CN100564121C - Pneumatic closed-circuit anti-locking pressure regulator for pneumatic braking system - Google Patents
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Abstract
Description
技术领域 technical field
本发明关一种用于气制动系统的气动闭路防抱死压力调节器,尤指用于卡车、拖车或大客车等车辆的的气制动系统的气动闭路防抱死压力调节器。The invention relates to a pneumatic closed-circuit anti-lock pressure regulator for an air brake system, especially a pneumatic closed-circuit anti-lock pressure regulator for the air brake system of vehicles such as trucks, trailers or buses.
背景技术 Background technique
本发明是针对一气动制动系统,其减压装置是内置式、闭锁回路式并可通过感测所有液压摩擦式制动系统中固有的的气动信号的方式来补偿其多阶段压力差。本发明的一项目的是在于揭示气动信号的连续感测方法及气动信号连续输出方法,借此其可自动和连续地调整车轮的转动角度,而且这些方法是大货车及半拖车所采用的制动系统控制组件,及其他电子式控制组件的一项改良措施。本发明的另一项目的在于展现一新颖的方法,可用以感测一闭锁回路式气动防锁死制动系统限制范围内的无限的气动信号,此是所有电子式防锁死制动系统的一项改良措施,而且很显然地它并非是制动设备制造厂商所熟知的专门技术。本发明的再一项目的为一项改良装置,可利用制动系统既有的液压损失系统来侦测故障状况,据此其并不需要配置会对发电系统的有限电力输出,造成重大负担的额外电气回路。The present invention is aimed at a pneumatic brake system, the decompression device of which is built-in, closed loop and can compensate the multi-stage pressure difference by sensing the inherent pneumatic signal in all hydraulic friction brake systems. One object of the present invention is to disclose a continuous sensing method of pneumatic signals and a continuous output method of pneumatic signals, whereby the rotation angle of the wheels can be automatically and continuously adjusted, and these methods are the manufacturing methods adopted by large trucks and semi-trailers An improvement in the powertrain control components, and other electronic control components. Another object of the present invention is to demonstrate a novel method for sensing infinite pneumatic signals within the confines of a closed loop pneumatic antilock braking system, which is the case for all electronic antilock braking systems An improvement, and one that is clearly not a know-how known to brake equipment manufacturers. Another item of the present invention is an improved device that can use the existing hydraulic loss system of the brake system to detect fault conditions, so that it does not need to be equipped with a limited power output that will cause a heavy burden on the power generation system. Additional electrical circuits.
依据联邦法规规范49CFR 571,121,美国国家公路交通安全管理局(NHTSA)就″防锁死制动″的定义如下:防锁死制动系统为常规制动系统的一部分,于制动时,可借由下列方式自动控制旋转车轮的偏滑程度:(1)感测车轮的旋转角率,(2)传送相关的车轮旋转角率信号至一组或多组负责转译此信号并产生相对应控制输出信号的装置;及(3)传输这些信号至一组或多组可供回应这些信号并调整制动致动力的装置。According to the Federal Regulations 49CFR 571,121, the National Highway Traffic Safety Administration (NHTSA) defines "anti-lock braking" as follows: Anti-lock braking system is a part of the conventional braking system. The degree of slippage of the rotating wheel is automatically controlled by the following methods: (1) sensing the rotation angle rate of the wheel, (2) transmitting the relevant wheel rotation angle rate signal to one or more groups responsible for translating this signal and generating a corresponding control output and (3) transmit those signals to one or more devices that respond to those signals and adjust brake actuation force.
此外,如法规60FR 13224所公布的内容,国家公路交通安全管理局表示:依据NPRM的讨论,其宽广的定义范围足以涵盖任何防锁死制动系统的装备,只要它是一种″闭锁回路式″系统,确保能针对轮胎与路面接触的实际状况及装置回应该状况以改变车轮偏滑现象而采取的必要动作等两者间的反馈控制。In addition, as published in regulation 60FR 13224, NHTSA stated that, as discussed in the NPRM, its definition is broad enough to cover any antilock braking system equipment as long as it is a "closed loop "The system ensures the feedback control between the actual situation of the tire contacting the road surface and the necessary actions taken by the device in response to the situation to change the wheel slipping phenomenon.
再者,如法规60FR 13227所公布的内容,美国货运协会及其他机构等所阐释ABS的定义为″预先排除″电子系统以外的系统,因此亦排除了机械式系统。国家公路交通安全管理局指出此项观点并不正确,由于该定义并未要求必须采用电子装置来感测车轮的转动情况,或传输车轮转动信号或控制信号。此功能可利用气压、液压、光学、或其他机械手段予以执行。此外国家公路交通安全管理局亦表示:“倘若有一ABS系统并不需要靠电力操作,于制定法规时发现其唯一需要使用电力的时机…为传达ABS系统故障时所需的故障指示灯。”Furthermore, as published in the regulation 60FR 13227, the definition of ABS as interpreted by the American Trucking Association and others is to "pre-exclude" systems other than electronic systems, and thus exclude mechanical systems. NHTSA points out that this view is incorrect because the definition does not require electronic devices to sense wheel rotation or transmit wheel rotation or control signals. This function may be performed using pneumatic, hydraulic, optical, or other mechanical means. In addition, NHTSA stated: "If there is an ABS system that does not need to be operated by electricity, the only time when the regulation is made to use electricity is found to be required...for the malfunction indicator light required to communicate the failure of the ABS system."
依据法规60FR 13259所公布的内容,国家公路交通安全管理局进一步定义:“ABS是一封闭回路式反馈控制系统,可在超越一预设最低速度时,自动调节制动压力以回应其所测得的车轮转速,借以控制制动时的车轮偏滑角度,并改善轮胎与路面间的有效摩擦力。”According to the content published in the regulation 60FR 13259, the National Highway Traffic Safety Administration further defines: "ABS is a closed-loop feedback control system that can automatically adjust the brake pressure in response to its measured speed when exceeding a preset minimum speed. The wheel speed can be controlled to control the wheel slip angle during braking and improve the effective friction between the tire and the road surface."
最后,于制定法规时,国家公路交通安全管理局否决了由Jenflo公司所提出针对修订ABS定义同意纳入开放回路式系统的诉愿。依据法规60FR 63966的规定,国家公路交通安全管理局表示:“先前公告中,代理人针对″封闭回路式″防锁死系统的广泛讨论的理由….国家公路交通安全管理局的定义是接受任何类型的ABS系统,只要它为一可确保确保能反馈轮胎与路面接触的实际状况及装置回应该状况以改变车轮偏滑现象而采取的必要动作等两者间的反馈控制的″封闭回路式″系统。如多数制动系统及车辆制造厂就1993年9月NPRM法规所作的评论,符合上述标准规范的一项装置必须能在各种不同的实际道路状况下防止车轮锁死,据以得以显著改善安全状况。反之,若一项定义是接受开放回路式系统的,则将容许采用不必然可防止车轮锁死的系统。”所有电子式防锁死制动系统于制动致动循环过程中采取制动力释放动作时皆会排放空气,因此而形成所谓的″开放式回路″而且仅在车轮被锁死后才能发挥作用。因此它们将无法防止车轮被锁死。In the end, NHTSA denied a petition by Jenflo to revise the definition of ABS to include an open-loop system at the time of rulemaking. Pursuant to regulation 60FR 63966, NHTSA stated: "In the previous announcement, the agent's reasoning for the extensive discussion of "closed loop" antilock systems....NHTSA's definition is to accept any Type of ABS system, as long as it is a "closed loop" that can ensure the feedback control between the actual situation of tire contact with the road surface and the necessary actions taken by the device in response to this situation to change the wheel slippage System. As most braking system and vehicle manufacturers have commented on the NPRM Regulations of September 1993, a device conforming to the above standard specifications must be able to prevent wheel locking under various actual road conditions, so as to be significantly Improve safety. Conversely, a definition that accepts open-loop systems would allow for systems that do not necessarily prevent wheel lock-up." All electronic anti-lock braking systems during the brake actuation cycle Air is exhausted whenever the brake force is released, so a so-called "open circuit" is formed and only works when the wheels are locked. Therefore they will not be able to prevent the wheels from locking up.
上述的一电子系统即是Donald J.Erhlich等人专利内容,(Erhlich)美国专利号码:6,264,286,2001年7月24日核准,所揭示的控制组件,其中包括一第一控制管线(用以输送供应来源的空气)、一第二控制管线(用以输送空气至一拖车上的继动阀,让空气得以顺利流通)、及一气动控制组件(PCM),其构造是可减低由一PCM输入孔传输至一PCM输出孔的压力。Above-mentioned one electronic system promptly is Donald J.Erhlich et al. patent content, (Erhlich) U.S. Patent number: 6,264,286, approved on July 24th, 2001, the disclosed control assembly, wherein comprises a first control pipeline (for conveying supply source air), a second control line (used to deliver air to a relay valve on a trailer to allow air to circulate smoothly), and a pneumatic control module (PCM), which is constructed to reduce the input from a PCM orifice transmits pressure to a PCM output orifice.
该专利为一防锁死控制组件(ACM),连接至一第一控制管线并具有一第二控制管线,可连接至一继动阀端。其致动顺序为:驾驶者对制动踏板的踏板控制阀施加压力,该阀会经由第一控制管线传送一气动压力信号至ACM,接着传送至一第二控制管线以促动继动阀,此继动阀则依次传送液压力至空气制动压力室端。The patent relates to an anti-lock control module (ACM) connected to a first control line and having a second control line connectable to a relay valve terminal. The actuation sequence is: the driver applies pressure to the pedal control valve of the brake pedal, which will send a pneumatic pressure signal to the ACM through the first control line, and then send it to a second control line to actuate the relay valve, The relay valve in turn transmits hydraulic pressure to the end of the air brake pressure chamber.
ACM配置一电磁线圈型装置,能在车轮被锁死后通过释放液压力至大气的方式周期性中断控制管线气动信号的传输。因此ACM实际上并无法防止车轮被锁死。The ACM is equipped with a solenoid-type device that periodically interrupts the transmission of the pneumatic signal to the control line by releasing the hydraulic pressure to the atmosphere after the wheels are locked. So ACM doesn't actually prevent the wheels from locking up.
ACM包含一电磁线圈机构,能和现有的电子控制组件(ECU)相互配合间歇性促成一开放式回路以便能从控制管线端释放空气至大气。ECU亦被使用于大货车及大客车制动系统设计中。ACM可能会因此而遭受污染及故障。发生故障的ACM将阻止该控制管线传送气动信号给继动阀,因此据而阻止继动阀的致动。The ACM consists of a solenoid mechanism that interacts with an existing electronic control unit (ECU) to intermittently cause an open circuit to release air from the control line end to atmosphere. ECU is also used in the design of the braking system of large trucks and buses. The ACM may suffer contamination and malfunction as a result. A failed ACM would prevent the control line from delivering a pneumatic signal to the relay valve, thereby preventing actuation of the relay valve.
ACM是具有电磁线圈装置的功能。电磁线圈会定时中断电流而形成一″开放式回路系统″。国家公路交通安全管理局的规范中规定一防锁死制动系统必须为完全″封闭回路式″。而中断电流将导致系统变成″开放″状态。ACM has the function of electromagnetic coil device. The electromagnetic coil will periodically interrupt the current to form an "open loop system". NHTSA specifications state that an antilock braking system must be fully "closed loop." Interrupting the current will cause the system to go into an "open" state.
ACM电磁作用将导致,于制动被锁死后,用以促动制动系统的高压油液被释放出去。而国家公路交通安全管理局则规定制动系统必须为完全封闭回路式。释放液压是一项″事发后″的行为;因此该专利在实际上是与其防止制动被锁死的诉求互相冲突,而且事实上于车轮被锁死后是会释放空气至大气。The electromagnetic action of the ACM will cause, after the brakes are locked, the high pressure fluid used to actuate the brake system to be released. The National Highway Traffic Safety Administration stipulates that the braking system must be completely closed loop. Releasing hydraulic pressure is an "after the event" action; thus the patent actually conflicts with its claim to prevent the brakes from locking up, and in fact releases air to atmosphere after the wheels are locked up.
于制动循环周期,ACM会蓄意地释出压缩空气。此释出的空气压力是有意造成制动系统的气动部份间歇性地开放。释放空气的结果会降低其所施加的压力,中断制动致动循环,因此在制动期间会促成一制动力释放的循环效应。During the braking cycle, the ACM will deliberately release compressed air. This release of air pressure is intentional to cause the pneumatic portion of the braking system to open intermittently. The result of releasing the air is to reduce the pressure it exerts, interrupting the brake actuation cycle, thus promoting a cyclic effect of braking force release during braking.
ACM制动力释放循环将增大车辆的煞停距离。液压蓄积的回复时间则会让制动系统气动部份中产生突如其来的震波。此震波势必将增大其所施加的压力从而导致出现极度变动的压力。The ACM brake force release cycle will increase the stopping distance of the vehicle. The recovery time of hydraulic accumulation can cause sudden shock waves in the pneumatic part of the braking system. This shock wave tends to increase the pressure it exerts resulting in extremely variable pressure.
Sugarawa的第5,518,308号专利则采用″…以一项方法来操控具有一调节器及两组车轮转速感知器车辆的防滑制动系统。″此方法亦采用一项制动力释放方法,因此该制动系统必须自封闭式制动系统释出空气,故于制动作用期间会形成″开放″状态。此方法企图借由一″压力减弱-保持模式-压力增强模式″而将压力从一车轮端导向另一车轮。此方法仍需要通过其所设计的压力减弱模式、经由一ECU(可通过整合在其间的调节器来输送释放的空气)来释放空气。Sugarawa's No. 5,518,308 patent uses "...a method to control the anti-skid braking system of a vehicle with a regulator and two sets of wheel speed sensors." This method also uses a brake force release method, so the brake The system must release air from the enclosed brake system, so an "open" state is created during braking application. This method attempts to direct pressure from one wheel end to the other through a "pressure build-up mode-pressure build up mode". This method still requires the release of air through its designed pressure relief mode, via an ECU that can deliver the released air through a regulator integrated therebetween.
气动制动系统所使用的主流的防锁死制动法为自制动系统间歇性地排放高压液体。气动制动系统所使采的主流的防锁死制动法可说是和″排气阀″几无选择,且它将为制造厂商及维修人员招致众多问题。采用ACM及ECU方法并未考量到与运动中物体相关的物理定律。The mainstream anti-lock braking method used in pneumatic braking systems is the intermittent discharge of high-pressure fluid from the self-braking system. The mainstream anti-lock braking method adopted by the pneumatic brake system can be said to have little choice with the "exhaust valve", and it will cause many problems for the manufacturer and the maintenance personnel. Using the ACM and ECU methods does not take into account the laws of physics associated with moving objects.
若有一拖车头及其拖车,其中的拖车头是配置ECU、而拖车则是配置ECU、并结合调节阀、以及有一拖车是配置ECU或ACM的话。则亦必须以串联的方式在该拖车头和和拖车的共用轮轴上加装车轮转速感测器。If there is a trailer head and its trailer, the trailer head is equipped with ECU, and the trailer is equipped with ECU, combined with a regulating valve, and a trailer is equipped with ECU or ACM. Then it is also necessary to install a wheel speed sensor on the shared wheel axle of the trailer head and the trailer in series.
制动是一动态事件,起始于对空气压力室施加液压,并结束于车辆停止时或当驾驶人松开制动踏板时。每次的煞停动作均会受到路面状况及当制动来令片与制动鼓或制动碟盘接触状况等无数变数的影响。其中,电子式防锁死制动系统的问题即在于此。电子式防锁死系统是数字式的,且必须预先程序化,据以其是可处理有限的数据量。导致车轮锁死的原因多半是模拟式的因素。一数字装置将无法处理足以造成各种类型车轮锁死状况的无限量的数字数据。Braking is a dynamic event that begins when hydraulic pressure is applied to the air chamber and ends when the vehicle stops or when the driver releases the brake pedal. Each braking action is affected by countless variables such as road conditions and contact conditions between pads and drums or discs when braking. Among them, the problem of the electronic anti-lock braking system lies in this. Electronic immobilizers are digital and must be pre-programmed as they can handle a limited amount of data. Most of the causes of wheel lock are analog factors. A digital device would not be able to handle the infinite amount of digital data that would cause various types of wheel lock conditions.
若以一6吋横式松紧调整器针对一30型空气压力室(内部膜片的表面积为30平方英吋)施加一每平方英吋40磅的液压作用力时将相当于对制动来令片与制动鼓产生49644kPa的静态作用力。根据发明人所进行的测试显示,以20mph速度滚动前进的车轮当压力接近275.8kPa时将会被锁死。根据由国家公路交通安全管理局所主导的电子系统测试结果显示,空气压力室内的压力必须超过689.5kPa时才会导致配置ECU及ACM系统产生排气现象。计算出其制动来令片与制动鼓间的静态作用力大约为124110kPa。达到该压力的时间加权值大约为0.6秒。而电子式防锁死制动系统的周期时间为每秒5至6次。压缩气体是以驱近于马赫的速度行进。因此电子式防锁死制动系统必须排放超过60%以上的容积量方可达到解除车轮锁死状态的目的。获得足够压降以解除车轮锁死状态的时间加权值为0.42秒。于制动周期时,车辆若从时速60英哩开始减速,则该车辆将会额外行进约36.8英呎。而热力学的作用亦将促使制动鼓接触面圆周出现失圆及制动碟盘表面出现翘曲,因而导致制动鼓与制动来令片或制动碟盘与制动来令片间出现不连续动态接触,进而对电子式防锁死通气循环的一致性造成干扰现象。电子式防锁死制动系统无法快速执行循环作用以达到所需的效应,因而导致车辆于制动期间出现不稳的状况。If a 6-inch horizontal tensioner is used to apply a hydraulic force of 40 pounds per square inch to a 30-type air pressure chamber (the surface area of the internal diaphragm is 30 square inches), it will be equivalent to braking. The disc and the brake drum produce a static force of 49644kPa. According to the tests carried out by the inventor, the wheels rolling forward at a speed of 20mph will be locked when the pressure is close to 275.8kPa. According to the electronic system test results led by the National Highway Traffic Safety Administration, the pressure in the air pressure chamber must exceed 689.5kPa to cause the ECU and ACM system to generate exhaust. Calculate the static force between the brake disc and the brake drum to be about 124110kPa. The time-weighted value for reaching this pressure is approximately 0.6 seconds. The cycle time of the electronic anti-lock braking system is 5 to 6 times per second. Compressed gases travel at speeds close to Mach. Therefore, the electronic anti-lock braking system must discharge more than 60% of the volume to achieve the purpose of releasing the locked state of the wheels. The time-weighted value for obtaining sufficient pressure drop to release the wheel lock is 0.42 seconds. During the braking cycle, the vehicle will travel approximately an additional 36.8 feet if it decelerates from 60 mph. And the effect of thermodynamics will also cause the circumference of the contact surface of the brake drum to appear out of round and the surface of the brake disc to appear warped, thus causing the gap between the brake drum and the brake disc or the brake disc and the brake disc. Discontinuous dynamic contact, which in turn interferes with the consistency of the electronic anti-lock ventilation cycle. Electronic ABS cannot cycle quickly enough to achieve the desired effect, causing the vehicle to become unstable during braking.
所有采用ECU及ACM电子式防锁死制动装置都必须释出空气压力至大气的方式以便当车轮被锁死后得以顺利释放制动力,并且唯有在压力超出551.6kPa以上时才能发挥作用,否则即必须采用如DOT HS 807 846最终报告中所示的″重踩制动″方式。排放空气的结果将可暂时性减低制动系统中的液压。此项动作是意图要释放被锁死的制动装置,并允许车轮得以暂时地自由滚动,因此将造成轮胎产生磨耗与偏滑现象。同时,于循环期间,也是暂时不会施加制动,因此将促使车辆增大其煞停距离。此动作会取代驾驶人对车辆的操控效果,因此会产生一连续式通气-煞紧-释放动作(或一开放式回路系统)直到车辆停止为止,而此制动距离很显然地是大于非通气式或闭锁式系统。依据法规60FR 13259的规定,法规49CFR FMVSS571.121中并不容许采用″开放式回路式系统″。采用ECU与ACM的方法根本无法防止单一车轮锁死的状况,此即是导致车辆发生弯折及丧失稳定性的主因。All ECU and ACM electronic anti-lock braking devices must release the air pressure to the atmosphere so that the braking force can be released smoothly after the wheels are locked, and it can only function when the pressure exceeds 551.6kPa. Otherwise, the "heavy braking" method as shown in the final report of DOT HS 807 846 must be used. As a result of bleeding air, the hydraulic pressure in the brake system can be temporarily reduced. This action is intended to release the locked brakes and allow the wheels to roll freely temporarily, thus causing wear and slippage of the tires. Also, during the cycle, the brakes are temporarily not applied, thus prompting the vehicle to increase its stopping distance. This action will replace the driver's control effect on the vehicle, so it will produce a continuous ventilation-brake-release action (or an open loop system) until the vehicle stops, and the braking distance is obviously greater than that of non-ventilation type or closed system. According to the regulations of 60FR 13259, the "open loop system" is not allowed in the regulation 49CFR FMVSS571.121. The method of adopting ECU and ACM cannot prevent the situation of single wheel locking, which is the main cause of bending and loss of stability of the vehicle.
可用以改良所有电子式防锁死制动系统的本发明和新发明皆是模拟式的、全闭锁式回路,可感测旋转角率,并可通过制动系统组件介面(即车轮与轮胎)感测出轮胎与路面间的实际接触时所产生的信号,其是受到来自于一单一轮轴的对置空气压力室的模拟式气动信号的支配。本发明是可针对空气压力室所产生的变化及震波信号提供补偿作用,并特此构成本发明的特色。本发明于此是可借由衰减可变气动信号、减低液压等方式来矫正过度加压的现象,并可据以防止上述的信号因传送至对置空气压力室而造成的问题。本发明于此是可产生模拟式气动输出信号,减低气动压力,而且相同的信号即会被传送至相对应的对置的空气压力室端。此等输出信号将自动调节制动作用力,并可通过介面(轮胎与路面间的接触情况),不需释放空气即可提供补偿作用。于制动作用期间,此循环是会全部完成。因此其减速度是固定的,且车轮会在车辆停止时即会停止滚动,故可借此防止车轮出现过早锁死的状况。The present and new inventions that can be used to improve all electronic anti-lock braking systems are analog, fully closed loops, which can sense the rotation rate and can be interfaced with the brake system components (ie, wheels and tires) The signal generated when actual contact between the tire and the road is sensed is dominated by an analog pneumatic signal from opposed air pressure chambers on a single axle. The present invention can provide compensation for the changes and shock wave signals produced by the air pressure chamber, and thus constitutes a feature of the present invention. Herein, the present invention can correct the phenomenon of excessive pressurization by attenuating the variable pneumatic signal, reducing the hydraulic pressure, etc., and can prevent the above-mentioned problems caused by the transmission of the signal to the opposite air pressure chamber. Here, the present invention can generate an analog pneumatic output signal, reduce the pneumatic pressure, and the same signal will be transmitted to the corresponding opposite air pressure chamber end. These output signals will automatically adjust the braking force and can provide compensation through the interface (the contact between the tire and the road surface) without releasing air. During braking, this cycle is fully completed. Therefore, its deceleration is fixed, and the wheels will stop rolling when the vehicle stops, so the premature locking of the wheels can be prevented.
49CFR 571.121联邦机动车辆安全标准规范(FMVSS)中揭示一项可供用以侦测防锁死制动系统故障状况的标准规范。该项标准规范要求应于拖车左后方角落位置安装一故障警示灯,其必须让驾驶人得以通过左侧后视镜观看它,且当发生电路故障时即应点亮。同时,大货车的驾驶舱内亦必须安装一电路故障指示灯(可让驾驶人方便查看的)。49CFR 571.121 Federal Motor Vehicle Safety Standard Specification (FMVSS) reveals a standard specification that can be used to detect the failure condition of the anti-lock braking system. This standard specification requires that a fault warning light should be installed at the left rear corner of the trailer. It must allow the driver to see it through the left rearview mirror, and it should light up when a circuit fault occurs. Simultaneously, a circuit fault indicator light (which can allow the driver to check conveniently) must also be installed in the cockpit of the large truck.
业界曾反映驾驶人很难从驾驶舱望见外部警示灯。众多专业出版刊物亦曾报导有不少车辆外部警示灯是已经停用或被拆除。别的车辆则是拆除灯泡。尚有其他报导指出驾驶人并不清楚该警示灯是否为亮起或熄灭。发生故障时,驾驶人仍可继续电子式防锁死制动系统。The industry has reported that it is difficult for drivers to see the external warning lights from the cockpit. Numerous professional publications have also reported that many vehicle exterior warning lights have been deactivated or removed. In other vehicles, the light bulbs were removed. Other reports indicated that drivers were not sure whether the warning light was on or off. In the event of a failure, the driver can still continue with the electronic anti-lock braking system.
故障警示灯并无法进行侦测负责转译及传输感测车轮旋转角率信号的任何电脑元件的故障状况。大货车、拖车、及大客车的ECU/ACM装置相当脆弱。乔治亚州内配备电子式防锁死制动系统的校车巴士曾遭遇相当严重的问题:该州校车ECU元件是以不正确的运算法则来加以程序化,因而导致发生延迟传送液压至空气压力室的状况。根据文件记录,其制动致动的延迟现象竟然长达10秒。故障警示灯根本无法侦测电脑程序化方面的问题;美国及加拿大迄今已召回400,000辆以上配置ECU的车辆。The malfunction warning light cannot detect the malfunction of any computer component responsible for interpreting and transmitting the signal of the sensed wheel rotation angle rate. The ECU/ACM devices of large trucks, trailers, and buses are quite fragile. School buses equipped with electronic anti-lock braking systems in Georgia have experienced a rather serious problem: the state school bus ECU components are programmed with incorrect algorithms, resulting in delayed delivery of hydraulic pressure to the air pressure chamber situation. According to documents, there was a delay of up to 10 seconds in brake actuation. Malfunction lights do nothing to detect problems with computer programming; more than 400,000 ECU-equipped vehicles have been recalled in the US and Canada to date.
可改善所有其他防锁死制动系统缺失的本项新发明可借此故障备用系统来提升安全性。本发明并非借由电力启动,而是借由制动系统的液压启动。本发明可感测出低达34.475kPa的气动压力信号。大货车及大客车贮液筒内通常皆维持大约827.4kPa的液压。这样即可确保于压缩机故障时仍可进行多次制动操作。若压力降低至413.7kPa,警示灯将会在驾驶人面前亮起,并发出蜂鸣器警告声。大货车或拖车的压力下降状况亦可通过观察安装于架驶舱仪表板上的压力储存表及施加压力表观察。此外,空气压力室的紧急制动装置亦将发挥作用,以限制车辆行驶。此故障备用系统将可确保在移动车辆的前即可顺利加以修复。此是所有电子式故障侦测系统的改良措施。This new invention improves on what all other anti-lock braking systems lack, and improves safety with this fail-back system. The present invention is not activated by electricity, but by the hydraulic pressure of the braking system. The invention can sense the pneumatic pressure signal as low as 34.475kPa. The hydraulic pressure of about 827.4kPa is usually maintained in the liquid reservoir of large trucks and buses. This ensures that multiple braking operations can still be performed in the event of a compressor failure. If the pressure drops to 413.7kPa, the warning light will light up in front of the driver and a buzzer will sound. The pressure drop of a large truck or trailer can also be observed by observing the pressure storage gauge and the applied pressure gauge installed on the cockpit dashboard. In addition, the emergency braking device in the air pressure chamber will also play a role to limit the vehicle's movement. This fail-safe system will ensure smooth repairs before the vehicle is moved. This is an improvement for all electronic fault detection systems.
一般大客车、大货车、及大货车/拖车连结车所采用的气/液压空气制动系统中通常会在其个别轮轴的制动致动压力室间安装一快速释放阀。Generally, a quick release valve is installed between the brake actuation pressure chambers of individual wheel axles in the air/hydraulic air brake system adopted by large buses, large trucks, and large trucks/trailer vehicles.
此型快速释放阀其中之一是如Stephen Vorech的专利(美国专利号码:2,040,580,1936年5月12日核准)中所阐述的,其中包括一弹性膜片,其不仅能将施加的压缩空气有效地引导至制动致动器端,而且亦可确保当总控制阀移至制动释放位置时其可迅速释放上述压力室的空气压力。上述阀门装置的另一型式是如Earl T.Andrews的专利(美国专利号码:2,718,897,1955年9月27日核准)中所揭示的,其包括一可作用于膜片上的弹簧,其作用方式将可在该膜片上方产生压差进而导致液压力以较为缓慢的速度施加于制动致动器上。One such type of quick release valve, as described in Stephen Vorech's patent (US Patent No.: 2,040,580, issued May 12, 1936), includes an elastic It is guided to the end of the brake actuator, and it also ensures that when the master control valve moves to the brake release position, it can quickly release the air pressure of the above-mentioned pressure chamber. Another version of the above-mentioned valve device is disclosed in the patent of Earl T. Andrews (U.S. Patent No.: 2,718,897, approved on September 27, 1955), which includes a spring that can act on the diaphragm. A pressure differential will be created across the diaphragm which will cause hydraulic pressure to be applied to the brake actuator at a slower rate.
上述拖车制动释放阀的其中之一是如Joseph L.Cannella的专利(美国专利号码:3,512,843,1970年5月19日核准)中所揭示的,其是采用相同的电动操作方式,而且它是经由一导管和继动阀连接,该继动阀则通过导管分别连接制动致动器。One of the trailer brake release valves described above is disclosed in Joseph L. Cannella's patent (US Patent No.: 3,512,843, issued May 19, 1970), which is electrically operated in the same manner, and it is It is connected to a relay valve via a conduit, and the relay valve is respectively connected to a brake actuator through a conduit.
上述可均化及吸收震动的装置的一是如Theodore P.Spero的专利(美国专利号码:4,166,655,1979年9月4日核准)中所揭示的,其包括一弹性、可挠曲的吸震构件,设置在一长形管壁罩壳内,一端是以上腔室壁为界,另一端则以活塞为界,该活塞底端是密封在一膜片构件上以防止该腔室遭水滴及尘粒污染。本发明中进一步揭示的可均化压力及吸震的此项装置是被安装在一快速释放阀的一侧,该释放阀则被设置在两对置式制动致动器之间以防止气动制动系统中发生单一车轮被锁死的状况。One of the above-mentioned devices that can homogenize and absorb shocks is disclosed in the patent of Theodore P.Spero (US Patent No.: 4,166,655, approved on September 4, 1979), which includes an elastic, flexible shock-absorbing member , set in a long tube wall casing, one end is bounded by the upper chamber wall, and the other end is bounded by the piston, the bottom end of the piston is sealed on a diaphragm member to prevent the chamber from water droplets and dust particle pollution. The pressure equalizing and shock absorbing device further disclosed in the present invention is mounted on one side of a quick release valve placed between two opposed brake actuators to prevent pneumatic braking A single wheel lock condition occurs in the system.
Vorech专利中所阐述的装置采用一弹簧,可作用于一膜片上的方式,借以在该膜片上方产生一压差,而此设计在某些程度上可导致前轮制动产生比后轮制动略为缓慢的制动作用,进而使得该前轮制动会比后轮制动产生较少的能量。此装置可刻意产生一时间差及作用差,同时亦会让前、后制动系统出现不平衡现象并使得前、后制动组件的磨耗出现不均衡现象等负面效应,其会造成后轮制动系统较前轮制动系统出现过早磨耗的现象。同时,由于前轮制动的制动能力已减弱,故其制动距离亦因此而增加。The device described in the Vorech patent uses a spring that can act on a diaphragm to create a pressure differential across the diaphragm, and this design can, to some extent, cause the front wheel to brake more than the rear wheel. Braking is slightly slower braking action, so that front wheel braking will generate less energy than rear wheel braking. This device can deliberately produce a time difference and a difference in function, and at the same time, it will cause the front and rear brake systems to appear unbalanced and cause the wear of the front and rear brake components to appear unbalanced and other negative effects, which will cause rear wheel braking. The system wears out prematurely compared to the front wheel brake system. At the same time, since the braking capacity of the front wheel brakes has been weakened, the braking distance has also been increased.
Cannella专利中所阐述的装置是借由在脚踏板控制阀上设置一开关,并以释放该脚踏板的方式而电动促动,该开关可引导电能通过一延时开关,之后该电能即会被传送至拖车的电动制动释放阀端,其是以导管与继动阀连接并可将继动阀导管中的液压释放出去,其目的是要消除复数制动压力室延迟排放空气压力的现象。该复数制动致动器的迟缓排气现象更加容易产生一种结果,即该致动器的液体量可经由一单一继动阀排气孔而排放出去。Cannella所揭示的装置亦缺乏一项足以因应液压波前的设计(针对即时通过继动阀而流出并从对置制动致动器而流入,进而造成单一车轮被锁死)。The device described in the Cannella patent is electrically actuated by placing a switch on the foot pedal control valve and releasing the foot pedal. The switch directs power through a time delay switch, after which the power is It will be transmitted to the electric brake release valve end of the trailer, which is connected with the relay valve by a conduit and can release the hydraulic pressure in the conduit of the relay valve. Phenomenon. The slow venting of the plurality of brake actuators is more likely to result in the fluid volume of the actuator being vented through a single relay valve vent. The device disclosed by Cannella also lacks a design adequate to handle the hydraulic front (for immediate outflow through the relay valve and inflow from the opposing brake actuator causing a single wheel to lock).
Spero专利所阐述的装置,是包括一装置,可均化一气动制动系统的压力并吸收震动的装置,该装置具有一壁面、内藏式的双室结构体,其上压力室顶端具有一长形、具有弹性的可挠曲构件,该上压力室底端则具有一刚性活塞,两室是以一弹性护盖来加以分隔以防污染并被人发现其具有一第二基座压力室隔板,足以对制动系统造成负面效应。可发现当活塞受液压而致动时,该活塞将会导致长形构件发生变形,并进而激发该压力室,而当液压被释放时,活塞将变成一投射物而进入该第二基座压力室,因而导致隔板弹性构件发生物理损坏,此结果从而导致该上压力室受到污染及压力无法均化且又无法吸收震动。另一项结果为由于液压量的缘故将造成损坏的隔板构件会进入输出孔端,造成导管阻塞并阻止液压流向制动致动器。这些后果完全肇因于该活塞是缺乏一既定的停置点所致。The device described in the Spero patent includes a device that can equalize the pressure of a pneumatic brake system and absorb shocks. The device has a wall and a built-in double-chamber structure. The top of the upper pressure chamber has a An elongated, elastically flexible member with a rigid piston at the bottom of the upper pressure chamber separated by a resilient cover to prevent contamination and found to have a second base pressure chamber bulkhead, enough to have a negative effect on the braking system. It has been found that when the piston is actuated by hydraulic pressure, the piston will cause deformation of the elongate member, thereby energizing the pressure chamber, and when the hydraulic pressure is released, the piston will become a projectile into the second base The pressure chamber, thus causing physical damage to the elastic member of the diaphragm, as a result of which the upper pressure chamber is contaminated and the pressure cannot be equalized and shocks can not be absorbed. Another consequence is that a diaphragm member that would otherwise be damaged due to the amount of hydraulic pressure can enter the output port end, causing a blockage of the conduit and preventing hydraulic flow to the brake actuator. These consequences are entirely due to the fact that the piston lacks a predetermined stop point.
再者,该装置的另一项后果为,其是位于快速释放阀的一侧,故会减低其吸收液压密度波前震动的能力(因超音速压缩液流所造成的)。该密度波前首先会行进通过快速释放阀的供应来源输入孔,而密度波前于此开始分裂,因而产生震动,并会同时行进通过两横向对应的输出孔,其中一波会推进至制动致动器端,另一波前则会通过该装置并进一步推进至对置的制动致动器端。由于初始震动是发生在快速释放阀内而非该装置内部,因此该装置即无法吸收震动,故也会减低该制动系统的理想的有效性。Furthermore, another consequence of this device is that it is located on the side of the quick release valve, which reduces its ability to absorb hydraulic density front shocks (due to supersonic compression flow). This density wavefront first travels through the supply source input orifice of the quick release valve, where the density wavefront begins to split, thereby generating vibrations, and travels simultaneously through two laterally corresponding output orifices, one of which advances to the brake actuator end, another wavefront passes through the device and is further advanced to the opposite brake actuator end. Since the initial shock occurs in the quick release valve and not in the device, the device is unable to absorb the shock, thereby reducing the ideal effectiveness of the braking system.
发明内容 Contents of the invention
本发明的一项目的,同时也是快速释放阀的改良措施,是在于本发明有能力利用压缩液流的破坏性干扰本质,形成具有建设性的干扰状况,进而消除由于并入一输送管道(其具有一特性,得以隔离该快速释放阀的液压机构与基座管道输送系统的均化机构)所导致的单一车轮被锁死的情况。One of the items of the present invention, which is also an improvement on the quick release valve, is the ability of the present invention to use the destructive interference nature of the compressed fluid flow to form a constructive interference situation, thereby eliminating the There is a feature to isolate the situation where a single wheel is locked due to the hydraulic mechanism of the quick release valve and the homogenizing mechanism of the base piping system).
本发明的另一项目的,同时也是快速释放阀的改良措施,是在于提供一阀门装置,其型式具有可消除因前、后制动系统时间差所造成的衰退现象的功能,由于理想的制动状况必须能在复数制动致动器间取得平衡。Another item of the present invention, which is also an improvement of the quick release valve, is to provide a valve device of a type that can eliminate the fading phenomenon caused by the time difference between the front and rear braking systems. Conditions must be balanced between the plurality of brake actuators.
本发明的再一项目的是提供一阀门,其是现有装置的一项改良措施,可用以均化压力并吸收震动,而该吸震作用和均化作用可于动态制动系统中同步进行,并结合适当的设计以确保一致的性能。Yet another object of the present invention is to provide a valve, which is an improvement of existing devices, to equalize pressure and absorb shocks, and this shock absorption and homogenization can be carried out simultaneously in dynamic braking systems, And combined with proper design to ensure consistent performance.
然而,本发明的又一项目的是了提供一阀门装置,其机构将可提供一致的性能、维修便利性、以及在相对长久使用寿命中维持相当的可靠性。Yet another object of the present invention is to provide a valve arrangement whose mechanism will provide consistent performance, ease of maintenance, and maintain considerable reliability over a relatively long service life.
仍然,本发明的再一项目的是在于提供一阀门装置,其排气/释放功能将不会造成复数制动致动器迟缓释放的现象,并能以机械性作用当作该制动系统设计上不可或缺的部份,以确保能快速释放该车辆所有轮轴中各轴相对致动器间的液压,并当作是拖车制动释放阀的一项改良措施。Yet another object of the present invention is to provide a valve arrangement whose exhaust/release function will not cause slow release of multiple brake actuators and can be designed mechanically as the brake system Integral part of the vehicle to ensure rapid release of hydraulic pressure between the opposite actuators of all axles of the vehicle and as an improvement to the trailer brake release valve.
再者,本发明另有一目的,是要提供一单一阀门装置,其性能是可超越前述各项发明的既有性能,并提供必要的改良措施以防止出现该前述各项发明的后果。Moreover, another object of the present invention is to provide a single valve device whose performance can exceed the existing performances of the aforementioned inventions, and provide necessary improvement measures to prevent the consequences of the aforementioned inventions.
本发明为一种用于气制动系统的气动闭路防抱死压力调节器,其液压式制动系统的差压调节器快速释放阀具有一完整设计以承受液压差、污染物及微粒,其内部具有一扣环、一刚性活塞和一长形、具有弹性、可挠曲的吸震构件,其被配置在一汽缸内该活塞的一第一面端,而具有扣环的压力室则是被配置在该活塞的一第二凸缘面上成为邻接的装置,其功能是相互调和,正如挤压该吸震构件的减震反应,于压缩结束时该构件回复至其原始位置,而该邻接装置则会限制该活塞的行程而在该汽缸内行进至其解压完成时的位置处,该汽缸有机油分布于其中;当该阀门装置接收到输送至一输送管道且具有该压差的液压时,据此而借由分别具有一凸出部、一输入孔的一壳体而构成集中化的装置,而该凸出部是具有一第一膜片装置配置在其间,可阻断其与具有排气孔的凸出部的盖板相互连通,而该输送管道可集中并隔离一基座压力室内的该液压及压差,该基座压力室具有侧向对准的输出孔,而充压作用力是被施加在一挠性盖上,其是设有一内面及一外面,可作用于该活塞的第二面,而该活塞受限于该邻接装置且具有一连续周缘部份的该弹性盖于此即可从第二膜片装置端延伸出去,该第二装置的一外侧面可迫使其中一第二表面与一第二端相互接触,以使压力得以传输至该活塞,造成变形的该构件会被挤压至一汽缸壳体内,并由基座壳体压力室端直接传送压力至该输出孔。The present invention is a pneumatic closed circuit anti-lock pressure regulator for an air brake system, the differential pressure regulator quick release valve of the hydraulic brake system has an integral design to withstand hydraulic pressure differential, pollutants and particulates, its Internally there is a retaining ring, a rigid piston and an elongated, resilient, flexible, shock-absorbing member disposed within a cylinder at a first face end of the piston, while the pressure chamber with the retaining ring is Arranged on a second flange surface of the piston as adjoining means, its function is to coordinate with each other, just as the shock-absorbing response of extruding the shock-absorbing member, the member returns to its original position at the end of compression, and the adjoining means It will limit the stroke of the piston to travel in the cylinder to the position when its decompression is completed, and the cylinder has oil distributed therein; when the valve device receives the hydraulic pressure delivered to a delivery pipeline and has the pressure difference, According to this, a centralized device is formed by a housing respectively having a protruding part and an input hole, and the protruding part has a first membrane device arranged therebetween, which can block it from the connection with the discharge port. The cover plates of the protrusions of the air holes communicate with each other, and the delivery pipe can concentrate and isolate the hydraulic pressure and pressure difference in a base pressure chamber with laterally aligned output holes, and the pressurization action Force is exerted on a flexible cover having an inner face and an outer face acting on a second face of the piston constrained by the adjoining means and having a continuous peripheral portion of the elastic cover At this point, it can be extended from the end of the second diaphragm device, and an outer surface of the second device can force one of the second surfaces and a second end to contact each other, so that pressure can be transmitted to the piston, causing deformation of the piston. The components are extruded into a cylinder housing and transmit pressure from the pressure chamber end of the base housing directly to the output port.
附图说明 Description of drawings
图1是配置本发明新式差压调节器快速释放阀的大货车/半拖车的一典型液压式汽车制动系统的一概要示意图。1 is a schematic diagram of a typical hydraulic vehicle braking system of a large truck/semi-trailer equipped with a novel differential pressure regulator quick release valve of the present invention.
图2是差压调节器快速释放阀的一细部剖面图。Figure 2 is a detailed cross-sectional view of the differential pressure regulator quick release valve.
图3是差压调节器快速释放阀的一外观正视图。Fig. 3 is an external front view of the quick release valve of the differential pressure regulator.
图4是差压调节器快速释放阀的一外观侧视图。Fig. 4 is an external side view of the quick release valve of the differential pressure regulator.
图5是快速释放盖板的一俯视示意图。FIG. 5 is a schematic top view of the quick release cover.
图6是上汽缸壳体的一剖面示意图。Fig. 6 is a schematic cross-sectional view of the upper cylinder housing.
图7是上汽缸壳体的一俯视内部示意图。Fig. 7 is a schematic top view of the upper cylinder housing.
图8是差压调节阀的一俯视外观示意图。Fig. 8 is a schematic top view of the differential pressure regulating valve.
图9是位于典型制动轮轴上的差压调节阀于其作用位置的示意图。Figure 9 is a schematic diagram of a differential pressure regulating valve on a typical brake wheel axle in its active position.
图10是扣环的一俯视示意图。Fig. 10 is a schematic top view of the buckle.
具体实施方式 Detailed ways
请特别参考图1,如图中所示本发明的新式差压调节器快速释放阀是与一气动液压式汽车制动系统有密切关系。该制动系统是包括:借由一传统式压缩机62供气的大货车用贮压筒20,可根据贮压筒20内空气压力来操控压缩机62的一传统式调节器63,拖车用的一贮压筒25,一踏板控制阀19,对置式制动致动器27及28(图9)、29及30、31及32、33及24、35及36,一传统式继动阀21,及一紧急继动阀26,可连接拖车/大货车空气制动系统的手栓22及24。Please refer to FIG. 1 in particular. As shown in the figure, the novel differential pressure regulator quick release valve of the present invention is closely related to a pneumatic hydraulic vehicle braking system. The braking system includes: a
图1中同时亦显示有导管60、57、58、52及53,其目的在于将液压引导至本发明的新式装置37、38、39、40及41,并分别连通至各对置式制动致动器27-36之间,并和导管42-51连接以便能导引施加的液压并自该制动致动器27及28、29及30、31及32、33及34、35及36端排出,其作用方式将在后篇中进行更完整地阐述。Also shown in Fig. 1 are
如图2中所示,本发明包括一基座压力室基座壳体4,具有一外凸直立输入孔65,分别连接导管60、57、58、52及53和两侧向相对的输出孔66及67(如图3及图9中所示)。该输出孔则分别通过导管42-51连接对置式制动致动器27-36。由铸铝制成的基座壳体4,其密度足以维持最低1034.25kPa以上的压力达60秒之久,并设有一输入孔65及精密膜片支撑件68,该支撑件是一安全金属网可维持挠性快速释放膜片10的位置,并具有一冲压制造的刚性快速释放盖9,可用以排放液压进入大气。凸缘上壁69包含一上表面71,其是经精密加工以吻合与基座壳体4具有相同特性的上汽缸壳体1的汽缸壳体凸缘壁面70上的相对应面,而该汽缸壳体1则设有一环状埋头孔72,于此其可用以接纳盖座膜片8的唇缘73,其连结方式将详述于后。As shown in Fig. 2, the present invention comprises a base pressure chamber base shell 4, has a protruding
为了确保阀门装置64长效的使用寿命并保有均一的动作,快速释放膜片10是采用一适当的挠性材料所制成的(例如强化橡胶或橡胶化合物)而且并不含有任何初始挠曲或应力。膜片10的周缘74是以弹性方式啮合至内表面75端,并借此而控制一输入孔65与一输送管道76间的连通状况。有一凹处77其直径业经精密加工成足以容许快速释放膜片10形成无阻碍的挠曲,而其另一较大尺寸的直径则可套接一方形密封环11以防止液压沿快速释放盖9的接触面周缘渗漏出去,同时它亦拥有一凹部并能以4支固定螺丝16而固定于基座壳体4上,如图2及图3中所示,以确保快速释放盖9能被固定在基座壳体4上并嵌入于基座壳体的凸出端。因此,当各零件处于其正常位置时,快速释放盖9是会被固插至凹处77内而且保有固定位置的密封环11则是能将快速释放膜片10固定在其自身与内腔穴表面75之间,该内腔穴表面的隔筛支撑件68则是精密整合至位于输入孔65开口端的位置处,以便能在输入孔65与输送管道76及输出孔66及67与制动致动器27-36之间无障碍地传输液压。In order to ensure a long service life and uniform action of the valve assembly 64, the
上壁汽缸壳体1具有一精密加工内汽缸内壁2,及一凸钮孔79,可接纳平头圆锥形避震器7的顶端凸钮80,该避震器7底端并设有一凸钮81,能轴向对准中心方位的凸钮80并能牢牢地顶住内汽缸顶壁82。此设计是了要在避震器7周围保持均一的空间。避震器7是由适当的弹性材料所制成的,当对着表面84端施力时,其是可压缩轴向的移动并能以变形方式填补上压力室83,故当该作用力终止施力时即可加以激发并回复其原始形状。避震器7的配方是经事先精密计算,其硬度足以维持激发于施加液压时相对存在的压差。The upper
8cc的10号非清洁剂液压油85会被喷洒在上汽缸壳体1内部,以便能有助于震动衰减,其组成和作用皆必须能超越该制动系统所能承受的环境温度范围。活塞6设有一内缩孔86,穿过垂直中心轴,并有螺纹加工在其底端的水平表面处87以接纳一″六角套筒螺丝18″,活塞一般为实心并具有一顶端水平表面88以便让避震器凸钮81得以插入位于活塞壁面89的内缩孔86中,活塞壁面89的弯曲部位处设有2个尺寸相同的埋头孔92及93,分别借由2个中间凸缘部份90及91来加以隔开,其直径略小于汽缸内表面2以确保该活塞6能紧密地配置在上压力室83内。No. 10 non-cleaner
有一扣环17可套入汽缸内壁2的沟槽中,如图6中所示,能和活塞下缘端107的下侧唇缘99形成无压力的接触。图10中所示的扣环17可建构成活塞6的停置位置以确保能对不同液压做出一致的反应。每一埋头孔92及93内各配置一″O形环12″,以便让活塞6与汽缸内壁2能借以形成气密性密封,并在出现液压时即可在埋头孔92及93内从事轴向滚动。适量的机油97会被喷洒在活塞6表面处87末端部位,当施加液压时即可润滑基座膜片8的内侧表面104。A retaining
基座膜片8是以防冻酒精不可渗透的弹性材料制成,当压力高达6895kPa时仍可维持其正常功能,其形状刚好能包覆着活塞6并可在个别输出孔66及67间保有一最小间隙而不与活塞6相互接触。基座膜片8拥有一喇叭形侧壁94,及端壁95,其一环状凸缘96,其具有一环状唇缘73能和埋头孔72充分啮合,以便让活塞6、避震器7形成气密式密封,并使上压力室83内的非清洁剂液压油85免于遭受异物或被由基座压力室78传输过来的液压内所含的微粒污染。The base diaphragm 8 is made of an impermeable elastic material for antifreeze alcohol. It can still maintain its normal function when the pressure is as high as 6895kPa. Minimum clearance without mutual contact with the piston 6. The base diaphragm 8 has a flared
图3是显示完成组装的本发明装置,其上汽缸壳体1则具有如图7中所示的4个开孔105穿过其凸缘100(如图4中所示),其是轴向对准如图3中所示的4个开孔106并穿过基座壳体凸缘101,图4中所示的一90度弯角形托架5具有2个开孔,穿过其水平面102,而分别对准基座壳体凸缘101及上部壳体凸缘100的开孔,如图8及图4中所示的4支自动锁紧式螺栓13及14则是延伸穿过该轴向对准的开孔并以尼龙锁紧螺帽15将托架5牢牢锁固在基座壳体凸缘101及上汽缸壳体凸缘100上。Fig. 3 shows the device of the present invention that has been assembled, and its
本发明阀门装置的操作情形通过前述说明内容便可立即知晓。可以明白如图1中所示的制动系统零件是维持于一非激发的位置处。当启动踏板控制阀19后,具有一压差波前的液压即会同步经由导管60、57、58、53、及52而传达至本发明装置37-41的输入孔65端。如图2中所示,当波前通过膜片支撑件68金属网时,它即会平均分散于整个快速释放膜片10的表面上(此即是液压震动点),使得每一个别的制动轮轴产生一增大压差而致动于挠性快速释放膜片10上,并使快速释放膜片10覆盖在快速释放盖9的凸面上,以便密封住释放盖的排气孔103,如图5中所示,据此其是会阻断与大气的连通状态。液压波前震动会通过基座凸出部凹处77,于此其将经由输送管道76传输并将波前震动集中于基座压力室78的腔室内,于此其是会推压基座膜片8而抵住活塞表面处87并轴向推压活塞6进而激发避震器7。因此,因液压波前所造成的震动于此即会被吸收,而液压则因此而传输至侧向对准的输出孔66及67端(如图3、图4、及图9中所示),于经由导管42-51传输至制动致动器27-36(参阅图9)之前其是会先同时加以均化。本专利阀门装置所设计的输送管道76,如图2中所示,是一唯一的方法,可将快速释放阀中所产生的压差与输送至制动致动器的液压相互隔离。The operation of the valve device of the present invention is immediately apparent from the foregoing description. It will be appreciated that the brake system components shown in Figure 1 are maintained in a non-energized position. After the
借着液压测试装置来量测制动致动器时,即可呈现出于动态制动过程中所产生的暂时性液压差。这些压差即是气动震波信号。正如现有的制动总成技术(无附图),其制动致动器具有一推杆,其一端固定于具有一弹性膜片构件的刚性金属板上,当施加液压时即可加以开启以构成一压力室。推杆的相对端则固定于松紧调整器上,松紧调整器则附加在一凸轮轴上,该凸轮轴的另一端具有″S″形凸轮设计,可形成支点以获取机械利益,促使制动蹄片与转动中的制动鼓相互接触。所有制动鼓均拥有高点及低点。制动时,制动蹄片会追循制动鼓而接触到其高点并略过低点,促使″S″形凸轮产生一摇摆效应从而造成推杆式地前、后摆动,并因此让制动致动器中液压得以反复加压。此反复加压的作用将直接回射至如图2中所示的本专利的发明装置基座压力室78端。如Spero的专利中所阐述,从附加于标准快速释放阀上的致动器所反射的致动器压力差必须通过标准快速释放阀而与遭遇来自于该释放阀中的膜片的压差。如流体力学研究中的发现,相反差的液压团相互遭遇时可能会造成″气阻″效应或破坏性干扰现象,并可能会暂时性阻止Spero专利中的装置发挥作用。差压调节器快速释放阀的设计可消除该项遭遇状况,由于致动器所反复加压的油液并不会与存在于如图2中所示的膜片10上的压差相互遭遇,反而会反射进入基座压力室78并被吸收、均化,并和液压波前采取相同方式同步重新分配。When the brake actuator is measured by the hydraulic test device, the temporary hydraulic pressure difference generated during the dynamic braking process can be shown. These pressure differences are the pneumatic shock wave signals. Just like the existing brake assembly technology (no drawing), its brake actuator has a push rod, one end of which is fixed on a rigid metal plate with an elastic diaphragm member, which can be opened when hydraulic pressure is applied to A pressure chamber is formed. The opposite end of the push rod is fixed to the slack adjuster, which is attached to a camshaft. The other end of the camshaft has an "S" shaped cam design, which can form a fulcrum for mechanical advantage, pushing the brake shoe The plates are in contact with the rotating brake drum. All brake drums have high and low points. When braking, the brake shoe will track the brake drum to touch its high point and skip the low point, prompting the "S" shaped cam to produce a rocking effect, causing the push rod to swing forward and backward, and thus allow the The hydraulic pressure in the brake actuator is repeatedly pressurized. The effect of this repeated pressurization will be reflected directly to the end of the
当释放踏板控制阀19时,可轻易了解作用于膜片10上的液压差将会降低至相当于大气压力的程度,其效应是将可解除快速释放盖排气孔103上快速释放膜片10的密封状态。若存在于本发明装置、导管42-51、及致动器27-36内的液压愈高,将促使膜片10抵住膜片支撑件68及表面75,因而开启经由盖板排气孔103与大气相通的连通管道,而将液压释放至大气,并因此而解除激发及重新恢复避震器7至原始的平头锥形状态,并同时让活塞6回推至如图10中所示的位于扣环17的停靠位置处,以确保于下次制动作用循环时能产生相同效能。当该压力下降至大气压力时,膜片10将回复至其未挠曲时(原始)的位置。When the
Spero的装置(美国专利号码:4,166,655)结合Horowitz(美国专利号码:3,093,153)、Vorech(美国专利号码:2,040,580)、或Andrews(美国专利号码:2,718,897)等的任何快速释放阀一起使用,且由于各种快速释放阀的″等熵及绝热流动″效应及其固有的压差所致,传输至各空气致动器的液压将永远存在一可预见的不平衡状态。Spero's device (U.S. Patent No. 4,166,655) is used in combination with any of the quick release valves of Horowitz (U.S. Patent No. 3,093,153), Vorech (U.S. Patent No. 2,040,580), or Andrews (U.S. Patent No. 2,718,897), and since each Due to the "isentropic and adiabatic flow" effect of the quick release valve and its inherent pressure differential, there will always be a predictable imbalance in the hydraulic pressure delivered to each air actuator.
尽管本发明的揭示内容是已经借由较佳实施例的内容来加以说明,因此,针对本发明所作的特殊变异必然不应被视为是脱离本发明所提及的各项观点的范围。但以上所揭示的仅为本发明其中数项较佳可行的实施例而已,不能以此限定本发明的实施范围或以任何形式来限制该上述内容所阐述的本申请权利要求范围的精神与范畴。Although the disclosure of the present invention has been described by means of preferred embodiments, therefore, specific variations made for the present invention must not be considered as departing from the scope of the various viewpoints mentioned in the present invention. However, the above disclosures are only some of the preferred and feasible embodiments of the present invention, and should not limit the implementation scope of the present invention or limit the spirit and scope of the scope of claims of the present application described above in any form. .
Claims (25)
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CN2157098Y (en) * | 1993-07-03 | 1994-02-23 | 赵伟亚 | Wheel anti-seizure device of air-pressure brake system for car |
US5558413A (en) * | 1994-05-04 | 1996-09-24 | Mercedes-Benz Ag | Brake-pressure control device having rear-axle brake circuit self-priming recirculation pump |
GB2299614A (en) * | 1995-04-05 | 1996-10-09 | John Harris | Hydraulic or pneumatic gear, steering and brake locking system actuated by cam studs on the lock barrel causing rocker arms to open or close valves. |
CN1155261A (en) * | 1994-07-20 | 1997-07-23 | Itt欧洲自动车股份公司 | Process for operating anti-lock moter vehicle braking system |
DE19814867C1 (en) * | 1998-04-02 | 1999-12-23 | Knorr Bremse Systeme | Brake force distribution to axles of motor vehicle with anti-lock braking |
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CN2157098Y (en) * | 1993-07-03 | 1994-02-23 | 赵伟亚 | Wheel anti-seizure device of air-pressure brake system for car |
US5558413A (en) * | 1994-05-04 | 1996-09-24 | Mercedes-Benz Ag | Brake-pressure control device having rear-axle brake circuit self-priming recirculation pump |
CN1155261A (en) * | 1994-07-20 | 1997-07-23 | Itt欧洲自动车股份公司 | Process for operating anti-lock moter vehicle braking system |
GB2299614A (en) * | 1995-04-05 | 1996-10-09 | John Harris | Hydraulic or pneumatic gear, steering and brake locking system actuated by cam studs on the lock barrel causing rocker arms to open or close valves. |
DE19814867C1 (en) * | 1998-04-02 | 1999-12-23 | Knorr Bremse Systeme | Brake force distribution to axles of motor vehicle with anti-lock braking |
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