Three, summary of the invention
The purpose of this invention is to provide a kind of oil product storage tank cleaning hydraulic type self-controlled robot, solve the problem that exists in the above-mentioned prior art.
Technical scheme of the present invention realizes in the following manner:
Robot adopts full hydraulic drive, camera to monitor, shovel board mechanism clears up, injector head cleans, slush pump is extracted out, big tank stores is handled and the outer automatic control job program mode of jar.
The present invention is by robot, hydraulic system, control system and mud store process tank and form, it is characterized in that robot comprises frame, the rotating disk of frame upper-end front, the pitching rotating disk that links to each other with turntable shaft, the searchlight that on the pitching rotating disk, be arranged in parallel, injector head and camera, the hydraulic line that links to each other with injector head with two rotating disk hydraulic pressure oscillating cylinders, being located at the frame lower front end links to each other and the shovel board that links to each other with hydraulic cylinder with the frame rotating shaft mechanism, be located at the pedrail mechanism of the hydraulic motor transmission of frame lower both sides, hydraulic system comprises hydraulic pump, hydraulic power source, hydraulic motor on the frame, oscillating cylinder, hydraulic cylinder and between the fluid pressure line and the protection fluid pressure line that is located at the frame rear end middle part and the integrated pipe of electric wire that link to each other; Control system comprises PLC control centre control panel, circuit board, guidance panel, switch board, magnetic valve and motor; PLC control panel and board design by guidance panel control robot, hydraulic pump and slush pump work, are recovered to the mud holding vessel to mud and handle outward transport in switch board.
Rotating disk and pitching rotating disk are at hydraulic pressure oscillating cylinder effect lower swing, and it is 300 ° that rotating disk drives pitching rotating disk level angle, and the pitching rotating disk drives the pitching up and down of searchlight, injector head and camera, and the angle of pitch is 140 °.
Hydraulic cylinder is fixed on the frame front center, and the bottom flexibly connects in its piston rod and the shovel board, cooperates with rotating shaft bindiny mechanism between shovel board and the frame to make the shovel board oscilaltion.
The crawler belt transmission mechanism is made up of crawler belt, drive, sprocket wheel, power transmission shaft and hydraulic motor, power transmission shaft is connected with drive by the frame both sides, drive and sprocket engagement, sprocket wheel and caterpillar chain engagement, hydraulic motor is arranged on the middle part of power transmission shaft, drives power transmission shaft and rotates.
The crawler belt skin is made as rubber layer, and internal layer is made as the steel layer, the two-layer unification body that links closely.
The hydraulic line of searchlight and camera electric wire, injector head water pipe, pitching rotating disk, rotating disk, hydraulic cylinder and power transmission shaft hydraulic motor is connected respectively with tank body hydraulic power unit, water pump and switch board outward by the integrated pipe that is fixed on frame rear end top.
Hydraulic control system is located on jar outer hydraulic power unit, the hand-operated direction valve commutation pipeline of hydraulic cylinder and oscillating cylinder, the commutation pipeline of the solenoid-operated proportional reversal valve of solenoid directional control valve commutation pipeline and hydraulic motor is connected in parallel on the hydraulic pump export pipeline, place in parallel is provided with pressure-reducing valve, be provided with bypass in the hydraulic pump exit, bypass is provided with overflow valve and magnetic valve; Be provided with one-way throttle valve at the hydraulic motor import and export, between oscillating cylinder is imported and exported, be provided with overflow valve.
Electric control system selects for use PLC as control centre, and the control signal of all devices input and output except that vision signal directly enters PLC, is controlled by PLC.
Compared with the prior art the present invention has the following advantages:
1, reasonable, the compact conformation of scheme, robot adopts simulated design, and is easy to assembly quick in jar.
2, robot motion adopts hydraulic control fully, and robot self does not have other electrical equipment and circuit except that explosion-proof type searchlight and camera, has guaranteed the safety of cleaning storage tank.
3, adopt the work of control robot of industrial computer and PLC control centre, control flexibly, and is convenient and swift.
4, hydraulic pump, fluid pressure line control water pump, water pump slush pump and switch board all design on the module outside jar, and are arranged in the container flexible operation, convenient in carrying.
5, shovel board is made as two-layerly, and skin is made as rubber-type, has guaranteed the safety at the tank body and jar end.
6, simplified clear jar technology, reduced clear jar of cost, improved clear jar of speed, prevented environmental pollution.
Five, the specific embodiment
For further disclosing technical scheme of the present invention, elaborate by embodiment below in conjunction with Figure of description:
The present invention is by robot, hydraulic system, control system and mud store process tank and form, it is characterized in that robot comprises frame 1, the rotating disk 2 of frame upper-end front, the pitching rotating disk 3 that links to each other with turntable shaft, the searchlight 4 that on the pitching rotating disk, be arranged in parallel, injector head 6 and camera 5, the hydraulic line that links to each other with injector head with two rotating disk hydraulic pressure oscillating cylinders, being located at the frame lower front end links to each other with the frame rotating shaft mechanism and the shovel board 8 that links to each other with hydraulic cylinder 7, be located at the pedrail mechanism 9 of the hydraulic motor transmission of frame lower both sides, hydraulic system comprises hydraulic pump 4-1, hydraulic power source, hydraulic motor 4-7 on the frame, 9, oscillating cylinder 4-15,16, hydraulic cylinder 4-13 and between the fluid pressure line and the protection fluid pressure line that is located at the frame rear end middle part and the integrated pipe 10 of electric wire that link to each other; Control system comprises PLC control centre control panel, circuit board, guidance panel, switch board, magnetic valve and motor; PLC control panel and board design by guidance panel control robot, hydraulic pump and slush pump work, are recovered to the mud holding vessel to mud and handle outward transport in switch board.
1, master-plan
Oil storage tank cleaning robot overall plan adopts modularized design, robot can conveniently be taken apart enter oil tank standard hand-hole and quick and convenient assembling in jar.Take into full account operating environment, all advance a jar part and require explosion-proof.Oil storage tank cleaning robot can be divided into following a few part:
First: support body parts: mainly adopt the section bar Welding Structure.Outer hydraulic power unit of jar and control room centralized arrangement are in a container, with convenient carrying and field operation.
Second portion: walking mechanism: adopt the rubber caterpillar type walking mechanism, have strong adhesion, tractive force greatly, characteristics such as easy damaged walking ground not, drive by the biliquid pressure motor, differential is realized turning to maneuverability.
Third part: cleaning part: mainly realize 300 ° of rotations of level, camera transmission image, artificial moonlight, the high pressure jet stream bed mud that cleans the storage in 140 ° of scopes of pitching; Utilize shovel board mechanism before push and press start to realize the cleaning of oil tank bed mud.
The 4th part: the power drive part: hydraulic power is provided by hydraulic power unit, adopts the fluid motor-driven crawler travel; Adopting the rotating hydraulic cylinder to drive jet cleaning partly swings; Adopt hydraulic cylinder to promote the shovel board action; High-pressure injection liquid mobilization force is provided by jet pump.
The 5th part: electric control system: finish specified action control by PLC procedure auto-control device.Handle control stick in the control room and realize operation outside the jar.Control system is provided with perfect safeguard measure and alarm, realizes the High-reliability Control operation.
Oil storage tank cleaning robot Long-distance Control operating type is arranged.The blowdown suction system is extracted bed mud out with slush pump at the bottom of jar, leave in the surge tank in order to further handling.
2, frame for movement design
Mechanical mechanism adopts modularized design, robot can easily be taken apart enter oil tank standard manhole and quick and convenient assembling in jar, takes into full account operating environment, and all advance jar explosion-proof, the waterproof of part.
(1) shovel board mechanism: shovel board realizes lifting action by 1 Driven by Hydraulic Cylinder, and the shovel board body structure is two-layer formation, and internal layer is a steel plate, near ground be rubber slab, in case damage the tank base surface in the operation process.
(2) design of walking mechanism: walking mechanism adopts the rubber caterpillar type structure, realizes moving of car body by the fluid motor-driven creeper undercarriage.Creeper undercarriage schematic diagram 3.
(3) wiper mechanism: adopt camera, searchlight, the three-in-one structure of nozzle, drive 300 ° of revolutions of realization horizontal direction by oscillating motor, swing in 140 ° of scopes of the vertical direction angle of pitch, pass through artificial moonlight, by camera transmission image on-site supervision operation situation, with the high pressure jet stream bed mud that cleans the storage.Schematic diagram such as Fig. 4.
(4) control room and Hydraulic Station: the control room is established and is handled console control oil storage tank cleaning robot manipulating task, and shows the work on the spot situation by monitor screen.The power source hydraulic power unit is concentrated in the same container, move with convenient carrying.
3, design of Hydraulic System
Oil storage tank cleaning robot adopts full hydraulic drive, realizes walking by 2 hydraulic motor 4-7,9, differential steering, 2 hydraulic pressure oscillating cylinder 4-15,16 drive searchlight, cameras 5 and injector head 6 swings up and down and about revolution.1 hydraulic cylinder 4-13 is set realizes the shovel board lifting action.Hydraulic system principle figure is seen Fig. 4.
The hydraulic work system process:
Drive hydraulic motor 4-7,9 by solenoid-operated proportional reversal valve 4-4 and control the speed of travel and direction.
Control 13 motions of pilot operated directional control valve 12 driving cylinders by hand-operated direction valve 7 or solenoid directional control valve 18, realize that shovel board swings up and down.
Control overflow valve 4-14 by hand-operated direction valve 4-17 or solenoid directional control valve 4-11 and drive oscillating cylinder 4-16, realize that frame changes about camera searchlight, injector head.
Pump is realized unloading by magnetic valve 4-18, overflow valve 4-2.Overflow valve 4-14 protection oscillating cylinder 4-15 realizes that camera searchlight, injector head swing up and down.
Control overflow valve 4-14 by hand-operated direction valve 17 or solenoid directional control valve 4-11 and drive oscillating cylinder 4-16, realize turning round about camera searchlight, injector head.
Pump is realized unloading by magnetic valve 4-18, overflow valve 4-2.15,16 work of overflow valve 4-14 protection oscillating cylinder.
4, electric control system design
Oil storage tank cleaning robot electric control system selects for use PLC as control centre, and all devices input/output signal except that vision signal directly enters PLC, is controlled by PLC.Vision signal by camera collection after directly by display output, whole system design in switch board, action button and display screen design on switch board plate face, robot electric control system schematic diagram is seen Fig. 6.
(1) pump start-stop and relay protection system
This system's control power has following motor: water jet pump motor, hydraulic motor, dredge pump motor.
Separate button and indicator lamp are established in the start-stop of each motor; Hydraulic system is provided with various magnetic valves, pilot operated valve device;
Miscellaneous equipment: illumination, transformer, 24V D.C. regulated power supply, PLC and other equipment, air switch, contactor, relay, transformer.
The control of above equipment is considered to concentrate in the switch board.
(2) PLC control and master system
The PLC system is entire machine people's a control centre, and all devices input/output signal except that vision signal directly enters PLC, is controlled by PLC, and the control content comprises:
The importation: a key start button, scram button, water jet pump, Hydraulic Station, dredge pump manually boot and stop button the pivot angle control of cleaning assembly, shovel board control, other input signal etc.
Output: the manually booting and the stop button indicator lamp of motor, the output control signal of motor, the control signal of shovel board hydraulic cylinder, the control signal of tilt cylinder, the control signal of CD-ROM drive motor, report to the police indication, alarm bell signal, other output signal etc.
PLC joins the EEPROM storage card makes the PLC program can power down protection.
The host computer scheme: industrial control computer is connected by the MPI interface with PLC, on industrial computer PLC Stateful Inspection and necessary parameter is shown and the setting of some parameters.
5, Installation and Debugging
(1) mounting means: entire machine people is divided into support body parts, walking mechanism, cleaning part, power drive part, electrical control division five parts of grading, and its installation process is as follows:
Carrying out structure earlier installs
Cable connects: after mechanical framework installs, the wiring of motor controlling cabinet, the wiring of PLC switch board can be connected.
Control liquid road connects: after mechanical framework installs, control valve, control circuit can be connected.
(2) monomer debugging
After finishing each parts, carry out independent debugging, mainly to debugging: running gear, cleaning part, hydraulic system with lower member.
The test of PLC switch board comprises that program input and output test, host computer show and operational testing, the test of output solenoid control, control motor operation test, system's operation test.
Motor start-stop relay protection switch board test: voltmeter, ammeter, air switch, contactor, input, button indicator lamp and test lamp.
(3) whole debugging
After finishing whole installations, earlier each system is carried out independent test, joint test.
After finishing above-mentioned whole debugging work, enter clear jar of actual reliability and performance of coming checking system.