CN100569084C - A kind of production technology of lactic acid bacteria milk powder - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种奶粉的生产工艺,特别涉及一种乳酸菌奶粉的生产工艺。The invention relates to a production process of milk powder, in particular to a production process of lactic acid bacteria milk powder.
背景技术 Background technique
乳酸菌的保健功能是20世纪初俄罗斯科学家梅契尼可夫发现的。如今,乳酸菌已成为重要的益生菌群,其保健作用是公认的。酸乳因其含有大量活性乳酸菌,而被认为是21世纪最佳营养保健食品之一。但因酸乳即使在冷藏条件下,保质期仍然很短。为此,人们开始进行乳酸菌奶粉的开发与研究工作。The health function of lactic acid bacteria was discovered by Russian scientist Mechnikov in the early 20th century. Today, lactic acid bacteria have become an important probiotic group, and their health benefits are recognized. Yogurt is considered to be one of the best nutritional and health foods in the 21st century because it contains a large amount of active lactic acid bacteria. However, even under refrigerated conditions, yogurt has a short shelf life. For this reason, people begin to carry out the development and research work of lactic acid bacteria milk powder.
关于乳酸菌奶粉的开发研究,近些年国内外都在进行探讨,焦点主要是围绕乳酸菌在奶粉中的存活问题进行研究。因为乳酸菌不仅营养要求苛刻,而且对外界不良因素抵抗力弱,对低温、高温均非常敏感。奶粉生产均采用高温喷雾干燥,进风温度为160~180℃,乳酸菌存活率很低。因此,有人试验用冷冻真空干燥设备研制乳酸菌奶粉,其成品中乳酸菌存活率较高。但冷冻真空干燥除了前期工序---鲜奶的过滤、杀菌可连续外,其后的大部分工艺均系各自独立进行。由于两个核心工艺冷冻和真空干燥均是要求严格密闭的两个孤立的空间,采用盘架式方案,鲜奶的厚度限定在1厘米左右,操作异常繁锁,成本高,手工劳动多,难以大批量生产。The development and research of lactic acid bacteria milk powder has been discussed at home and abroad in recent years, and the focus is mainly on the survival of lactic acid bacteria in milk powder. Because lactic acid bacteria not only have strict nutritional requirements, but also have weak resistance to external adverse factors, and are very sensitive to low temperature and high temperature. The production of milk powder adopts high-temperature spray drying, the air inlet temperature is 160-180°C, and the survival rate of lactic acid bacteria is very low. Therefore, someone tried to develop lactic acid bacteria milk powder with freeze vacuum drying equipment, and the survival rate of lactic acid bacteria in the finished product was relatively high. However, except for the initial process of freeze-vacuum drying, which can be continuous with the filtration and sterilization of fresh milk, most of the subsequent processes are carried out independently. Since the two core processes of freezing and vacuum drying are two isolated spaces that require strict airtightness, the thickness of the fresh milk is limited to about 1 cm when the rack-type scheme is adopted. Mass production.
国内外有采用喷雾干燥法生产乳酸菌奶粉的报道,从喷雾干燥的参数控制看,进风温度100~108℃,排风温度为45℃,喷雾箱50℃左右,喷嘴孔径不超过0.9mm。这样喷粉时间不可过长,不能连续出粉,每次喷雾时间以不超过0.5小时。因此喷粉效率低,难于适应大批量生产。There are reports at home and abroad on the production of lactic acid bacteria milk powder by spray drying method. From the perspective of spray drying parameter control, the inlet air temperature is 100-108°C, the exhaust air temperature is 45°C, the spray box is about 50°C, and the nozzle aperture does not exceed 0.9mm. In this way, the powder spraying time should not be too long, and the powder cannot be continuously discharged, and the spraying time should not exceed 0.5 hours each time. Therefore, the powder spraying efficiency is low, and it is difficult to adapt to mass production.
发明内容 Contents of the invention
本发明的目的在于克服上述现有技术的缺点,提供了一种完全可采用普通奶粉生产的高温喷雾干燥设备连续批量生产的乳酸菌奶粉的生产工艺。The purpose of the present invention is to overcome the shortcoming of above-mentioned prior art, provide a kind of production technology of the lactic acid bacteria milk powder that can adopt the high-temperature spray drying equipment that common milk powder is produced to produce continuously batch.
为达到上述目的,本发明采用的技术方案是:杀菌与浓缩:称取原料牛乳重量5~8%的蔗糖置于原料牛乳中,然后经135~150℃、1~2秒的高温瞬时杀菌后,立即在51~56℃下将其置于真空度为17.33×103~16.00×103帕的真空浓缩罐中减压浓缩,得到乳固体含量为40~50%的浓缩乳;活化菌种:将原料牛乳经135~150℃、1~2秒的高温瞬时杀菌后,冷却至45℃,然后接种原料乳重量的2%~3%的嗜热链球菌和保加利亚乳杆菌,嗜热链球菌和保加利亚乳杆菌的重量为1∶1或2∶1,接种后在40~45℃保温培养,当培养至酸度达65~70°T时,终止培养即得到活化菌种;均质:取浓缩乳重量0.01%的亮氨酸、0.005%的维生素B12、0.04%的谷氨酸和1~10%的活化菌种置于浓缩乳中,进行均质得到浓缩乳混合物,均质压力和温度分别为20~25MPa和45~50℃;喷雾干燥:将均质后的浓缩乳混合物,用普通奶粉生产的喷雾干燥设备进行喷雾干燥即可,喷雾干燥的进风温度为160~180℃,塔温为75℃,排风温度为70~80℃。In order to achieve the above-mentioned purpose, the technical solution adopted in the present invention is: sterilization and concentration: take 5-8% sucrose by weight of the raw milk and place it in the raw milk, and then undergo high-temperature instantaneous sterilization at 135-150°C for 1-2 seconds , immediately place it at 51-56°C in a vacuum concentration tank with a vacuum degree of 17.33×10 3 to 16.00×10 3 Pa to concentrate under reduced pressure to obtain concentrated milk with a milk solids content of 40-50%; activated strains : The raw milk is sterilized at 135-150°C for 1-2 seconds, cooled to 45°C, and then inoculated with Streptococcus thermophilus, Lactobacillus bulgaricus and Streptococcus thermophilus at 2%-3% of the weight of the raw milk The weight of Lactobacillus bulgaricus and Lactobacillus bulgaricus is 1:1 or 2:1. After inoculation, it is incubated at 40-45°C. When the acidity reaches 65-70°T, the culture is terminated to obtain the activated strain; homogeneity: take concentrated 0.01% of milk weight leucine, 0.005% of vitamin B 12 , 0.04% of glutamic acid and 1-10% of activated bacteria are placed in concentrated milk, and homogenized to obtain a concentrated milk mixture. Homogenization pressure and temperature 20-25MPa and 45-50°C respectively; Spray drying: The homogenized concentrated milk mixture can be spray-dried with spray drying equipment produced by ordinary milk powder. The inlet air temperature for spray drying is 160-180°C The temperature is 75°C, and the exhaust air temperature is 70-80°C.
由于本发明采用亮氨酸、维生素B12和谷氨酸作为高温保护剂,突破了高温喷雾干燥工艺中进风温度160-180℃,排风温度70-80℃嗜热乳链球菌和保加利亚乳杆菌存活率低的关键性技术难题,成品奶粉中嗜热乳链球菌和保加利亚乳杆菌活菌数≥1×107cfu/g,菌存活时间≥12个月;成品中的菌种包含嗜热乳链球菌和保加利亚乳杆菌2种菌种组合;因此,除了具有普通奶粉的营养与功能外,还可直接用于制作酸奶,成品复原乳凝乳时间≤6小时。Because the present invention uses leucine, vitamin B 12 and glutamic acid as high-temperature protective agents, it breaks through the high-temperature spray drying process in which the air inlet temperature is 160-180°C and the exhaust air temperature is 70-80°C. Streptococcus lactis and Bulgarian milk The key technical problem is the low survival rate of bacilli. The number of viable bacteria of Streptococcus lactis and Lactobacillus bulgaricus in the finished milk powder is ≥1×10 7 cfu/g, and the survival time of the bacteria is ≥12 months; the bacteria in the finished product contain thermophilic Streptococcus lactis and Lactobacillus bulgaricus are combined; therefore, in addition to having the nutrition and function of ordinary milk powder, it can also be directly used to make yogurt, and the curd time of the finished reconstituted milk is ≤6 hours.
具体实施方式 Detailed ways
实施例1:首先称取原料牛乳重量6%的符合国家标准GB317-64优级或一级品规格的蔗糖置于原料牛乳中,然后经135℃、1秒的高温瞬时杀菌后,立即在53℃下将其置于真空度为16.00×103帕的真空浓缩罐中减压浓缩得到浓缩乳,50℃下测定浓缩乳浓度为12~16B’e,乳固体含量为40~50%;其次将原料牛乳经140℃、2秒的高温瞬时杀菌后,冷却至45℃,然后接种原料乳重量的2%的嗜热链球菌(Streptococcusthermophilus)和保加利亚乳杆菌(Lactobacillus Bulgaricus),嗜热链球菌和保加利亚乳杆菌的重量为1∶1,接种后在42℃保温培养,当培养至酸度达65~70°T时,终止培养即得到活化菌种;然后取浓缩乳重量0.01%的亮氨酸、0.005%的维生素B12、0.04%的谷氨酸和4%的活化菌种置于浓缩乳中,进行均质得到浓缩乳混合物,均质压力和温度分别为20MPa和48℃;最后将均质后的浓缩乳混合物,用普通奶粉生产的喷雾干燥设备进行喷雾干燥即可,喷雾干燥的进风温度为160~180℃,塔温为75℃,排风温度为70~80℃。Example 1: First, weigh 6% of the raw milk weight sucrose that meets the national standard GB317-64 superior grade or first-grade product specification and place it in the raw milk, then undergo high-temperature instantaneous sterilization at 135°C for 1 second, and immediately sterilize it at 53 Place it in a vacuum concentration tank with a vacuum degree of 16.00×10 3 Pa under reduced pressure to obtain concentrated milk. The concentration of the concentrated milk measured at 50° C. is 12-16B'e, and the milk solids content is 40-50%. The raw milk is sterilized at 140°C for 2 seconds, cooled to 45°C, and then inoculated with Streptococcus thermophilus (Streptococcus thermophilus) and Lactobacillus bulgaricus (Lactobacillus Bulgaricus), Streptococcus thermophilus and The weight of Lactobacillus bulgaricus is 1:1, after inoculation, it is incubated at 42°C, and when the acidity reaches 65-70°T, the culture is terminated to obtain the activated strain; then take 0.01% leucine, 0.005% of vitamin B 12 , 0.04% of glutamic acid and 4% of activated bacteria were placed in the concentrated milk and homogenized to obtain a concentrated milk mixture. The homogenization pressure and temperature were 20MPa and 48°C respectively; The final concentrated milk mixture can be spray-dried with spray drying equipment produced by ordinary milk powder. The inlet air temperature of spray drying is 160-180°C, the tower temperature is 75°C, and the exhaust air temperature is 70-80°C.
实施例2:首先称取原料牛乳重量8%的符合国家标准GB317-64优级或一级品规格的蔗糖置于原料牛乳中,然后经135℃、2秒的高温瞬时杀菌后,立即在51℃下将其置于真空度为16.65×103帕的真空浓缩罐中减压浓缩得到浓缩乳,50℃下测定浓缩乳浓度为12~16B’e,乳固体含量为40~50%;其次将原料牛乳经150℃、1秒的高温瞬时杀菌后,冷却至45℃,然后接种原料乳重量的3%的嗜热链球菌(Streptococcusthermophilus)和保加利亚乳杆菌(Lactobacillus Bulgaricus),嗜热链球菌和保加利亚乳杆菌的重量为2∶1,接种后在44℃保温培养,当培养至酸度达65~70°T时,终止培养即得到活化菌种;然后取浓缩乳重量0.01%的亮氨酸、0.005%的维生素B12、0.04%的谷氨酸和8%的活化菌种置于浓缩乳中,进行均质得到浓缩乳混合物,均质压力和温度分别为23MPa和46℃;最后将均质后的浓缩乳混合物,用普通奶粉生产的喷雾干燥设备进行喷雾干燥即可,喷雾干燥的进风温度为160~180℃,塔温为75℃,排风温度为70~80℃。Embodiment 2: First, take 8% of the raw milk weight sucrose that meets the national standard GB317-64 superior grade or first-grade product specification and place it in the raw milk, then after 135°C and 2 seconds of high-temperature instantaneous sterilization, immediately at 51 Place it in a vacuum concentration tank with a vacuum degree of 16.65×10 3 Pa at a temperature of 16.65 × 10 3 Pa to concentrate under reduced pressure to obtain concentrated milk. The concentration of the concentrated milk measured at 50° C. is 12-16B'e, and the milk solids content is 40-50%; The raw milk is sterilized at 150°C for 1 second, cooled to 45°C, and then inoculated with Streptococcus thermophilus (Streptococcus thermophilus) and Lactobacillus bulgaricus (Lactobacillus Bulgaricus), Streptococcus thermophilus and The weight of Lactobacillus bulgaricus is 2:1. After inoculation, it is incubated and cultivated at 44°C. When the acidity reaches 65-70°T, the culture is terminated to obtain the activated strain; 0.005% of vitamin B 12 , 0.04% of glutamic acid and 8% of activated bacteria were placed in the concentrated milk and homogenized to obtain a concentrated milk mixture. The homogenization pressure and temperature were 23MPa and 46°C respectively; The final concentrated milk mixture can be spray-dried with spray drying equipment produced by ordinary milk powder. The inlet air temperature of spray drying is 160-180°C, the tower temperature is 75°C, and the exhaust air temperature is 70-80°C.
实施例3:首先称取原料牛乳重量5%的符合国家标准GB317-64优级或一级品规格的蔗糖置于原料牛乳中,然后经140℃、2秒的高温瞬时杀菌后,立即在55℃下将其置于真空度为17.00×103帕的真空浓缩罐中减压浓缩得到浓缩乳,50℃下测定浓缩乳浓度为12~16B’e,乳固体含量为40~50%;其次将原料牛乳经135℃、1秒的高温瞬时杀菌后,冷却至45℃,然后接种原料乳重量的2.3%的嗜热链球菌(Streptococcusthermophilus)和保加利亚乳杆菌(Lactobacillus Bulgaricus),嗜热链球菌和保加利亚乳杆菌的重量为1.6∶1,接种后在40℃保温培养,当培养至酸度达65~70°T时,终止培养即得到活化菌种;然后取浓缩乳重量0.01%的亮氨酸、0.005%的维生素B12、0.04%的谷氨酸和1%的活化菌种置于浓缩乳中,进行均质得到浓缩乳混合物,均质压力和温度分别为25MPa和45℃;最后将均质后的浓缩乳混合物,用普通奶粉生产的喷雾干燥设备进行喷雾干燥即可,喷雾干燥的进风温度为160~180℃,塔温为75℃,排风温度为70~80℃。Embodiment 3: firstly weigh 5% of the raw milk weight sucrose that meets the national standard GB317-64 superior grade or first-class product specification and place it in the raw milk, then after 140 ° C for 2 seconds of high temperature instant sterilization, immediately at 55 Place it in a vacuum concentration tank with a vacuum degree of 17.00×10 3 Pa under reduced pressure to concentrate under reduced pressure to obtain concentrated milk. The concentrated milk concentration measured at 50°C is 12-16B'e, and the milk solids content is 40-50%. The raw milk is sterilized at 135°C for 1 second, cooled to 45°C, and then inoculated with Streptococcus thermophilus (Streptococcus thermophilus) and Lactobacillus bulgaricus (Lactobacillus Bulgaricus), Streptococcus thermophilus and The weight of Lactobacillus bulgaricus is 1.6:1. After inoculation, it is incubated and cultivated at 40°C. When the acidity reaches 65-70°T, the culture is terminated to obtain the activated strain; 0.005% of vitamin B 12 , 0.04% of glutamic acid and 1% of activated bacteria were placed in the concentrated milk and homogenized to obtain a concentrated milk mixture. The homogenization pressure and temperature were 25MPa and 45°C respectively; The final concentrated milk mixture can be spray-dried with spray drying equipment produced by ordinary milk powder. The inlet air temperature of spray drying is 160-180°C, the tower temperature is 75°C, and the exhaust air temperature is 70-80°C.
实施例4:首先称取原料牛乳重量7%的符合国家标准GB317-64优级或一级品规格的蔗糖置于原料牛乳中,然后经150℃、1秒的高温瞬时杀菌后,立即在56℃下将其置于真空度为17.33×103帕的真空浓缩罐中减压浓缩得到浓缩乳,50℃下测定浓缩乳浓度为12~16B’e,乳固体含量为40~50%;其次将原料牛乳经135℃、2秒的高温瞬时杀菌后,冷却至45℃,然后接种原料乳重量的2.7%的嗜热链球菌(Streptococcusthermophilus)和保加利亚乳杆菌(Lactobacillus Bulgaricus),嗜热链球菌和保加利亚乳杆菌的重量为1.2∶1,接种后在45℃保温培养,当培养至酸度达65~70°T时,终止培养即得到活化菌种;然后取浓缩乳重量0.01%的亮氨酸、0.005%的维生素B12、0.04%的谷氨酸和10%的活化菌种置于浓缩乳中,进行均质得到浓缩乳混合物,均质压力和温度分别为21MPa和50℃;最后将均质后的浓缩乳混合物,用普通奶粉生产的喷雾干燥设备进行喷雾干燥即可,喷雾干燥的进风温度为160~180℃,塔温为75℃,排风温度为70~80℃。Example 4: firstly weigh 7% of the raw milk weight sucrose that meets the national standard GB317-64 superior grade or first-grade product specification and place it in the raw milk, then undergo high-temperature instantaneous sterilization at 150° C. for 1 second, and immediately sterilize it at 56 Place it in a vacuum concentration tank with a vacuum degree of 17.33×10 3 Pa under reduced pressure to obtain concentrated milk. The concentration of the concentrated milk measured at 50°C is 12-16B'e, and the milk solids content is 40-50%. The raw milk is sterilized at 135°C for 2 seconds, cooled to 45°C, and then inoculated with Streptococcus thermophilus (Streptococcus thermophilus) and Lactobacillus bulgaricus (Lactobacillus Bulgaricus), Streptococcus thermophilus and The weight of Lactobacillus bulgaricus is 1.2:1. After inoculation, it is incubated at 45°C. When the acidity reaches 65-70°T, the culture is terminated to obtain the activated strain; 0.005% of vitamin B 12 , 0.04% of glutamic acid and 10% of activated bacteria were placed in the concentrated milk and homogenized to obtain a concentrated milk mixture. The homogenization pressure and temperature were 21MPa and 50°C respectively; The final concentrated milk mixture can be spray-dried with spray drying equipment produced by ordinary milk powder. The inlet air temperature of spray drying is 160-180°C, the tower temperature is 75°C, and the exhaust air temperature is 70-80°C.
本发明除了具有普通奶粉的营养与功能外,还含有大量活的酸奶发酵特征性微生物(嗜热乳链球菌和保加利亚乳杆菌),可直接用于制作酸奶,也可直接饮用,还可用水或其他辅料(如果蔬汁等)复原成原乳后,经保温发酵即可制成各种不同风味的凝固型酸乳或调配型酸乳。该奶粉具有活菌数高,菌生长繁殖速度快,菌存活期长,发酵性能及风味优良,贮存运输方便,食用方便等特点。且具有一定的保健功效,长期食用,有助于增强人体健康。In addition to the nutrition and functions of ordinary milk powder, the present invention also contains a large amount of live microorganisms characteristic of yogurt fermentation (Streptococcus thermophilic lactis and Lactobacillus bulgaricus), which can be directly used to make yogurt, can also be directly drunk, and can also be used in water or After other auxiliary materials (such as vegetable juice, etc.) are reconstituted into raw milk, various coagulated yogurts or blended yogurts with different flavors can be made through heat preservation and fermentation. The milk powder has the characteristics of high number of viable bacteria, fast growth and reproduction speed of bacteria, long survival period of bacteria, excellent fermentation performance and flavor, convenient storage and transportation, and convenient consumption. And has certain health care effect, long-term consumption helps to enhance human health.
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