CN100543060C - Preparation Technology of Polylactic Acid for Spinning - Google Patents
Preparation Technology of Polylactic Acid for Spinning Download PDFInfo
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- CN100543060C CN100543060C CNB2006101044676A CN200610104467A CN100543060C CN 100543060 C CN100543060 C CN 100543060C CN B2006101044676 A CNB2006101044676 A CN B2006101044676A CN 200610104467 A CN200610104467 A CN 200610104467A CN 100543060 C CN100543060 C CN 100543060C
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- 229920000747 poly(lactic acid) Polymers 0.000 title claims abstract description 51
- 239000004626 polylactic acid Substances 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000009987 spinning Methods 0.000 title claims abstract description 14
- 238000005516 engineering process Methods 0.000 title claims description 10
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims abstract description 109
- 239000004310 lactic acid Substances 0.000 claims abstract description 54
- 235000014655 lactic acid Nutrition 0.000 claims abstract description 54
- 239000003054 catalyst Substances 0.000 claims abstract description 31
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims abstract description 14
- 230000004048 modification Effects 0.000 claims abstract description 13
- 238000012986 modification Methods 0.000 claims abstract description 13
- 239000002245 particle Substances 0.000 claims abstract description 13
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 5
- 238000012662 bulk polymerization Methods 0.000 claims abstract description 4
- 239000000178 monomer Substances 0.000 claims abstract description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 24
- -1 poly(lactic acid) Polymers 0.000 claims description 23
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 8
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 5
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 claims description 4
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 4
- 235000013539 calcium stearate Nutrition 0.000 claims description 4
- 239000008116 calcium stearate Substances 0.000 claims description 4
- 239000012141 concentrate Substances 0.000 claims description 4
- 235000019359 magnesium stearate Nutrition 0.000 claims description 4
- CSHCPECZJIEGJF-UHFFFAOYSA-N methyltin Chemical compound [Sn]C CSHCPECZJIEGJF-UHFFFAOYSA-N 0.000 claims description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 4
- JZODKRWQWUWGCD-UHFFFAOYSA-N 2,5-di-tert-butylbenzene-1,4-diol Chemical compound CC(C)(C)C1=CC(O)=C(C(C)(C)C)C=C1O JZODKRWQWUWGCD-UHFFFAOYSA-N 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims 2
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- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 claims 2
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- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 claims 1
- XOUQAVYLRNOXDO-UHFFFAOYSA-N 2-tert-butyl-5-methylphenol Chemical compound CC1=CC=C(C(C)(C)C)C(O)=C1 XOUQAVYLRNOXDO-UHFFFAOYSA-N 0.000 claims 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims 1
- 229940015043 glyoxal Drugs 0.000 claims 1
- 235000019260 propionic acid Nutrition 0.000 claims 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 39
- 238000006068 polycondensation reaction Methods 0.000 abstract description 16
- 239000007790 solid phase Substances 0.000 abstract description 15
- 239000003607 modifier Substances 0.000 abstract description 9
- 238000009833 condensation Methods 0.000 abstract description 7
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- 239000012760 heat stabilizer Substances 0.000 abstract description 6
- 230000005494 condensation Effects 0.000 abstract description 5
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- 239000011261 inert gas Substances 0.000 abstract description 4
- 230000018044 dehydration Effects 0.000 abstract description 3
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- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- 239000002861 polymer material Substances 0.000 abstract description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 12
- 239000000243 solution Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000007983 Tris buffer Substances 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 229920006395 saturated elastomer Polymers 0.000 description 6
- 238000001704 evaporation Methods 0.000 description 5
- 230000008020 evaporation Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 4
- 241000723347 Cinnamomum Species 0.000 description 4
- 235000017803 cinnamon Nutrition 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical group O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 3
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 3
- 239000003508 Dilauryl thiodipropionate Substances 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 3
- UMHKOAYRTRADAT-UHFFFAOYSA-N [hydroxy(octoxy)phosphoryl] octyl hydrogen phosphate Chemical compound CCCCCCCCOP(O)(=O)OP(O)(=O)OCCCCCCCC UMHKOAYRTRADAT-UHFFFAOYSA-N 0.000 description 3
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 3
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 3
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 239000003017 thermal stabilizer Substances 0.000 description 2
- XCPFSALHURPPJE-UHFFFAOYSA-N (3,5-ditert-butyl-4-hydroxyphenyl) propanoate Chemical compound CCC(=O)OC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 XCPFSALHURPPJE-UHFFFAOYSA-N 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DCXXMTOCNZCJGO-UHFFFAOYSA-N Glycerol trioctadecanoate Natural products CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 229910052725 zinc Inorganic materials 0.000 description 1
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- Polyesters Or Polycarbonates (AREA)
Abstract
本发明属于高分子材料技术领域,具体涉及一种应用于纺丝用聚乳酸的制备工艺,其具体步骤如下:(1).乳酸浓缩:控制温度、真空度、脱水浓缩、得到脱水浓缩乳酸液;(2).预缩聚:加入复配催化剂,控制温度、真空度范围,反应时间,得到预缩聚粉体;(3).固相聚合:加入热稳定剂、抗氧化剂,控制温度、真空度范围,恒温,得到聚乳酸颗粒;(4).热缩性改性:加入热改性剂和无机酸,控制温度,反应时间,得到聚乳酸。它是由乳酸单体直接进行本体聚合,不添加溶剂,不需要惰性气体环境气氛,工艺易于控制,缩聚工艺流程短,得率高,对环境污染小,通过固相缩聚以及热缩性改性、聚乳酸的分子量有大幅提高,热收缩率大幅降低。The invention belongs to the technical field of polymer materials, and specifically relates to a preparation process for polylactic acid used in spinning. The specific steps are as follows: (1). Lactic acid concentration: control temperature, vacuum degree, dehydration and concentration, and obtain dehydration and concentrated lactic acid liquid ; (2). Pre-condensation: add compound catalyst, control temperature, vacuum range, reaction time, get pre-condensation powder; (3). Solid phase polymerization: add heat stabilizer, antioxidant, control temperature, vacuum range, constant temperature, to obtain polylactic acid particles; (4). Thermal shrinkage modification: add thermal modifier and inorganic acid, control temperature and reaction time, to obtain polylactic acid. It is a direct bulk polymerization of lactic acid monomers, without adding solvents, and does not require an inert gas environment. The process is easy to control, the polycondensation process is short, the yield is high, and the environmental pollution is small. It is modified by solid-state polycondensation and thermal shrinkage. , The molecular weight of polylactic acid has been greatly increased, and the heat shrinkage rate has been greatly reduced.
Description
技术领域 technical field
本发明属于高分子材料技术领域,具体涉及一种应用于纺丝用聚乳酸的制备工艺。The invention belongs to the technical field of polymer materials, and in particular relates to a preparation process of polylactic acid used for spinning.
背景技术 Background technique
聚乳酸(英文缩写:PLA)是新型可完全生物降解材料,可以被用作纺丝、注塑、制造包装材料、医用材料等多种用途。近年来非织造布的需求大大增长,使聚乳酸材料更广泛地运用到纺织、服装、工业和农林业中。聚乳酸的合成方法有两步开环聚合法和直接缩聚法,其中直接缩聚法分为溶液缩聚法和熔融-固相缩聚法。Polylactic acid (English abbreviation: PLA) is a new type of fully biodegradable material, which can be used for spinning, injection molding, manufacturing packaging materials, medical materials and other purposes. In recent years, the demand for non-woven fabrics has increased greatly, making polylactic acid materials more widely used in textiles, clothing, industry, and agriculture and forestry. The synthesis methods of polylactic acid include two-step ring-opening polymerization method and direct polycondensation method, wherein the direct polycondensation method is divided into solution polycondensation method and melt-solid phase polycondensation method.
采用开环聚合法可以得到分子量较高的聚乳酸产品,美国专利第5,357,035号揭示了一种开环制备高分子聚乳酸的方法:由乳酸制备寡聚合的聚乳酸,再由寡聚合的聚乳酸蒸馏纯化后制得丙胶酯,再利用丙胶酯聚合聚乳酸。但是此方法工艺路线长,工序复杂,需耗费和回收大量的有机溶剂,中间产物丙交酯储存困难,反应过程中原料损失较大、产率低、产品的价格高。采用本方法制备成本太高,制约了对聚乳酸的广泛使用。Polylactic acid products with higher molecular weight can be obtained by ring-opening polymerization. U.S. Patent No. 5,357,035 discloses a method for preparing high-molecular polylactic acid by ring-opening: prepare oligomerized polylactic acid from lactic acid, and then use oligomerized polylactic acid After distillation and purification, the acrylic ester is obtained, and then the acrylic ester is used to polymerize polylactic acid. However, this method has a long process route, complex procedures, consumption and recovery of a large amount of organic solvents, difficulty in storing the intermediate product lactide, large loss of raw materials in the reaction process, low yield and high product price. The preparation cost of this method is too high, which restricts the wide use of polylactic acid.
采用直接缩聚法的工艺简单,化学原料、试剂使用量较少,产品得率较高,但聚合所用溶剂对环境污染较大,同时残留于产物中难清洗干净。The process of direct polycondensation method is simple, the amount of chemical raw materials and reagents used is less, and the product yield is higher, but the solvent used in the polymerization is more polluting to the environment, and it is difficult to clean the residue in the product.
采用熔融缩聚是将乳酸单体直接进行本体聚合,不需要添加溶剂,工艺易于控制,通过固相缩聚分子量有大幅提高,操作中主要分熔融缩聚和固相缩聚两个步骤,其与两步开环法相比反应时间大大缩短,工艺简单,由熔融缩聚转入固相缩聚阶段只需将粗产物粉碎,而且第二阶段的固相缩聚易操作,不需耗用大量溶剂和经多次重结晶提纯的操作。The use of melt polycondensation is to directly carry out bulk polymerization of lactic acid monomers without adding solvents, the process is easy to control, and the molecular weight is greatly improved through solid-state polycondensation. The operation is mainly divided into two steps: melt polycondensation and solid-state polycondensation. Compared with the ring method, the reaction time is greatly shortened, and the process is simple. It only needs to pulverize the crude product from the melt polycondensation stage to the solid-phase polycondensation stage, and the second-stage solid-phase polycondensation is easy to operate, without consuming a large amount of solvent and repeated recrystallization. Purification operation.
直接法制备聚乳酸的工艺研究起步较晚,所制备的聚乳酸分子量不高,气氛环境要求高,结晶速率低、热收缩率高,不能满足纺丝成网非织造的要求。因此开发高分子量热收缩率低的聚乳酸制备技术,对充分利用我国自然资源提高农产品的附加值以及促进国内乳酸产业的发展,都具有重要的意义。The research on the process of preparing polylactic acid by the direct method started late. The molecular weight of the prepared polylactic acid is not high, the requirements for the atmosphere environment are high, the crystallization rate is low, and the heat shrinkage rate is high, which cannot meet the requirements of spinning nonwovens. Therefore, the development of polylactic acid preparation technology with high molecular weight and low heat shrinkage rate is of great significance to make full use of my country's natural resources to increase the added value of agricultural products and promote the development of the domestic lactic acid industry.
发明内容 Contents of the invention
本发明的目的是提供一种纺丝用聚乳酸的制备工艺方法,它是由乳酸单体直接进行本体聚合,不添加溶剂,不需要惰性气体环境气氛,工艺易于控制,缩聚工艺流程短,得率高,对环境污染小,通过固相缩聚以及热缩性改性、聚乳酸的分子量有大幅提高,热收缩率大幅降低。The purpose of the present invention is to provide a kind of preparation technology method of polylactic acid for spinning, it is to carry out bulk polymerization directly by lactic acid monomer, does not add solvent, does not need inert gas environment atmosphere, and technology is easy to control, polycondensation process flow is short, obtains High efficiency, low environmental pollution, through solid-state polycondensation and thermal shrinkage modification, the molecular weight of polylactic acid is greatly improved, and the thermal shrinkage rate is greatly reduced.
本发明的技术方案是,一种纺丝用聚乳酸的制备工艺,其具体步骤如下:The technical scheme of the present invention is, a kind of preparation technology of polylactic acid for spinning, and its specific steps are as follows:
(1).乳酸浓缩:(1). Lactic acid concentration:
将乳酸装入蒸发仪上,控制温度在45℃-95℃,真空度为9,000Pa-80,000Pa,脱水浓缩1-3小时,得到脱水浓缩乳酸液,备用;Put the lactic acid into the evaporator, control the temperature at 45°C-95°C, and the vacuum at 9,000Pa-80,000Pa, dehydrate and concentrate for 1-3 hours to obtain dehydrated and concentrated lactic acid liquid, which is ready for use;
(2).预缩聚:(2). Precondensation:
以脱水浓缩的乳酸为原料,加入复配催化剂,控制温度在170-190℃、真空度范围0-1,600Pa,反应8-12小时后,将白色预聚体破碎,分离掉催化剂,粉碎为0.1-0.3mm的预缩聚粉体,备用;Using dehydrated and concentrated lactic acid as raw material, add compound catalyst, control the temperature at 170-190°C, vacuum range 0-1,600Pa, react for 8-12 hours, break the white prepolymer, separate the catalyst, and crush it into 0.1 -0.3mm pre-condensation powder, spare;
(3).固相聚合:(3). Solid state polymerization:
在预缩聚粉体中加入热稳定剂、抗氧化剂,在空气中,由室温升温至140-165℃,真空度范围0-100Pa,保温10-33小时,得到重均分子量为120,000-210,000的聚乳酸颗粒;Add thermal stabilizers and antioxidants to the precondensation powder, raise the temperature from room temperature to 140-165°C in the air, vacuum range 0-100Pa, and keep it warm for 10-33 hours to obtain polycondensate with a weight average molecular weight of 120,000-210,000. Lactic acid granules;
(4).热缩性改性:(4).Heat shrinkage modification:
在固相聚合的聚乳酸颗粒中加入热改性剂和无机酸,真空度范围3,000-8,000Pa,升温度到170-230℃下,在空气氛围中大气压条件下反应10-60分钟,得到重均分子量120,000-210,000饱和蒸汽热收缩率1-5%的聚乳酸。Add thermal modifier and inorganic acid to solid-phase polymerized polylactic acid particles, vacuum range 3,000-8,000Pa, raise temperature to 170-230°C, and react for 10-60 minutes under atmospheric pressure in air atmosphere to obtain Polylactic acid with a weight average molecular weight of 120,000-210,000 and a heat shrinkage rate of 1-5% in saturated steam.
所述的控制温度是程序化控制温度,所述的真空度是程序化控制真空度,其温度程序化和真空度程序化过程为:The control temperature is programmed temperature control, and the vacuum degree is programmed controlled vacuum degree. The process of temperature programming and vacuum degree programming is as follows:
(1)乳酸浓缩:具体工艺以45℃-55℃为起始温度,然后每隔半小时将温度升高6-12℃,以50,000Pa-80,000Pa为起始真空度,然后每隔半小时将真空度降低10,000-15,000Pa,1-2.5小时后蒸发温度达到85-95℃、真空度达到9,000-12,000Pa时,恒温浓缩半小时浓缩工艺完毕;(1) Lactic acid concentration: The specific process starts at 45°C-55°C, then increases the temperature by 6-12°C every half hour, starts at 50,000Pa-80,000Pa, and then every half hour Reduce the vacuum degree by 10,000-15,000Pa, and after 1-2.5 hours, the evaporation temperature reaches 85-95°C and the vacuum degree reaches 9,000-12,000Pa, and the constant temperature concentration process is completed for half an hour;
(2)预缩聚:以脱水浓缩的乳酸为原料,加入复配催化剂,以每分钟1℃-3℃升温速率升温到170-190℃、真空度调至600-1,600Pa,反应6-9小时后,温度降至100-120℃,真空度调至0-100Pa,恒温2-3小时后,得到白色聚乳酸预聚体;(2) Precondensation: Use dehydrated and concentrated lactic acid as raw material, add compound catalyst, raise the temperature to 170-190°C at a rate of 1°C-3°C per minute, adjust the vacuum to 600-1,600Pa, and react for 6-9 hours Finally, the temperature is lowered to 100-120°C, the vacuum degree is adjusted to 0-100Pa, and after constant temperature for 2-3 hours, a white polylactic acid prepolymer is obtained;
(3)固相聚合:在空气中、预缩聚粉体中加入热稳定剂、抗氧剂,由室温升温至140-165℃,真空度范围0-100Pa,保温33h为两段控温,其中前10-11h温度为140-155℃,真空度范围90-100Pa,后10-22h温度为145-165℃,真空度范围0-90Pa;(3) Solid-state polymerization: add thermal stabilizers and antioxidants to the precondensed powder in the air, heat up from room temperature to 140-165°C, vacuum degree ranges from 0-100Pa, and keep warm for 33 hours to control the temperature in two stages. The temperature in the first 10-11h is 140-155°C, the vacuum range is 90-100Pa, and the temperature in the next 10-22h is 145-165°C, and the vacuum range is 0-90Pa;
(4)热缩性改性:在固相聚合的聚乳酸颗粒中加入热改性剂和无机酸,真空度范围3,000-8,000Pa,以每分钟1-3℃升温达到170-230℃,3-5分钟后,在空气氛围中正常大气压条件下反应10-60分钟。(4) Thermal shrinkage modification: add thermal modifier and inorganic acid to the solid-phase polymerized polylactic acid particles, the vacuum range is 3,000-8,000Pa, and the temperature is raised to 170-230°C at 1-3°C per minute, 3 - After 5 minutes, react for 10-60 minutes under normal atmospheric pressure conditions in an air atmosphere.
所述的固相聚合:另保温20-33h为三段控温,其中0-10h为140-150℃,真空度范围90-100Pa,10-20h为145-155℃,真空度范围80-90Pa,12-30h为150-165℃,真空度范围0-80Pa。The solid phase polymerization: another 20-33h is three-stage temperature control, wherein 0-10h is 140-150°C, the vacuum range is 90-100Pa, 10-20h is 145-155°C, the vacuum range is 80-90Pa , 12-30h is 150-165°C, and the vacuum range is 0-80Pa.
所述的复配催化剂为0.04-0.06的市售37%、分析纯HCl与0-0.95纳米级锡粉和0-0.95的200目锡粉复合配制的组合催化剂。The composite catalyst is a composite catalyst prepared by compounding 0.04-0.06 of commercially available 37% analytically pure HCl, 0-0.95 nanoscale tin powder and 0-0.95 of 200-mesh tin powder.
所述的热稳定剂是甲基锡、硬脂酸钡、硬脂酸锌、硬脂酸镁、硬脂酸钙中的任一种,用量为0-0.3%。The heat stabilizer is any one of methyl tin, barium stearate, zinc stearate, magnesium stearate and calcium stearate, and the consumption is 0-0.3%.
所述的抗氧剂是四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯、β(3,5-二叔丁基-4-羟基苯)丙酸十八碳醇酯、硫代二丙酸二月桂酯、亚磷酸三苯酯、三(壬基化苯基)亚磷酸酯2,5-二特丁基对苯二酚、4,4’-丁基-双(3-甲基-6-特丁基)苯酚中的任一种,用量为0-0.3%。The antioxidants are tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid]pentaerythritol ester, β(3,5-di-tert-butyl-4-hydroxyphenyl)propane Octadecyl ester, dilauryl thiodipropionate, triphenyl phosphite, tris(nonylated phenyl) phosphite, 2,5-di-tert-butylhydroquinone, 4,4' -Any one of butyl-bis(3-methyl-6-tert-butyl)phenol, the dosage is 0-0.3%.
所述的改性剂是异氰尿酸三缩水甘油酯、三羟乙基异氰尿酸酯、邻苯二甲酸酐、2-甲基咪唑、亚磷酸双酚A酯、乙烯基三乙氧基桂烷、二乙烯三氨基丙基三乙氧基桂烷、3,3’-二氨基二苯砜、异丙基三(二辛基焦磷酸酯)钛酸酯中的任一种,用量为0-15%。The modifier is triglycidyl isocyanurate, trihydroxyethyl isocyanurate, phthalic anhydride, 2-methylimidazole, bisphenol A phosphite, vinyl triethoxy Any one of cinnamon, diethylenetriaminopropyltriethoxycinnamate, 3,3'-diaminodiphenyl sulfone, isopropyl tris(dioctyl pyrophosphate) titanate, the dosage is 0-15%.
所述的纳米级锡粉的制备方法是用市售37%、分析纯HCl溶解SnCl4,稀释为5-20%的SnCl4盐酸溶液,向溶液中加入1-5%NaBH4的NaOH溶液,直至pH=11,静置1-3小时,分离出纳米锡,干燥后得到纳米锡粉。The preparation method of the nanoscale tin powder is to dissolve SnCl 4 with commercially available 37% analytically pure HCl, dilute it into 5-20% SnCl 4 hydrochloric acid solution, add 1-5% NaBH 4 NaOH solution to the solution, Until the pH=11, stand still for 1-3 hours, separate the nano-tin, and obtain the nano-tin powder after drying.
所述的无机酸是硫酸、磷酸、盐酸中的任一种。Described mineral acid is any in sulfuric acid, phosphoric acid, hydrochloric acid.
本发明的特点是:The features of the present invention are:
1.在所有反应中采用了程序化控温和程序化控制反应真空度。避免温度过高真空度过低而导致的乳酸暴沸,提高浓缩乳酸的得率。1. In all reactions, programmed temperature control and programmed control reaction vacuum degree are adopted. Avoid bumping of lactic acid caused by too high temperature and too low vacuum, and increase the yield of concentrated lactic acid.
2.在预缩聚过程中使用催化剂为无机酸和超细及纳米金属粉体复配成分,这样可以在预缩聚过程完成后,分离出固相催化剂,减少最终聚乳酸的杂质。2. In the pre-condensation process, the catalyst is used as a composite component of inorganic acid and ultra-fine and nano-metal powder, so that the solid-phase catalyst can be separated after the pre-condensation process is completed, and the impurities of the final polylactic acid can be reduced.
3.固相聚合中也就是通常所说的扩链过程中不使用扩链剂,而是加入抗氧剂和热稳定剂,同时不提供惰性气体氛围。减少了生产设备,降低了生产能耗。3. In the solid state polymerization, which is commonly referred to as the chain extension process, no chain extender is used, but antioxidants and heat stabilizers are added, and an inert gas atmosphere is not provided at the same time. The production equipment is reduced, and the production energy consumption is reduced.
4.进行了耐热改性,使纺丝用聚乳酸热收缩率1-5%,达到了现有非织造布工艺要求。国内未见报道和专利公知。4. The heat-resistant modification is carried out, so that the thermal shrinkage rate of the polylactic acid for spinning is 1-5%, which meets the technical requirements of the existing non-woven fabric. There are no reports and patents in China.
具体实施方式 Detailed ways
下面结合实施例工艺流程对本发明做进一步说明。The present invention will be further described below in conjunction with the embodiment process flow.
熔融-固相聚合的工艺流程如下:The technological process of melt-solid phase polymerization is as follows:
1、乳酸浓缩工艺:采用程序控制温度和真空度,在乳酸开始浓缩时,乳酸中含有大量水分,粘度较低,如果温度过高真空度过低,会导致乳酸暴沸,降低乳酸的得率,随着浓缩的进行,有部分乳酸会聚合成小分子的聚乳酸,生成的水分也被真空泵抽出浓缩体系,乳酸粘度逐渐增加,就可以逐步升高温度,降低真空度。具体工艺以45℃-55℃为起始温度,然后每隔半小时将温度升高6-12℃,以50,000-80,000Pa为起始真空度,然后每隔半小时将真空度降低10,000-15,000Pa,1-2.5小时后蒸发温度达到85-95℃、真空度达到9,000-12,000Pa,恒温浓缩半小时完毕,得到脱水乳酸浓缩。乳酸脱水完毕、浓缩乳酸得率达83~92%。1. Lactic acid concentration process: the temperature and vacuum degree are controlled by a program. When the lactic acid starts to concentrate, the lactic acid contains a lot of water and the viscosity is low. If the temperature is too high and the vacuum is too low, it will cause lactic acid bumping and reduce the yield of lactic acid , as the concentration proceeds, some lactic acid will polymerize into small molecular polylactic acid, and the generated water will also be pumped out of the concentration system by the vacuum pump. The viscosity of lactic acid will gradually increase, and the temperature can be gradually increased to reduce the vacuum degree. The specific process starts at 45°C-55°C, then increases the temperature by 6-12°C every half hour, starts with a vacuum of 50,000-80,000Pa, and then reduces the vacuum by 10,000- 15,000Pa, after 1-2.5 hours, the evaporation temperature reaches 85-95°C, the vacuum degree reaches 9,000-12,000Pa, the constant temperature concentration is completed for half an hour, and the concentrated dehydrated lactic acid is obtained. After the dehydration of lactic acid is completed, the yield of concentrated lactic acid reaches 83-92%.
2、预缩聚工艺:脱水浓缩的乳酸加入复配催化剂后,以每分钟1℃-3℃升温速率升温到170-190℃时,将真空度调至600-1,600Pa,反应6-9小时后,温度降到100-120℃,真空度调至0-100Pa,恒温2-3小时后,将反应得到的白色预聚体破碎,分离掉催化剂,粉碎为0.1-0.3mm的预缩聚粉体。2. Pre-condensation process: After adding the dehydrated and concentrated lactic acid to the compound catalyst, when the temperature is raised to 170-190°C at a rate of 1°C-3°C per minute, adjust the vacuum to 600-1,600Pa, and react for 6-9 hours , the temperature is lowered to 100-120°C, the vacuum degree is adjusted to 0-100Pa, and after 2-3 hours of constant temperature, the white prepolymer obtained by the reaction is crushed, the catalyst is separated, and it is crushed into a precondensed powder of 0.1-0.3mm.
3、固相聚合工艺:在空气中、预缩聚粉体中加入热稳定剂、抗氧化剂,由室温20℃升温至140-165℃,真空度范围0-100Pa,保温20-33h为两段控温,其中前10-11h温度为140-155℃,真空度范围90-100Pa,后10-22h温度为145-165℃,真空度范围0-90Pa,得到重均分子量为120,000-210,000的聚乳酸颗粒;3. Solid phase polymerization process: add heat stabilizer and antioxidant in the air and precondensation powder, heat up from room temperature 20°C to 140-165°C, vacuum degree range 0-100Pa, heat preservation 20-33h is two-stage control Temperature, wherein the first 10-11h temperature is 140-155°C, the vacuum range is 90-100Pa, the next 10-22h temperature is 145-165°C, the vacuum range is 0-90Pa, and the polylactic acid with a weight average molecular weight of 120,000-210,000 is obtained particles;
另保温20-33h还可以为三段控温,其中0-10h为140-150℃,真空度范围90-100Pa,10-20h为145-155℃,真空度范围80-90Pa,20-30h为150-165℃,真空度范围0-80Pa,得到重均分子量为120,000-210,000的聚乳酸颗粒。In addition, the heat preservation for 20-33 hours can also be three-stage temperature control, of which 0-10h is 140-150°C, the vacuum range is 90-100Pa, 10-20h is 145-155°C, the vacuum range is 80-90Pa, and 20-30h is 150-165°C, vacuum range 0-80Pa, to obtain polylactic acid particles with a weight average molecular weight of 120,000-210,000.
4、热缩性改性工艺:在固相聚合的聚乳酸颗粒中加入热改性剂和无机酸,真空度范围3,000-8,000Pa,以每分钟1-3℃升温达到170-230℃,3-5分钟后,在空气氛围中正常大气压条件下反应10-60分钟,得到重均分子量120,000-210,000饱和蒸汽热收缩率1-5%的聚乳酸。4. Thermal shrinkage modification process: adding thermal modifier and inorganic acid to the solid-phase polymerized polylactic acid particles, the vacuum range is 3,000-8,000Pa, and the temperature is raised to 170-230°C at 1-3°C per minute, 3 After -5 minutes, react for 10-60 minutes in the air atmosphere under normal atmospheric pressure conditions to obtain polylactic acid with a weight-average molecular weight of 120,000-210,000 and a saturated steam heat shrinkage rate of 1-5%.
上述制备工艺中,其中:In the above-mentioned preparation process, wherein:
催化剂:所使用的催化剂为0.04-0.06的市售(37%,分析纯)HCl与0-0.95纳米锡粉和0-0.95锡粉(小于200目)复合配制的组合催化剂,其中纳米锡粉自制。Catalyst: The catalyst used is a combined catalyst prepared by compounding 0.04-0.06 commercially available (37%, analytically pure) HCl and 0-0.95 nanometer tin powder and 0-0.95 tin powder (less than 200 mesh), wherein the nanometer tin powder is self-made .
纳米级锡粉自制方法:用市售(37%,分析纯)HCl溶解SnCl4,稀释为5-20%的SnCl4盐酸溶液,向溶液中加入1-5%NaBH4的NaOH溶液,直至pH=11,静置1-3小时,分离出纳米锡,干燥后得到纳米锡粉。Nano-scale tin powder self-made method: dissolve SnCl 4 with commercially available (37%, analytically pure) HCl, dilute to 5-20% SnCl 4 hydrochloric acid solution, add 1-5% NaBH 4 NaOH solution to the solution until the pH =11, stand still for 1-3 hours, separate the nano-tin, and obtain the nano-tin powder after drying.
抗氧剂:是四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯、β(3,5-二叔丁基-4-羟基苯)丙酸十八碳醇酯、硫代二丙酸二月桂酯、亚磷酸三苯酯、三(壬基化苯基)亚磷酸酯2,5-二特丁基对苯二酚、4,4’-丁基-双(3-甲基-6-特丁基)苯酚中的任一种,用量为0-0.3%。Antioxidant: tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid]pentaerythritol ester, β(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid deca Octyl alcohol ester, dilauryl thiodipropionate, triphenyl phosphite, tris(nonylated phenyl) phosphite, 2,5-di-tert-butylhydroquinone, 4,4'-butyl Any one of base-bis(3-methyl-6-tert-butyl)phenol, the dosage is 0-0.3%.
热稳定剂:是甲基锡、硬脂酸钡、硬脂酸锌、硬脂酸镁、硬脂酸钙中的任一种,用量为0-0.3%。Heat stabilizer: any one of methyl tin, barium stearate, zinc stearate, magnesium stearate, calcium stearate, consumption is 0-0.3%.
热缩性改性剂:是异氰尿酸三缩水甘油酯、三羟乙基异氰尿酸酯、邻苯二甲酸酐、2-甲基咪唑、亚磷酸双酚A酯、乙烯基三乙氧基桂烷、二乙烯三氨基丙基三乙氧基桂烷、3,3’-二氨基二苯砜、异丙基三(二辛基焦磷酸酯)钛酸酯中的任一种,用量为1%-15%。Heat shrinkable modifier: triglycidyl isocyanurate, trihydroxyethyl isocyanurate, phthalic anhydride, 2-methylimidazole, bisphenol A phosphite, vinyl triethoxy Any one of cinnamon, diethylenetriaminopropyltriethoxycinane, 3,3'-diaminodiphenyl sulfone, isopropyl tris(dioctyl pyrophosphate) titanate, dosage 1%-15%.
无机酸:是硫酸、磷酸、盐酸中的任一种。Inorganic acid: any of sulfuric acid, phosphoric acid, and hydrochloric acid.
以下通过具体实施例对本发明做进一步阐述。The present invention will be further elaborated below by specific examples.
实施例1:Example 1:
1.乳酸浓缩1. Lactic acid concentration
将300mL的乳酸装入1000mL圆底烧瓶中,在旋转蒸发仪上固定好,使得圆底烧瓶没入水浴锅中,控制温度在50℃,压强为50,000Pa,以后每隔半小时将温度升高10℃,真空度降低10,000Pa,1小时后蒸发温度达到90℃,真空度降低9,000Pa时,恒温浓缩半小时后完毕,得到脱水浓缩乳酸,浓缩乳酸得率达85~91%。Put 300mL of lactic acid into a 1000mL round-bottomed flask, and fix it on a rotary evaporator so that the round-bottomed flask is submerged in a water bath. °C, the vacuum degree is reduced by 10,000Pa, and the evaporation temperature reaches 90°C after 1 hour. When the vacuum degree is reduced by 9,000Pa, the constant temperature concentration is completed after half an hour, and dehydrated concentrated lactic acid is obtained. The yield of concentrated lactic acid reaches 85-91%.
2.预缩聚2. Precondensation
将220g浓缩过的乳酸放入旋转膜蒸发器的旋转瓶中,加入复合催化剂0.015%HCl、0.1%锡粉、0.2%自制纳米锡粉,油浴中以每分钟1℃升温速率升温到180℃,开动真空泵,慢慢将真空度调到750Pa,在此条件下聚合8h,降温到110℃,真空度在80Pa恒温2.5小时,得到乳白色乳酸预聚体。将其破碎,分离出催化剂聚积体后(在旋转膜蒸发器的旋转瓶中,通过预缩聚过程,催化剂因密度不同已经聚集成团,被预缩聚的乳酸包裹,当破碎乳白色乳酸预聚体时,催化剂自然分离),粉碎为0.2mm的预缩聚粉体。Put 220g of concentrated lactic acid into the rotary bottle of rotary film evaporator, add composite catalyst 0.015% HCl, 0.1% tin powder, 0.2% self-made nano-tin powder, and heat up to 180°C at a rate of 1°C per minute in the oil bath , start the vacuum pump, slowly adjust the vacuum degree to 750Pa, polymerize under this condition for 8 hours, cool down to 110°C, and keep the vacuum degree at 80Pa for 2.5 hours to obtain milky white lactic acid prepolymer. After breaking it and separating the catalyst aggregates (in the rotary bottle of the rotary film evaporator, through the pre-condensation process, the catalyst has been aggregated into agglomerates due to different densities, wrapped by pre-condensed lactic acid, when the milky white lactic acid prepolymer is broken , natural separation of the catalyst), crushed into 0.2mm precondensed powder.
以下为催化剂配比可以分以下三种:The catalyst ratio can be divided into the following three types:
(1)催化剂配比:0.3%锡粉(200目)、0.015%(37%分析纯)HCl如2预缩聚可以得到重均分子量29,000的乳酸预聚体;(1) Catalyst ratio: 0.3% tin powder (200 mesh), 0.015% (37% analytically pure) HCl such as 2 precondensation can obtain a lactic acid prepolymer with a weight average molecular weight of 29,000;
(2)催化剂配比:0.3%纳米锡粉(自制)、0.015%(37%分析纯)HCl如2预缩聚可以得到重均分子量30,000的乳酸预聚体;(2) Catalyst ratio: 0.3% nano-tin powder (self-made), 0.015% (37% analytically pure) HCl such as 2 precondensation can obtain a lactic acid prepolymer with a weight average molecular weight of 30,000;
(3)催化剂配比:0.1%纳米锡粉(自制)、0.2%锡粉(200目)、0.015%(37%分析纯)HCl如2预缩聚可以得到重均分子量40,000的乳酸预聚体。(3) Catalyst ratio: 0.1% nano-tin powder (self-made), 0.2% tin powder (200 mesh), 0.015% (37% analytically pure) HCl such as 2 precondensation can obtain a lactic acid prepolymer with a weight average molecular weight of 40,000.
3.固相聚合:3. Solid state polymerization:
加入0.3%四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯,由室温升温至140℃,保温20h为两段控温,其中前10h温度为140℃,真空度为100Pa,后10h温度为145℃,真空度为90Pa,得到重均分子量为135,000的聚乳酸颗粒。Add 0.3% tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] pentaerythritol ester, raise the temperature from room temperature to 140°C, and keep the temperature for 20h as two-stage temperature control, in which the temperature for the first 10h is 140°C °C, the vacuum degree is 100Pa, and the temperature in the next 10h is 145 °C, the vacuum degree is 90Pa, and polylactic acid particles with a weight average molecular weight of 135,000 are obtained.
4.热缩性改性:4. Thermal shrinkage modification:
在固相聚合的聚乳酸颗粒中加入10%热改性剂异氰尿酸三缩水甘油酯和0.02%(37%分析纯)HCl,真空度为8,000Pa,以每分钟3℃升温速率升温到温度190℃,3分钟后,在空气氛围正常大气压条件下反应20分钟,得到重均分子量为145,000饱和蒸汽热收缩率1-4%的聚乳酸。Add 10% thermal modifier triglycidyl isocyanurate and 0.02% (37% analytically pure) HCl to the solid-phase polymerized polylactic acid particles, the vacuum is 8,000Pa, and the temperature is raised to the temperature at a rate of 3°C per minute. After 3 minutes at 190°C, react for 20 minutes under normal atmospheric pressure in air atmosphere to obtain polylactic acid with a weight average molecular weight of 145,000 and a saturated steam heat shrinkage rate of 1-4%.
实施例2Example 2
其具体制备方法同实施例1,所不同的是:Its concrete preparation method is the same as embodiment 1, and difference is:
1.乳酸浓缩1. Lactic acid concentration
将300mL的乳酸装入1000mL圆底烧瓶中,在旋转蒸发仪上固定好,使得圆底烧瓶没入水浴锅中,控制温度在45℃,压强为70,000Pa,以后每隔半小时将温度升高12℃,真空度降低15,000Pa,2小时后蒸发温度达到85℃、真空度降低10,000Pa时,恒温半小时后浓缩完毕,得到脱水浓缩乳酸。浓缩乳酸得率达83~90%。Put 300mL of lactic acid into a 1000mL round-bottomed flask, fix it on a rotary evaporator so that the round-bottomed flask is submerged in a water bath, control the temperature at 45°C and the pressure at 70,000Pa, and then increase the temperature by 12°C every half hour. ℃, the vacuum degree is reduced by 15,000Pa, after 2 hours, the evaporation temperature reaches 85℃, and the vacuum degree is reduced by 10,000Pa, the concentration is completed after constant temperature for half an hour, and dehydrated concentrated lactic acid is obtained. The yield of concentrated lactic acid reaches 83-90%.
2.预缩聚2. Precondensation
将220g浓缩过的乳酸放入旋转瓶中,加入复合催化剂0.015%HCl、0.2%锡粉、0.1%自制纳米锡粉,油浴中以每分钟2℃升温速率升温到170℃,开动真空泵,慢慢将真空度调到600Pa,在此条件下聚合6h,降温到100℃,真空度在100Pa,恒温2h,得到乳白色乳酸预聚体。将其破碎,分离出催化剂聚积体后,粉碎为0.1mm的预缩聚粉体。Put 220g of concentrated lactic acid into a rotary bottle, add composite catalyst 0.015% HCl, 0.2% tin powder, 0.1% self-made nano-tin powder, heat up to 170°C at a rate of 2°C per minute in the oil bath, start the vacuum pump, and slowly Slowly adjust the vacuum degree to 600Pa, polymerize under this condition for 6 hours, lower the temperature to 100°C, keep the vacuum degree at 100Pa, and keep the temperature constant for 2 hours to obtain milky white lactic acid prepolymer. This was crushed to separate the catalyst aggregate, and then crushed into a precondensed powder of 0.1 mm.
催化剂配比同实施例1。Catalyst proportioning is with embodiment 1.
3.固相聚合:3. Solid state polymerization:
加入0.3%硬脂酸钡,由室温升温至140℃,保温30h为三段控温,其中0-10h为140℃,真空度为90Pa;10-20h为145℃,真空度为80Pa;20-30h为150℃,真空度为70Pa,得到重均分子量为145,000的聚乳酸颗粒。Add 0.3% barium stearate, raise the temperature from room temperature to 140°C, and keep warm for 30 hours for three-stage temperature control, of which 0-10h is 140°C, and the vacuum degree is 90Pa; 10-20h is 145°C, and the vacuum degree is 80Pa; 20- 30h is 150°C, the vacuum degree is 70Pa, and polylactic acid particles with a weight average molecular weight of 145,000 are obtained.
4.热缩性改性:4. Thermal shrinkage modification:
在固相聚合的聚乳酸颗粒中加入10%热改性剂三羟乙基异氰尿酸酯和0.02%(37%分析纯)HCl,真空度为6,000Pa,以每分钟1℃升温速率升温到温度230℃,5分钟后,在空气氛围正常大气压下反应10分钟,得到重均分子量150,000饱和蒸汽热收缩率1-4%的聚乳酸。Add 10% thermal modifier trishydroxyethyl isocyanurate and 0.02% (37% analytically pure) HCl to the solid-phase polymerized polylactic acid particles, the vacuum degree is 6,000Pa, and the temperature is raised at a rate of 1°C per minute. After 5 minutes at a temperature of 230° C., react for 10 minutes under normal atmospheric pressure in an air atmosphere to obtain polylactic acid with a weight-average molecular weight of 150,000 and a saturated steam heat shrinkage rate of 1-4%.
实施例3Example 3
其具体制备方法同实施例1,所不同的是:Its concrete preparation method is the same as embodiment 1, and difference is:
1.乳酸浓缩1. Lactic acid concentration
将300mL的乳酸装入1000mL圆底烧瓶中,在旋转蒸发仪上固定好,使得圆底烧瓶没入水浴锅中,控制温度在55℃,压强为80,000Pa,以后每隔半小时将温度升高6℃,真空度降低14,000Pa,2.5小时后蒸发温度达到95℃、真空度降低到12,000Pa时,恒温半小时后浓缩完毕,得到脱水浓缩乳酸,浓缩乳酸得率达83~92%。Put 300mL of lactic acid into a 1000mL round-bottomed flask, fix it on a rotary evaporator so that the round-bottomed flask is submerged in a water bath, control the temperature at 55°C and the pressure at 80,000Pa, and increase the temperature by 6 every half hour thereafter. ℃, the vacuum degree is reduced by 14,000Pa. After 2.5 hours, the evaporation temperature reaches 95℃ and the vacuum degree decreases to 12,000Pa. After half an hour of constant temperature, the concentration is complete, and dehydrated concentrated lactic acid is obtained. The yield of concentrated lactic acid reaches 83-92%.
2.预缩聚2. Precondensation
将220g浓缩过的乳酸放入旋转瓶中,加入复合催化剂0.015%HCl、0.1%锡粉、0.2%自制纳米锡粉,油浴中以每分钟3℃升温速率升温到190℃,开动真空泵,慢慢将真空度调到1,600Pa,在此条件下聚合9h,降温到120℃,真空度在70Pa恒温3小时,得到乳白色乳酸预聚体。将其破碎,分离出催化剂聚积体后,粉碎为0.3mm的预缩聚粉体。Put 220g of concentrated lactic acid into a rotary bottle, add composite catalyst 0.015% HCl, 0.1% tin powder, 0.2% self-made nano-tin powder, heat up to 190°C at a rate of 3°C per minute in the oil bath, start the vacuum pump, and slowly Slowly adjust the vacuum degree to 1,600 Pa, polymerize under this condition for 9 hours, lower the temperature to 120°C, and keep the vacuum degree at 70 Pa for 3 hours to obtain a milky white lactic acid prepolymer. This was crushed to separate the catalyst aggregate, and then crushed into a precondensed powder of 0.3 mm.
催化剂配比同实施例1。Catalyst proportioning is with embodiment 1.
3.固相聚合:3. Solid state polymerization:
加入0.3%热稳定剂硬脂酸钡,保温33h为两段控温,其中前11h温度为155℃,真空度为95Pa;后22h温度为165℃,真空度为75Pa,得到重均分子量为167,000的聚乳酸颗粒。Add 0.3% heat stabilizer barium stearate, keep warm for 33 hours as two-stage temperature control, in which the temperature for the first 11 hours is 155 ° C, the vacuum degree is 95 Pa; the temperature for the next 22 hours is 165 ° C, the vacuum degree is 75 Pa, and the weight average molecular weight is 167 , 000 polylactic acid particles.
4.热缩性改性:4. Thermal shrinkage modification:
加入0.3%的3,3’-二氨基二苯砜,真空度为3,000Pa,以每分钟2℃升温速率升温到170℃,4分钟后,在正常大气压下恒温60分钟,得到重均分子量为170,000饱和蒸汽热收缩率1-3%的聚乳酸。Add 0.3% of 3,3'-diaminodiphenylsulfone, the vacuum degree is 3,000Pa, the temperature is raised to 170°C at a heating rate of 2°C per minute, and after 4 minutes, the temperature is kept at normal atmospheric pressure for 60 minutes to obtain a weight average molecular weight of Polylactic acid with 170,000 saturated steam heat shrinkage rate of 1-3%.
需要说明的是本发明不仅限于上述实施例,本发明在具体实施过程中使用催化剂还可以为无机酸(H2SO4、H3PO4、HCl)和纳米级其它金属粉体(镁、锌、铝中的任一种或多种不同级配混合体)复配成分,这样可以在预缩聚过程完成后,分离出固相催化剂,减少最终聚乳酸的杂质。It should be noted that the present invention is not limited to the above examples, and the catalyst used in the specific implementation process of the present invention can also be inorganic acid (H 2 SO 4 , H 3 PO 4 , HCl) and other metal powders of nanoscale (magnesium, zinc , any one or more of different graded mixtures of aluminum) compound components, so that after the precondensation process is completed, the solid-phase catalyst can be separated to reduce the impurities of the final polylactic acid.
固相聚合中也就是通常所说的扩链过程中不使用扩链剂,而是加入抗氧剂和热稳定剂,加入抗氧化剂和热稳定剂不仅限于上述实施例所列举的项数,还可以是:β(3,5-二叔丁基-4-羟基苯)丙酸十八碳醇酯、硫代二丙酸二月桂酯、亚磷酸三苯酯、三(壬基化苯基)亚磷酸酯2,5-二特丁基对苯二酚、4,4’-丁基-双(3-甲基-6-特丁基)苯酚、甲基锡、硬脂酸锌、硬脂酸镁、硬脂酸钙中的任一种。同时不提供惰性气体氛围。减少了生产设备,降低了生产能耗。In the solid phase polymerization, that is to say, chain extenders are not used in the chain extension process, but antioxidants and thermostabilizers are added. Adding antioxidants and thermostabilizers is not limited to the items listed in the above examples, but also Can be: octadecyl beta (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, dilauryl thiodipropionate, triphenyl phosphite, tris(nonylated phenyl) Phosphite 2,5-di-tert-butylhydroquinone, 4,4'-butyl-bis(3-methyl-6-tert-butyl)phenol, methyl tin, zinc stearate, stearin Any one of magnesium stearate and calcium stearate. At the same time no inert gas atmosphere is provided. The production equipment is reduced, and the production energy consumption is reduced.
进行了耐热改性,加入的改性剂不仅限于上述实施例所列举的项数,还可以是:邻苯二甲酸酐、亚磷酸双酚A酯、乙烯基三乙氧基桂烷、二乙烯三氨基丙基三乙氧基桂烷、3,3’-二氨基二苯砜、异丙基三(二辛基焦磷酸酯)中的任一种,使纺丝用聚乳酸饱和蒸汽热收缩率1-5%,达到了现有非织造布工艺要求。The heat-resistant modification is carried out, and the modifiers added are not limited to the number of items listed in the above examples, but can also be: phthalic anhydride, bisphenol A phosphite, vinyl triethoxy cinnamon, di Any one of ethylene triaminopropyl triethoxy cinnamon, 3,3'-diaminodiphenyl sulfone, and isopropyl tris(dioctyl pyrophosphate), heat the saturated steam of polylactic acid for spinning The shrinkage rate is 1-5%, which meets the technical requirements of the existing non-woven fabrics.
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