Optical sensors (not shown) for detecting the presence of the substrate W are provided in the substrate loading sections PASS1 and PASS2 . Thereby, it can be determined whether or not the substrate W is loaded on the substrate loading portions PASS1 and PASS2 . In addition, a plurality of support pins 51 for supporting the lower surface of the substrate W are provided in the substrate mounting portions PASS1 and PASS2 . When transferring the substrate W between the indexer robot IR and the first main robot MR1 and between the first main robot MR1 and the second main robot MR2 , the substrate W is temporarily placed on the support pins 51 of the substrate mounts PASS1 and PASS2 .
(1-2)基板处理装置动作的概要(1-2) Outline of operation of substrate processing equipment
接着,参照附图1~图3对基板处理装置100的动作进行说明。此外,以下说明的基板处理装置100的各结构要素的动作,由图1中的控制部4来控制。Next, the operation of the
首先,在分度器区10中,分度器机械手IR从装载于搬运器装载台40上的一个搬运器C中取出未处理的基板W。分度器机械手IR向箭头U方向移动的同时,绕着垂直轴旋转,并将该基板W装载于基板装载部PASS1上。装载在基板装载部PASS1的基板W被第一处理区11的第一主机械手MR1接收,接着,装载于基板装载部PASS2上。装载在基板装载部PASS2的基板W被第二处理区12的第二主机械手MR2接收,接着,搬入到端面清洗单元SSB中。First, in the
在端面清洗单元SSB中,对基板W端面进行清洗处理。以下,将对基板W端面的清洗处理称之为端面清洗处理。另外,关于通过端面清洗单元SSB的端面清洗处理,在后面进行详细的说明。In the end surface cleaning unit SSB, the end surface of the substrate W is cleaned. Hereinafter, the cleaning treatment of the end surface of the substrate W will be referred to as end surface cleaning treatment. In addition, the end face cleaning process by the end face cleaning unit SSB will be described in detail later.
经过端面清洗处理后的基板W被第二主机械MR2从端面清洗单元SSB搬出,接着,搬入到表面清洗单元SS中。在表面清洗单元SS中,对基板W的表面进行清洗处理。以下,将对基板W表面的清洗处理称之为表面清洗处理。另外,关于通过表面清洗单元SS的表面清洗处理,在后面进行详细的说明。The substrate W subjected to the end surface cleaning process is carried out from the end surface cleaning unit SSB by the second main machine MR2, and then carried into the surface cleaning unit SS. In the surface cleaning unit SS, the surface of the substrate W is cleaned. Hereinafter, the cleaning treatment on the surface of the substrate W is referred to as surface cleaning treatment. In addition, the surface cleaning process by the surface cleaning unit SS will be described in detail later.
经过表面清洗处理之后的基板W被第二主机械手MR2从表面清洗单元SS搬出,接着搬入到翻转单元RT2中。在翻转单元RT2中,对表面朝向上方的基板W进行翻转以使其背面朝向上方。翻转过的基板W被第一处理区11的第一主机械手MR1从翻转单元RT2搬出,接着,搬入到背面清洗单元SSR中。The substrate W after the surface cleaning process is carried out from the surface cleaning unit SS by the second main robot MR2, and then carried into the reversing unit RT2. In the reversing unit RT2 , the substrate W whose surface faces upward is reversed so that its back face faces upward. The reversed substrate W is carried out from the reversing unit RT2 by the first main robot MR1 in the
在背面清洗单元SSR中,对基板W背面进行清洗处理。以下,将对基板W背面的清洗处理称之为背面清洗处理。另外,关于通过背面清洗单元SSR的背面清洗处理,在后面进行详细的说明。经过背面清洗处理后的基板W被第一主机械手MR1从背面清洗单元SSR搬出,接着,搬入到翻转单元RT1中。在翻转单元RT1,对背面朝向上方的基板W进行翻转以使其表面朝向上方。In the back surface cleaning unit SSR, the back surface of the substrate W is cleaned. Hereinafter, the cleaning treatment on the back surface of the substrate W will be referred to as back cleaning treatment. In addition, the backside cleaning process by the backside cleaning unit SSR will be described in detail later. The substrate W after the backside cleaning process is carried out from the backside cleaning unit SSR by the first main robot MR1, and then carried into the reversing unit RT1. In the reversing unit RT1 , the substrate W whose rear surface faces upward is reversed so that the front face faces upward.
翻转过的基板W被分度器区10的分度器机械手IR从翻转单元RT1搬出,并收容于搬运器装载台40上的搬运器C内。The inverted substrate W is carried out from the inversion unit RT1 by the indexer robot IR of the
(1-3)主机械手的具体结构(1-3) The specific structure of the main manipulator
(1-3-1)第一主机械手以及第二主机械手的结构(1-3-1) Structure of the first main manipulator and the second main manipulator
接着,说明第一以及第二主机械手MR1、MR2的详细结构。在此,针对第一主机械手MR1的详细结构进行说明。第二主机械手MR2的结构也与以下所示的第一主机械手MR1的结构相同。图4A是第一主机械手MR1的侧视图,图4B是第一主机械手MR1的俯视图。Next, detailed configurations of the first and second master manipulators MR1 and MR2 will be described. Here, the detailed configuration of the first master robot MR1 will be described. The configuration of the second master robot MR2 is also the same as that of the first master robot MR1 described below. FIG. 4A is a side view of the first master manipulator MR1 , and FIG. 4B is a top view of the first master manipulator MR1 .
如图4A以及图4B所示,第一主机械手MR1具备底座部21,并相对于底座部21可升降且可旋转地设置有升降旋转部22。升降旋转部22通过多关节型臂AM1与手部MRH1相连接,且通过多关节型臂AM2与手部MRH2相连接。As shown in FIGS. 4A and 4B , the first master manipulator MR1 includes a base portion 21 , and is provided with an elevating and rotating
升降转动部22通过在底座部21内设置的升降驱动机构25在上下方向上升降,并通过在底座部21内设置的旋转驱动结构26绕着垂直轴旋转。The elevating and
多关节型臂AM1、AM2分别由未图示的驱动机构来独立地驱动,并使手部MRH1、MRH2分别保持一定姿势的同时,在水平方向上进退。The multi-joint arms AM1 and AM2 are independently driven by a drive mechanism not shown, and advance and retreat in the horizontal direction while keeping the hands MRH1 and MRH2 in a fixed posture.
手部MRH1、MRH2分别相对于升降旋转部22以一定的高度设置,手部MRH1在比MRH2更高的上方设置。手部MRH1和手部MRH2的高度差M1(图4A)保持恒定。The hands MRH1 and MRH2 are respectively installed at a constant height with respect to the elevating and
手部MRH1、MRH2具有相同的形状,分别形成为大致的U字形。手部MRH1具有大致平行地延伸的两个爪部H11,手部MRH2具有大致平行地延伸的两个爪部H12。The hands MRH1 and MRH2 have the same shape and are each formed in a roughly U-shape. The hand MRH1 has two claws H11 extending substantially parallel, and the hand MRH2 has two claws H12 extending substantially parallel.
另外,在手部MRH1、MRH2上分别安装有多个支撑销23。在本实施方式中,沿着装载于手部MRH1、MRH2上面的基板W的外周,大致均匀地分别安装了四个支撑销23。由该四个支撑销23保持基板W的下表面的周边部以及外周端部。In addition, a plurality of support pins 23 are respectively attached to the hands MRH1 and MRH2. In the present embodiment, four support pins 23 are attached approximately uniformly along the outer circumference of the substrate W mounted on the upper surface of the hands MRH1 and MRH2 . The peripheral portion and the outer peripheral end portion of the lower surface of the substrate W are held by the four support pins 23 .
(1-3-2)第一主机械手的动作例(1-3-2) Operation example of the first master robot
接着,参照图1说明第一主机械手MR1的具体动作例。Next, a specific operation example of the first master robot MR1 will be described with reference to FIG. 1 .
第一主机械手MR1,首先通过手部MRH2从基板装载部PASS1接收未处理基板W。接着,第一主机械手MR1通过手部MRH1从翻转单元RT2搬出背面朝向上方的基板W。该基板W是经过端面清洗处理以及表面清洗处理的基板W。接着,将保持在手部MRH2的未处理基板W装载于基板装载部PASS2。First, the first master robot MR1 receives an unprocessed substrate W from the substrate loading unit PASS1 through the hand MRH2. Next, the first main robot MR1 unloads the substrate W with the back surface facing upward from the reversing unit RT2 by the hand MRH1 . This substrate W is a substrate W subjected to end face cleaning treatment and surface cleaning treatment. Next, the unprocessed substrate W held by the hand MRH2 is loaded on the substrate mounting part PASS2.
接着,第一主机械手MR1通过手部MRH2从任意的背面清洗单元SSR搬出经过背面清洗处理后的基板W,并将由手部MRH1保持的基板W搬入到该背面清洗单元SSR中。接着,第一主机械手MR1将由手部MRH2保持的经过背面清洗处理后的基板W搬入到翻转单元RT1。Next, the first main robot MR1 unloads the substrate W subjected to the back cleaning process from an arbitrary back cleaning unit SSR through the hand MRH2, and carries the substrate W held by the hand MRH1 into the back cleaning unit SSR. Next, the first master robot MR1 carries the substrate W, which has undergone the backside cleaning process, held by the hand MRH2 into the reversing unit RT1 .
第一主机械手MR1连续进行这样的一连串的动作。此外,在上述动作例中,手部MRH1的动作和手部MRH2的动作相反也可。The first master robot MR1 continuously performs such a series of operations. In addition, in the above operation example, the operation of the hand MRH1 and the operation of the hand MRH2 may be reversed.
第一主机械手MR1针对一张基板W的搬运工序数量为如下三个工序:从基板装载部PASS1到基板装载部PASS2的搬运;从翻转单元RT2到背面清洗单元SSR的搬运;以及从背面清洗单元SSR到翻转单元RT1的搬运。The number of transfer procedures for a substrate W by the first main robot MR1 is the following three procedures: transfer from the substrate loading unit PASS1 to the substrate loading unit PASS2; transfer from the reversing unit RT2 to the rear cleaning unit SSR; and transfer from the rear cleaning unit Handling of SSR to flipping unit RT1.
(1-3-3)第二主机械手的动作(1-3-3) Action of the second main manipulator
接着,参照图1说明第二主机械手MR2的具体动作例。Next, a specific operation example of the second master manipulator MR2 will be described with reference to FIG. 1 .
第二主机械手MR2,首先通过手部MRH4从基板装载部PASS2接收未处理基板W。接着,第二主机械手MR2通过手部MRH3从任意的端面清洗单元SSB搬出经过端面清洗处理后的基板W,并将保持在手部MRH4的基板W搬入到该端面清洗单元SSB中。接着,第二主机械手MR2通过手部MRH4从任意的表面清洗单元SS搬出经过表面清洗处理后的基板W,并将保持在手部MRH3的基板W搬入到该表面清洗单元SS中。接着,第二主机械手MR2将保持在手部MRH4的基板W搬入到翻转单元RT2中。The second main robot MR2 first receives the unprocessed substrate W from the substrate loading unit PASS2 through the hand MRH4. Next, the second main robot MR2 unloads the substrate W subjected to the end surface cleaning process from an arbitrary end surface cleaning unit SSB through the hand MRH3, and carries the substrate W held by the hand MRH4 into the end surface cleaning unit SSB. Next, the second master robot MR2 unloads the surface-cleaning-processed substrate W from an arbitrary surface cleaning unit SS through the hand MRH4, and carries the substrate W held by the hand MRH3 into the surface cleaning unit SS. Next, the second main robot MR2 carries the substrate W held by the hand MRH4 into the reversing unit RT2.
第二主机械手MR2连续进行这样的一连串的动作。此外,在上述动作例中,手部MRH3的动作和手部MRH4的动作相反也可。The second master manipulator MR2 continuously performs such a series of operations. In addition, in the above-mentioned operation example, the operation of the hand MRH3 and the operation of the hand MRH4 may be reversed.
第二主机械手MR2针对一张基板W的搬运工序数量为如下三个工序:从基板装载部PASS2到端面清洗单元SSB的搬运;从端面清洗单元SSB到表面清洗单元SS的搬运;以及从表面清洗单元SS到翻转单元RT2的搬运。这样的第二主机械手MR2的动作与如上所述的第一主机械手MR1的动作同时进行。The number of transfer processes for a substrate W by the second main manipulator MR2 is the following three processes: transfer from the substrate loading part PASS2 to the end cleaning unit SSB; transfer from the end cleaning unit SSB to the surface cleaning unit SS; and cleaning from the surface Transfer of unit SS to flipping unit RT2. Such an operation of the second master robot MR2 is performed simultaneously with the above-described operation of the first master robot MR1.
(1-4)翻转单元的结构以及动作(1-4) The structure and operation of the flipping unit
接着,对翻转单元RT1、RT2的结构进行说明。此外,翻转单元RT1和RT2具有相同的结构。Next, the configuration of the reversing units RT1 and RT2 will be described. In addition, the flipping units RT1 and RT2 have the same structure.
图5A、图5B是图1的翻转单元RT1、RT2的结构示意图。图5A是翻转单元RT1、RT2的侧视图,图5B是翻转单元RT1、RT2的俯视图。另外,图6是示出翻转单元RT1、RT2的主要部分外观的立体图,图7是示出翻转单元RT1、RT2的一部分外观的立体图。FIG. 5A and FIG. 5B are structural schematic diagrams of the flip units RT1 and RT2 in FIG. 1 . FIG. 5A is a side view of the reversing units RT1 and RT2 , and FIG. 5B is a top view of the reversing units RT1 and RT2 . In addition, FIG. 6 is a perspective view showing the appearance of main parts of the reversing units RT1 and RT2 , and FIG. 7 is a perspective view showing the appearance of a part of the reversing units RT1 and RT2 .
如图5A、图5B所示,翻转单元RT1、RT2包括第一支撑构件41、第二支撑构件42、多张基板支撑销43a和43b、第一活动构件44、第二活动构件45、固定板46、联杆机构47以及旋转机构48。As shown in Fig. 5A and Fig. 5B, the turnover units RT1 and RT2 include a
如图6所示,第一支撑构件41由以放射状延伸的六根棒状构件构成。在六根棒状构件的各前端部上分别设置有基板支撑销43a。同样,如图7所示,第二支撑构件42也由以放射状延伸的六根棒状构件构成。在该六根棒状构件的各前端部上分别设置有基板支撑销43b。As shown in FIG. 6 , the first supporting
另外,在本实施方式中,第一以及第二支撑构件41、42由六根棒状构件构成,但并不仅限定于此,第一以及第二支撑构件41、42由其他任意数量的棒状构件或者其他任意形状的构件构成也可,例如具有沿着多个基板支撑销43a、43b的外周的圆盘或者多角形等形状。In addition, in this embodiment, the first and
图6中的第一活动构件44以“コ”形状构成,其一端部以及另一端部在垂直方向延伸,其中间部向箭头U方向延伸。第一支撑构件41固定在第一活动构件44的一端上。第一活动构件44的另一端与联杆机构47相连接。同样,图7中的第二活动构件45以“コ”形状构成,第二支撑构件42固定在第二活动构件45的一端上。第二活动构件45的另一端与联杆机构47相连接。联杆机构47安装在旋转机构48的旋转轴上。该联杆机构47以及旋转机构48安装在固定板46上。The first
在图6中的联杆机构47中内置有气缸等,从而能够选择性地移动第一活动构件44和第二活动构件45以使其处于相对分开的状态或靠近的状态。另外,在旋转机构48中内置有马达等,从而能够通过联杆机构47使第一活动构件44以及第二活动构件45绕着水平方向的轴旋转,例如旋转180度。A cylinder or the like is built into the
在此,参照附图对翻转单元RT1、RT2的动作进行说明。首先,通过第一或者第二主机械手MR1、MR2(图1)将基板W搬入到翻转单元RT1、RT2中。在第一活动构件44和第二活动构件45在垂直方向上互相分开的状态下,通过第一或者第二主机械手MR1、MR2将基板W移动并装载在第二支撑构件42的多个基板支撑销43b上。Here, operations of the reversing units RT1 and RT2 will be described with reference to the drawings. First, the substrate W is carried into the reversing units RT1 and RT2 by the first or second master manipulator MR1 and MR2 ( FIG. 1 ). In the state where the first
接着,如图5A所示,通过联杆机构47的动作,使第一活动构件44和第二活动构件45移动至在垂直方向上互相靠近的状态。由此,基板W的双面分别被多个基板支撑销43a、43b支撑。Next, as shown in FIG. 5A , the first
接着,第一活动构件44和第二活动构件45通过旋转机构48的动作绕着与箭头U的方向平行的轴旋转180度。由此,基板W与第一活动构件44和第二活动构件45一起,保持在设置于第一支撑构件41和第二支撑构件42上的多个基板支撑销43a、43b的同时,旋转180度。由此,基板W进行翻转。Next, the first
接着,通过联杆机构47的动作,使第一活动构件44和第二活动构件45移动至在垂直方向上互相分开的状态。在该状态下,通过分度器机械手IR或者第一主机械手MR1将基板W从翻转单元RT1、RT2搬出。Next, the first
(1-5)端面清洗单元的具体结构(1-5) The specific structure of the end face cleaning unit
图8是用以说明端面清洗单元SSB的结构的图。如图8所示,端面清洗单元SSB具有旋转卡盘201,该旋转卡盘201用以水平保持基板W,并使基板W绕着通过基板W中心的垂直的旋转轴进行旋转。FIG. 8 is a diagram for explaining the configuration of an end surface cleaning unit SSB. As shown in FIG. 8 , the end surface cleaning unit SSB has a spin chuck 201 for holding the substrate W horizontally and rotating the substrate W around a vertical rotation axis passing through the center of the substrate W.
旋转卡盘201固定于通过卡盘旋转驱动机构204旋转的旋转轴203的上端。另外,在旋转卡盘201上形成有吸气路径(未图示),通过在将基板W装载在旋转卡盘201上的状态下排出吸气路径内的气体,由此将基板W的背面真空吸附在旋转卡盘201上,因此能够以水平姿势保持基板W。The spin chuck 201 is fixed to an upper end of a rotation shaft 203 rotated by a chuck rotation drive mechanism 204 . In addition, a suction path (not shown) is formed on the spin chuck 201, and the back surface of the substrate W is vacuumed by exhausting the gas in the suction path while the substrate W is placed on the spin chuck 201. Since it is attracted to the spin chuck 201, the substrate W can be held in a horizontal posture.
在旋转卡盘201的侧方且端面清洗单元SSB内的上部,设置有端面清洗装置移动机构230。在端面清洗装置移动机构230中安装有向下方延伸的棒状支撑构件220。支撑构件220通过端面清洗装置移动机构230在水平方向(参照图8中箭头M)移动。On the side of the spin chuck 201 and at the upper part in the end surface cleaning unit SSB, an end surface cleaning device moving mechanism 230 is provided. A rod-shaped
在支撑构件220的下端部上,以在水平方向延伸的方式安装有具有大致的圆筒形状的端面清洗装置210。因此,端面清洗装置210通过端面清洗装置移动机构230与支撑构件220一起移动。A substantially cylindrical end
端面清洗装置210位于与吸附保持在旋转卡盘201上的基板W大致相同的高度上。由此,端面清洗装置210的一端与基板W的端面R对置。在以下说明中,将与基板W的端面R对置的端面清洗装置210的一端作为正面。The end
在开始基板W的端面清洗处理时,端面清洗装置210通过端面清洗装置移动机构230移动到基板W的端面位置。另外,在结束基板W的端面清洗处理时,端面清洗装置210通过端面清洗装置移动机构230移动到离开基板W的端面R的位置。When the end surface cleaning process of the substrate W is started, the end
端面清洗装置210与清洗液供给管241以及排气管244相连接。通过清洗液供给管241向端面清洗装置210的内部空间(后述的清洗室211)供给清洗液。另外,排气管244与排气部245相连接。排气部245吸取端面清洗装置210内部空间的空气并经由排气管244进行排除。The end
以下,详细说明端面清洗装置210。图9A、图9B是用以说明图8中的端面清洗单元SSB的端面清洗装置210结构的图。在图9A中示出了端面清洗装置210的纵向剖面图,在图9B中示出了端面清洗装置210的主视图。Hereinafter, the end
如图9A所示,在端面清洗装置210的大致圆筒形状的外壳210a的内部形成有清洗室211。另外,如图9A以及图9B所示,在外壳210a的正面侧形成有连通清洗室211和外部的开口212。开口212以上下宽度从中央部向两侧逐渐扩大的方式具有圆弧状的上面和下面。在基板W的端面清洗处理时,将吸附保持在旋转卡盘201上的基板W的端面R插入于开口212中。As shown in FIG. 9A , a
在清洗室211内,以在垂直方向延伸的方式配置有具有大致的圆筒形状的刷子213。在刷子213的外周面上,在整个圆周方向形成有V字形的沟槽部213a。刷子213安装在向垂直方向延伸的旋转轴214上。旋转轴214的上端和下端可旋转地安装在形成于清洗室211的上部和下部的旋转轴承。由此,刷子213通过清洗室211和旋转轴214可旋转地被支撑。In the
在进行基板W的端面清晰处理时,形成在刷子213的沟槽部213a与旋转的基板W的端面R相接触。由此,刷子213清洗基板W的端面R。When the end surface sharpening process of the substrate W is performed, the groove portion 213a formed on the
端面清洗装置210的上部与上述清洗液供给管241以及排气管244相连接。清洗液供给管241与形成在外壳210a内的清洗液供给路径241a、241b相连接。如图9A所示,清洗液供给路径241a从外壳210a的外部延伸到清洗室211的上部内面。另外,清洗液供给路径241b从外壳210a的外部延伸到清洗室211的下部内面。在图9A中仅示出了清洗液供给路径241b的一部分。The upper part of the end
由此,在基板W的端面清洗处理时,供给到端面清洗装置210的清洗液从上下方向喷向基板W的端面R,该基板W的端面R则在清洗室211内与刷子213相接触。由此,基板W的端面R高效率地被清洗。Therefore, during the end surface cleaning process of the substrate W, the cleaning liquid supplied to the end
排气管244通过设置在外壳210a上部的孔部插入到清洗室211内。由此,清洗室211内的空气被图8中的排气部245吸引,并通过排气管244排出。如此,在清洗室211中,其内部空气通过排气部245被排出,因此高效率地排出挥发的清洗液以及清洗液的雾。The
(1-6)表面清洗单元以及背面清洗单元的详细说明(1-6) Detailed description of surface cleaning unit and back cleaning unit
接着,对图1中的表面清洗单元SS以及背面清洗单元SSR的各结构进行说明。Next, each configuration of the surface cleaning unit SS and the back surface cleaning unit SSR in FIG. 1 will be described.
图10是示出表面清洗单元SS结构的示意图,图11是示出背面清洗单元SSR结构的示意图。在如图10所示的表面清洗单元SS以及背面清洗单元SSR中,分别进行采用了刷子的基板W的清洗处理(以下,称之为擦洗处理)。FIG. 10 is a schematic diagram showing the structure of the surface cleaning unit SS, and FIG. 11 is a schematic diagram showing the structure of the rear surface cleaning unit SSR. In the surface cleaning unit SS and the rear surface cleaning unit SSR shown in FIG. 10 , cleaning processing (hereinafter referred to as scrubbing processing) of the substrate W using a brush is performed, respectively.
如图10所示,表面清洗单元SS具备旋转卡盘61,该旋转卡盘61用以使基板W保持水平的同时,使基板W绕着通过基板W中心的垂直轴旋转。旋转卡盘61固定在通过卡盘旋转驱动机构62旋转的旋转轴63的上端。另外,与上述端面清洗单元SSB的旋转卡盘201同样,旋转卡盘61通过真空吸附基板W的下表面来保持基板W。另外,表面清洗单元SS也可以采用保持基板W的外周端部的机械式旋转卡盘(参照后述的图11)来代替吸附式旋转卡盘61。As shown in FIG. 10 , the surface cleaning unit SS includes a
如上所述,表面朝向上方的状态的基板W被搬入到表面清洗单元SS中。如果进行擦洗处理以及漂洗处理,则由旋转卡盘61来吸附保持基板W的背面。As described above, the substrate W with the surface facing upward is carried into the surface cleaning unit SS. When scrubbing and rinsing are performed, the back surface of the substrate W is sucked and held by the
在旋转卡盘61的外侧设置有马达64。马达64与旋转轴65相连接。在旋转轴65上,以在水平方向延伸的方式连接有臂66,而在臂66的前端设置有大致圆筒形状的刷子清洗具70。A
另外,在旋转卡盘61的上方设置有液体吐出喷嘴71,该液体吐出喷嘴71用以向由旋转卡盘61保持的基板W的表面供给清洗液或者漂洗液(纯水)。在液体吐出喷嘴71上连接有供给管72,通过该供给管72向液体吐出喷嘴71选择性地供给清洗液以及漂洗液。In addition, above the
在擦洗处理时,马达64使旋转轴65旋转。由此,臂66在水平面内旋转,而且刷子清洗具70以旋转轴65为中心在基板W的外方位置和基板W中心的上方位置之间移动。在马达64设置有未图示的升降机构。升降机构通过使旋转轴65上升以及下降,在基板W的外侧位置以及基板W中心的上方位置使刷子清洗具70下降以及上升。During the scrubbing process, the
在开始擦洗处理时,表面朝向上方状态的基板W通过旋转卡盘61进行旋转。另外,通过供给管72向液体吐出喷嘴71供给清洗液或者漂洗液。由此,向旋转的基板W表面供给清洗液或者漂洗液。在该状态下,刷子清洗具70通过旋转轴65以及臂66进行摇晃以及升降动作。由此,对基板W的表面进行擦洗处理。另外,由于在表面清洗单元SS中,采用了吸附式旋转卡盘61,因此能够对基板W的周边部以及外周端部同时进行清洗。When the scrubbing process is started, the substrate W with the surface facing upward is rotated by the
接着,利用图11,说明背面清洗单元SSR与图10的表面清洗单元SS不同点进。如图11所示,背面清洗单元SSR具备保持基板W的外周端部的机械式旋转卡盘81来代替通过真空吸附基板W下表面来保持基板的吸附式旋转卡盘61。在进行擦洗处理以及漂洗处理时,在通过旋转卡盘61上的旋转式支撑销82保持基板的下表面的周边部以及外周端部的状态下,使基板W保持水平姿势的同时进行旋转。Next, differences between the back surface cleaning unit SSR and the surface cleaning unit SS in FIG. 10 will be described using FIG. 11 . As shown in FIG. 11 , the backside cleaning unit SSR includes a
背面朝向上方状态的基板W被搬入到背面清洗单元SSR中。由此,基板W以背面朝向上方的状态保持在旋转卡盘81中。然后,对于基板W的背面进行如上述同样的擦洗处理。The substrate W with the back side facing upward is carried into the back side cleaning unit SSR. As a result, the substrate W is held in the
但是,在上述端面清洗单元SSB以及表面清洗单元SS中,由吸附式旋转卡盘201、61来吸附基板W的背面。此时,在基板W的背面有时候形成吸附痕。在背面清洗单元SSR中,通过清洗基板W的背面,能够消除在端面清洗处理以及表面清洗处理中形成的吸附痕。However, in the above-mentioned end surface cleaning unit SSB and surface cleaning unit SS, the back surface of the substrate W is sucked by the suction-type spin chucks 201 and 61 . At this time, suction marks may be formed on the back surface of the substrate W. In the back surface cleaning unit SSR, by cleaning the back surface of the substrate W, suction marks formed in the end surface cleaning process and the surface cleaning process can be eliminated.
(1-7)第一实施方式的效果(1-7) Effects of the first embodiment
在本实施方式中,在第一处理区11上设置有第一主机械手MR1,在第二处理区12上设置有第二主机械手MR2。此时,能够同时进行在第一处理区11中的基板W的搬运和在第二处理区12中的基板W的搬运。由此,能够缩短基板W的搬运时间,所以能够提高基板处理装置100的处理能力。In this embodiment, a first master manipulator MR1 is disposed on the
另外,在本实施方式的基板处理装置100中,在对基板W进行端面清洗处理以及表面清洗处理之后,通过背面清洗单元SSR对基板W进行背面清洗处理。此时,即使在端面清洗单元SSB或者表面清洗单元SS中,由于吸附式旋转卡盘201、61在基板W的背面形成了吸附痕,也可以通过此后的背面清洗处理消除基板W背面的吸附痕。由此,能够充分干净地清洗基板W。In addition, in the
另外,在本实施方式中,翻转单元RT1设置于分度器机械手IR和第一主机械手MR1之间的位置,同时,翻转单元RT2设置于第一主机械手MR1和第二主机械手MR2之间的位置。此时,能够使基板W翻转的同时,从第二主机械手MR2将基板传递给第一主机械手MR1。同样,能够使基板W翻转的同时,从第一主机械手MR1将基板传递给分度器机械手IR。由此,能够减少第一以及第二主机械手MR1、MR2的搬运工序,能够进一步提高基板处理装置100的处理能力。In addition, in this embodiment, the reversing unit RT1 is disposed between the indexer robot IR and the first master manipulator MR1, and the reversing unit RT2 is disposed between the first master manipulator MR1 and the second master manipulator MR2. In this case, the substrate W can be transferred from the second main robot MR2 to the first main robot MR1 while inverting the substrate W. Likewise, the substrate W can be transferred from the first master robot MR1 to the indexer robot IR while inverting the substrate W. Accordingly, the transfer steps of the first and second master robots MR1 and MR2 can be reduced, and the processing capacity of the
另外,在本实施方式中,由第一主机械手MR1所进行的基板W的搬运工序数量与由第二主机械手MR2所进行的基板W的搬运工序数量相同。此时,几乎不发生这种情况:将第一以及第二主机械手MR1、MR2中的一个主机械手,为了配合另一个主机械手的动作而使其处于待机状态的情况。由此,能够高效率地搬运基板W,能够进一步提高基板处理装置100的处理能力。In addition, in this embodiment, the number of conveyance processes of the substrate W performed by the first main robot MR1 is the same as the number of conveyance processes of the substrate W performed by the second main robot MR2 . At this time, it hardly happens that one of the first and second master manipulators MR1 and MR2 is put on standby in order to cooperate with the operation of the other master manipulator. Accordingly, the substrate W can be efficiently conveyed, and the processing capacity of the
另外,在本实施方式的基板处理装置100中,在第一处理区11的一方侧面侧以多层的方式配置有多个背面清洗单元SSR。在第二处理区12的一方侧面侧以及另一方侧面侧分别以多层的方式配置有多个表面清洗单元SS以及端面清洗单元SSB。由此,与多个清洗单元平面配置的情况相比,能够大幅度地实现基板处理装置100的小型化以及节省空间化。In addition, in the
另外,在本实施方式中,背面清洗处理之前的基板W和经过背面清洗处理后的基板W通过互相不同的翻转单元RT1、RT2被翻转。此时,即使背面清洗处理之前的基板W的背面被污染了,污染物也不会转移到经过背面清洗处理后的基板W上。由此,能够使经过背面清洗处理后的基板W的背面保持干净的状态。In addition, in this embodiment, the substrate W before the backside cleaning process and the substrate W after the backside cleaning process are turned over by mutually different reversing units RT1 and RT2 . At this time, even if the back surface of the substrate W before the back cleaning process is contaminated, the contaminants are not transferred to the substrate W after the back cleaning process. Thereby, the back surface of the substrate W after the back cleaning process can be kept in a clean state.
另外,在本实施方式中,通过将多个表面清洗单元SS以及多个背面清洗单元SSR以多层的方式层叠装载于高度方向而设置,由此能够实现基板处理装置100的结构(所谓平台的结构)的小型化,并通过将表面清洗单元SS、背面清洗单元SSR以及端面清洗单元SSB配设于上述高度方向上,能够容易地设置所需数量的表面清洗单元SS、所需数量的背面清洗单元SSR以及所需数量的端面清洗单元SSB。In addition, in the present embodiment, the structure of the substrate processing apparatus 100 (so-called platform structure) can be realized by stacking and installing a plurality of surface cleaning units SS and a plurality of back surface cleaning units SSR in the height direction in multiple layers. Structure) miniaturization, and by arranging the surface cleaning unit SS, the back surface cleaning unit SSR and the end surface cleaning unit SSB in the above-mentioned height direction, it is possible to easily install a required number of surface cleaning units SS and a required number of back cleaning units. unit SSR and the required number of end cleaning units SSB.
(2)第二实施方式(2) Second Embodiment
接着,针对本发明的第二实施方式中的基板处理装置,说明与上述第一实施方式不同点。Next, differences from the first embodiment described above will be described with respect to the substrate processing apparatus in the second embodiment of the present invention.
图12是第二实施方式中的基板处理装置结构的示意图。如图12所示,第二实施方式中的基板处理装置100a具备如下所示的翻转单元RT1a、RT2a,以代替翻转单元RT1、RT2。另外,分别设置两个基板装载部PASS1、PASS2。FIG. 12 is a schematic diagram showing the structure of a substrate processing apparatus in a second embodiment. As shown in FIG. 12, the
(2-1)翻转单元(2-1) Flip unit
图13A是翻转单元RT1a、RT2a的侧视图,图13B是翻转单元RT1a、RT2a的立体图。另外,翻转单元RT1a、RT2a具有相同的结构。FIG. 13A is a side view of the reversing units RT1a, RT2a, and FIG. 13B is a perspective view of the reversing units RT1a, RT2a. In addition, the reversing units RT1a, RT2a have the same structure.
如图13A所示,翻转单元RT1a、RT2a包括支撑板31、固定板32、一对线性导轨33a和33b、一对支撑构件35a和35b、一对汽缸37a和37b、第一活动板36a、第二活动板36b以及旋转驱动器38。As shown in Figure 13A, the turning unit RT1a, RT2a includes a
支撑板31以在上下方向延伸的方式被设置,并以从支撑部31的一面的中央部向水平方向延伸的方式安装有固定板32。在固定板32的一面侧的支撑板31的区域,设置有在垂直于固定板32的方向上延伸的线性导轨33a。另外,在固定板32的另一面侧的支撑板31的区域,设置有在垂直于固定板32的方向上延伸的线性导轨33b。线性导轨33a、33b以对固定板32相互对称的方式被设置。The
在固定板32的一面侧,以在平行于固定板32的方向上延伸的方式设置有支撑构件35a。支撑构件35a经由连结构件34a可滑动地安装在线性导轨33a。在支撑构件35a连接有汽缸37a,通过该汽缸37a使支撑构件35a沿着线性导轨33a进行升降。此时,支撑构件35a在维持一定的姿势的同时在垂直于固定板32的方向上移动。另外,在支撑构件35a上以与固定板32的一面对置的方式安装有第一活动板36a。On one side of the fixing
在固定板32的另一面侧,以在平行于固定板32的方向上延伸的方式设置有支撑构件35b。支撑构件35b经由连结构件34b可滑动地安装在线性导轨33b上。在支撑构件35b上连接有汽缸37b,通过该汽缸37b使支撑构件35b沿着线性导轨33b进行升降。此时,支撑构件35b在维持一定的姿势的同时在垂直于固定板32的方向上移动。另外,在支撑构件35b上以与固定板32的另一面对置的方式安装有第二活动板36b。On the other side of the fixing
在本实施方式中,第一活动板36a以及第二活动板36b离固定板32最远的状态下,将第一活动板36a和固定板32之间的距离M2以及第二活动板36b和固定板32之间的距离M3设定为与图4A、图4B所示的第一主机械手MR1的手部MRH1和手部MRH2之间的高度差(第二主机械手MR2的手部MRH3和手部MRH4之间的高度差)M1大致相等。In this embodiment, when the first
旋转驱动器38使支撑板31绕着平行于箭头U(图1)方向的水平轴HA转动,由此,连接于支撑板31的第一活动板36a、第二活动板36b以及固定板32绕着水平轴HA(向θ方向)转动。The
如图13B所示,第一活动板36a、固定板32以及第二活动板36b分别形成为平板状。As shown in FIG. 13B , the first
另外,如图13A所示,在与第一活动板36a对置的固定板32的一面设置有多个支撑销39a,在其另一面设置有多个支撑销39b。另外,在与固定板32对置的第一活动板36a的一面设置有多个支撑销39c,在与固定板32对置的第二活动板36b的一面设置有多个支撑销39d。In addition, as shown in FIG. 13A, a plurality of support pins 39a are provided on one surface of the fixed
在本实施方式中,支撑销39a、39b、39c、39d分别设置有六个。这些支撑销39a、39b、39c、39d,沿着搬入到翻转单元RT1、RT2的基板W的外周而配置。另外,支撑销39a、39b、39c、39d具有相同的长度。由此,在第一活动板36a以及第二活动板36b离固定板32最远的状态下,支撑销39a的前端和支撑销39d的前端之间的距离以及支撑销39b的前端和支撑销39c的前端之间的距离,大致等于图4A、图4B所示的第一主机械手MR1的手部MRH1和手部MRH2之间的高度差(第二主机械手MR2的手部MRH3和手部MRH4之间的高度差)M1。In this embodiment, six
此外,也可以适当改变第一活动板36a和固定板32之间的距离M2以及第二活动板36b和固定板32之间的距离M3。但是,在第一活动板36a以及第二活动板36b离固定板32最远的状态下,将支撑销39c的前端和支撑销39d的前端之间的距离,设定为大于手部MRH1和手部MRH2之间的高度差(手部MRH3和手部MRH4之间的高度差)M1。In addition, the distance M2 between the first
(2-2)基板处理装置动作的概要(2-2) Outline of operation of substrate processing equipment
接着,参照图1以及图12说明基板处理装置100a动作的概要。Next, an outline of the operation of the
首先,在分度器区10中,分度器机械手IR用手部IRH1、IRH2,从装载在搬运器装载台40上的搬运器C中的一个搬运器取出两张未处理的基板W。接着,分度器机械手IR将保持在手部IRH1、IRH2的两张基板W依次传递给两个基板装载部PASS1。First, in the
接着,第一处理区11的第一主机械手MR1用手部MRH1、MRH2从两个基板装载部PASS1依次接收两张基板W,并将该两张基板W依次装载于两个基板装载部PASS2。接着,第二处理区12的第二主机械手MR2用手部MRH3、MRH4从两个基板装载部PASS2依次接收两张基板W,并将该两张基板W依次搬入到两个端面清洗单元SSB中。Next, the first main robot MR1 of the
接着,第二主机械手MR2用手部MRH3、MRH4从两个端面清洗单元SSB依次搬出经过端面清洗处理后的两张基板W,并将该两张基板W依次搬入到两个表面清洗单元SS中。接着,第二主机械手MR2用手部MRH3、MRH4从两个表面清洗单元SS依次搬出经过表面清洗处理后的两张基板W,并将该两张基板W同时搬入到翻转单元RT2a中。Next, the second main manipulator MR2 uses the hands MRH3 and MRH4 to sequentially unload the two substrates W after the end surface cleaning process from the two end surface cleaning units SSB, and sequentially carry the two substrates W into the two surface cleaning units SS . Next, the second main robot MR2 uses the hands MRH3 and MRH4 to sequentially unload the two substrates W after surface cleaning from the two surface cleaning units SS, and simultaneously carry the two substrates W into the reversing unit RT2a.
在翻转单元RT2a中,对表面朝向上方的两张基板W进行翻转以使其背面朝向上方。关于翻转单元RT2a的动作,在后面进行说明。In the reversing unit RT2a, the two substrates W whose surfaces face upward are reversed so that their back faces face upward. The operation of the reversing unit RT2a will be described later.
接着,第一处理区11的第一主机械手MR1用手部MRH1、MRH2从翻转单元RT2a同时搬出背面朝向上方的两张基板W,并将该两张基板W依次搬入到背面清洗单元SSR中。接着第一主机械手MR1从两个背面清洗单元SSR依次搬出经过背面清洗处理后的两张基板W,并将该两张基板W同时搬入到翻转单元RT1a中。Next, the first main robot MR1 of the
在翻转单元RT1a中,对背面朝向上方的两张基板W进行翻转以使其表面朝向上方。关于翻转单元RT1a的动作,则在后面进行说明。接着,分度器区10的分度器机械手IR用手部IRH1、IRH2从翻转单元RT1a依次搬出翻转过的两张基板W,并将该两张基板W收容于搬运器装载台40上的搬运器C内。由此,完成第二实施方式中的基板处理装置100a的一连串的动作。In the reversing unit RT1a, the two substrates W whose rear surfaces face upward are reversed so that the surfaces thereof face upward. The operation of the reversing unit RT1a will be described later. Next, the indexer robot IR of the
另外,通过将分度器机械手IR的手部IRH1和手部IRH2的高度差设定为大致等于手部MRH1和手部MRH2之间的高度差(手部MRH3和手部MRH4之间的高度差)M1,使分度器机械手IR能够将两张基板W同时从翻转单元RT1a搬出。Also, by setting the height difference between the hand IRH1 and the hand IRH2 of the indexer robot IR to be approximately equal to the height difference between the hand MRH1 and the hand MRH2 (the height difference between the hand MRH3 and the hand MRH4) M1 , so that the indexer robot IR can simultaneously carry out the two substrates W from the reversing unit RT1a.
另外,通过将两个基板装载部PASS1的间隔以及两个基板装载部PASS2的间隔设定为大致等于如图4A、图4B所示的手部MRH1和手部MRH2之间的高度差(手部MRH3和手部MRH4之间的高度差)M1,使第一主机械手MR1能够从两个基板装载部PASS1同时接收两张基板W。另外,使第一主机械手MR1能够将两张基板W同时装载于两个基板装载部PASS2上。进而,使第二主机械手MR2能够从两个基板装载部PASS2同时接收两张基板W。另外,若将分度器机械手IR的手部IRH1和手部IRH2的高度差设定为大致等于手部MRH1和手部MRH2之间的高度差(手部MRH3和手部MRH4之间的高度差)M1,则分度器机械手IR能够将两张基板W同时装载于两个基板装载部PASS1上。In addition, by setting the interval between the two substrate mounts PASS1 and the interval between the two substrate mounts PASS2 to be approximately equal to the height difference between the hand MRH1 and the hand MRH2 as shown in FIGS. 4A and 4B (hand The height difference between the MRH3 and the hand MRH4) M1 enables the first main robot MR1 to simultaneously receive two substrates W from the two substrate loading parts PASS1. In addition, the first main robot MR1 can simultaneously load two substrates W on the two substrate loading parts PASS2. Furthermore, the second main robot MR2 is enabled to simultaneously receive two substrates W from the two substrate mounts PASS2. Also, if the height difference between the hand IRH1 and the hand IRH2 of the indexer robot IR is set to be approximately equal to the height difference between the hand MRH1 and the hand MRH2 (the height difference between the hand MRH3 and the hand MRH4) M1 , the indexer robot IR can simultaneously load two substrates W on the two substrate loading parts PASS1.
(2-3)翻转单元的动作(2-3) Operation of flip unit
接着,对翻转单元RT1a、RT2a的结构进行说明。图14A、图14B、图14C、图14D、图15E、图15F、图15G是用于说明翻转单元RT1a、RT2a的动作的图。另外,由于翻转单元RT1a、RT2b的各工序动作相同,所以,在图14A、图14B、图14C、图14D以及图15E、图15F、图15G中,以翻转单元RT2a的动作为例进行说明。Next, the configuration of the reversing units RT1a, RT2a will be described. FIG. 14A, FIG. 14B, FIG. 14C, FIG. 14D, FIG. 15E, FIG. 15F, FIG. 15G are diagrams for explaining the operation of reversing means RT1a, RT2a. In addition, since the operations of each process of the reversing unit RT1a and RT2b are the same, the operation of the reversing unit RT2a will be described as an example in FIGS.
如图14A所示,在第一活动板36a和固定板32之间以及第二活动板36b和固定板32之间,保持基板W的第二主机械手MR2的手部MRH3、MRH4同时前进。另外,第二主机械手MR2的手部MRH3、MRH4的进退方向于上述箭头U(图13A、图13B)的方向垂直相交。另外,翻转单元RT1a、RT2a的各支撑销39a、39b、39c、39d设置于在搬入搬出基板W时分别与手部IRH1、IRH2、手部MRH1MRH2以及手部MRH3、MRH4不接触的位置。As shown in FIG. 14A , between the first
然后,如图14B所示,手部MRH3、MRH4在同时下降的同时后退。由此,基板W装载到支撑销39a、39d上。此时,在翻转单元RT2a中,上表面朝向上方的基板W被装载到支撑销39a、39d上。Then, as shown in FIG. 14B , the hands MRH3 and MRH4 move backward while falling simultaneously. Thus, the substrate W is loaded on the support pins 39a, 39d. At this time, in the reversing unit RT2a, the substrate W whose upper surface faces upward is loaded on the support pins 39a, 39d.
接着,如图14C所示,汽缸37a(图13A)使支撑构件35a下降,同时,汽缸37b(图13A)使支撑构件35b上升。由此,一方的基板W被第一活动板36a的支撑销39c和固定板32的支撑销39a加以保持,而另一方的基板W被第二活动板36b的支撑销39d和固定板32的支撑销39b加以保持。Next, as shown in FIG. 14C, the
在该状态下,如图14D所示,第一活动板36a、固定板32以及第二活动板36b受到旋转驱动器38的驱动而一体地在θ方向(绕着水平轴HA)旋转180度。由此,由支撑销39a、39c所保持的基板W以及支撑销39b、39d所保持的基板W被翻转。在该情况下,在翻转单元RT2a中,基板W的背面朝向上方。In this state, as shown in FIG. 14D , the first
接着,如图15E所示,汽缸37a使支撑构件35a下降,同时,汽缸37b使支撑构件35b上升。由此,第一活动板36a下降的同时,第二活动板36b上升。因此,一方的基板W处于被第一活动板36a的支撑销39c支撑的状态,而另一方的基板W则处于被固定板32的支撑销39b支撑的状态。Next, as shown in FIG. 15E, the
在该状态下,如图15F所示,第一主机械手MR1(图10)的手部MRH1、MRH2向由支撑销39b所支撑的基板W的下方以及由支撑销39c所支撑的基板W的下方前进的同时上升。由此,通过手部MRH1接收由支撑销39b所支撑的基板W,并通过手部MRH2接收由支撑销39c所支撑的基板W。另外,第一主机械手MR1的手部MRH1、MRH2的进退方向与上述箭头U(图1)方向垂直相交。In this state, as shown in FIG. 15F , the hands MRH1 and MRH2 of the first master robot MR1 ( FIG. 10 ) move downwards of the substrate W supported by the
然后,如图15G所示,通过手部MRH1、MRH2同时后退,从翻转单元RT2a搬出两张基板W。Then, as shown in FIG. 15G , the hands MRH1 and MRH2 move backward simultaneously, and two substrates W are carried out from the reversing unit RT2a.
(2-4)第二实施方式的效果(2-4) Effects of the second embodiment
在本实施方式中,第一以及第二主机械手MR1、MR2对翻转单元RT1a、RT2a同时进行两张基板W的搬出搬入翻转。进而,翻转单元RT1a、RT2a对两张基板W同时进行翻转。由此,能够高效率地进行多张基板翻转。其结果,能够提高基板处理装置100a中的处理能力。In the present embodiment, the first and second main robots MR1 and MR2 simultaneously carry out and carry in and out two substrates W with respect to the reversing units RT1a and RT2a. Furthermore, the reversing units RT1a and RT2a reverse the two substrates W at the same time. Thereby, a plurality of substrates can be turned over efficiently. As a result, the throughput of the
另外,通过分度器机械手IR、第一主机械手MR1以及第二主机械手MR2同时搬运两张基板,能够进一步提高基板处理装置100a的处理能力。In addition, the processing capability of the
另外,与第一实施方式同样地,在对基板W进行端面清洗处理以及表面清洗处理之后,对基板W进行背面清洗处理。因此,即使因吸附式旋转卡盘201、61在基板W的背面形成吸附痕,也可以通过背面清洗处理消除该吸附痕。因此,能够充分干净地清洗基板W。In addition, similarly to the first embodiment, after the substrate W is subjected to the end surface cleaning treatment and the surface cleaning treatment, the substrate W is subjected to the back surface cleaning treatment. Therefore, even if suction marks are formed on the back surface of the substrate W by the suction-type spin chucks 201 and 61, the suction marks can be eliminated by the back surface cleaning process. Therefore, the substrate W can be cleaned sufficiently and cleanly.
(3)第三实施方式(3) The third embodiment
接着,对本发明的第三实施方式中的基板处理装置,说明不同于上述第一实施方式的不同点。Next, differences from the first embodiment described above will be described with respect to the substrate processing apparatus in the third embodiment of the present invention.
(3-1)基板处理装置的结构(3-1) Structure of substrate processing apparatus
图16以及17是示出第三实施方式中的基板处理装置结构的示意图。图16是基板处理装置的俯视图,图17是图16的A2-A2线剖面图。16 and 17 are schematic diagrams showing the structure of a substrate processing apparatus in a third embodiment. FIG. 16 is a plan view of the substrate processing apparatus, and FIG. 17 is a sectional view taken along line A2-A2 of FIG. 16 .
如图16所示,在第三实施方式的基板处理装置100b中,在第一处理区11的一方侧面侧设置有多个(例如为4个)表面清洗单元SS。另外,在第二处理区12的一方侧面侧设置有多个(例如为4个)背面清洗单元SSR,在第二处理区12的另一方侧面侧设置有多个(例如为4个)端面清洗单元SSB。另外,如图17所示,在分度器区10和第一处理区11之间上下设置有基板装载部PASS1、PASS2,而在第一处理区11和第二处理区12之间上下设置有翻转单元RT1、RT2以及基板装载部PASS3。As shown in FIG. 16 , in the
另外,在基板处理装置100b的表面清洗单元SS中,采用保持基板W的外周端部的机械式旋转卡盘(参照图11)。In addition, in the surface cleaning unit SS of the
(3-2)基板处理装置动作的概要(3-2) Outline of operation of substrate processing equipment
接着,参照图16以及图17说明基板处理装置100b动作的概要。Next, an outline of the operation of the
首先,在分度器区10中,分度器机械手IR从装载于搬运器装载台40上的一个搬运器C取出未处理的基板W。分度器机械手IR向箭头U方向移动的同时,绕着垂直轴旋转,从而将该基板W装载于基板装载部PASS1。First, in the
装载在基板装载部PASS1的基板W被第一处理区11的第一主机械手MR1接收,接着,被装载于基板装载部PASS3上。装载在基板装载部PASS3上的基板W被第二处理区12的第二主机械手MR2接收,接着,被搬入到端面清洗单元SSB中。然后,经过端面清洗处理后的基板W被第二主机械手MR2从端面清洗单元SSB搬出,接着被搬入到翻转单元RT1中。The substrate W loaded on the substrate mounting part PASS1 is received by the first master robot MR1 of the
翻转单元RT1中,对表面朝向上方的基板W进行翻转,以使基板的背面朝向上方。翻转过的基板W被第二主机械手MR2从翻转单元RT1搬出,接着搬入到背面清洗单元SSR。然后,经过背面清洗处理后的基板W被第二主机械手MR2从背面清洗单元SSR搬出,接着被搬入到翻转单元RT2中。In the reversing unit RT1 , the substrate W whose surface faces upward is reversed so that the back surface of the substrate faces upward. The reversed substrate W is carried out from the reversing unit RT1 by the second main robot MR2, and then carried into the rear surface cleaning unit SSR. Then, the substrate W after the backside cleaning process is carried out from the backside cleaning unit SSR by the second main robot MR2, and then carried into the reversing unit RT2.
翻转单元RT2中,对背面朝向上方的基板W进行翻转,以使基板的表面朝向上方。翻转过的基板W被第一处理区11的第一主机械手MR1从翻转单元RT2搬出,接着搬入到表面清洗单元SS。经过表面清洗处理的基板W被第一主机械手MR1从表面清洗单元SS搬出,接着被装载于基板装载部PASS2上。装载于基板装载部PASS2的基板W被分度器区10的分度器机械手IR接收,并收容于搬运器C内。In the reversing unit RT2 , the substrate W whose rear surface faces upward is reversed so that the surface of the substrate faces upward. The reversed substrate W is carried out from the reversing unit RT2 by the first master robot MR1 in the
在基板处理装置100b中,第一主机械手MR1针对一张基板W的搬运工序数量为如下三个工序:从基板装载部PASS1到基板装载部PASS3的搬运;从翻转单元RT2到表面清洗单元SS的搬运;以及从表面清洗单元SS到基板装载部PASS2的搬运。In the
另外,第二主机械手MR2针对一张基板W的搬运工序数量为如下四个工序:从基板装载部PASS3到端面清洗单元SSB的搬运;从端面清洗单元SSB到翻转单元RT1的搬运;从翻转单元RT1到背面清洗单元SSR的搬运;以及从背面清洗单元SSR到翻转单元RT2的搬运。In addition, the number of conveying procedures for a substrate W by the second master manipulator MR2 is as follows: conveying from the substrate loading part PASS3 to the end surface cleaning unit SSB; conveying from the end surface cleaning unit SSB to the reversing unit RT1; transferring from the reversing unit Transfer from RT1 to back cleaning unit SSR; and transfer from back cleaning unit SSR to turning unit RT2.
此时,第二主机械手MR2的搬运工序数量比第一主机械手MR1的搬运工序数量多。因此,整个基板处理装置100b的处理能力依赖于第二主机械手MR2对基板W的搬运速度。At this time, the number of transfer steps of the second main robot MR2 is larger than the number of transfer steps of the first main robot MR1 . Therefore, the processing capacity of the entire
(3-3)第三实施方式的效果(3-3) Effects of the third embodiment
与第一实施方式同样地,在本实施方式中,通过同时进行第一处理区11中的基板W的搬运和第二处理区12中的基板W的搬运,能够缩短基板W的搬运时间。由此,能够提高基板处理装置100b中的处理能力。Similar to the first embodiment, in this embodiment, the substrate W transfer time can be shortened by simultaneously performing the transfer of the substrate W in the
另外,在本实施方式中,在对基板W进行端面清洗处理之后,对基板W进行背面清洗处理。由此,即使在端面处理时在基板W的背面形成吸附痕,也可以通过此后的背面清洗处理消除该吸附痕。另外,由于在表面清洗单元SS中采用机械式旋转卡盘,所以,即使在背面清洗处理之后进行表面清洗处理,在基板W的背面也不会再次形成吸附痕。In addition, in the present embodiment, after the substrate W is subjected to the end surface cleaning treatment, the substrate W is subjected to the back surface cleaning treatment. As a result, even if suction marks are formed on the back surface of the substrate W during the end surface treatment, the suction marks can be eliminated by the subsequent back cleaning process. In addition, since the mechanical spin chuck is used in the surface cleaning unit SS, even if the surface cleaning treatment is performed after the back surface cleaning treatment, no suction marks are formed again on the back surface of the substrate W.
(3-4)第三实施方式的变形例(3-4) Modified example of the third embodiment
在第三实施方式的基板处理装置100b中,采用在上述第二实施方式中表示的翻转单元RT1a、RT2a来代替翻转单元RT1、RT2也可。此时,由于能够使多张基板W高效率地进行翻转,因此能够力求提高基板处理装置100b中的处理能力。In the
另外,通过将基板装载部PASS1、PASS2、PASS3分别各设置两个,并与上述第二实施方式同样地同时搬运两张基板W,能够进一步提高基板处理装置100b中的处理能力。In addition, by providing two substrate mounts PASS1 , PASS2 , and PASS3 , and simultaneously transporting two substrates W similarly to the above-mentioned second embodiment, the throughput of the
(4)第四实施方式(4) Fourth Embodiment
接着,对本发明的第四实施方式中的基板处理装置,说明不同于上述第一实施方式的不同点。Next, differences from the first embodiment described above will be described with respect to the substrate processing apparatus in the fourth embodiment of the present invention.
(4-1)基板处理装置的结构(4-1) Structure of substrate processing apparatus
图18以及图19是示出第四实施方式中的基板处理装置结构的示意图。图18是基板处理装置的俯视图。图19是从箭头B2方向观察图18中的基板处理装置时的侧视图。18 and 19 are schematic diagrams showing the structure of a substrate processing apparatus in a fourth embodiment. Fig. 18 is a plan view of the substrate processing apparatus. FIG. 19 is a side view of the substrate processing apparatus in FIG. 18 viewed from the direction of arrow B2.
如图18以及图19所示,在第四实施方式中的基板处理装置100c中,在第一处理区11设置有多个(在图19中为8个)背面清洗单元SSR。多个背面清洗单元SSR在第一处理区11的一方侧面侧以及另一方侧面侧分别以上下层叠四个的方式而配置。As shown in FIGS. 18 and 19 , in the
在第二处理区12设置有多个(在图19中为8个)表面清洗单元SS。多个表面清洗单元SS在第二处理区12的一方侧面侧以及另一方侧面侧分别以上下层叠四个的方式而配置。A plurality of (eight in FIG. 19 ) surface cleaning units SS are provided in the
(4-2)基板处理装置动作的概要(4-2) Outline of operation of substrate processing equipment
接着,参照图18以及图19说明基板处理装置100c的动作。Next, the operation of the
首先,在分度器区10中,分度器机械手IR从装载于搬运器装载台40上的一个搬运器C取出未处理的基板W。分度器机械手IR向箭头U方向移动的同时,绕着垂直轴旋转,并将该基板W传递给翻转单元RT1。此刻,基板W的表面朝向上方。First, in the
在翻转单元RT1中,对基板W进行翻转,以使其背面朝向上方。翻转过的基板W被第一处理区11的第一主机械手MR1从翻转单元RT1搬出,接着搬入到背面清洗单元SSR。然后,在背面清洗单元SSR中对基板W进行背面清洗处理。经过背面清洗处理后的基板W被第一主机械手MR1从背面清洗单元SSR搬出,接着搬入到翻转单元RT2。In the reversing unit RT1 , the substrate W is reversed so that its back faces upward. The reversed substrate W is carried out from the reversing unit RT1 by the first master robot MR1 of the
在翻转单元RT2中,对背面朝向上方的基板W进行翻转,以使其表面朝向上方。翻转过的基板W被第二处理区12的第二主机械手MR2从翻转单元RT2搬出,接着搬入到表面清洗单元SS。然后,在表面清洗单元SS中对基板W进行表面清洗处理。另外,在表面清洗单元SS中,采用吸附式旋转卡盘61(图10)以及机械式旋转卡盘81(图11)中的任意一个也可。但是,通过采用吸附式旋转卡盘61,能够在表面清洗单元SS中同时对基板W的周边部以及外周端部进行清洗。In the reversing unit RT2 , the substrate W whose rear surface faces upward is reversed so that the front face faces upward. The flipped substrate W is carried out from the flipping unit RT2 by the second master robot MR2 in the
经过表面清洗处理后的基板W被第二主机械手MR2从表面清洗单元SS搬出,接着装载于基板装载部PASS2。装载于基板装载部PASS2的基板W被第一处理区的主机械手MR1接收,接着装载于基板装载部PASS1。装载于基板装载部PASS1的基板W被分度器区10的分度器机械手IR接收,并收容于搬运器C内。The substrate W after the surface cleaning process is carried out from the surface cleaning unit SS by the second main robot MR2, and then loaded on the substrate loading part PASS2. The substrate W loaded on the substrate mounting part PASS2 is received by the main robot MR1 in the first processing area, and then loaded on the substrate mounting part PASS1 . The substrate W loaded on the substrate loading unit PASS1 is received by the indexer robot IR of the
(4-3)主机械手的动作(4-3) Action of the main manipulator
(4-3-1)第一主机械手的动作例(4-3-1) Operation example of the first master robot
接着,参照图18说明第一主机械手MR1的具体动作例。Next, a specific operation example of the first master robot MR1 will be described with reference to FIG. 18 .
第一主机械手MR1,首先通过手部MRH2从翻转单元RT1搬出背面朝向上方的未处理基板W。接着,第一主机械手MR1通过手部MRH1从背面清洗单元SSR的任意一个中搬出经过背面清洗处理后的基板W,并将保持在手部MRH2的上述未处理基板W搬入到该背面清洗单元SSR。接着,第一主机械手MR1用手部MRH2从基板装载部PASS2搬出表面朝向上方的基板W。该基板W是经过背面清洗处理以及表面清洗处理后的基板W。First, the first master robot MR1 unloads the unprocessed substrate W with the back facing upward from the reversing unit RT1 by the hand MRH2. Next, the first master robot MR1 unloads the substrate W after the backside cleaning process from any one of the backside cleaning units SSR through the hand MRH1, and carries the above-mentioned unprocessed substrate W held by the hand MRH2 into the backside cleaning unit SSR. . Next, the first main robot MR1 uses the hand MRH2 to carry out the substrate W with the surface facing upward from the substrate mounting part PASS2 . This substrate W is a substrate W that has undergone a backside cleaning process and a surface cleaning process.
接着,第一主机械手MR1将保持在手部MRH1的经过上述背面清洗处理后的基板W搬入到翻转单元RT2。接着,第一主机械手MR1将保持在手部MRH2的经过背面清洗处理以及表面清洗处理的基板W装载于基板装载部PASS1上。Next, the first master robot MR1 carries the substrate W held by the hand MRH1 after the backside cleaning process into the reversing unit RT2. Next, the first master robot MR1 loads the substrate W that has undergone the backside cleaning process and the surface cleaning process held by the hand MRH2 on the substrate mounter PASS1 .
第一主机械手MR1连续进行这样的一连串的动作。此外,在上述动作例中,手部MRH1的动作和手部MRH2的动作相反也可。The first master robot MR1 continuously performs such a series of operations. In addition, in the above operation example, the operation of the hand MRH1 and the operation of the hand MRH2 may be reversed.
第一主机械手MR1针对一张基板W的搬运工序数量为如下三个工序:从翻转单元RT1到背面清洗单元SSR的搬运;从背面清洗单元SSR到翻转单元RT2搬运;以及从基板装载部PASS2到基板装载部PASS1的搬运。The number of transfer procedures for a substrate W by the first master manipulator MR1 is the following three procedures: transfer from the reversing unit RT1 to the rear cleaning unit SSR; transfer from the rear cleaning unit SSR to the reversing unit RT2; and transfer from the substrate loading unit PASS2 to Transport of board loading section PASS1.
(4-3-2)第二主机械手的动作(4-3-2) Action of the second main manipulator
接着,参照图18说明第二主机械手MR2的具体动作例。Next, a specific operation example of the second master manipulator MR2 will be described with reference to FIG. 18 .
第二主机械手MR2,首先通过手部MRH4从翻转单元RT2搬出表面朝向上方的经过背面清洗处理后的基板W。接着,第二主机械手MR2通过手部MRH3从表面清洗单元SS中的任意一个搬出经过表面清洗处理后的基板W,并将保持在手部MRH4的基板W搬入到该表面清洗单元SS。接着,第二主机械手MR2将保持在手部MRH3的经过表面清洗处理后的基板W装载于基板装载部PASS2。The second main robot MR2 first unloads the substrate W after the backside cleaning process with the surface facing upward from the reversing unit RT2 by the hand MRH4. Next, the second main robot MR2 unloads the substrate W subjected to the surface cleaning process from any one of the surface cleaning units SS through the hand MRH3, and carries the substrate W held by the hand MRH4 into the surface cleaning unit SS. Next, the second main robot MR2 loads the surface-cleaned substrate W held by the hand MRH3 on the substrate mounting unit PASS2 .
第二主机械手MR2连续进行这样的一连串的动作。此外,在上述动作例中,手部MRH3的动作和手部MRH4的动作相反也可。The second master manipulator MR2 continuously performs such a series of operations. In addition, in the above-mentioned operation example, the operation of the hand MRH3 and the operation of the hand MRH4 may be reversed.
第二主机械手MR2针对一张基板W的搬运工序数量为如下两个工序:从翻转单元RT2到表面清洗单元SS的搬运;以及从表面清洗单元SS到基板装载部PASS2的搬运。The number of transfer processes for one substrate W by the second main robot MR2 is the following two processes: transfer from the reversing unit RT2 to the surface cleaning unit SS; and transfer from the surface cleaning unit SS to the substrate loading unit PASS2.
如此的第二主机械手MR2的动作,与如上所述的第一主机械手MR1的动作同时进行。在本实施方式中,第二主机械手MR2对基板W的搬运工序数量少于第一主机械手MR1对基板W的搬运工序数量。因此,整个基板处理装置100c的处理能力依赖于第一主机械手MR1对基板W的搬运速度。Such an operation of the second master robot MR2 is performed simultaneously with the above-mentioned operation of the first master robot MR1. In this embodiment, the number of conveyance steps of the substrate W by the second main robot MR2 is smaller than the number of conveyance steps of the substrate W by the first main robot MR1 . Therefore, the processing capacity of the entire
(4-4)第四实施方式的效果(4-4) Effects of the fourth embodiment
在本实施方式中,在第一处理区11设置有第一主机械手MR1,在第二处理区12设置有第二主机械手MR2。此时,能够同时进行第一处理区11中的基板W的搬运和第二处理区12中的基板W的搬运。由此,能够缩短基板W的搬运时间,因此能够提高基板处理装置100c的处理能力。In this embodiment, a first master manipulator MR1 is set in the
另外,翻转单元RT1设置于分度器机械手IR和第一主机械手MR1之间的位置,同时翻转单元RT2设置于第一主机械手MR1和第二主机械手MR2之间的位置。此时,能够使基板W翻转的同时,从分度器机械手IR将基板W传递给第一主机械手MR1。同样,能够使基板W翻转的同时,从第一主机械手MR1将基板W传递给第二主机械手MR2。由此,与第一以及第二主机械手MR1、MR2分别将基板搬入搬出到翻转单元RT1、RT2的情况相比,能够减少第一以及第二主机械手MR1、MR2的搬运工序。从而,能够进一步提高基板处理装置100c的处理能力。In addition, the reversing unit RT1 is disposed between the indexer robot IR and the first main manipulator MR1 , while the reversing unit RT2 is disposed between the first main manipulator MR1 and the second main manipulator MR2 . In this case, the substrate W can be transferred from the indexer robot IR to the first main robot MR1 while inverting the substrate W. Similarly, the substrate W can be transferred from the first main robot MR1 to the second main robot MR2 while inverting the substrate W. Thereby, compared with the case where the first and second main robots MR1 and MR2 respectively load and unload substrates to the reversing units RT1 and RT2 , it is possible to reduce the transport steps of the first and second main robots MR1 and MR2 . Therefore, the processing capacity of the
另外,在本实施方式的基板处理装置100c中,在第一处理区11的一方侧面侧以及另一方侧面侧以多层方式配置有多个背面清洗单元SSR,在第二处理区12的一方侧面侧以及另一方侧面侧以多层方式配置有多个表面清洗单元SS。由此,与以平面方式配置多个清洗单元的情况相比,能够实现基板处理装置100c的进一步的小型化以及节省空间化。In addition, in the
另外,在本实施方式中,由相互不同的翻转单元RT1、RT2来对背面清洗处理之前的基板W和经过背面清洗处理后的基板W进行翻转。此时,即使背面清洗处理之前的基板W的背面被污染,污染物也不会转移到经过背面清洗处理后的基板W上。由此,能够将经过背面清洗处理后的基板W的背面维持在干净的状态下。In addition, in this embodiment, the substrate W before the backside cleaning process and the substrate W after the backside cleaning process are turned over by mutually different reversing units RT1 and RT2 . At this time, even if the back surface of the substrate W before the back cleaning process is contaminated, the contaminants are not transferred to the substrate W after the back cleaning process. Thereby, the back surface of the substrate W after the back cleaning process can be maintained in a clean state.
另外,在本实施方式中,通过将多个表面清洗单元SS以及多个背面清洗单元SSR以多层层叠的方式设置在高度方向上,由此,能够实现基板处理装置100c的结构(所谓的平台结构)的小型化,同时,由于将表面清洗单元SS和背面清洗单元SSR设置在上述高度方向上,由此可容易地设置所需数量的表面清洗单元SS以及所需数量的背面清洗单元SSR。In addition, in this embodiment, by stacking a plurality of surface cleaning units SS and a plurality of back surface cleaning units SSR in the height direction, it is possible to realize the structure of the
(5)第五实施方式(5) Fifth Embodiment
接着,对本发明的第五实施方式中的基板处理装置,说明不同于上述第四实施方式的不同点。Next, differences from the above-mentioned fourth embodiment will be described with respect to the substrate processing apparatus in the fifth embodiment of the present invention.
图20是第五实施方式中的基板处理装置的剖面示意图。如图20所示,第五实施方式中的基板处理装置100d,具备图13A、图13B中所示的翻转单元RT1a、RT2a,以代替翻转单元RT1、RT2。另外,基板装载部PASS1、PASS2分别各设置两个。20 is a schematic cross-sectional view of a substrate processing apparatus in a fifth embodiment. As shown in FIG. 20 , a
(5-1)基板处理装置动作的概要(5-1) Outline of operation of substrate processing equipment
接着,参照图20说明基板处理装置100d动作的概要。Next, an outline of the operation of the
首先,在分度器区中,分度器机械手IR用手部IRH1、IRH2,从装载在搬运器装载台40上的搬运器C中的一个搬运器取出两张未处理的基板W。接着,分度器机械式IR将保持在手部IRH1、IRH2的两张基板W依次传递给翻转单元RT1a。First, in the indexer area, the indexer robot IR takes out two unprocessed substrates W from one of the carriers C loaded on the carrier loading table 40 using the hands IRH1 and IRH2 . Next, the indexer mechanical IR sequentially transfers the two substrates W held by the hands IRH1 and IRH2 to the reversing unit RT1a.
在翻转单元RT1a中,对表面朝向上方的两张未处理基板W进行翻转,以使其背面朝向上方。关于翻转单元RT1a的动作,在后面进行说明。In the reversing unit RT1a, the two unprocessed substrates W whose surfaces face upward are reversed so that their back faces face upward. The operation of the reversing unit RT1a will be described later.
接着,第一处理区11的第一主机械手MR1用手部MRH1、MRH2从翻转单元RT1a同时搬出背面朝向上方的两张基板W。接着,第一主机械手MR1将保持在手部MRH1、MRH2的两张基板W依次搬入到两个背面清洗单元SSR(图18)。接着,第一主机械手MR1用手部MRH1、MRH2从两个背面清洗单元SSR依次搬出经过背面清洗处理后的两张基板W。Next, the first main robot MR1 in the
接着,第一主机械手MR1将保持在手部MRH1、MRH2的经过背面清洗处理后的两张基板W同时搬入到翻转单元RT2a中。在翻转单元RT2a中对背面朝向上方的两张基板W进行翻转,以使其表面朝向上方。关于翻转单元RT2a的动作,在后面进行说明。Next, the first main robot MR1 simultaneously carries the two substrates W, which have undergone the backside cleaning process, held by the hands MRH1 and MRH2 into the reversing unit RT2a. In the reversing unit RT2a, the two substrates W whose back faces are turned upward are turned so that the surfaces thereof face upward. The operation of the reversing unit RT2a will be described later.
接着,第二处理区12的第二主机械手MR2用手部MRH3、MRH4从翻转单元RT2a同时搬出表面朝向上方的两张基板W。接着,第二主机械手MR2将保持在手部MRH3、MRH4的两张基板W依次搬入到两个表面清洗单元SS(图18)。接着,第二主机械手MR2用手部MRH3、MRH4从两个表面清洗单元SS依次搬出经过表面清洗处理后的两张基板W。Next, the second main robot MR2 in the
接着,第二主机械手MR2将保持在手部MRH3、MRH4的两张基板W依次装载于两个基板装载部PASS2。接着,第一处理区11的第一主机械手MR1用手部MRH1、MRH2依次接收装载于两个基板装载部PASS2的两张基板W。接着,第一主机械手MR1将两张基板W依次装载于两个基板装载部PASS1。接着,分度器区10的分度器机械手IR接收装载于两个基板装载部PASS1的两张基板W,并收容于搬运器C内。由此,完成第五实施方式中基板处理装置100d的一连串动作。Next, the second main robot MR2 sequentially loads the two substrates W held by the hands MRH3 and MRH4 on the two substrate mounts PASS2 . Next, the first main robot MR1 of the
(5-2)翻转单元的动作(5-2) Operation of flip unit
接着,说明翻转单元RT1a、RT2a的动作。图21A、图21B、图21C、图21D以及图22E、图22F、图22G是用于说明翻转单元RT1a、RT2a动作的图。另外,由于翻转单元RT1a、RT2a的各工序的动作相同,因此,在图21A、图21B、图21C、图21D以及图22E、图22F、图22G中,以翻转单元RT2a的动作为一个例子进行说明。Next, the operation of the reversing units RT1a, RT2a will be described. 21A, 21B, 21C, 21D, and 22E, 22F, and 22G are diagrams for explaining the operation of the reversing units RT1a and RT2a. In addition, since the actions of each process of the reversing unit RT1a and RT2a are the same, in FIG. 21A, FIG. 21B, FIG. 21C, FIG. 21D, and FIG. 22E, FIG. 22F, and FIG. illustrate.
如图21A所示,保持基板W的第一主机械手MR1的手部MRH1、MRH2同时在第一活动板36a和固定板32之间以及第二活动板36b和固定板32之间前进。另外,第一主机械手MR1的手部MRH1、MRH2的进退方向与上述箭头U(图18)方向垂直相交。另外,翻转单元RT1a、RT2a的各支撑销39a、39b、39c、39d设置于在搬入搬出基板W时分别与手部IRH1、IRH2,手部MRH1、MRH2以及手部MRH3、MRH4不接触的位置。As shown in FIG. 21A , the hands MRH1 , MRH2 of the first master robot MR1 holding the substrate W advance between the first
然后,如图21B所示,手部MRH1、MRH2在同时下降的同时后退。由此,基板W装载到支撑销39a、39d上。此时,在翻转单元RT2a中,背面朝向上方的基板W被装载到支撑销39a、39d上。Then, as shown in FIG. 21B , the hands MRH1 , MRH2 move backward while falling simultaneously. Thus, the substrate W is loaded on the support pins 39a, 39d. At this time, in the reversing unit RT2a, the substrate W whose back surface faces upward is loaded on the support pins 39a, 39d.
接着,如图21C所示,汽缸37a(图13A)使支撑构件35a下降,同时,汽缸37b(图13A)使支撑构件35b上升。由此,一方的基板W被第一活动板36a的支撑销39c和固定板32的支撑销39a保持,而另一方的基板W被第二活动板36b的支撑销39d和固定板32的支撑销39b保持。Next, as shown in FIG. 21C, the
在该状态下,如图21D所示,第一活动板36a、固定板32以及第二活动板36b受到旋转驱动器38的驱动而一体地向θ方向(绕着水平轴HA)旋转180度。由此,由支撑销39a、39c所保持的基板W以及由支撑销39b、39d所保持的基板W被翻转。在该情况下,在翻转单元RT2a中,基板W的表面朝向上方。In this state, as shown in FIG. 21D , the first
接着,如图22E所示,汽缸37a使支撑构件35a下降,同时,汽缸37b使支撑构件35b上升。由此,第一活动板36a下降的同时,第二活动板36b上升。因此,一方的基板W处于被第一活动板36a的支撑销39c支撑的状态,另一方的基板W处于被固定板32的支撑销39b支撑的状态。Next, as shown in FIG. 22E, the
在该状态下,如图22F所示,第二主机械手MR2的手部MRH3、MRH4向由支撑销39b所支撑的基板W的下方以及由支撑销39c所支撑的基板W的下方前进的同时上升。由此,通过手部MRH3接收由支撑销39b所支撑的基板W,并通过手部MRH4接收由支撑销39c所支撑的基板W。另外,第二主机械手MR2的手部MRH3、MRH4的进退方向与上述箭头U(图18)方向垂直相交。In this state, as shown in FIG. 22F , the hands MRH3 and MRH4 of the second master robot MR2 move upward while advancing downward of the substrate W supported by the
然后,如图22G所示,通过使手部MRH3、MRH4同时后退,从翻转单元RT2a搬出两张基板W。Then, as shown in FIG. 22G , the two substrates W are carried out from the reversing unit RT2 a by moving the hands MRH3 and MRH4 back simultaneously.
(5-3)第五实施方式的效果(5-3) Effects of the fifth embodiment
在本实施方式中,第一以及第二主机械手MR1、MR2同时将两张基板W搬入搬出到翻转单元RT1a、RT2a。进而,翻转单元RT1a、RT2a同时对两张基板W进行翻转。由此,能够高效率地对多张基板进行翻转。其结果,能够提高基板处理装置100d中的处理能力。In this embodiment, the first and second main robots MR1 and MR2 simultaneously carry in and out two substrates W to the reversing units RT1a and RT2a. Furthermore, the reversing units RT1a and RT2a reverse the two substrates W at the same time. Accordingly, it is possible to efficiently invert a plurality of substrates. As a result, the throughput of the
另外,通过分度器机械手IR、第一主机械手MR1以及第二主机械手MR2同时搬运两张基板W,能够进一步提高基板处理装置100d中的处理能力。In addition, since the indexer robot IR, the first main robot MR1 , and the second main robot MR2 simultaneously transport two substrates W, the processing capacity of the
(6)第六实施方式(6) Sixth Embodiment
接着,对本发明的第六实施方式中的基板处理装置,说明不同于上述第四实施方式的不同点。Next, differences from the aforementioned fourth embodiment will be described with respect to the substrate processing apparatus in the sixth embodiment of the present invention.
(6-1)基板处理装置的结构(6-1) Structure of substrate processing apparatus
图23以及24是示出第六实施方式中的基板处理装置结构的示意图。图23是基板处理装置的俯视图,图24是图23的A3-A3线剖面图。23 and 24 are schematic diagrams showing the configuration of a substrate processing apparatus in a sixth embodiment. FIG. 23 is a plan view of the substrate processing apparatus, and FIG. 24 is a sectional view taken along line A3-A3 of FIG. 23 .
如图23所示,在第六实施方式的基板处理装置100e中,在第一处理区11设置有多个(例如为8个)表面清洗单元SS。另外,在第二处理区12设置有多个(例如为8个)背面清洗单元SSR。另外,如图24所示,在分度器区10和第一处理区11之间上下设置有基板装载部PASS1、PASS2,而在第一处理区11和第二处理区12之间上下设置有翻转单元RT1、RT2。As shown in FIG. 23 , in the
(6-2)基板处理装置动作的概要(6-2) Outline of operation of substrate processing equipment
接着,参照图23以及图24说明基板处理装置100e动作的概要。Next, an outline of the operation of the
首先,在分度器区10中,分度器机械手IR从装载于搬运器装载台40上的一个搬运器C取出未处理的基板W。分度器机械手IR向箭头U方向移动的同时,绕着垂直轴旋转,从而将该基板W装载于基板装载部PASS1。First, in the
装载在基板装载部PASS1的基板W被第一处理区11的第一主机械手MR1接收,接着搬入到表面清洗单元SS。然后,经过表面清洗处理后的基板W被第一主机械手MR1从表面清洗单元SS搬出,接着搬入到翻转单元RT1中。The substrate W loaded on the substrate loading unit PASS1 is received by the first master robot MR1 of the
在翻转单元RT1中,对表面朝向上方的基板W进行翻转,以使基板的背面朝向上方。翻转过的基板W被第二处理区12的第二主机械手MR2从翻转单元RT1搬出,接着搬入到背面清洗单元SSR。然后,经过背面清洗处理后的基板W被第二主机械手MR2从背面清洗单元SSR搬出,接着搬入到翻转单元RT2中。In the reversing unit RT1 , the substrate W whose surface faces upward is reversed so that the back surface of the substrate faces upward. The reversed substrate W is carried out from the reversing unit RT1 by the second master robot MR2 in the
在翻转单元RT2中,对背面朝向上方的基板W进行翻转,以使基板的表面朝向上方。翻转过的基板W被第一处理区11的第一主机械手MR1从翻转单元RT2搬出,接着装载于基板装载部PASS2。装载于基板装载部PASS2的基板W被分度器区10的分度器机械手IR接收,并收容于搬运器C内。In the reversing unit RT2 , the substrate W whose rear surface faces upward is reversed so that the surface of the substrate faces upward. The reversed substrate W is carried out from the reversing unit RT2 by the first main robot MR1 of the
在基板处理装置100e中,第一主机械手MR1针对一张基板W的搬运工序数量为如下三个工序:从基板装载部PASS1到表面清洗单元SS的搬运;从表面清洗单元SS到翻转单元RT1的搬运;以及从翻转单元RT2到基板装载部PASS2的搬运。In the
另外,第二主机械手MR2针对一张基板W的搬运工序数量为如下两个工序:从翻转单元RT1到背面清洗单元SSR的搬运;以及从背面清洗单元SSR到翻转单元RT2的搬运。In addition, the number of transfer processes for one substrate W by the second main robot MR2 is the following two processes: transfer from the reversing unit RT1 to the back cleaning unit SSR; and transfer from the back cleaning unit SSR to the reversing unit RT2.
与上述第四实施方式同样,第二主机械手MR2对基板W的搬运工序数量少于第一主机械手MR1对基板W的搬运工序数量。因此,整个基板处理装置100e的处理能力依赖于第一主机械手MR1对基板W的搬运速度。Similar to the fourth embodiment described above, the number of conveyance steps of the substrate W by the second main robot MR2 is smaller than the number of conveyance steps of the substrate W by the first main robot MR1 . Therefore, the processing capacity of the entire
(6-3)第六实施方式的效果(6-3) Effects of the sixth embodiment
在本实施方式中,能够同时进行第一处理区11中的基板W的搬运和第二处理区12中的基板W的搬运,由此能够缩短基板W的搬运时间,从而提高基板处理装置100e的处理能力。In this embodiment, the transfer of the substrate W in the
另外,通过将翻转单元RT1、RT2设置于第一主机械手MR1和第二主机械手MR2之间的位置,能够对基板W进行翻转的同时,在第一主机械手MR1和第二主机械手MR2之间交接基板W。由此,与第一以及第二主机械手MR1、MR2分别向翻转单元RT1、RT2搬入搬出基板W的情况相比,能够进一步减少第一以及第二主机械手MR1、MR2的搬运工序数量。从而,能够进一步提高基板处理装置100e的处理能力。In addition, by installing the reversing units RT1 and RT2 at positions between the first main robot MR1 and the second main robot MR2, it is possible to turn over the substrate W while turning over the substrate W between the first main robot MR1 and the second main robot MR2. Hand over the substrate W. Thereby, compared with the case where the first and second main manipulators MR1 and MR2 carry in and out the substrate W to and from the reversing units RT1 and RT2, respectively, the number of transport steps of the first and second main manipulators MR1 and MR2 can be further reduced. Therefore, the processing capability of the
(6-4)第六实施方式的变形例(6-4) Modification of the sixth embodiment
在第六实施方式的基板处理装置100e中,采用在上述第二实施方式中表示的翻转单元RT1a、RT2a来代替翻转单元RT1、RT2也可。此时,由于能够对多张基板W高效率地进行翻转,因此能够提高基板处理装置100e的处理能力。In the
另外,通过将基板装载部PASS1、PASS2分别各设置两个,并与上述第二实施方式同样,同时搬运两张基板W,能够进一步提高基板处理装置100e的处理能力。In addition, by providing two substrate loading parts PASS1 and PASS2 respectively, and transporting two substrates W at the same time as in the above-mentioned second embodiment, the processing capacity of the
(7)第七实施方式(7) Seventh Embodiment
接着,针对本发明的第七实施方式中的基板处理装置,说明不同于上述第四实施方式的不同点。Next, differences from the above-mentioned fourth embodiment will be described with respect to the substrate processing apparatus in the seventh embodiment of the present invention.
(7-1)基板处理装置的结构(7-1) Structure of substrate processing apparatus
图25以及26是示出第七实施方式中的基板处理装置结构的示意图。图25是基板处理装置的俯视图,图26是图25的A4-A4线剖面图。如图25以及图26所示,在第七实施方式的基板处理装置100f中,在分度器区10和第一处理区11之间上下设置有基板装载部PASS1、PASS2,在第一处理区11和第二处理区12之间,上下设置有具有与基板装载部PASS1、PASS2相同结构的基板装载部PASS3、PASS4。另外,在第一处理区11和第二处理区12的一方侧面上下设置有翻转单元RT1、RT2。25 and 26 are schematic diagrams showing the structure of a substrate processing apparatus in a seventh embodiment. FIG. 25 is a plan view of the substrate processing apparatus, and FIG. 26 is a sectional view taken along line A4-A4 of FIG. 25 . As shown in FIG. 25 and FIG. 26 , in the
(7-2)基板处理装置动作的概要(7-2) Outline of operation of substrate processing equipment
接着,参照图25以及图26说明基板处理装置100f的动作的概要。首先,在分度器区10中,分度器机械手IR从装载于搬运器装载台40上的一个搬运器C取出未处理的基板W。分度器机械手IR向箭头U方向移动的同时,绕着垂直轴旋转,从而将该基板W装载于基板装载部PASS1。Next, an outline of the operation of the
装载于基板装载部PASS1的基板W被第一处理区11的第一主机械手MR1接收,接着,被装载于基板装载部PASS3。装载于基板装载部PASS3的基板W被第二处理区12的第二主机械手MR2接收,接着搬入到翻转单元RT1。The substrate W loaded on the substrate mount PASS1 is received by the first master robot MR1 of the
在翻转单元RT1中,对表面朝向上方的基板W进行翻转,以使基板的背面朝向上方。翻转过的基板W被第二主机械手MR2从翻转单元RT1搬出,接着搬入到背面清洗单元SSR。然后,经过背面清洗处理后的基板W被第二主机械手MR2从背面清洗单元SSR搬出,接着搬入到翻转单元RT2中。In the reversing unit RT1 , the substrate W whose surface faces upward is reversed so that the back surface of the substrate faces upward. The reversed substrate W is carried out from the reversing unit RT1 by the second main robot MR2, and then carried into the rear surface cleaning unit SSR. Then, the substrate W after the backside cleaning process is carried out from the backside cleaning unit SSR by the second main robot MR2, and then carried into the reversing unit RT2.
在翻转单元RT2中,对背面朝向上方的基板W进行翻转,以使基板的表面朝向上方。翻转过的基板W被第二主机械手MR2从翻转单元RT2搬出,接着装载于基板装载部PASS4。装载于基板装载部PASS4的基板W被第一处理区11的第一主机械手MR1接收,接着搬入到表面清洗单元SS。In the reversing unit RT2 , the substrate W whose rear surface faces upward is reversed so that the surface of the substrate faces upward. The reversed substrate W is carried out from the reversing unit RT2 by the second main robot MR2 , and then placed on the substrate loading unit PASS4 . The substrate W loaded on the substrate loading unit PASS4 is received by the first master robot MR1 of the
然后,经过表面清洗处理后的基板W被第一主机械手MR1从表面清洗单元SS搬出,接着装载于基板装载部PASS2。装载于基板装载部PASS2的基板W被分度器区10的分度器机械手IR接收,并收容于搬运器C内。Then, the substrate W subjected to the surface cleaning process is carried out from the surface cleaning unit SS by the first main robot MR1 , and then loaded on the substrate loading unit PASS2 . The substrate W loaded on the substrate loading unit PASS2 is received by the indexer robot IR of the
(7-3)第七实施方式的效果(7-3) Effects of the seventh embodiment
在本实施方式中,能够同时进行第一处理区11中的基板W的搬运和第二处理区12中的基板W的搬运。由此,能够缩短基板W的搬运时间,因此能够提高基板处理装置100f的处理能力。In this embodiment, the transfer of the substrate W in the
(7-4)第七实施方式的变形例(7-4) Modified example of the seventh embodiment
在第七实施方式的基板处理装置100f中,采用在上述第二实施方式中表示的翻转单元RT1a、RT2a来代替翻转单元RT1、RT2也可。此时,由于能够对多张基板W高效率地进行翻转,因此能够提高基板处理装置100f中的处理能力。In the
另外,通过将基板装载部PASS1、PASS2、PASS3、PASS4分别各设置两个,并与上述第二实施方式同样地同时搬运两张基板W,能够进一步提高基板处理装置100f的处理能力。In addition, by providing two substrate loaders PASS1 , PASS2 , PASS3 , and PASS4 , and simultaneously transporting two substrates W similarly to the second embodiment, the throughput of the
(8)其他实施方式(8) Other implementations
在上述第一上述实施方式中,未处理的基板W经由基板装载部PASS1、PASS2从分度器区10搬运到第二处理区12,但并不仅限定于此,可以经由翻转单元RT1、RT2从分度器区10搬运到第二处理区12。In the above-mentioned first embodiment, the unprocessed substrate W is transported from the
另外,在上述第三实施方式中,在进行基板W的端面清洗处理以及背面清洗处理之后进行基板W的表面清洗处理,但并不仅限定于此,在对基板W进行表面处理之后进行基板W的端面清洗处理以及基板W的背面清洗处理也可。In addition, in the above-mentioned third embodiment, the surface cleaning treatment of the substrate W is performed after the end surface cleaning treatment and the back surface cleaning treatment of the substrate W are performed, but it is not limited to this, and the substrate W is cleaned after the surface treatment of the substrate W. End surface cleaning treatment and back surface cleaning treatment of the substrate W are also possible.
另外,在上述第三、第六以及第七实施方式中,通过翻转单元RT1对背面清洗处理之前的基板W进行翻转,并通过翻转单元RT2对经过背面清洗处理后的基板W进行翻转,但并不仅限定于此,通过共用的翻转单元对背面清洗处理之前的基板W以及经过背面清洗处理后的基板W进行翻转也可。In addition, in the above-mentioned third, sixth and seventh embodiments, the substrate W before the back cleaning treatment is turned over by the turning unit RT1, and the substrate W after the back cleaning treatment is turned over by the turning unit RT2, but Not only limited thereto, the substrate W before the backside cleaning process and the substrate W after the backside cleaning process may be turned over by a common inversion unit.
另外,在上述第一~第三实施方式中,表面清洗单元SS、背面清洗单元SSR以及端面清洗单元SSB的配置可以根据其处理速度适当变更。例如,将端面清洗单元SSB设置于第一处理区11也可,或者将表面清洗单元SS以及背面清洗单元SSR可以设置在共同的处理区。In addition, in the first to third embodiments described above, the arrangement of the surface cleaning unit SS, the back surface cleaning unit SSR, and the end surface cleaning unit SSB can be appropriately changed according to the processing speed. For example, the end surface cleaning unit SSB may be installed in the
另外,在上述第四实施方式中,经过表面清洗处理后的基板W经由基板装载部PASS1、PASS2从第二处理区12搬运到分度器区10,但并不仅限定于此,可以经由翻转单元RT1、RT2从第二处理区12搬运到分度器区10。In addition, in the above-mentioned fourth embodiment, the substrate W after the surface cleaning process is transported from the
另外,在上述第四~第七实施方式中,使表面清洗处理和背面清洗处理的顺序相反也可。In addition, in the fourth to seventh embodiments described above, the order of the surface cleaning treatment and the back surface cleaning treatment may be reversed.
另外,在上述第四~第七实施方式中,分度器机械手IR以及主机械手MR1、MR2的动作顺序可以根据翻转单元RT1、RT2、表面清洗单元SS、背面清洗单元SSR以及端面清洗单元SSB处理速度而适当变更。In addition, in the above-mentioned fourth to seventh embodiments, the action sequence of the indexer robot IR and the main robots MR1 and MR2 can be adjusted according to the processing speeds of the reversing units RT1 and RT2, the surface cleaning unit SS, the back surface cleaning unit SSR and the end surface cleaning unit SSB. Appropriate changes.
另外,翻转单元RT1、RT2、RT1a、RT2a、表面清洗单元SS、背面清洗单元SSR以及端面清洗单元SSB的各数量可以根据其处理速度适当变更。In addition, the respective numbers of the reversing units RT1, RT2, RT1a, RT2a, the surface cleaning unit SS, the back surface cleaning unit SSR, and the end surface cleaning unit SSB can be appropriately changed according to the processing speed.
另外,在上述第一~第七实施方式中,作为分度器机械手IR以及主机械手MR1、MR2,采用了通过移动关节来使手部沿着直线进行进退动作的多关节型搬运机械手,但并不仅限定于此,可以采用相对于基板W使手部沿着直线滑动而进行进退动作的直动型搬运机械手。In addition, in the above-mentioned first to seventh embodiments, as the indexer robot IR and the main robots MR1 and MR2 , the articulated transfer robot in which the hands move forward and backward along a straight line by moving the joints is used, but the present invention is not limited to Here, a direct motion transfer robot that moves forward and backward by sliding its hand along a straight line with respect to the substrate W may be used.
(9)本发明的各结构要素和实施方式的各要素的对应(9) Correspondence between each constituent element of the present invention and each element of the embodiment
以下,针对本发明的各构成要素和实施方式的各要素之间的对应例进行说明,但本发明并不仅限定于此。Hereinafter, an example of correspondence between each component of the present invention and each component of the embodiment will be described, but the present invention is not limited thereto.
在上述实施方式中,示出了第一处理区11是第一处理区域的例子,第二处理区12是第二处理区域的例子,分度器区10是搬入搬出区域的例子,分度器10和第一处理区11之间的区域是第一交接区域或者第一交接部的例子,第一处理区11和第二处理区12之间的区域是第二交接区域或者第二交接部的例子。In the above-described embodiment, the
另外,示出了表面清洗单元SS、背面清洗单元SSR以及端面清洗单元SSB中的至少一个单元是第一或者第二处理部的例子,第一主机械手MR1是第一搬运装置的例子,第二主机械手MR2是第二搬运装置的例子,搬运器C是收容容器的例子,搬运器装载台40是容器装载部的例子,分度器机械手IR是第三搬运装置的例子。In addition, an example in which at least one of the surface cleaning unit SS, the back surface cleaning unit SSR, and the end surface cleaning unit SSB is the first or second processing unit is shown. The first master robot MR1 is an example of the first transport device, and the second The master robot MR2 is an example of the second conveying device, the carrier C is an example of a storage container, the carrier loading table 40 is an example of a container loading unit, and the indexer robot IR is an example of a third conveying device.
另外,示出了端面清洗单元SSB是端面清洗处理部的例子,背面清洗单元SSR是背面清洗处理部的例子,表面清洗单元SS是表面清洗处理部的例子,翻转单元RT1、RT2、RT1a、RT1b是(第一或者第二)翻转装置或者翻转机构的例子,基板装载部PASS1、PASS2、PASS3、PASS4(第一或者第二)是基板装载部的例子。In addition, an example in which the end face cleaning unit SSB is an end face cleaning processing part is shown, a back cleaning unit SSR is an example in which a back cleaning processing part is shown, a surface cleaning unit SS is an example in which a surface cleaning processing part is performed, and the reversing units RT1, RT2, RT1a, RT1b is an example of a (first or second) inversion device or an inversion mechanism, and the substrate loading sections PASS1 , PASS2 , PASS3 , and PASS4 (first or second) are examples of substrate loading sections.
另外,示出了固定板32、第一活动板36a、支撑销39a、39c以及汽缸37a是第一保持机构的例子,固定板32、第二活动板36b、支撑销39b、39d以及汽缸37b是第二保持机构的例子,支撑板31是支撑构件的例子,旋转驱动器38是旋转装置的例子,固定板32是共用的翻转保持构件的例子,支撑销39a是第一支撑部的例子,第一可动板36a是第一翻转保持构件的例子,支撑销39c是第二支撑部的例子,汽缸37a是第一驱动机构的例子,支撑销39b是第三支撑部的例子,第二活动板36b是第二翻转保持构件的例子,支撑销39d是第四支撑部的例子,汽缸37b是第二驱动机构的例子。In addition, an example in which the fixed
另外,作为本发明的各结构要素,也可以采用具有在本发明中所记载的结构或者性能的其他各种要素。In addition, as each constituent element of the present invention, other various elements having the structure or performance described in the present invention can also be adopted.
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JP2008198882A (en) | 2008-08-28 |
CN101246812A (en) | 2008-08-20 |
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