Background technology
Can understand such signalling and such safety circuit from EP 1 363 306A2.
The operational cycle of the modern technologies equipment full automation that becomes gradually, described equipment such as the equipment of industrial product and assembly line, transmission and conversion equipment, as the amusement equipment of roller-coaster etc.The adjustment point and the process variables of operation control receiving equipment, and use the control program of appointment to form control signal are come driver in the operating equipment according to this signal.Except controlling predetermined operational cycle, secure context is promptly avoided being positioned at the equipment region personnel and is caused danger, and comes into one's own day by day.For instance, the equipment that executes fully automatic operation generally waits and protects by safety enclosure wall, light curtain, reinforcement foundation net.For technical equipment equipment emergency cut-off button also is a general custom, when the described button of operation, should triggers this device shutdown (its part at least) or be placed on safe condition in certain other modes.Typically; do not adopt " standard " operation control of equipment to assess such and security-related signalling; but providing " safety switching apparatus " under " safety governor " or the simple scenario to safety means, wherein said safety device produces and only provides the status signal relevant with the protection of equipment merely.For simplicity, hereinafter no longer the safety governor and the better simply safety switching apparatus of complexity are done further to distinguish, that is to say that term " safety governor " has covered the trade (brand) name of for example being sold by the applicant

Better simply safety switching apparatus and such as the applicant based on PLC's
The safety governor of complexity.
Yet safety governor is different from " standard " operation control, and reason is that they are indigenous fault Safety Design as measurement result, such as detection or the like certainly of redundant signals processing channel, rule.Measure although the operation control of standard also may have some Fault Identification and fault-avoidances to a certain degree, typically, these are not enough for the safety shutdown of guaranteeing equipment in all cases.In order to distinguish " standard " controller and " standard " signalling, the safety circuit structure that the present invention relates to signalling, safety governor and obtain thus, described circuit structure is observed European standard EN 954-1 rank 3 at least, preferably has highest level 4 or similar safety requirements.
EP 1 363 306A2 that begin to quote disclose " safety switch ", i.e. signalling is used to monitor safe enclosure wall, emergency exit, machine cover layer part and the similar position of safety device.Such safety switch has control unit, and this unit can be used for determining opening or closing of emergency exit position in the failure safe mode.Up to the present, the normally dynamo-electric design of such safety switch, and essential functional test and such as the failure monitoring operation of interconnection identification by or adopt the advanced security controller to carry out at least.Therefore, have only usually when being used in combination with safety governor, such safety switch could obtain the approval based on EN 954-1 or similar standard.
In order to provide higher level of security to safety switch itself, EP 1 363 306A2 propose security logic is attached in the safety switch, and from light curtain, light curtain and other " intelligence " signalling, this has been known.In the exemplary embodiment of describing, the safety switch of proposition has two electronics switch units redundant mutually, that started by the failure safe control section.Switch unit has the outside enable signal that carries out articulating by them, and described outside enable signal finally offers the advanced security controller.Therefore enable signal can Be Controlled partly suppress, and this equipment of being monitored to the safety governor signal must be set to safe condition.Enable signal can also be carried out articulating with safety switch that be connected in series mutually by a plurality of, and each of these safety switches can both suppress described enable signal like this.
The series circuit that comprises signalling like this adopts dynamo-electric signalling to realize for a long time, have the enable signal that produces by safety governor in these cases, and come the described enable signal of loopback by the relay contact of the signalling that is connected in series.
Even the signalling in quite a lot of quantity is connected in series mutually under the situation of safety governor, the safety switch design of describing among EP 1 363 306A2 also allows the fast reaction of advanced security controller.On the other hand, the articulating of enable signal has been limited the maximum space distribution of the signalling that is connected in series.In addition, angle from the advanced security controller, if no matter one of signalling is because the situation of control unit (opening emergency exit or like that) changes or owing to inner detected failure condition has suppressed enable signal, then whole series connection is " dead ".The flexibility of the safety switch of describing and performance can not exceed the corresponding flexibility and the performance that may have for a long time based on the signalling of relay.
Summary of the invention
With respect to this background, the purpose of this invention is to provide the signalling of the sort of type of at first mentioning, this signalling particularly provides in series connection more flexibly and has used.
According to an aspect of the present invention, these purposes are to realize by the signalling of the sort of type of at first mentioning, and in described signalling, the input of switch unit is connected internally to fixing current potential, preferably Gu Ding high potential.
This purpose also realizes by corresponding safety circuit, wherein the input of at least one switch unit is connected internally to fixing current potential in each signalling, wherein the output of at least one switch unit also offers the control section of secondary signal device in first signalling, and wherein the control section of secondary signal device has started at least one switch unit of secondary signal device according to first signalling.
Therefore, with regard to circuit, new signalling is different with the safety switch known to EP 1 363 306A2, because enable signal no longer passes through at least one switch unit by articulating.But enable signal produces in each signalling repeatedly.Yet in this case, the control section in downstream, the consideration of secondary signal device are arranged in the output signal of the signalling of its upstream of series circuit.Therefore, it is simple question that the reproduction enable signal carries out articulating by a plurality of signallings, and like this from the angle of advanced security controller, it is impossible distinguishing.On the other hand, if the stream signal device has suppressed enable signal, then each signalling in the arranged in series is not " dead ".Owing to the present invention, especially, the downstream signal device is possible to signalling and/or advanced security controller transmission data-message subsequently, and this provides reaction more flexibly by whole safety circuit., will can adopt existing connection to transmit with reference to the data-message shown in the preferred embodiment subsequently herein, that is to say, very low although flexibility has increased the complexity of distribution.
In addition, as the result of novel circuit design, each signalling is provided with repeater function, therefore might produce obviously bigger distance between the signalling of mutual arranged in series.This also provides erection schedule more flexibly.Consider the new functionalized of signalling, group is closed and also is easy to realize, produces signaling-information because each signalling of arranged in series can be independent of the signalling of upstream at its output.
Therefore, fully realized above-mentioned purpose.
In a kind of improvement, new signalling has at least one input that is used for outside enable signal, preferably redundant safety input, described enable signal offers control section, and control section has also been controlled at least one switch unit according to described enable signal.Enable signal offers first signalling from safety governor in preferred safety circuit.
New flexibility has advantageously been used in this improvement.Although meaning, the repeater function of having described even do not need the new signalling of this improvement also to have the advantage that is better than known safety switch.Yet, only consider that in control section the outside enable signal that provides allows new signalling to carry out independent reaction according to event outside the signalling.
In further improving, the signal that sends the output of at least one switch unit to is provided for the control section in the signalling.
In other words, the output signal (being the output signal of signalling at least indirectly therefore) from switch unit is fed to control section.
Control section therefore can the interior failure condition of checkout equipment.Such characteristic learns from EP 1363 306A2 in essence, and learns from light curtain and other " intelligence " signallings and safety switching apparatus for a long time.Yet, unless based on the present invention, otherwise this improved advantage can not come into effect fully, transmits the internal fault situation because each signalling in the arranged in series can both be independent of the state of stream signal device.
In further improving, the control section in the signalling is designed to checkout gear internal fault situation and uses at least one switch unit to produce data-message at its output.
Special advantage is that new signalling can connect to advanced security controller transmission diagnostic data by existing signal, that is to say, extra connection and circuit needn't be set be used to send diagnostic data.Therefore, distribution is simplified, and under the situation of signalling and under the situation at safety governor, extra physical space and the cost that connects can both be saved.
In preferred the improvement, data-message is a pulse message, and promptly control section makes at least one switch unit opening and closing in the mode of pulse.
Like this, having the message of some bit information contents can be with low-down cost and send on existing signal line erratically.This provides effective forwarding of very detailed diagnostic message.This improvement also allows the address relevant with signalling to transmit to the Advanced Control device no trouble at all, this means that safety governor can discern each signalling in the series circuit independently.
In further improving, each signalling has the switch unit of two redundancies at least, and each switch unit all has input and output, and each of the switch unit of at least two redundancies all has the fixed potential that is applied to its input.
Combine with the present invention, this improvement of learning from safety governor in essence has such advantage: signalling can be on existing signal line, to advanced security controller reporting internal fault situation, even if one of switch unit has caused failure condition.In this case, therefore the redundancy that typically is provided with in known safety switching apparatus for reasons of safety also causes the availability of higher level.
In further improving, signalling has the input that is used to provide operating voltage, and this operating voltage is used as fixed potential and offers at least one switch unit.
This improvement has special advantage aspect the repeater function of above-mentioned new signal device.Because the input that at least one switch unit has the operating voltage of being connected to, the long distance between a plurality of signallings can easily be bridged.
In further improving, signalling comprise can first and at least one second locus between the removable control unit that moves, the external status variable is a current spatial position.In a special advantageous embodiment, control unit is transponder (transponder).
In this improvement, new signalling is emergency exit switch, emergency cut-off button, spacing or position switch, the inductor that is used for foot mat or manually-operated unlatching or order button preferably.In this case, control unit can be incorporated in the signalling, otherwise is independent of signalling and makes, and for example, this is typical for the emergency exit switch.Control unit can be optically, inductive ground, capacitively or in any other mode be linked to signalling.This improvement is preferred, because described signalling is simple relatively assembly, they do not carry out the signal of oneself in fact and handle.Under the situation of these signallings, the envelop of function of enhancing is visible for king-sized advantage.In addition, because signalling adopts its output to start driver and without any need for the safety governor that inserts, use the present invention to be used for such " simply " signalling, also can use redundant advanced security controller to smaller applications.
In another kind improved, if new signalling has the feedback input that is used for providing from driver external feedback signal, then this was preferred.
Therefore, the signalling in this improvement had combined before independently the function of " recording status variable " (inductor) and " closing device " (signal processing).Small-sized relevant safe application thereby can realize with low-down cost.
In another kind improved, the importation was designed to obtain the variable of physical measurement, and rotary speed, voltage and/or electric current specifically are as the external status variable.
The inductor that is used to receive such state variable is installed in the control cabinet usually, and emergency cut-off button, spacing or position switch, emergency exit switch and similarly signalling be installed on the equipment usually.Yet above-mentioned advantage also can be transferred in the same way as this class of signalling and measure inductor.For instance, a plurality of rotary speed controllers can be connected in series by mode described herein, so that cost is not monitored a plurality of shifting axles in the highland.
Undoubtedly, under the prerequisite that does not depart from the scope of the invention, These characteristics and following those characteristics that will illustrate can not only be used according to the compound mode of describing respectively, also can use according to other combination or its mode alone.
Embodiment
Among Fig. 1, entirely indicate with Reference numeral 10 with the equipment of the present invention's protection.
In this embodiment, equipment 10 comprises manipulator 12, and the automatic running meeting of manipulator 12 causes danger to the personnel in its moving region (not shown) herein.Therefore the moving region of manipulator 12 is protected by emergency exit 14 and security fence, and this itself is known.Emergency exit 14 has the control unit 16 that is mounted thereon.Have safety switch 18 on fixing framework, bear against this fixed frame when emergency exit is closed, more generally, described safety switch 18 is just based on the standing part of signalling of the present invention.Safety switch 18 is connected to safety governor 20 by many circuits.Two contactors 22,24 of output control of safety governor 20, the power supply 26 to manipulator 12 can be interrupted in its contact.
Equipment 10 illustrates here in simplified form.As is known to the person skilled in the art, emergency exit 14 is equipped with at least two safety switches 18 and suitable control unit 16 usually, and one of safety switch is often installed with hidden form, handles difficulty more so that make.In addition, such equipment also comprises signalling, for example emergency cut-off button or other emergency exit switch (not shown herein).In addition, in order to simplify, the standard operation controller of manipulator 12 does not show here.When emergency exit was opened, in order to realize restricted operation, one or more rotary speed controllers (not shown herein) can be connected to the kinematic axis of drive unit and/or manipulator.
Under situation about simplifying,
safety governor 20 can be to be called as the trade mark that the applicant sells
Safety switching apparatus.Yet,, use the trade mark of selling such as the applicant by name if for protection equipment 10 needs a plurality of and security-related signalling
More complicated safety governor be favourable.At least in the back in this situation,
safety governor 20 has fieldbus usually and connects and be used for other interface of communicating and/or be used for communicating with senior master computer with standard operation controller (not shown) herein.
In preferred illustrative embodiment as shown in Figure 2, safety switch 18 is twin-channel Redundancy Design.Correspondingly, safety switch in this case has two redundant microcontrollers 30,32 of monitoring mutually, shown in the double-head arrow between the microcontroller.In preferred exemplary embodiment, microcontroller is different, that is to say that safety switch 18 is diversity designs.
Reference numeral 34,36 shows two electronics switch units, and in this case, described electronics switch unit is illustrated as field-effect transistor.Yet alternatively, it also is possible using bipolar transistor or other preferred electronics switch unit.
The control joint (grid) of switch unit 34 is connected to microcontroller 30.Input 38 (source electrode) is connected to circuit 40, and this circuit has the operating voltage U that is applied on it at safety switch 18 duration of works
BOutput 42 (drain electrode) is connected to joint 44, can carry out external cabling to safety switch 18 on this joint.As a result, the output of switch unit 34 has formed the output signal of safety switch 18.
Second switch unit 36 has the control joint (grid) that is connected to microcontroller 32.Equally, its input 38 (source electrode) is in operating voltage U by circuit 40
BIts output 42 offers second out splice going splice 46 of safety switch 18.
Signal on switch unit 34,36 outputs 42 is fed to microcontroller 30,32 by two voltage dividers 48,50.This means that microcontroller 30,32 can monitor each switching state of switch unit 34,36.
Reference numeral 52 shows that microcontroller 30,32 is used for the importation of the current state of definite control unit 16, and current state in this case is the locus.In the preferred embodiment shown here, control unit 16 is the transponders that have signal generating circuit 54 and transmit and receive coil 56.The unique code 58 of signal generating circuit 54 storages.Importation 52 have be used to launch request signal transmit and receive coil 56 (only symbolically illustrating) here.Transponder 16 1 be positioned at importation 52 (emergency exit of closing) near, the signal generating circuit 54 in the control unit just is activated.Control unit 16 returns the code 58 of storage to importation 52 then.In the importation 52, code 58 is come out by demodulation from the signal that receives, and can be used for microcontroller 30,32.
On the other hand, if emergency exit 14 is opened, then control unit 16 is positioned at transmitting and receiving outside the scope of importation 52, and this position 16 ' in Fig. 2 is located to illustrate.In this case, do not communicate by letter between control unit 16 and the importation 52.Therefore microcontroller 30,32 does not receive code, and this is because emergency exit 14 has been opened.If have the second emergency exit switch or at least the second control unit (not shown), confirm that then the failure condition in control unit 16 or the importation 52 also is possible.
In other embodiments, can be at the control unit of other type and designs in importation 52.In this case, control unit also can be integrated in the safety switch 18.For example, safety switch 18 can be an emergency cut-off button, and control unit in this case can be the striker of this button.In other embodiments, importation 52 comprises inductance type, condenser type, optics or other inductor, is used for determining the current location of the mechanical control unit that moves.In addition, the present invention also is applicable to light curtain and other signallings that change basically between at least two states.In other exemplary embodiment, the importation is designed to obtain the physical state variable through measuring, and the back will be described in detail with reference to figure 5.
The input of safety switch 18 in this case has three joints 60,62,64, and described joint adopts the form of safety input respectively and is connected to two microcontrollers 30,32 redundantly.Joint 60 to 64 can be used for providing outside enable signal to microcontroller 30,32.In addition, joint 66 is used to provide operating voltage U
B, earth connection point 68 is provided with in original, known mode.Undoubtedly, described joint all obtains respectively outside the casing 70 of safety switch 18 easily.
Among Fig. 3, the safety circuit with two described safety switches 18 is entirely indicated with Reference numeral 80.In addition, same reference symbol shows foregoing same unit.Two safety switches are indicated with 18a and 18b so that distinguish mutually.
Safety switch 18a has the terminal 60,62 of the output that is connected to safety governor 20.Preferably, these are safety governor 20 " clock output ", and it produces two different frequencies and/or clock signals, and therefore the interconnection identification in safety switch 18a and (by feedback, not shown herein) safety governor 20 is possible.In addition, safety switch 18a has the operating voltage of being connected to U
BOr the terminal 66,68 of the output on ground.At outlet side, terminal 44,46 routes (route) of safety switch 18a are to the terminal 60,62 of downstream safety switch 18b.Therefore, safety switch 18a, 18b in series arrange mutually.In the arrangement that illustrates, safety switch 18b receives operating voltage from safety switch 18a.Alternatively, safety switch 18b can be connected to operating voltage U
BIndependent current source.
From two output signals of safety switch 18b, promptly appear at the safe input that signal on the terminal 44,46 is provided for safety governor 20.The output of safety governor 20 be connected to power supply 26 and will pent drive unit 82 between, described drive unit is the servo drive in the manipulator 12 for example.In addition, roughly illustrate here, safety governor 20 is connected to the operation control 86 and/or the senior master computer of manipulator 12 by fieldbus 84.For the purpose of simplifying, the control unit that belongs to safety switch 18a, 18b is not shown in Fig. 3.
Safety circuit 80 work are as follows:
After the startup, safety governor 20 produces two clock signals 88,90 and they is offered safety switch 18a as enable signal at its output.Microcontroller 30,32 in the safety switch 18a uses importation 52 to monitor the current state of relevant control unit.If control unit is positioned near the importation 52, and if enable signal 88,90 correctly received, then microcontroller 30,32 uses two output signals that switch units 34,36 produce as the regeneration of enable signal 88,90.Yet these two signals also can be for example different on frequency with clock signal 88,90.If the definite equally emergency exit of the second safety switch 18b is closed and be working properly, then for it, it receives the enable signal of regeneration and at output they is regenerated.Safety governor 20 receives the enable signal of regeneration by circuit 92,94.
If safety switch 18a detects relevant emergency exit now and opens, if promptly Xiang Guan control unit has changed its state, then microcontroller 30,32 is opened switch unit 34,36.Therefore safety of downstream switch 18b no longer receives the enable signal of regeneration.Because switch unit 34,36 is closed, this obtains confirming by the microcontroller in the safety switch 18b, and is reported to safety governor 20.Then, safety governor 20 can be closed drive unit 82.
When safety switch 18a detected failure condition, flowing of signal took place according to identical mode, and described failure condition for example one of the interconnection, switch unit 34,36 of input or output end connector breaks down or any other failure condition.After the brief stand-by period, safety switch 18a mode with pulse on of its output at least produces data-messages 96 by closing and open at least one switch unit 34,36, and the wherein said stand-by period is stored in the microcontroller of all safety switch 18a, 18b and safety governor 20.Safety of downstream switch 18b receives this data-message and forwards it to safety governor 20 according to identical mode.If desired, also can be in conjunction with other information in data-message 96.
In one embodiment, if under the situation of Asynchronous Serial Interface, that is to say that data-message 96 begins and finishes with the bit that stops that defining from the initial bits of definition, then produces data-message 96.In the centre, exist arbitrarily or the data bit of predetermined number.In another embodiment, each data-message 96 comprises the pulse of the predetermined number with predetermined pulse duration.The validity of each independent pulse depends on the agreement of regulation between safety switch 18 and the safety governor 20.
If safety switch 18b oneself finds failure condition, then it produces independent data-message 96 in an identical manner.Opposite with known equipment, whether safety switch 18b can produce the data-message of oneself to switch unit 34,36, and open or close irrelevant with safety switch 18a.
In a preferred embodiment, comprise the address information item from the data-message of safety switch 18a, 18b, this address information item has identified the safety switch of wishing to advanced security controller 20 report informations.Each address can be distributed to safety switch 18a, 18b in a different manner.For instance, be equipped with multilevel address selector switch (not shown) herein can for each safety switch 18a, 18b, on this multilevel address selector switch, be provided with the address.In another exemplary embodiment, safety switch 18a, 18b use the code 58 of its relevant control unit 16 as the address respectively.
In another embodiment, after safety circuit 80 started, the safety switch 18a, the 18b that are connected in series were assigned with the address with initialize mode.The method for optimizing of carrying out this address assignment illustrates with reference to figure 4.
Fig. 4 has shown the signal graph of this initialize mode.The pulse train 100 at top is the operating voltage U that connects all parts that are used for safety circuit 80
B Reference numeral 102 illustrates the signal of first output terminal of clock of safety governor 20, i.e. signal on the circuit 88.Reference numeral 104 illustrates the signal of the second clock output of safety governor 20, i.e. signal on the circuit 90.As operating voltage U
BDuring connection, the first safety switch 18a receives lasting high level and receives individual pulse at its input 62 at its input 60.The first safety switch 18a, the one identification latter, just regenerating at its output 44 (Reference numeral 106) is applied to the signal of its joint 60 (lasting high level).After stand-by period T, its output 46 produces two pulses, shown in Reference numeral 108.Stand-by period T is used to determine whether receive other pulse at input.
The second safety switching apparatus 18b is in its input 60,62 received signals 106,108, and its output 44,46 regeneration they.In doing so, 18b adds another pulse to it in the individual pulse 108 that receive at joint 62 places.Therefore the output of the second safety switch 18b produces the pulse train shown in Reference numeral 110,112.In the same way, other (not shown among Fig. 3) such as safety switching apparatus 18c, 18d can produce a holding wire (Reference numeral 114) and go up lasting high level and the pulse train on the secondary signal line, and each safety switch will increase a pulse in pulse train.
The signal a succession of last at this, that safety governor 20 receives shown in Reference numeral 114,116.According to signal 114, the distribution of safety governor identification passage A is correct.According to signal 116, the distribution of safety governor identification channel B is correct.In addition, according to the number (subtracting 1) of pulse, it can determine the number of safety switch 18a, the 18b etc. of arranged in series.In the same way, each safety switch 18a, 18b can discern its address according to the pulse number that receives.Like this, when safety circuit 80 was connected, unique address can be distributed to each safety switch of arranged in series automatically.Be changed if safety circuit is after 80s, then carry out distribution new, correct address to configuration subsequently, described configuration exists automatically when connecting once more.
Here, by input terminal 64, the flexibility of new signal device further increases, and has up to the present explained described terminal 64.This terminal can be used for presenting external feedback signal in safety switch 18.For instance, this means that safety switch self can start the contactor with the contact of just leading, that is, do not need safety switching apparatus or suitable safety governor with regard to being used for this purpose.If the break contact route that just leads of this contactor is to the feedback input end 64 of safety switch 18, then this is sufficient.
In another embodiment, the signalling such as the safety switch 18 that illustrates has further, applies the input terminal of initial signal.This even permission realize the restarting of being monitored of equipment and do not need previous common safety governor.
In addition, the mode of operation of signalling 18 can be provided with by input terminal 64, and for example, this is described in DE 100 16 712A1.In addition, can adopt different transponder code outer setting parameters.
Fig. 5 illustrates the exemplary embodiment as the new signal device 100 of rotary speed watch-dog.In the figure, identical reference symbol shows the unit identical with the front.
With regard to importation 102, signalling 100 is different from the signalling 18 of Fig. 2 in essence, and importation 102 is different with importation 52 in this case, is designed to write down rotary speed by measuring.In this exemplary embodiment and since importation 102 from rotating driving device 104 taps motor voltage and it is assessed with regard to its frequency, the execution of rotary speed record does not need inductor.In a certain embodiments, signalling 100 adopts the form of zero velocity monitoring, that is to say that signalling 100 is monitored when reaching and keep zero velocity.This can finish, because the generator voltage that importation 102 taps and monitoring are produced by the rotating driving device 104 that slows down, this can learn from the zero velocity watch-dog that is used for the relevant application of safety itself.
In another exemplary embodiment, recording voltage, electric current or other physical descriptor are come by measurement in importation 102, and microcontroller is specified the Variable Control switch unit 34,36 of the value of setting especially based on the variable of record based on the employing of record.