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CN100551706C - Ink cartridges and sets of ink cartridges - Google Patents

Ink cartridges and sets of ink cartridges Download PDF

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Publication number
CN100551706C
CN100551706C CNB2007100916963A CN200710091696A CN100551706C CN 100551706 C CN100551706 C CN 100551706C CN B2007100916963 A CNB2007100916963 A CN B2007100916963A CN 200710091696 A CN200710091696 A CN 200710091696A CN 100551706 C CN100551706 C CN 100551706C
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China
Prior art keywords
ink
ink cartridge
print cartridge
cartridge
light
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CN101058258A (en
Inventor
高木淳宏
佐佐木丰纪
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Brother Industries Ltd
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Brother Industries Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17566Ink level or ink residue control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17566Ink level or ink residue control
    • B41J2002/17573Ink level or ink residue control using optical means for ink level indication
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17566Ink level or ink residue control
    • B41J2002/17576Ink level or ink residue control using a floater for ink level indication

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  • Ink Jet (AREA)

Abstract

A kind of print cartridge comprises: cartridge body forms black chamber in this cartridge body; Light transmission part, this light transmission part are arranged on the described cartridge body, and wherein said light transmission part has the inner space that is formed on wherein, and described inner space and described black chamber connection; Movable link, this movable link is arranged in the described black chamber, and comprise first shading light part, and wherein said first shading light part is arranged in the inner space of described light transmission part, and described movable link can move in response to the variation of the China ink amount in described black chamber; And second shading light part, wherein said first shading light part and described second shading light part are along the installation direction alignment of described print cartridge.

Description

墨盒和一组墨盒 Ink cartridges and sets of ink cartridges

分案申请说明Instructions for Divisional Application

本申请是申请日为2005年3月3日、申请号为200510051797.9且发明名称为“墨盒和喷墨打印机”的中国发明专利申请的分案申请。This application is a divisional application of a Chinese invention patent application with an application date of March 3, 2005, an application number of 200510051797.9, and an invention title of "ink cartridge and inkjet printer".

技术领域 technical field

本发明涉及容纳墨的墨盒以及使用该墨盒的喷墨打印机。The present invention relates to an ink cartridge containing ink and an inkjet printer using the same.

背景技术 Background technique

已知一种其上安装了容纳墨的墨盒的喷墨打印机,包括探测墨盒中剩余墨量的剩余墨量探测传感器。例如日本专利No.2960614的图2披露了一种这样的传感器,它使用光学传感器,包括发射光的光发射器和接收从光发射器发出并且穿过透明墨盒的光的光接收器。There is known an inkjet printer on which an ink cartridge containing ink is mounted, including a remaining ink amount detection sensor for detecting the amount of ink remaining in the ink cartridge. For example, FIG. 2 of Japanese Patent No. 2960614 discloses one such sensor using an optical sensor including a light emitter emitting light and a light receiver receiving light emitted from the light emitter and passing through a transparent ink cartridge.

在包括用于探测墨盒中剩余墨量的光学传感器的喷墨打印机中,光学传感器可能会错误地探测到墨盒中的剩余墨量较少,即使在还没有把墨盒安装到喷墨打印机上时。当把含有少量墨的墨盒从打印机上取下时,剩余墨量探测传感器不能探测到墨盒已经从喷墨打印机上移走了。由于喷墨打印机不能确定墨盒是否安装到了打印机上,打印机就可能出现各种误操作,如喷墨等。为了解决该问题,除了剩余墨量探测传感器外,还可以提供一个探测墨盒是否安装到喷墨打印机上的传感器,这样会增加成本。In an inkjet printer including an optical sensor for detecting the amount of ink remaining in the ink cartridge, the optical sensor may erroneously detect that the amount of ink remaining in the ink cartridge is low even when the ink cartridge has not been installed in the inkjet printer. When an ink cartridge containing a small amount of ink is removed from the printer, the remaining ink amount detection sensor cannot detect that the ink cartridge has been removed from the ink jet printer. Since the inkjet printer cannot determine whether the ink cartridge is installed on the printer, various misoperations of the printer, such as inkjet, may occur. In order to solve this problem, in addition to the remaining ink amount detecting sensor, a sensor for detecting whether the ink cartridge is mounted on the inkjet printer may be provided, which increases the cost.

发明内容 Contents of the invention

因此,本发明的一个方面是提供一种墨盒和一种喷墨打印机,其中可以用一个探测器探测墨盒中的剩余墨量和墨盒是否安装到喷墨打印机上。Accordingly, an aspect of the present invention is to provide an ink cartridge and an ink jet printer, wherein a detector can be used to detect the amount of remaining ink in the ink cartridge and whether the ink cartridge is mounted on the ink jet printer.

墨盒可以包括第一探测部分,它定位在墨盒上使得当墨盒安装在成像设备中时成像设备的探测器能够探测第一探测部分,还包括第二探测部分,它定位在墨盒上使得在把墨盒安装到成像设备中或者从成像设备上取下时探测器能够探测第二探测部分。第二探测部分可以定位在朝向墨盒的一个表面与第一探测部分分开的位置,其中该表面是指在把墨盒安装到成像设备中的过程中首先插入到成像设备中的一个表面。The ink cartridge may include a first detection portion positioned on the ink cartridge so that a detector of the image forming apparatus can detect the first detection portion when the ink cartridge is installed in the image forming apparatus, and a second detection portion positioned on the ink cartridge such that when the ink cartridge is mounted The detector is capable of detecting the second detection portion when installed in or removed from the imaging device. The second detecting portion may be positioned at a position facing a surface of the ink cartridge that is first inserted into the image forming apparatus during installation of the ink cartridge into the image forming apparatus, away from the first detecting portion.

当安装墨盒完成后,探测器能够探测第一探测部分,从而探测墨盒中的剩余墨量。在安装或取下墨盒的过程中,探测器能够探测第二探测部分,从而探测到墨盒是否安装在成像设备中。因此,可以用单独一个探测器探测墨盒中的剩余墨量和墨盒是否安装在成像设备中。由于第二探测部分可以定位在朝向墨盒首先插入成像设备的一个表面与第一探测部分分开的位置,在安装完成后,探测器不能探测到第二探测部分。When the installation of the ink cartridge is completed, the detector can detect the first detecting portion, thereby detecting the remaining amount of ink in the ink cartridge. During installation or removal of the ink cartridge, the detector can detect the second detecting portion, thereby detecting whether the ink cartridge is installed in the image forming apparatus. Therefore, it is possible to detect the remaining amount of ink in the ink cartridge and whether the ink cartridge is installed in the image forming apparatus with a single detector. Since the second detecting portion may be positioned at a position separated from the first detecting portion toward a surface where the ink cartridge is first inserted into the image forming apparatus, the detector cannot detect the second detecting portion after installation is completed.

可以用能够阻碍探测器的光发射部分发出的光使之不能到达探测器的光接收部分的材料来形成第一探测部分和第二探测部分。因此可以使用非接触型探测器探测剩余墨量(由于消耗它随时间变化)和确定墨盒是否安装在成像设备中。The first detecting portion and the second detecting portion may be formed of a material capable of blocking light emitted from the light emitting portion of the detector from reaching the light receiving portion of the detector. It is therefore possible to use a non-contact type detector to detect the amount of remaining ink (which changes with time due to consumption) and to determine whether the ink cartridge is installed in the image forming apparatus.

墨盒可以包括一个能够容纳墨的墨盒体。墨盒体可以至少部分由具有透光性的材料形成。第一探测部分可以是遮光板,它由基本不透光的材料形成。遮光板可以可移动地设置在墨盒体中,从而随着墨盒体中墨量的变化而改变位置。由于第一探测部分可以是允许光穿过的遮光板,并且它放置在墨盒体中使得它随着墨盒体中剩余墨量的变化而移动,所以就能够探测出由于墨的消耗而随时间变化的剩余墨量。由于第二探测部分可以定位在沿着墨盒在安装墨盒的方向上与第一探测部分分开的位置,因此只有在一个预定方向上把墨盒安装到成像设备中或者从成像设备中取下墨盒时探测器才能探测到第二探测部分。当安装结束后,探测器就只能探测到第一探测部分了。所以通过避免用探测器探测第二探测部分的复杂操作能够简化安装和取下墨盒的操作。由于安装或取下墨盒的操作变得简单了,就能够避免在安装过程中强度可能比墨盒其余部分低的、暴露出来的第二探测部分由于与墨盒安装部分接触而断裂。The ink cartridge may include an ink cartridge body capable of containing ink. The ink cartridge body may be at least partially formed of a light-transmitting material. The first detecting portion may be a light-shielding plate formed of a substantially light-impermeable material. The light-shielding plate can be movably arranged in the ink cartridge body so as to change its position as the amount of ink in the ink cartridge body changes. Since the first detection part may be a light shielding plate that allows light to pass through, and it is placed in the ink cartridge body so that it moves with the change in the amount of ink remaining in the ink cartridge body, it is possible to detect the change over time due to ink consumption. remaining ink level. Since the second detecting portion can be positioned at a position separated from the first detecting portion along the ink cartridge in the direction in which the ink cartridge is installed, it is detected only when the ink cartridge is installed in or removed from the image forming apparatus in a predetermined direction. The detector can detect the second detection part. After the installation is finished, the detector can only detect the first detection part. Therefore, the operation of installing and removing the ink cartridge can be simplified by avoiding the complicated operation of detecting the second detecting portion with the detector. Since the operation of installing or removing the ink cartridge becomes simple, it is possible to prevent the exposed second detection portion, which may be weaker than the rest of the ink cartridge, from breaking due to contact with the ink cartridge installation portion during installation.

墨盒可以进一步包括能够容纳墨的墨盒体和覆盖墨盒体在把墨盒安装到成像设备中的过程中首先插入成像设备中的那一端的帽。第二探测部分可以是从帽的侧表面向外伸出的伸出部分。伸出部分可以基本不透光。在这种结构中,第二探测部分可以形成为结构相对简单的伸出部分。The ink cartridge may further include an ink cartridge body capable of containing ink, and a cap covering an end of the ink cartridge body that is first inserted into the image forming apparatus during installation of the ink cartridge into the image forming apparatus. The second detection portion may be a protruding portion protruding outward from a side surface of the cap. The protruding portion may be substantially opaque to light. In this structure, the second detection portion can be formed as a protruding portion with a relatively simple structure.

在包括第一和第二墨盒的一组墨盒中,第一墨盒的第一最大墨容量可以和第二墨盒的第二最大墨容量不同。第一墨盒的伸出部分的形状可以和第二墨盒的伸出部分的形状不同。一个成像设备可能能够容纳两个或更多个墨盒。在这样的实施例中,第一墨盒的最大墨容量可以大于第二墨盒的最大墨容量。第一墨盒和第二墨盒可以包括不同形状的伸出部分(如第二伸出部分)。因此,探测器探测第一墨盒上伸出部分的方式可以和探测第二墨盒上伸出部分的方式不同。这样就能够使用伸出部分来确定安装好的墨盒的最大墨容量。另外,根据探测到的墨盒最大墨容量,可以把墨盒中的剩余墨量输出给如个人计算机等外设。In a set of ink cartridges comprising first and second ink cartridges, the first maximum ink capacity of the first ink cartridge may be different from the second maximum ink capacity of the second ink cartridge. The shape of the protruding portion of the first ink cartridge may be different from the shape of the protruding portion of the second ink cartridge. An imaging device might be able to hold two or more ink cartridges. In such embodiments, the maximum ink capacity of the first ink cartridge may be greater than the maximum ink capacity of the second ink cartridge. The first ink cartridge and the second ink cartridge may include differently shaped protrusions (eg, second protrusions). Thus, the sensor may detect the protrusion on the first ink cartridge in a different manner than the protrusion on the second ink cartridge. This allows the protrusion to be used to determine the maximum ink capacity of the installed ink cartridge. In addition, according to the detected maximum ink capacity of the ink cartridge, the remaining amount of ink in the ink cartridge can be output to peripheral devices such as a personal computer.

墨盒可以包括作为分开的部件的墨盒体和帽。因此,当墨盒体和帽是分开的部件时,可以以具体成像设备的规格所决定的不同形状来提供帽。The ink cartridge may include a cartridge body and a cap as separate components. Thus, when the cartridge body and cap are separate components, the cap may be provided in a different shape determined by the specifications of a particular image forming apparatus.

墨盒可以进一步包括一个覆盖至少一部分伸出部分的盖。这样就能够避免在把墨盒安装到成像设备中或从成像设备中取下时损坏伸出部分。The ink cartridge may further include a cover covering at least a portion of the protruding portion. This prevents the protruding portion from being damaged when the ink cartridge is installed in or removed from the image forming apparatus.

在各个示例性的实施例中,成像设备可以包括:一个墨盒安装部分,它能够安装墨盒;一个探测器,当墨盒安装在成像设备中时,探测器能够探测第一探测部分,在把墨盒安装到成像设备中或把墨盒从成像设备上取下的过程中,探测器能够探测第二探测部分;和一个控制装置,它根据探测器对第一探测部分的探测计算墨盒中的剩余墨量,根据探测器是否探测到第二探测部分确定墨盒是否安装到墨盒安装部分中。In various exemplary embodiments, the image forming apparatus may include: an ink cartridge installation portion, which can install the ink cartridge; a detector, when the ink cartridge is installed in the image forming apparatus, the detector can detect the first detecting portion, and when the ink cartridge is installed During the process of entering or removing the ink cartridge from the image forming apparatus, the detector can detect the second detecting portion; and a control device, which calculates the remaining amount of ink in the ink cartridge based on the detection of the first detecting portion by the detector, Whether or not the ink cartridge is installed in the ink cartridge installing portion is determined based on whether or not the detector detects the second detecting portion.

控制装置可以根据探测器对第一探测部分的探测计算墨盒中的剩余墨量。控制装置还可以根据探测器是否探测到第二探测部分确定墨盒是否安装到墨盒安装部分中。因此不一定要分别设置探测墨盒是否安装在墨盒安装部分中的探测器和探测墨盒中剩余墨量的探测器。这样的结构能够减少生产成本。The control means may calculate the remaining amount of ink in the ink cartridge based on the detection of the first detection portion by the detector. The control means may also determine whether the ink cartridge is mounted in the ink cartridge mounting portion based on whether the detector detects the second detecting portion. Therefore, it is not necessary to separately provide a detector for detecting whether the ink cartridge is installed in the ink cartridge mounting portion and a detector for detecting the amount of ink remaining in the ink cartridge. Such a structure can reduce production costs.

墨盒可以进一步包括:一个墨容器,它能够容纳墨;一个供墨通道,墨容器中的墨通过供墨通道能够有选择地提供到墨容器外部的位置,当墨盒安装到成像设备中时,供墨通道能够与连接管配合从而把墨提供给成像设备中的打印头;一个第一伸出部分,它设在墨盒的外壁上,第一伸出部分沿着该外壁在把墨提供到墨容器外部位置的方向上延伸;和一个第二伸出部分,它设在墨盒的外壁上,第二伸出部分沿着该外壁在把墨提供到墨容器外部位置的方向上延伸,并且用基本不透光的材料形成。第一探测部分可以可移动地设在第一伸出部分中。第二探测部分可以包括第二伸出部分。至少一部分第一伸出部分可以定位在墨盒上,从而在墨盒安装在成像设备中时它置于设在成像设备中的对射式传感器的光发射部分和光接收部分之间。至少一部分第二伸出部分可以定位在墨盒上从而在把墨盒安装到成像设备中和从成像设备中取下时,它从光发射部分和光接收部分之间穿过。The ink cartridge may further include: an ink container capable of containing ink; an ink supply passage through which the ink in the ink container can be selectively supplied to a position outside the ink container, when the ink cartridge is mounted in the image forming apparatus, the supply The ink channel can cooperate with the connecting pipe so that ink is provided to the printing head in the image forming device; a first protrusion, which is located on the outer wall of the ink cartridge, and the first protrusion provides ink to the ink container along the outer wall extending in the direction of the external position; and a second protruding portion, which is provided on the outer wall of the ink cartridge, the second protruding portion extends along the outer wall in the direction of providing ink to the external position of the ink container, and uses substantially no Light-transmitting material is formed. The first detecting portion may be movably provided in the first protruding portion. The second detecting portion may include a second protruding portion. At least a portion of the first protruding portion may be positioned on the ink cartridge such that it is interposed between a light emitting portion and a light receiving portion of a through-beam sensor provided in the image forming apparatus when the ink cartridge is installed in the image forming apparatus. At least a portion of the second projecting portion may be positioned on the ink cartridge so that it passes between the light emitting portion and the light receiving portion when the ink cartridge is installed and removed from the image forming apparatus.

一种喷墨打印机可以包括:一个能够向记录介质上喷墨的打印头;和一个能够安装墨盒的墨盒安装部分;一个具有光发射部分和光接收部分的对射式传感器;和把墨盒中的墨提供给打印头的连接管。墨盒安装部分可以构造成使得:在把墨盒安装到喷墨打印机中的过程中,第二伸出部分在第一伸出部分之前从光发射部分和光接收部分之间穿过;当墨盒安装在喷墨打印机中时,至少一部分第一伸出部分置于光发射部分和光接收部分之间,并且至少一部分连接管与供墨通道配合在一起;并且在把墨盒从喷墨打印机上取下的过程中,在第一伸出部分从光发射部分和光接收部分之间的位置移走后,第二伸出部分从光发射部分和光接收部分之间穿过。An inkjet printer may include: a print head capable of ejecting ink onto a recording medium; and an ink cartridge mounting portion capable of mounting an ink cartridge; a through-beam sensor having a light emitting portion and a light receiving portion; Provides the connection tube for the print head. The ink cartridge installation part may be configured so that: in the process of installing the ink cartridge in the inkjet printer, the second protruding part passes between the light emitting part and the light receiving part before the first protruding part; When in the ink printer, at least a part of the first protruding part is placed between the light emitting part and the light receiving part, and at least a part of the connecting pipe is matched with the ink supply channel; and in the process of removing the ink cartridge from the ink jet printer , after the first protruding part is removed from a position between the light emitting part and the light receiving part, the second protruding part passes between the light emitting part and the light receiving part.

当墨盒安装过程完成后,对射式传感器可以利用第一伸出部分探测墨盒中的剩余墨量。当把墨盒安装到成像设备或喷墨打印机上或者从成像设备或喷墨打印机上取下时,对射式传感器能够探测到第二伸出部分经过对射式传感器。因此,利用一个对射式传感器能够探测墨盒是否安装到成像设备或喷墨打印机上和墨盒中的剩余墨量。When the installation process of the ink cartridge is completed, the through-beam sensor can use the first protruding portion to detect the amount of remaining ink in the ink cartridge. When the ink cartridge is attached to or removed from the image forming apparatus or the inkjet printer, the throughbeam sensor can detect that the second protruding portion passes the throughbeam sensor. Therefore, whether or not the ink cartridge is mounted on the image forming apparatus or the ink jet printer and the amount of remaining ink in the ink cartridge can be detected with one through-beam sensor.

第一探测部分可以用基本不透光的材料形成并且根据墨容器中的墨量在第一伸出部分内部移动。利用这种结构,使用对射式传感器能够可靠地探测到墨盒的墨容器中的剩余墨量。The first detecting part may be formed of a material that is substantially opaque to light and moves inside the first protruding part according to the amount of ink in the ink tank. With this structure, the amount of ink remaining in the ink container of the ink cartridge can be reliably detected using the through-beam sensor.

墨盒可以包括与所述外壁平行放置的第二外壁。第一伸出部分可以只形成在所述外壁上。这样的结构可以使得墨盒具有不对称的形状,避免墨盒不正确地安装到成像设备中。The ink cartridge may include a second outer wall positioned parallel to the outer wall. The first protrusion may be formed only on the outer wall. Such a structure can make the ink cartridge have an asymmetrical shape, preventing the ink cartridge from being incorrectly installed in the imaging device.

墨盒可以进一步包括一个第一肋和一个第二肋,它们定位在所述外壁上使得第一伸出部分置于第一肋和第二肋之间。当把墨盒安装到成像设备上时,肋可以起到引导件的作用。这样就能够再次避免把墨盒不正确地安装到成像设备中。The ink cartridge may further include a first rib and a second rib positioned on the outer wall such that the first protrusion is interposed between the first rib and the second rib. The ribs may function as guides when installing the ink cartridge on the image forming device. This again prevents incorrect installation of the ink cartridge into the imaging device.

第一伸出部分的第一宽度和第二伸出部分的第二宽度可以小于光发射部分和光接收部分之间的距离。利用这种结构,就能够很容易实现安装和取下墨盒。The first width of the first protruding portion and the second width of the second protruding portion may be smaller than a distance between the light emitting portion and the light receiving portion. With this structure, the installation and removal of the ink cartridge can be easily realized.

第二伸出部分的宽度可以小于第一伸出部分的宽度。第二伸出部分可以是基本不透光的薄板件。第一伸出部分在与把墨提供到墨容器外部位置的方向垂直的方向上的第一长度可以大于第二伸出部分在与把墨提供到墨容器外部位置的方向垂直的方向上的第二长度。利用这种结构,第二伸出部分可以很容易地穿过对射式传感器。这样可以很容易地执行安装和取下墨盒。A width of the second protruding portion may be smaller than a width of the first protruding portion. The second projecting portion may be a substantially light-tight sheet member. A first length of the first protruding portion in a direction perpendicular to a direction of supplying ink to a position outside the ink tank may be greater than a first length of the second protruding portion in a direction perpendicular to a direction of supplying ink to a position outside the ink tank. Two lengths. With this structure, the second protrusion can easily pass through the through-beam sensor. This makes it easy to perform installation and removal of ink cartridges.

供墨通道可以设有阀件,当供墨通道与连接管配合在一起时,阀件打开供墨通道。利用这种结构,可以避免在使用墨盒时墨从供墨通道中泄漏出来。The ink supply channel can be provided with a valve element, and when the ink supply channel is fitted with the connecting pipe, the valve element opens the ink supply channel. With this structure, it is possible to prevent ink from leaking out of the ink supply path when the ink cartridge is used.

附图说明 Description of drawings

下面参考附图描述本发明的实施例,其中用类似的附图标记表示类似的元件,在附图中:Embodiments of the present invention are described below with reference to the accompanying drawings, wherein like reference numerals indicate like elements, in which:

图1示意性地示出了根据本发明的一个实施例的喷墨打印机的概观;Fig. 1 schematically shows an overview of an inkjet printer according to an embodiment of the present invention;

图2A是墨盒的平面图;Figure 2A is a plan view of the ink cartridge;

图2B是墨盒的左侧视图;Figure 2B is a left side view of the ink cartridge;

图2C是墨盒的底视图;Figure 2C is a bottom view of the ink cartridge;

图3是墨盒的底视透视图;Figure 3 is a bottom perspective view of the ink cartridge;

图4是墨盒沿图2B中线IV-IV的剖视图;Figure 4 is a sectional view of the ink cartridge along line IV-IV in Figure 2B;

图5A是供墨阀的剖视图,所示供墨阀处于关闭状态;Fig. 5A is a cross-sectional view of the ink supply valve, showing the ink supply valve is in a closed state;

图5B是供墨阀的剖视图,所示供墨阀处于打开状态;Fig. 5B is a cross-sectional view of the ink supply valve, showing the ink supply valve in an open state;

图6是图5A和5B中示出的供墨阀的透视图;Figure 6 is a perspective view of the ink supply valve shown in Figures 5A and 5B;

图7是墨盒沿图4中线VII-VII的剖视图;Figure 7 is a sectional view of the ink cartridge along line VII-VII in Figure 4;

图8是流程图,示出了探测墨盒是否安装到喷墨打印机上的过程;Fig. 8 is a flow chart showing the process of detecting whether the ink cartridge is installed on the inkjet printer;

图9A是大墨盒的左侧视图;Figure 9A is a left side view of the large ink cartridge;

图9B是大墨盒的底视透视图;Figure 9B is a bottom perspective view of the large ink cartridge;

图10是流程图,示出了探测墨盒是否安装到喷墨打印机上的过程;和Figure 10 is a flowchart showing the process of detecting whether an ink cartridge is mounted on an inkjet printer; and

图11是根据本发明的改进的墨盒的底视透视图。Figure 11 is a bottom perspective view of an improved ink cartridge according to the present invention.

具体实施方式 Detailed ways

下面详细描述本发明的第一个实施例。根据该实施例的彩色喷墨打印机1能够喷射四种颜色的墨。如图1所示,彩色喷墨打印机1包括打印头2、四个墨盒3、四个保持器4、滑架5、输送机构6、清洗装置7和控制装置8。打印头2具有向纸张P上喷射青色(C)、黄色(Y)、洋红色(M)和黑色(K)四种颜色墨的喷嘴2a。四个墨盒3的每个墨盒(3a,3b,3c,3d)包含四种颜色墨中的一种。作为墨盒保持器的四个保持器4的每个保持器(4a,4b,4c,4d)把各个墨盒3安装在其上。墨盒3沿着与图1中从顶部到底部方向平行的垂直方向分别安装在保持器4上。滑架5在垂直于图1纸张的方向上沿着导轨9直线往复移动打印头2。输送机构6在垂直于打印头2的移动方向和平行于喷墨表面的方向上输送纸张P。清洗装置7从打印头2中抽吸空气或高粘性的墨。控制装置8执行对喷墨打印机1的整体控制。The first embodiment of the present invention will be described in detail below. The color inkjet printer 1 according to this embodiment is capable of ejecting inks of four colors. As shown in FIG. 1 , a color inkjet printer 1 includes a print head 2 , four ink cartridges 3 , four holders 4 , a carriage 5 , a transport mechanism 6 , a cleaning device 7 and a control device 8 . The print head 2 has nozzles 2 a that eject ink of four colors, cyan (C), yellow (Y), magenta (M), and black (K), onto the paper P. As shown in FIG. Each of the four ink cartridges 3 (3a, 3b, 3c, 3d) contains one of four color inks. Each of the four holders 4 (4a, 4b, 4c, 4d) serving as an ink cartridge holder has a respective ink cartridge 3 mounted thereon. The ink cartridges 3 are respectively mounted on the holders 4 along a vertical direction parallel to the direction from top to bottom in FIG. 1 . The carriage 5 linearly reciprocates the print head 2 along the guide rail 9 in a direction perpendicular to the paper in FIG. 1 . The transport mechanism 6 transports the paper P in a direction perpendicular to the moving direction of the print head 2 and in a direction parallel to the ink ejection surface. The cleaning device 7 sucks air or highly viscous ink from the print head 2 . The control device 8 performs overall control of the inkjet printer 1 .

在喷墨打印机1中,当滑架5在垂直于图1纸张的方向上往复移动打印头2时,输送机构6在图1的左右方向上输送纸张P。随着打印头2的移动,墨从安装在保持器4上的墨盒3通过供应管10提供给打印头2的喷嘴2a。墨从喷嘴2a喷射到纸张P上,从而在纸张P上执行打印。In the inkjet printer 1 , when the carriage 5 reciprocates the print head 2 in a direction perpendicular to the paper in FIG. 1 , the conveyance mechanism 6 conveys the paper P in the left-right direction in FIG. 1 . As the print head 2 moves, ink is supplied from the ink cartridge 3 mounted on the holder 4 to the nozzles 2 a of the print head 2 through the supply tube 10 . Ink is ejected onto the paper P from the nozzles 2 a, whereby printing is performed on the paper P. As shown in FIG.

清洗装置7包括能够靠近和远离打印头2的喷墨表面的清洗帽11,以便覆盖或暴露出喷墨表面,并且还包括从喷嘴2a中抽吸墨的抽吸泵59。当打印头2位于打印头2能够在纸张P上执行打印的打印区域之外时,清洗装置7能够从打印头2中抽吸打印头2中包含的空气或由于水蒸发而造成的粘性较高的墨。The cleaning device 7 includes a cleaning cap 11 capable of approaching and away from the ink ejection surface of the print head 2 so as to cover or expose the ink ejection surface, and also includes a suction pump 59 for sucking ink from the nozzles 2a. When the print head 2 is located outside the printing area where the print head 2 can perform printing on the paper P, the cleaning device 7 can suck the air contained in the print head 2 from the print head 2 or the viscosity due to water evaporation is high of ink.

四个保持器4(4a-4d)排成一行。含有青色、黄色、洋红色和黑色墨的墨盒3a-3d分别安装在四个保持器4a-4d上。Four holders 4 (4a-4d) are arranged in a row. Ink cartridges 3a-3d containing cyan, yellow, magenta and black inks are respectively mounted on the four holders 4a-4d.

供墨管12和空气引导管13分别位于保持器4底部与墨盒3的供墨阀21和空气引导阀22对应的位置。保持器4设有探测墨盒3中剩余墨量的光学传感器14(对射式传感器)。传感器14具有光发射部分14a和光接收部分14b,它们基本设置在相同的高度,从而把一部分墨盒3置于它们之间。为了确定墨盒3中的剩余墨量,传感器14探测设在墨盒3中的遮光机构23是否遮住了从光发射部分14a发出的光。探测结果输出到控制装置8。The ink supply pipe 12 and the air guide pipe 13 are located at the bottom of the holder 4 corresponding to the ink supply valve 21 and the air guide valve 22 of the ink cartridge 3 . The holder 4 is provided with an optical sensor 14 (through-beam sensor) that detects the amount of ink remaining in the ink cartridge 3 . The sensor 14 has a light-emitting portion 14a and a light-receiving portion 14b which are arranged substantially at the same height so that a part of the ink cartridge 3 is interposed therebetween. In order to determine the amount of ink remaining in the ink cartridge 3, the sensor 14 detects whether or not the light-shielding mechanism 23 provided in the ink cartridge 3 blocks the light emitted from the light-emitting portion 14a. The detection result is output to the control device 8 .

下面详细描述墨盒3。墨盒3a-3d具有基本相同的结构。The ink cartridge 3 will be described in detail below. The ink cartridges 3a-3d have basically the same structure.

如图2到4所示,墨盒3包括其中含墨的墨盒体20、打开或关闭从墨盒体20向打印头2供墨的供墨通道的供墨阀21、打开或关闭把空气引入墨盒体20的空气引导通道的空气引导阀22、阻碍从传感器14的光发射部分14a发出的用于探测墨盒3中剩余墨量的光的遮光机构23、和覆盖墨盒3下部的帽24。As shown in FIGS. 2 to 4 , the ink cartridge 3 includes an ink cartridge body 20 containing ink therein, an ink supply valve 21 that opens or closes an ink supply channel for supplying ink from the ink cartridge body 20 to the print head 2, and opens or closes the introduction of air into the ink cartridge body. The air guide valve 22 of the air guide passage of 20, the light shielding mechanism 23 that blocks the light emitted from the light emitting portion 14a of the sensor 14 for detecting the remaining ink amount in the ink cartridge 3, and the cap 24 covering the lower part of the ink cartridge 3.

墨盒体20由具有透光性的合成树脂形成。如图4所示,墨盒体20与大致在水平方向上延伸的分隔壁30整体形成。分隔壁30把墨盒体20的内部分成设置在分隔壁30上部的墨室(墨容器)31和设置在分隔壁30下部的阀室32、33。墨室31中充有一种颜色的墨。阀室32、33分别容纳供墨阀21和空气引导阀22。在阀室32中形成了供墨通道以把墨室31中的墨导向墨盒3的外部。在供墨通道中,如图5B所示,墨从墨室31向下流动。如图2B和2C所示,略微向外伸出并且向下延伸的伸出部分34形成在墨盒3的一个侧壁上,其形成位置大致在关于墨盒3高度方向的中心部分。遮光机构23的遮光板60放置在伸出部分34的内部空间中。在墨盒3安装到保持器4上后,如图7所示,伸出部分34位于光发射部分14a和光接收部分14b之间。伸出部分34的宽度小于光发射部分14a和光接收部分14b之间的距离,从而在伸出部分34和光发射部分14a/光接收部分14b之间提供了预定的距离。在墨盒3形成了伸出部分34的侧壁边沿上,相对于水平方向设有一对肋55,它们平行于伸出部分34延伸,从而将伸出部分34放置在这对肋55之间。在肋55上形成了锥形部分,当把墨盒3安装到保持器4上时,锥形部分引导与之相对的保持器4的侧壁。在墨盒体20的上部焊接了帽件35。帽件35关闭墨盒体20中的墨室31。The ink cartridge body 20 is formed of a translucent synthetic resin. As shown in FIG. 4 , the ink cartridge body 20 is integrally formed with a partition wall 30 extending substantially in the horizontal direction. The partition wall 30 divides the inside of the ink cartridge body 20 into an ink chamber (ink container) 31 provided at the upper portion of the partition wall 30 and valve chambers 32 , 33 provided at the lower portion of the partition wall 30 . The ink chamber 31 is filled with ink of one color. The valve chambers 32, 33 accommodate the ink supply valve 21 and the air guide valve 22, respectively. An ink supply passage is formed in the valve chamber 32 to guide the ink in the ink chamber 31 to the outside of the ink cartridge 3 . In the ink supply channel, ink flows downward from the ink chamber 31 as shown in FIG. 5B . As shown in FIGS. 2B and 2C , a projecting portion 34 protruding slightly outward and extending downward is formed on one side wall of the ink cartridge 3 at approximately the central portion with respect to the height direction of the ink cartridge 3 . The light shielding plate 60 of the light shielding mechanism 23 is placed in the inner space of the protruding portion 34 . After the ink cartridge 3 is mounted on the holder 4, as shown in FIG. 7, the protruding portion 34 is located between the light emitting portion 14a and the light receiving portion 14b. The width of the protruding portion 34 is smaller than the distance between the light emitting portion 14a and the light receiving portion 14b, thereby providing a predetermined distance between the protruding portion 34 and the light emitting portion 14a/light receiving portion 14b. On the edge of the side wall of the ink cartridge 3 where the projecting portion 34 is formed, a pair of ribs 55 are provided with respect to the horizontal direction, extending parallel to the projecting portion 34 so that the projecting portion 34 is placed between the pair of ribs 55 . A tapered portion is formed on the rib 55 which guides the side wall of the holder 4 opposed thereto when the ink cartridge 3 is mounted on the holder 4 . On the upper portion of the ink cartridge body 20, a cap member 35 is welded. The cap member 35 closes the ink chamber 31 in the ink cartridge body 20 .

用来把墨充到墨盒3的空墨室31中的充墨孔36设置在阀室32、33之间。由合成橡胶形成的塞子37装配到充墨孔36中。在图4中,充墨孔36的上端与墨盒体20中的墨室31连通。通过把充墨针(未示出)插入充墨孔36中的塞子37把墨充入墨室31。An ink filling hole 36 for filling ink into the empty ink chamber 31 of the ink cartridge 3 is provided between the valve chambers 32,33. A plug 37 formed of synthetic rubber is fitted into the ink filling hole 36 . In FIG. 4 , the upper end of the ink filling hole 36 communicates with the ink chamber 31 in the ink cartridge body 20 . Ink is filled into the ink chamber 31 by inserting an ink filling needle (not shown) into the plug 37 in the ink filling hole 36 .

向下延伸的圆柱形部分38在容纳供墨阀21的阀室32的顶部处与分隔壁30整体形成。在圆柱形部分38的下端放置着薄膜部分39,它阻碍形成在圆柱形部分38中的连通通道。向上和向下延伸的圆柱形部分40、41在容纳空气引导阀22的阀室33的顶部处与分隔壁30整体形成。在下侧圆柱形部分41的下端放置着薄膜部分42,它阻碍形成在圆柱形部分40、41中的连通通道。在圆柱形部分40的上面放置圆柱形部件43,它延伸到墨室31的上端。A downwardly extending cylindrical portion 38 is integrally formed with the partition wall 30 at the top of the valve chamber 32 accommodating the ink supply valve 21 . At the lower end of the cylindrical portion 38 is placed a film portion 39 which blocks the communication passage formed in the cylindrical portion 38 . The upwardly and downwardly extending cylindrical portions 40 , 41 are integrally formed with the partition wall 30 at the top of the valve chamber 33 accommodating the air guide valve 22 . At the lower end of the lower cylindrical portion 41 is placed a thin film portion 42 which obstructs the communication passages formed in the cylindrical portions 40,41. On top of the cylindrical portion 40 is placed a cylindrical member 43 which extends to the upper end of the ink chamber 31 .

如图4、5A和5B所示,供墨阀21包括阀壳45和阀体46,阀壳45可以由例如合成橡胶形成为大致圆柱形形状,并且具有弹性,阀体46由合成树脂等形成并且容纳在阀壳45内。从图5A和5B的上侧(从墨室31的一侧)依次放置推压部分47、阀座48和接合部分49,它们与阀壳45整体形成。As shown in FIGS. 4, 5A, and 5B, the ink supply valve 21 includes a valve housing 45 formed of, for example, synthetic rubber into a substantially cylindrical shape and having elasticity, and a valve body 46 formed of synthetic resin or the like. And housed in the valve housing 45 . From the upper side of FIGS. 5A and 5B (from the side of the ink chamber 31 ), the pressing portion 47 , the valve seat 48 and the engagement portion 49 , which are integrally formed with the valve housing 45 , are placed in this order.

阀体46的下端接触阀座48的上表面(离墨室31较近的一端)。阀座48形成有通孔48a,它在阀座48的轴部处沿垂直方向延伸。在接合部分49上形成了引导孔49a,它与通孔48a连通并且向下延伸。引导孔49a朝向图5A和5B的下侧变宽,使得引导孔49a下侧的直径大于其上侧直径。形成环形槽49b以围绕引导孔49a。限定了引导孔49a的壁在引导孔49a直径增宽的方向上很容易弹性变形。因此,当供墨管12插入引导孔49a时,供墨管12和引导孔49a能够彼此紧密接触,从而能够避免墨泄露。即使供墨管12不正确地或以一定角度插入引导孔49a时,限定了引导孔49a的壁能够在引导孔49a直径增宽的方向上变形,从而使得供墨管12装配到引导孔49a中。The lower end of the valve body 46 contacts the upper surface of the valve seat 48 (the end closer to the ink chamber 31 ). The valve seat 48 is formed with a through hole 48 a extending in the vertical direction at the shaft portion of the valve seat 48 . A guide hole 49a is formed in the engaging portion 49, which communicates with the through hole 48a and extends downward. The guide hole 49a widens toward the lower side in FIGS. 5A and 5B such that the diameter of the lower side of the guide hole 49a is larger than the upper side diameter thereof. An annular groove 49b is formed to surround the guide hole 49a. The walls defining the guide hole 49a are easily elastically deformed in the direction in which the diameter of the guide hole 49a widens. Therefore, when the ink supply tube 12 is inserted into the guide hole 49a, the ink supply tube 12 and the guide hole 49a can be brought into close contact with each other, so that ink leakage can be avoided. Even when the ink supply tube 12 is inserted incorrectly or at an angle into the guide hole 49a, the walls defining the guide hole 49a can deform in the direction in which the diameter of the guide hole 49a widens, thereby allowing the ink supply tube 12 to fit into the guide hole 49a. .

推压部分47包括基本是圆柱形的侧壁47a和延伸部分47b,侧壁47a从阀座48的外表面向墨室31延伸,延伸部分47b与侧壁47a整体形成从而从侧壁47a的上端在推压部分47的径向向内延伸。延伸部分47b的底面与阀体46接触。利用侧壁47a和延伸部分47b的弹性向下推阀体46。在延伸部分47b的内侧上形成了开口47c,它允许整体形成的侧壁47a和延伸部分47b很容易弹性变形。The pressing portion 47 includes a substantially cylindrical side wall 47a extending from the outer surface of the valve seat 48 toward the ink chamber 31, and an extension portion 47b integrally formed with the side wall 47a so as to extend from the upper end of the side wall 47a. The pressing portion 47 extends radially inward. The bottom surface of the extension portion 47b is in contact with the valve body 46 . The valve body 46 is pushed down by the elasticity of the side wall 47a and the extension portion 47b. An opening 47c is formed on the inner side of the extension portion 47b, which allows the integrally formed side wall 47a and the extension portion 47b to be easily elastically deformed.

如图5A,5B和6所示,阀体46包括与阀座48接触的底部50,从底部50的周边向墨室31延伸的、大致为圆柱形的阀体侧壁51,和从底部50的大致中心部分向墨室31伸出得比阀体侧壁51高的膜刺破部分52。5A, 5B and 6, the valve body 46 includes a bottom 50 in contact with the valve seat 48, a substantially cylindrical valve body sidewall 51 extending from the periphery of the bottom 50 to the ink chamber 31, and a substantially cylindrical valve body side wall 51 extending from the bottom 50 to the ink chamber 31. The film piercing portion 52 protruding higher than the side wall 51 of the valve body toward the ink chamber 31 from the substantially central portion thereof.

在面对阀座48的底部50的下侧上形成了向阀座48伸出的环形伸出部分50a。推压部分47把阀体46推向阀座48。如图5A所示,利用环形伸出部分50a与阀座48上表面的紧密接触,阀体46关闭阀座48的通孔48a。因此就关闭了供墨通道。在环形伸出部分50a的外侧同时又在阀体侧壁51的内侧的底部50的一部分上形成了多个连通通道53,它们形成在把底部50的周边等分的位置。例如,在本实施例中,在底部50上形成了八个连通通道53。On the lower side of the bottom 50 facing the valve seat 48, an annular projecting portion 50a projecting toward the valve seat 48 is formed. The pressing portion 47 pushes the valve body 46 toward the valve seat 48 . As shown in FIG. 5A , the valve body 46 closes the through hole 48 a of the valve seat 48 by the tight contact of the annular protruding portion 50 a with the upper surface of the valve seat 48 . Therefore, the ink supply channel is closed. A plurality of communication passages 53 are formed on a portion of the bottom 50 outside the annular projection 50a and inside the valve body side wall 51 at positions that equally divide the periphery of the bottom 50 . For example, in the present embodiment, eight communication passages 53 are formed on the bottom 50 .

如图5A、5B和6所示,膜刺破部分52包括四个板件52a-52d,在平面图中它们以大致十字形放在一起。膜刺破部分52位于底部50的大致中心部分。在相邻的板件52a-52d之间设有在垂直方向上延伸的槽54。膜刺破部分52经过形成在延伸部分47b内侧上的开口47c向上伸出。如图4所示,膜刺破部分52的尖端所处的位置比薄膜部分39略低。As shown in FIGS. 5A, 5B and 6, the membrane piercing portion 52 includes four plate members 52a-52d which are put together in a substantially cross shape in plan view. The membrane piercing portion 52 is located at a substantially central portion of the bottom portion 50 . A groove 54 extending in the vertical direction is provided between adjacent plate members 52a-52d. The membrane piercing portion 52 protrudes upward through the opening 47c formed on the inner side of the extension portion 47b. As shown in FIG. 4 , the tip of the membrane piercing portion 52 is located slightly lower than the membrane portion 39 .

如图5B所示,当把墨盒3安装到保持器4上时,设在保持器4上的供墨管12插入引导孔49a,这样供墨管12的尖端就抵抗推压部分47的推压力把阀体46升起。因此,阀体46在使得推压部分47变形的同时向上移动,从而阀体46的环形伸出部分50a离开阀座48。这时,向上移动的阀体46的膜刺破部分52用它的尖端刺破薄膜部分39。因此,如图4和5B所示,墨室31中的墨经过形成在圆柱形部分38中的连通通道流入阀室32。然后墨流入阀体46的连通通道53并且经过供墨管12流向打印头2。这时阀室32起到供墨通道的作用并且在阀室32中出现来自墨室31的向下墨流动。As shown in FIG. 5B, when the ink cartridge 3 is mounted on the holder 4, the ink supply tube 12 provided on the holder 4 is inserted into the guide hole 49a, so that the tip of the ink supply tube 12 resists the pushing force of the pushing portion 47. Valve body 46 is raised. Accordingly, the valve body 46 moves upward while deforming the pressing portion 47 so that the annular projecting portion 50 a of the valve body 46 is separated from the valve seat 48 . At this time, the membrane piercing portion 52 of the valve body 46 moving upward pierces the membrane portion 39 with its tip. Therefore, as shown in FIGS. 4 and 5B , the ink in the ink chamber 31 flows into the valve chamber 32 through the communication passage formed in the cylindrical portion 38 . The ink then flows into the communication channel 53 of the valve body 46 and flows to the print head 2 through the ink supply tube 12 . At this time, the valve chamber 32 functions as an ink supply channel and downward ink flow from the ink chamber 31 occurs in the valve chamber 32 .

空气引导阀22包括阀壳45和容纳在阀壳45中的阀体46。空气引导阀22与供墨阀21具有基本相同的结构。即推压部分47向下推动的阀体46与阀壳45的阀座48紧密接触,使得阀体46关闭通孔48a。当墨盒3安装到保持器4上时,空气引导管13插入形成在阀壳45中的引导孔49a。类似于供墨阀21,空气引导阀22的阀体46向上移动,并且膜刺破部分52刺破圆柱形部分41的薄膜部分42。从而空气经过阀体46的连通通道53从空气引导管13流入阀室33。空气经过圆柱形部分40、41和圆柱形部件43的内部通道引入墨室31的上部。The air guide valve 22 includes a valve housing 45 and a valve body 46 accommodated in the valve housing 45 . The air guide valve 22 has basically the same structure as the ink supply valve 21 . That is, the valve body 46 pushed down by the pushing portion 47 is in close contact with the valve seat 48 of the valve casing 45, so that the valve body 46 closes the through hole 48a. When the ink cartridge 3 is mounted on the holder 4 , the air guide tube 13 is inserted into the guide hole 49 a formed in the valve housing 45 . Similar to the ink supply valve 21 , the valve body 46 of the air guide valve 22 moves upward, and the film piercing portion 52 pierces the thin film portion 42 of the cylindrical portion 41 . Air thus flows from the air guide pipe 13 into the valve chamber 33 through the communication channel 53 of the valve body 46 . Air is introduced into the upper portion of the ink chamber 31 through the inner passages of the cylindrical parts 40 , 41 and the cylindrical member 43 .

如图4所示,遮光机构23放置在墨室31的下部。遮光机构23包括不透光型遮光板60,光不能穿过遮光板60,还包括空心浮子61、连接遮光板60和浮子61的连接件62,以及放置在分隔壁30的上表面上并且可转动地支撑连接件62的支撑件63。连接件62在其一端设有遮光板60,在其另一端设有浮子61。放置连接件62使得它在平行于图4纸张的垂直平面中绕设在支撑件63上的枢轴点转动。As shown in FIG. 4 , the light shielding mechanism 23 is placed under the ink chamber 31 . The shading mechanism 23 includes a light-tight type shading plate 60, and light cannot pass through the shading plate 60, and also includes a hollow float 61, a connecting piece 62 connecting the shading plate 60 and the float 61, and is placed on the upper surface of the partition wall 30 and can The support 63 rotatably supports the link 62 . The connecting piece 62 is provided with a visor 60 at one end thereof and a float 61 at the other end thereof. The link 62 is placed so that it rotates about a pivot point provided on the support 63 in a vertical plane parallel to the paper of FIG. 4 .

遮光板60是具有预定面积的薄板件,并且把它放置在与图4的纸张平行的垂直表面中。当墨盒3安装到保持器4上时,设在保持器4上的传感器14的光发射部分14a和光接收部分14b与形成在墨盒体20侧壁上的伸出部分34处于基本相同的高度。当遮光板60位于伸出部分34的内部空间中时,遮光板60阻碍从光发射部分14a发出并且穿过透明墨盒体20的壁和墨室31中的墨的光。浮子61大致为圆柱形,它内部充满空气。整个浮子61的比重小于墨室31中的墨的比重。The light shielding plate 60 is a thin plate member having a predetermined area, and it is placed in a vertical surface parallel to the paper of FIG. 4 . When the ink cartridge 3 is mounted on the holder 4, the light emitting portion 14a and the light receiving portion 14b of the sensor 14 provided on the holder 4 are at substantially the same height as the protruding portion 34 formed on the side wall of the ink cartridge body 20. When the light shielding plate 60 is located in the inner space of the protruding portion 34 , the light shielding plate 60 blocks light emitted from the light emitting portion 14 a and passing through the wall of the transparent ink cartridge body 20 and the ink in the ink chamber 31 . The float 61 is roughly cylindrical and filled with air. The specific gravity of the entire float 61 is smaller than that of the ink in the ink chamber 31 .

在墨室31中剩下的墨量较大并且设在连接件62一端的浮子61完全在墨中的状态下,因为浮子61由于浮力漂浮,如图4中的实线所示,设在连接件62另一端的遮光板60位于伸出部分34中阻碍光发射部分14a发出的光的位置。In the ink chamber 31, the amount of ink remaining in the ink chamber 31 is relatively large and the float 61 provided at one end of the connecting member 62 is completely in the ink, because the float 61 floats due to buoyancy, as shown by the solid line in FIG. The light shielding plate 60 at the other end of the member 62 is located in the protruding portion 34 at a position to block the light emitted from the light emitting portion 14a.

在墨室31中剩下的墨量减少并且一部分浮子61从墨室31中墨所处的水平面处暴露出来的状态下,由于施加给浮子61的浮力变小,浮子61向下移动。因此,如图4中的点划线所示,遮光板60移动到伸出部分34上面的位置,在该位置遮光板60不阻碍来自光发射部分14a的直射光。因此,来自光发射部分14a的直射光以大致笔直的光路穿过具有透光性的伸出部分34,并且由光接收部分14b接收。这样传感器14就探测到墨室31中的剩余墨量较少了。In a state where the amount of ink remaining in the ink chamber 31 is reduced and a part of the float 61 is exposed from the level of the ink in the ink chamber 31, the float 61 moves downward because the buoyancy force applied to the float 61 becomes smaller. Therefore, as shown by the dotted line in FIG. 4, the light shielding plate 60 moves to a position above the protruding portion 34 where the light shielding plate 60 does not block the direct light from the light emitting portion 14a. Therefore, the direct light from the light-emitting portion 14a passes through the protruding portion 34 having light-transmittance in a substantially straight optical path, and is received by the light-receiving portion 14b. The sensor 14 detects that the amount of remaining ink in the ink chamber 31 is less like this.

与墨盒体20不同,帽24用不具有透光性的材料形成。如图2A到4所示,帽24利用例如超声焊接固定到墨盒体20上,同时覆盖住墨盒体20的下部。在帽24的底部与供墨阀21和空气引导阀22对应的位置形成了圆形伸出部分65。当把墨盒3放置在如桌子上时,由于具有圆形伸出部分65,粘在供墨阀21或空气引导阀22的通口或引导孔49a附近的墨就不大可能粘到桌子上。Unlike the cartridge body 20, the cap 24 is formed of a material that does not have translucency. As shown in FIGS. 2A to 4, the cap 24 is fixed to the cartridge body 20 while covering the lower portion of the cartridge body 20 using, for example, ultrasonic welding. A circular protrusion 65 is formed at the bottom of the cap 24 at a position corresponding to the ink supply valve 21 and the air guide valve 22 . When the ink cartridge 3 is placed on, for example, a table, ink sticking near the port or guide hole 49a of the ink supply valve 21 or the air guide valve 22 is less likely to stick to the table due to the circular protrusion 65.

帽24具有肋状伸出部分66,它形成在帽24的一个侧壁上,与形成在墨盒体20上的伸出部分34位于相同一侧。伸出部分66在墨流出的方向上垂直延伸。如图2B和4所示,伸出部分66和放置在墨盒体20的伸出部分34的内部空间中的遮光板60在垂直方向上(在墨流出的方向上或墨盒3安装到保持器4的方向上)彼此之间隔开预定距离放置,其中伸出部分66处于比遮光板60低的位置。换言之,伸出部分66放置在朝向墨盒安装方向的前侧(朝向墨盒3的一个表面,在把墨盒3安装到墨盒保持器4的过程中,该表面首先插入墨盒保持器4中)与遮光板60分开的位置。当墨盒3安装到保持器4上时,伸出部分66放在比传感器14的光发射部分14a和光接收部分14b低的位置。如图7所示,在墨盒3的顶视图中,伸出部分66置于光发射部分14a和光接收部分14b之间的位置。伸出部分66的宽度比伸出部分34的宽度小。伸出部分66的伸出距离比伸出部分34的伸出距离短。The cap 24 has a rib-like protrusion 66 formed on one side wall of the cap 24 on the same side as the protrusion 34 formed on the cartridge body 20 . The protruding portion 66 extends vertically in the direction in which the ink flows out. 2B and 4, the protruding portion 66 and the light shielding plate 60 placed in the inner space of the protruding portion 34 of the ink cartridge body 20 are aligned vertically (in the direction in which the ink flows out or the ink cartridge 3 is mounted to the holder 4). direction) are placed at a predetermined distance from each other, with the protruding portion 66 at a position lower than the visor 60 . In other words, the protruding portion 66 is placed on the front side toward the ink cartridge mounting direction (towards a surface of the ink cartridge 3 that is first inserted into the ink cartridge holder 4 in the process of mounting the ink cartridge 3 to the ink cartridge holder 4) and the light shielding plate. 60 separate positions. When the ink cartridge 3 is mounted on the holder 4, the protruding portion 66 is placed at a lower position than the light-emitting portion 14a and the light-receiving portion 14b of the sensor 14. As shown in FIG. As shown in FIG. 7, in a top view of the ink cartridge 3, the protruding portion 66 is placed at a position between the light emitting portion 14a and the light receiving portion 14b. The width of the protrusion 66 is smaller than the width of the protrusion 34 . The protruding distance of the protruding portion 66 is shorter than that of the protruding portion 34 .

只有在把墨盒3安装到保持器4上或者把墨盒3从保持器4上取下时,伸出部分66才从光发射部分14a和光接收部分14b之间穿过以阻碍光发射部分14a发出的光。因此传感器14在安装过程中探测到伸出部分66。在完成把墨盒3安装到保持器4上的过程的状态下,传感器14探测不到伸出部分66,而是探测到放置在伸出部分34中的遮光板60。更具体地说,当安装墨盒3或者把墨盒3从保持器4上取下时,传感器14探测到伸出部分66。因此控制装置8确定出墨盒3是否安装到保持器4上。只有在一个方向上安装或取下墨盒3时,传感器14才探测到伸出部分66。因此,传感器14探测伸出部分66的复杂操作就不必要了。另外,当墨盒3安装在保持器4上时,还能够避免强度较低的、暴露出来的伸出部分66由于例如与保持器4接触而断裂。Only when the ink cartridge 3 is mounted on the holder 4 or when the ink cartridge 3 is removed from the holder 4, the protruding portion 66 passes between the light emitting portion 14a and the light receiving portion 14b to block the light emitted by the light emitting portion 14a. Light. The sensor 14 thus detects the protrusion 66 during installation. In a state where the process of mounting the ink cartridge 3 to the holder 4 is completed, the sensor 14 does not detect the protruding portion 66 but detects the light shielding plate 60 placed in the protruding portion 34 . More specifically, when the ink cartridge 3 is installed or removed from the holder 4, the sensor 14 detects the protruding portion 66. The control device 8 thus determines whether the ink cartridge 3 is mounted on the holder 4 or not. The sensor 14 detects the protruding portion 66 only when the ink cartridge 3 is installed or removed in one direction. Therefore, a complicated operation for the sensor 14 to detect the protruding portion 66 is unnecessary. In addition, when the ink cartridge 3 is mounted on the holder 4, it is also possible to prevent the exposed protruding portion 66 having a low strength from breaking due to contact with the holder 4, for example.

帽24是与墨盒体20分开的部件。因此墨盒3的帽24的形状可以根据喷墨打印机1的不同规格而改变。例如,如图3所示,在关于伸出部分66宽度方向上的每个端侧,沿垂直方向延伸的肋67形成在墨盒3的帽24上。由于具有肋67,在保持器4上形成了与肋67配合的槽(未示出)。帽24上有肋67的墨盒3只安装在和这种帽24相配的喷墨打印机1上。通过改变肋67的形状、数量和位置,可以实现墨盒体20和帽24之间的多种不同组合。因此,具有特殊规格的墨盒3能够安装在其规格与墨盒3的规格相配的喷墨打印机1上。The cap 24 is a separate component from the cartridge body 20 . Therefore, the shape of the cap 24 of the ink cartridge 3 may vary according to different specifications of the inkjet printer 1 . For example, as shown in FIG. 3 , a rib 67 extending in the vertical direction is formed on the cap 24 of the ink cartridge 3 at each end side in the width direction with respect to the protruding portion 66 . Due to the rib 67 , a groove (not shown) cooperating with the rib 67 is formed on the holder 4 . The ink cartridge 3 having the rib 67 on the cap 24 is installed only on the ink-jet printer 1 that is compatible with such a cap 24 . By varying the shape, number and position of the ribs 67, many different combinations between the cartridge body 20 and the cap 24 can be realized. Therefore, the ink cartridge 3 having a special specification can be mounted on the inkjet printer 1 whose specification matches that of the ink cartridge 3 .

下面描述控制装置8。控制装置8控制喷墨打印机1的各种操作,如从打印头2的喷嘴2a喷墨、向打印头2送纸以及在用打印头2完成打印后排纸等。控制装置8包括中央处理器(CPU)、只读存储器(ROM)、随机存储器(RAM)、电可擦除可编程只读存储器(EEPROM)等非易失性存储器、输入/输出接口和总线,其中ROM存储CPU执行的程序和程序中使用的数据,RAM在执行程序时暂时存储数据。如图1所示,控制装置8根据从个人计算机(PC)82的外设输入的各种信号控制喷墨打印机1的单元或装置,如打印头2、驱动滑架5的输送机构6的马达、以及清洗装置7的抽吸泵59等。The control device 8 is described below. The control device 8 controls various operations of the inkjet printer 1 such as ejecting ink from the nozzles 2 a of the print head 2 , feeding paper to the print head 2 , and discharging paper after printing with the print head 2 is completed. Control device 8 comprises central processing unit (CPU), read-only memory (ROM), random access memory (RAM), electrically erasable programmable read-only memory (EEPROM) and other non-volatile memories, input/output interfaces and buses, Among them, the ROM stores the programs executed by the CPU and the data used in the programs, and the RAM temporarily stores the data when the programs are executed. As shown in Figure 1, the control device 8 controls the units or devices of the inkjet printer 1 according to various signals input from the peripherals of the personal computer (PC) 82, such as the print head 2, the motor of the conveying mechanism 6 that drives the carriage 5 , and the suction pump 59 of the cleaning device 7, etc.

控制装置8起到墨盒探测器80的功能,它根据从传感器14输出的信号探测墨盒3是否安装到保持器4上,还起到剩余墨量计算器81的功能,即计算墨室31中的剩余墨量。The control device 8 functions as an ink cartridge detector 80, which detects whether the ink cartridge 3 is mounted on the holder 4 according to the signal output from the sensor 14, and also functions as a remaining ink quantity calculator 81, that is, calculates the amount of ink in the ink chamber 31. The amount of ink remaining.

下面参考图8的流程图描述对墨盒探测器80和剩余墨量计算器81的操作。The operation of the cartridge sensor 80 and the remaining ink quantity calculator 81 will be described below with reference to the flowchart of FIG. 8 .

在喷墨打印机1打开的状态下,如果传感器14没有探测到设在帽24上的伸出部分66(S10:NO),那么流程前进到执行剩余墨量计算过程的S14。如果传感器14探测到伸出部分66(S10:YES),流程前进到S11,在该步骤判断是否在步骤S10中传感器14探测到伸出部分66之前墨盒3已经安装到保持器4上。如果在传感器14探测到伸出部分66之前墨盒3已经安装到保持器4上(S11:YES),那么在S12就判断出墨盒3从保持器4上移走了并且把这样的信息存储在控制装置8中。由于不必计算剩余墨量,流程就返回开始。In the state where the inkjet printer 1 is turned on, if the sensor 14 does not detect the protruding portion 66 provided on the cap 24 (S10: NO), the flow advances to S14 where the remaining ink amount calculation process is performed. If the sensor 14 detects the protrusion 66 (S10: YES), the flow proceeds to S11, where it is judged whether the ink cartridge 3 has been mounted on the holder 4 before the sensor 14 detects the protrusion 66 in step S10. If the ink cartridge 3 has been installed on the holder 4 before the sensor 14 detects the protruding portion 66 (S11: YES), then at S12 it is judged that the ink cartridge 3 has been removed from the holder 4 and such information is stored in the control device 8. Since there is no need to calculate the remaining ink volume, the flow returns to the beginning.

如果在传感器14探测到伸出部分66之前墨盒3没有安装到保持器4上(S11:NO),那么在步骤S13就判断出墨盒3安装到了保持器4上,并且把这样的信息存储在控制装置8中。然后流程前进到S14去执行剩余墨量计算过程。If the ink cartridge 3 is not installed on the holder 4 before the sensor 14 detects the protruding portion 66 (S11: NO), then in step S13 it is judged that the ink cartridge 3 is installed on the holder 4, and such information is stored in the control device 8. The flow then advances to S14 to execute the remaining ink quantity calculation process.

在剩余墨量计算过程S14中,当墨室31中的剩余墨量充足并且传感器14探测到遮光机构23的遮光板60时,根据墨盒3的最大墨容量和把墨盒3安装到保持器4上后一共喷出的墨滴数目来估计墨室31中的剩余墨量。当墨室31中的剩余墨量较少并且传感器14没有探测到遮光机构23的遮光板60时,就根据传感器14探测不到遮光板60那一刻的剩余墨量和从传感器14探测不到遮光板60起喷出的墨滴总数来更精确地计算墨室31中的剩余墨量。把在步骤S14中计算出来的和剩余墨量相关的信息在步骤S15送到PC82并且流程返回START。In the remaining ink quantity calculation process S14, when the remaining ink quantity in the ink chamber 31 is sufficient and the sensor 14 detects the light shielding plate 60 of the light shielding mechanism 23, the ink cartridge 3 is mounted on the holder 4 according to the maximum ink capacity of the ink cartridge 3 and The amount of remaining ink in the ink chamber 31 is estimated based on the number of ink droplets ejected in total. When the amount of remaining ink in the ink chamber 31 was less and the sensor 14 did not detect the shading plate 60 of the shading mechanism 23, the remaining ink amount at the moment when the sensor 14 could not detect the shading plate 60 and the sensor 14 could not detect the light shading. The total number of ink droplets ejected from the plate 60 is used to more accurately calculate the amount of remaining ink in the ink chamber 31. The information on the remaining ink quantity calculated in step S14 is sent to the PC 82 in step S15 and the flow returns to START.

关于墨盒3是否安装到保持器4上和喷出墨滴总数的信息存储在如EEPROM等非易失性存储器中,以便在关闭喷墨打印机1后保持这些信息。Information on whether or not the ink cartridge 3 is mounted on the holder 4 and the total number of ejected ink droplets is stored in a nonvolatile memory such as EEPROM so that the information is retained after the inkjet printer 1 is turned off.

在上述的实施例中,使用一个传感器14能够探测到墨盒3是否安装到保持器4上和墨室31中剩余墨量这些状态。传感器14探测遮光板60随墨室31中剩余墨量而移动的位置。根据传感器14不能探测到遮光板60那一刻所探测到的剩余墨量能够精确计算出墨室31中的剩余墨量。In the above-described embodiment, the states of whether or not the ink cartridge 3 is mounted on the holder 4 and the amount of ink remaining in the ink chamber 31 can be detected using one sensor 14 . The sensor 14 detects the moving position of the light shielding plate 60 according to the amount of ink remaining in the ink chamber 31 . The remaining ink volume in the ink chamber 31 can be accurately calculated according to the remaining ink volume detected at the moment when the sensor 14 fails to detect the light shielding plate 60 .

伸出部分34只形成在墨盒3的一个侧壁上,这使得墨盒3不对称。因此就能够避免墨盒3不正确地安装到保持器4上。The protruding portion 34 is formed on only one side wall of the ink cartridge 3, which makes the ink cartridge 3 asymmetrical. Therefore, it is possible to prevent the ink cartridge 3 from being incorrectly mounted on the holder 4 .

当把墨盒3安装到保持器4上时,肋55起到引导件的作用,用来引导保持器4的相对侧壁。因此,能够正确地把墨盒3安装到保持器4上。The rib 55 functions as a guide for guiding the opposite side walls of the holder 4 when the ink cartridge 3 is mounted on the holder 4 . Therefore, it is possible to correctly mount the ink cartridge 3 on the holder 4 .

在伸出部分34和光发射部分14a/光接收部分14b之间保持了预定的距离,这样就能够很容易地把墨盒3安装到保持器4上或从保持器4上取下。A predetermined distance is maintained between the protruding portion 34 and the light-emitting portion 14a/light-receiving portion 14b, so that the ink cartridge 3 can be easily attached to or removed from the holder 4.

伸出部分66的宽度比伸出部分34的宽度小。伸出部分66的伸出距离比伸出部分34的伸出距离短。因此能够很容易地把墨盒3安装到保持器4上或从保持器4上取下。The width of the protrusion 66 is smaller than the width of the protrusion 34 . The protruding distance of the protruding portion 66 is shorter than that of the protruding portion 34 . Therefore, the ink cartridge 3 can be easily attached to or removed from the holder 4 .

墨盒3设有在把供墨管12插入墨盒3时打开的供墨阀21,所以就能够避免在把墨盒3安装到保持器4上时墨从供墨管12中泄漏出来。The ink cartridge 3 is provided with the ink supply valve 21 that opens when the ink supply tube 12 is inserted into the ink cartridge 3, so that ink can be prevented from leaking out of the ink supply tube 12 when the ink cartridge 3 is mounted on the holder 4.

在上述的实施例中,当连接件62随着墨室31中剩余墨量变化而移动时,遮光板60随之移动。但是,通过把遮光板60直接连接到漂浮在墨上的浮子上也可以移动遮光板60。In the above-mentioned embodiments, when the connecting member 62 moves as the amount of remaining ink in the ink chamber 31 changes, the light shielding plate 60 moves accordingly. However, it is also possible to move the shutter 60 by directly attaching the shutter 60 to a float floating on the ink.

伸出部分34形成在墨盒3的一个侧壁上。但是,可以在墨盒3的相对侧壁上形成与伸出部分34具有基本相同形状的另一个伸出部分。在这种情况下,优选不论墨盒3是否朝向相反方向,墨盒3都能正确地安装到保持器4上。The protruding portion 34 is formed on one side wall of the ink cartridge 3 . However, another protrusion having substantially the same shape as the protrusion 34 may be formed on the opposite side wall of the ink cartridge 3 . In this case, it is preferable that the ink cartridge 3 is correctly mounted on the holder 4 regardless of whether the ink cartridge 3 faces in the opposite direction.

可以取消起到引导件功能的肋55。The rib 55 which functions as a guide can be eliminated.

当墨盒3安装到保持器4上时,在伸出部分34和光发射部分14a/光接收部分14b之间保持了预定距离。但是,可以放置伸出部分34使之与光发射部分14a和光接收部分14b紧密接触。When the ink cartridge 3 is mounted on the holder 4, a predetermined distance is maintained between the protruding portion 34 and the light emitting portion 14a/light receiving portion 14b. However, the protruding portion 34 may be placed so as to be in close contact with the light emitting portion 14a and the light receiving portion 14b.

伸出部分66的宽度比伸出部分34的宽度小。伸出部分66的伸出距离比伸出部分34的伸出距离短。只要伸出部分66能够从光发射部分14a和光接收部分14b之间穿过,可以改变伸出部分66的形状。例如,伸出部分66可以和伸出部分34具有相同的宽度或者具有比伸出部分34宽的宽度。伸出部分66可以和伸出部分34具有相同的伸出距离或者具有比伸出部分34的伸出距离长的伸出距离。The width of the protrusion 66 is smaller than the width of the protrusion 34 . The protruding distance of the protruding portion 66 is shorter than that of the protruding portion 34 . The shape of the protruding portion 66 may be changed as long as the protruding portion 66 can pass between the light emitting portion 14a and the light receiving portion 14b. For example, the overhang 66 may have the same width as the overhang 34 or a wider width than the overhang 34 . The extension 66 may have the same extension distance as the extension 34 or a longer extension than the extension 34 .

在该实施例中,沿着形成在墨盒体20上的伸出部分34的延伸方向,肋状伸出部分66形成在帽24的一个侧壁上。但是,喷墨打印机1可以使用不同的方式来探测墨盒3是否安装到保持器4上,而不必局限于使用伸出部分66。例如在墨盒体20或帽24上,沿着伸出部分34的延伸方向可以提供薄板形成的遮光件,这样当把墨盒3安装到保持器4上时,传感器14在探测到伸出部分34之前探测到该遮光件,在把墨盒3从保持器4上取下时传感器14也探测到该遮光件。遮光件的材料可以是任何不透光的材料。可以用通常的方式固定遮光件,如热焊接或粘结等。In this embodiment, a rib-shaped projecting portion 66 is formed on one side wall of the cap 24 along the extending direction of the projecting portion 34 formed on the ink cartridge body 20 . However, the inkjet printer 1 may use different methods to detect whether the ink cartridge 3 is mounted on the holder 4 without being limited to using the protruding portion 66 . For example, on the ink cartridge body 20 or the cap 24, a light shield formed by a thin plate can be provided along the extending direction of the protruding portion 34, so that when the ink cartridge 3 is installed on the holder 4, the sensor 14 can detect the protruding portion 34 before This shutter is detected, which is also detected by the sensor 14 when the ink cartridge 3 is removed from the holder 4 . The material of the shading member can be any light-tight material. The shade can be fixed in the usual way, such as heat welding or gluing.

在阀室32中设有供墨阀21。但是,可以不把供墨阀21放在阀室32中,而是用弹性件或密封件来密封阀室32。在这种情况下,当墨盒3安装到保持器4上时,供墨管12可以插入弹性件或密封件。The ink supply valve 21 is provided in the valve chamber 32 . However, instead of placing the ink supply valve 21 in the valve chamber 32, the valve chamber 32 may be sealed with an elastic member or a sealing member. In this case, when the ink cartridge 3 is mounted on the holder 4, the ink supply tube 12 may be inserted into the elastic member or the sealing member.

下面描述第二个实施例。注意这里用类似的附图标记表示类似的元件。第一个实施例结合进行描述的墨盒3a-3d具有基本相同的结构和容量。第二个实施例将结合彩色墨的墨盒3a-3c与具有比墨盒3a-3c大的容量的黑色墨的墨盒3d′进行描述。由于与青色、黄色或洋红色墨相比,要更频繁地使用黑色墨,所以可能要较大的墨盒3d′。如果不经常使用喷墨打印机1而大墨盒3d′又一直安装在保持器4上,那么墨盒3d′中的大量墨就会长时间地处于不使用状态,这会导致墨的品质下降。因此根据第二个实施例的喷墨打印机1构造成使得图1所示的保持器4d能够有选择地在其上安装与墨盒3a-3c具有相同容量的墨盒3d或大墨盒3d′(图9A和9B)。The second embodiment is described below. Note that like reference numerals are used to designate like elements here. The ink cartridges 3a-3d described in connection with the first embodiment have substantially the same structure and capacity. The second embodiment will be described in conjunction with ink cartridges 3a-3c for color inks and an ink cartridge 3d' for black ink having a larger capacity than the ink cartridges 3a-3c. Since the black ink is used more frequently than the cyan, yellow or magenta inks, a larger ink cartridge 3d' may be required. If the inkjet printer 1 is not used frequently and the large ink cartridge 3d' is always mounted on the holder 4, a large amount of ink in the ink cartridge 3d' will be left unused for a long time, which will result in deterioration of ink quality. Therefore, the ink jet printer 1 according to the second embodiment is constructed so that the holder 4d shown in FIG. and 9B).

如图9A和9B所示,大墨盒3d′包括墨盒体70和覆盖墨盒体70下部的帽71。伸出部分76形成在帽71上。伸出部分76具有大致为叉形的形状,具有在垂直方向上对齐的探测部分76a、76b。探测部分76a、76b都不具有透光性。当把容量较小的墨盒3d安装到保持器4上或从保持器4上取下时,伸出部分66只阻挡光发射部分14a发出的光一次。当把大墨盒3d′安装到保持器4上或从保持器4上取下时,伸出部分76的探测部分76a、76b两次阻挡光发射部分14a发出的光。这样控制装置8根据光发射部分14a发出的光被阻挡的次数(探测到伸出部分66、76的次数)就能够探测保持器4上安装了墨盒3d还是3d′。As shown in FIGS. 9A and 9B , the large ink cartridge 3d' includes an ink cartridge body 70 and a cap 71 covering the lower portion of the ink cartridge body 70 . A protruding portion 76 is formed on the cap 71 . The protruding portion 76 has a substantially fork shape with detection portions 76a, 76b aligned in the vertical direction. Neither of the detection portions 76a, 76b has light transmission. When the ink cartridge 3d having a smaller capacity is attached to or removed from the holder 4, the protruding portion 66 blocks the light emitted from the light emitting portion 14a only once. When the large ink cartridge 3d' is attached to or removed from the holder 4, the detection portions 76a, 76b of the protruding portion 76 block the light emitted from the light emitting portion 14a twice. Thus the control means 8 can detect whether the ink cartridge 3d or 3d' is mounted on the holder 4 based on the number of times the light emitted by the light emitting portion 14a is blocked (the number of times the protruding portions 66, 76 are detected).

下面参考图10的流程图描述当可拆卸地把墨盒3d、3d′安装到保持器4d上时墨盒探测器80和剩余墨量计算器81所执行的操作。The operations performed by the ink cartridge detector 80 and the remaining ink amount calculator 81 when the ink cartridges 3d, 3d' are detachably mounted on the holder 4d will be described below with reference to the flowchart of FIG.

在喷墨打印机1打开的状态下,如果传感器14没有探测到设在帽24上的伸出部分66、76(S110:NO),那么流程前进到执行剩余墨量计算过程的S116。如果传感器14探测到伸出部分66、76(S110:YES),流程前进到S111,在该步骤判断是否在步骤S110中传感器14探测到伸出部分66、76之前墨盒3d、3d′已经安装到保持器4上。如果在传感器14探测到伸出部分66、76之前墨盒3d、3d′已经安装到保持器4上(S111:YES),那么在S112就判断出墨盒3d、3d′从保持器4上移走了,并且把这样的信息存储在控制装置8中。由于不必计算剩余墨量,流程就返回开始。In the state where the inkjet printer 1 is turned on, if the sensor 14 does not detect the protruding portions 66, 76 provided on the cap 24 (S110: NO), the flow advances to S116 where the remaining ink amount calculation process is performed. If the sensor 14 detects the protruding portions 66, 76 (S110: YES), the flow proceeds to S111, where it is judged whether the ink cartridges 3d, 3d' have been mounted to the sensor 14 before the protruding portions 66, 76 are detected in step S110. Holder 4. If the ink cartridge 3d, 3d' has been mounted on the holder 4 before the sensor 14 detects the protruding portion 66, 76 (S111: YES), it is judged that the ink cartridge 3d, 3d' has been removed from the holder 4 at S112. , and store such information in the control device 8. Since there is no need to calculate the remaining ink volume, the flow returns to the beginning.

如果在传感器14探测到伸出部分66、76之前墨盒3d、3d′没有安装到保持器4上(S111:NO),并且探测到伸出部分66一次(S113:YES),那么在S114就判断出小墨盒3d安装到了保持器4d上,并且把这样的信息存储在控制装置8中。然后流程前进到S116去执行剩余墨量计算过程。如果在传感器14探测到伸出部分66、76之前墨盒3d、3d′没有安装到保持器4d上(S111:NO),并且探测到伸出部分76两次,即探测到探测部分76a、76b(S113:NO),那么在S115就判断出大墨盒3d′安装到了保持器4上,并且把这样的信息存储在控制装置8中。然后流程前进到S116去执行剩余墨量计算过程。If the ink cartridge 3d, 3d' is not mounted on the holder 4 before the sensor 14 detects the protruding part 66, 76 (S111: NO), and detects the protruding part 66 once (S113: YES), then it is judged at S114 The cartridge 3d is mounted on the holder 4d, and such information is stored in the control unit 8. The flow then advances to S116 to perform the remaining ink quantity calculation process. If the ink cartridge 3d, 3d' is not mounted on the holder 4d before the sensor 14 detects the protruding portion 66, 76 (S111: NO), and the protruding portion 76 is detected twice, that is, the detecting portion 76a, 76b is detected ( S113: NO), then at S115 it is judged that the large ink cartridge 3d' is mounted on the holder 4, and such information is stored in the control device 8. The flow then advances to S116 to perform the remaining ink quantity calculation process.

在剩余墨量计算过程S116中,当墨室31中的剩余墨量充足并且传感器14探测到遮光机构23的遮光板60时,根据墨盒3d、3d′的最大墨容量(墨盒3d和3d′的最大墨容量不同)和把墨盒3d、3d′安装到保持器4上后一共喷出的墨滴数目来估计墨室31中的剩余墨量。当墨室31中的剩余墨量较少并且传感器14没有探测到遮光机构23的遮光板60时,就根据传感器14探测不到遮光板60那一刻的剩余墨量和从传感器14探测不到遮光板60起喷出的墨滴总数来更精确地计算墨室31中的剩余墨量。把在步骤S116中计算出来的和剩余墨量相关的信息在步骤S117送到PC82并且流程返回开始。In the remaining ink quantity calculation process S116, when the remaining ink quantity in the ink chamber 31 is sufficient and the sensor 14 detects the light shielding plate 60 of the light shielding mechanism 23, according to the maximum ink capacity of the ink cartridges 3d, 3d' (the ink cartridges 3d and 3d' The amount of remaining ink in the ink chamber 31 is estimated based on the number of ink droplets ejected after the ink cartridges 3d, 3d' are mounted on the holder 4. When the amount of remaining ink in the ink chamber 31 was less and the sensor 14 did not detect the shading plate 60 of the shading mechanism 23, the remaining ink amount at the moment when the sensor 14 could not detect the shading plate 60 and the sensor 14 could not detect the light shading. The total number of ink droplets ejected from the plate 60 is used to more accurately calculate the amount of remaining ink in the ink chamber 31. The information on the remaining ink quantity calculated in step S116 is sent to the PC 82 in step S117 and the flow returns to the beginning.

关于墨盒3d、3d′是否安装到保持器4d上、如果已经安装了那么是墨盒3d还是3d′安装到保持器4d上、以及喷出墨滴数的信息存储在如EEPROM等非易失性存储器中,以便在关闭喷墨打印机1后保持这些信息。Information on whether the ink cartridge 3d, 3d' is mounted on the holder 4d, if installed, whether the ink cartridge 3d or 3d' is mounted on the holder 4d, and the number of ejected ink droplets is stored in a nonvolatile memory such as EEPROM. in order to keep the information after the inkjet printer 1 is turned off.

根据第二个实施例的墨盒3和喷墨打印机1将达到下述效果。The ink cartridge 3 and ink jet printer 1 according to the second embodiment will achieve the following effects.

形成在帽24上的不透光伸出部分66、76和放置在伸出部分34内部空间中的遮光板60沿着墨盒3的安装方向设置。伸出部分66、76所处的位置比遮光板60低(墨盒3安装方向的前侧,即朝向墨盒3的一个表面,在把墨盒3安装到墨盒保持器4的过程中,该表面首先插入墨盒保持器4中)。因此,只有在墨盒3安装到保持器4上时或者从保持器4上移走时,探测剩余墨量的传感器14才探测到伸出部分66、76,并且墨盒探测器80能够确定墨盒3是否安装到保持器4上、以及如果已经安装了那么保持器4上是安装了墨盒3d还是3d′。因此,作为探测墨盒3是否安装到保持器4上以及如果已经安装了那么是安装了墨盒3d还是3d′的探测器不必与传感器14分别设置。这样就避免增加生产成本。只有在一个方向上把墨盒3安装到保持器4上时或者从保持器4上移走时传感器14才探测到伸出部分66、76。因此,传感器14探测伸出部分66、76的复杂操作就不必要了。另外,当墨盒3安装在保持器4上时,还能够避免强度较低的、暴露出来的伸出部分66、76例如由于与保持器4接触而断裂。The light-tight protruding portions 66 , 76 formed on the cap 24 and the light shielding plate 60 placed in the inner space of the protruding portion 34 are arranged along the installation direction of the ink cartridge 3 . The protruding parts 66, 76 are positioned lower than the light shielding plate 60 (the front side of the installation direction of the ink cartridge 3, that is, a surface facing the ink cartridge 3, which is inserted first in the process of installing the ink cartridge 3 into the ink cartridge holder 4). cartridge holder 4). Therefore, only when the ink cartridge 3 is installed on the holder 4 or when it is removed from the holder 4, the sensor 14 for detecting the amount of remaining ink detects the protrusions 66, 76, and the ink cartridge detector 80 can determine whether the ink cartridge 3 is installed or not. To the holder 4, and if so, whether the cartridge 3d or 3d' is installed on the holder 4. Therefore, it is not necessary to be provided separately from the sensor 14 as a detector for detecting whether the ink cartridge 3 is mounted on the holder 4 and, if so, whether the ink cartridge 3d or 3d' is mounted. This avoids increasing production costs. The sensor 14 detects the protruding portions 66, 76 only when the ink cartridge 3 is mounted on or removed from the holder 4 in one orientation. Therefore, a complicated operation for the sensor 14 to detect the protrusions 66, 76 is unnecessary. In addition, when the ink cartridge 3 is mounted on the holder 4, it is also possible to prevent the exposed protruding portions 66, 76, which are less strong, from breaking due to contact with the holder 4, for example.

含有黑色墨的小墨盒3d和大墨盒3d′分别具有伸出部分66、76,它们的形状彼此不同。因此利用伸出部分66、76墨盒探测器80能够确定墨盒3d、3d′是否安装到保持器4d上和如果已经安装了是安装了墨盒3d还是3d′。根据墨盒探测器80探测出来的安装到保持器4d上的墨盒3d、3d′的类型,剩余墨量计算器81精确地计算墨盒3中的剩余墨量。The small ink cartridge 3d and the large ink cartridge 3d' containing black ink have protrusions 66, 76, respectively, which are different in shape from each other. The ink cartridge detector 80 can thus determine whether the ink cartridge 3d, 3d' is mounted on the holder 4d using the protruding portions 66, 76 and, if so, whether the ink cartridge 3d or 3d' is installed. The remaining ink quantity calculator 81 accurately calculates the remaining ink quantity in the ink cartridge 3 according to the type of the ink cartridge 3d, 3d' mounted on the holder 4d detected by the ink cartridge detector 80.

下面描述根据第二个实施例的改进。A modification according to the second embodiment is described below.

(1)为了在把墨盒3安装到保持器4上或者从保持器4上移走时避免损坏伸出部分66、76,墨盒3可以具有一个盖件来覆盖至少一部分伸出部分66、76。如图11所示,根据第二个实施例的一个改进的墨盒90包括墨盒体91和帽92,帽92上形成有伸出部分93。在墨盒体91上设有沿垂直方向延伸的大致为长方形柱状的盖94。盖94覆盖住伸出部分93的上部或者伸出部分93的上部插入盖94。因此在墨盒90中,盖94保护伸出部分93。所以,即使在把墨盒90安装到保持器4上时伸出部分93与保持器4接触,也不大可能损坏伸出部分93。可以用可透光盖件把伸出部分93完全覆盖起来。这样就能够进一步避免损坏伸出部分93。(1) In order to avoid damage to the protrusions 66, 76 when the ink cartridge 3 is mounted on or removed from the holder 4, the ink cartridge 3 may have a cover to cover at least a part of the protrusions 66, 76. As shown in FIG. 11, a modified ink cartridge 90 according to the second embodiment includes an ink cartridge body 91 and a cap 92 on which a protruding portion 93 is formed. A substantially rectangular columnar cover 94 extending in the vertical direction is provided on the ink cartridge body 91 . The cover 94 covers the upper part of the protruding part 93 or the upper part of the protruding part 93 is inserted into the cover 94 . Therefore, in the ink cartridge 90 , the cover 94 protects the protruding portion 93 . Therefore, even if the projecting portion 93 comes into contact with the holder 4 when the ink cartridge 90 is mounted on the holder 4, the projecting portion 93 is less likely to be damaged. The protruding portion 93 may be completely covered with a light-transmittable cover. In this way, damage to the protruding portion 93 can be further avoided.

(2)可以整体形成墨盒体20、70、91和帽24、71、92。因此就能够减少墨盒3、90使用的部件数目。另外,还能够去掉把帽24、71、92连接到墨盒体20、70、91上这一装配过程,从而能够避免增加生产成本。(2) The cartridge body 20, 70, 91 and the cap 24, 71, 92 may be integrally formed. Therefore, the number of parts used for the ink cartridge 3, 90 can be reduced. In addition, an assembly process for connecting the cap 24, 71, 92 to the cartridge body 20, 70, 91 can be eliminated, so that an increase in production cost can be avoided.

(3)探测墨盒3、90中剩余墨量的传感器不限于输出信号的光学传感器14,该信号与光发射部分14a发出的直射光是否到达光接收部分14b相对应,并且光接收部分14b与光发射部分14a用几乎笔直的光路相连。例如,可以采用这样一种输出信号的光学传感器,该信号与光接收部分是否接收到光发射部分发出的并且在被探测件的表面上反射的光相对应。在这种情况下,几乎笔直从光发射部分发出的光的光路可以被具有预定反射系数的部件暂时阻碍。与反射系数相关的、从部件上反射出的间接光入射到光接收部分。(3) The sensor for detecting the amount of ink remaining in the ink cartridge 3, 90 is not limited to the optical sensor 14 that outputs a signal corresponding to whether the direct light emitted by the light emitting portion 14a reaches the light receiving portion 14b, and the light receiving portion 14b is in contact with the light receiving portion 14b. The emitting sections 14a are connected by an almost straight optical path. For example, an optical sensor may be employed that outputs a signal corresponding to whether the light receiving portion receives light emitted from the light emitting portion and reflected on the surface of the object to be detected. In this case, the optical path of light emitted from the light emitting portion almost straight may be temporarily obstructed by a member having a predetermined reflectance. The indirect light reflected from the member, which is related to the reflectance, is incident on the light receiving portion.

例如,用来探测墨盒3、90是否安装到保持器4上的伸出部分66、76、93可以用具有预定反射系数的不透光材料形成。可以布置光学传感器使之与墨盒3、90的安装/拆卸途径相关连,光学传感器根据是否接收到反射光来输出信号,从而使得在可拆卸地把墨盒3、90安装到保持器4上时,光接收部分以预定的光强接收到光发射部分发出并且在伸出部分66、76、93上反射的间接光。这样就能够达到类似于第二个实施例的效果。另外,一部分帽24、71、92可以具有预定的反射系数。在这种情况下,光学传感器的光发射部分和光接收部分可以不彼此相对放置,并且探测部分可以不必具有阻碍光路的结构。For example, the protruding portions 66, 76, 93 for detecting whether the ink cartridge 3, 90 is mounted on the holder 4 may be formed of an opaque material having a predetermined reflectance. An optical sensor may be arranged to be associated with the installation/detachment path of the ink cartridge 3, 90, and the optical sensor outputs a signal according to whether reflected light is received, so that when the ink cartridge 3, 90 is detachably installed on the holder 4, The light receiving portion receives the indirect light emitted from the light emitting portion and reflected on the protruding portions 66, 76, 93 with a predetermined light intensity. In this way, an effect similar to that of the second embodiment can be achieved. Additionally, a portion of the cap 24, 71, 92 may have a predetermined reflectance. In this case, the light-emitting portion and the light-receiving portion of the optical sensor may not be placed opposite to each other, and the detection portion may not necessarily have a structure that obstructs an optical path.

与具有预定反射系数的伸出部分66、76、93类似,遮光板60的结构也可以具有预定的反射系数。另外,可以利用墨和墨盒体20、70、91的可透光壁的反射系数之间的差别来反射间接光,而不使用遮光板60。更具体地说,在墨接触墨盒体20、70、91的壁的情况下,光接收部分可以接收到从墨和墨盒体20、70、91的壁之间的界面反射出的间接光。在墨用光的情况下,光穿过墨盒体20、70、91的壁,所以光接收部分不能接收到光。因此,可以把探测墨盒3、90中剩余墨量的探测器和探测墨盒3、90是否安装到喷墨打印机1上的探测器组合起来使之具有相对简单的结构。也可以使用接触型传感器来取代非接触型光学传感器14,Similar to the protruding portions 66, 76, 93 having a predetermined reflectance, the structure of the visor 60 may also have a predetermined reflectance. In addition, the difference between ink and the reflectance of the light-permeable wall of the ink cartridge body 20, 70, 91 may be used to reflect indirect light without using the light shielding plate 60. More specifically, in the case where the ink contacts the wall of the ink cartridge body 20 , 70 , 91 , the light receiving portion can receive indirect light reflected from the interface between the ink and the wall of the ink cartridge body 20 , 70 , 91 . In the case of running out of ink, the light passes through the wall of the ink cartridge body 20, 70, 91, so the light receiving portion cannot receive the light. Therefore, the detector for detecting the amount of ink remaining in the ink cartridge 3, 90 and the detector for detecting whether the ink cartridge 3, 90 is mounted on the ink jet printer 1 can be combined to have a relatively simple structure. It is also possible to use a contact sensor instead of the non-contact optical sensor 14,

(4)墨盒3沿着一个方向安装到保持器4上或者从保持器4上取下。本发明也可以应用到这样一种墨盒上,这种墨盒通过在两个或更多个方向上移动墨盒把墨盒安装到保持器4上或者从保持器4上取下,例如,可以首先向下移动墨盒,随后再水平移动墨盒。(4) The ink cartridge 3 is attached to or removed from the holder 4 in one direction. The invention can also be applied to an ink cartridge that is mounted on or removed from the holder 4 by moving the cartridge in two or more directions, for example, down first. Move the ink cartridge, and then move the ink cartridge horizontally.

尽管已经详细描述了本发明的实施例,本领域技术人员会认识到可以在这些实施例中作出许多可能的改进和改变。Although the embodiments of the present invention have been described in detail, those skilled in the art will recognize that many possible modifications and changes can be made in these embodiments.

Claims (10)

1. print cartridge comprises:
Cartridge body forms black chamber in this cartridge body;
Light transmission part, this light transmission part are arranged on the described cartridge body, and wherein said light transmission part has the inner space that is formed on wherein, and described inner space and described black chamber connection;
Movable link, this movable link is arranged in the described black chamber, and comprise first shading light part, and wherein said first shading light part is arranged in the inner space of described light transmission part, and described movable link can move in response to the variation of the China ink amount in described black chamber; And
Second shading light part, wherein said first shading light part and described second shading light part are along the installation direction alignment of described print cartridge.
2. print cartridge as claimed in claim 1 also comprises the communication chamber of extending towards the outside of black chamber from described black chamber along described installation direction.
3. print cartridge as claimed in claim 2 also comprises the valve that is arranged in the described communication chamber.
4. print cartridge as claimed in claim 1 also comprises the cap of an end that covers described cartridge body, and wherein said second shading light part is arranged on this cap.
5. print cartridge as claimed in claim 1, wherein, described light transmission part is the extension that the outer wall from described cartridge body stretches out.
6. print cartridge as claimed in claim 5, wherein, first length of described extension on the other direction vertical with described installation direction is greater than second length of described second shading light part on described other direction.
7. print cartridge as claimed in claim 1, wherein:
Described movable link also comprises float;
Described first shading light part is arranged on the first end place of described movable link, and described float is arranged on described movable link and the described first end second opposed end place; And
Described movable link is supported on the position between described first shading light part and the described float pivotally.
8. one group of print cartridge comprises first print cartridge and second print cartridge, and wherein said first print cartridge and described second print cartridge are print cartridges according to claim 1, wherein:
The first black capacity of first print cartridge is different with the second black capacity of second print cartridge; And
The number of second shading light part of first print cartridge is different with the number of second shading light part of second print cartridge.
9. print cartridge as claimed in claim 3, wherein:
Described movable link also comprises float;
Described first shading light part is arranged on the first end place of described movable link, and described float is arranged on described movable link and the described first end second opposed end place; And
Described movable link is supported on the position between described first shading light part and the described float pivotally.
10. one group of print cartridge comprises first print cartridge and second print cartridge, and wherein said first print cartridge and described second print cartridge are print cartridges according to claim 9, wherein:
The first black capacity of first print cartridge is different with the second black capacity of second print cartridge; And
The number of second shading light part of first print cartridge is different with the number of second shading light part of second print cartridge.
CNB2007100916963A 2004-03-04 2005-03-03 Ink cartridges and sets of ink cartridges Expired - Fee Related CN100551706C (en)

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