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CN100539237C - Method for manufacturing organic electroluminescent display - Google Patents

Method for manufacturing organic electroluminescent display Download PDF

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Publication number
CN100539237C
CN100539237C CNB2004100031720A CN200410003172A CN100539237C CN 100539237 C CN100539237 C CN 100539237C CN B2004100031720 A CNB2004100031720 A CN B2004100031720A CN 200410003172 A CN200410003172 A CN 200410003172A CN 100539237 C CN100539237 C CN 100539237C
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China
Prior art keywords
protective layer
organic electroluminescent
substrate
active element
layer
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Expired - Lifetime
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CNB2004100031720A
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Chinese (zh)
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CN1662108A (en
Inventor
陈光荣
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TPO Displays Corp
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Toppoly Optoelectronics Corp
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Priority to CNB2004100031720A priority Critical patent/CN100539237C/en
Publication of CN1662108A publication Critical patent/CN1662108A/en
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Publication of CN100539237C publication Critical patent/CN100539237C/en
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Abstract

The invention provides an active element substrate with a protective layer. The substrate comprises an active element, a pixel electrode and a protective layer, wherein the pixel electrode is electrically connected with the active element, and the protective layer covers the active element and the pixel electrode in a comprehensive manner. After the substrate is processed in the array section, a protective layer is formed on the substrate, and then cutting, delivering, warehousing and storing are carried out, and the protective layer is removed before the organic electroluminescent element process, so as to avoid the problems of particles, scratch or contamination and the like in the subsequent organic electroluminescent element process.

Description

The manufacture method of organic electro-luminescent display
Technical field
The invention relates to active element substrate, particularly relevant for the active element substrate with protective layer and the manufacture method of carrying the organic electro-luminescent display on it.
Background technology
General tradition is to belong to large substrates technology at Thin Film Transistor-LCD (TFT-LCD) panel, just directly sends into upright (cell) technology of panel sets after array (array) segment process is finished.Yet, with regard to organic electro-luminescent display is made flow process, after substrate is finished array (array) segment process, must cut, send outside and put in storage storage usually, just carry out the organic electroluminescent element technology of back segment.Yet, in cutting and send outside in the process, can cause particulate, scratch or problem such as stained and reduce yield.
Summary of the invention
In view of this; the object of the present invention is to provide a kind of manufacture method of organic electro-luminescent display; be after the substrate with thin film transistor (TFT) array is finished array (array) segment process; on substrate, form a protective layer; just remove this protective layer after waiting to finish cutting, send outside and put in storage action such as storage; to avoid particulate, scratch or problem such as stained, so can promote the yield of organic electro-luminescent display.
According to above-mentioned purpose, the invention provides a kind of manufacture method of organic electro-luminescent display, comprise the following steps: to provide an active element substrate at least, this substrate has been pre-formed an active element; Form an anti-scratch protective layer on this substrate; Above-mentioned substrate cut with active element is become to be fit to the size of organic electroluminescent element processing procedure; When treating that desire is carried out back-end process with this substrate, remove this anti-scratch protective layer fully; And form an organic electroluminescent element on this active element substrate.
Above-mentioned active element comprises thin-film transistor (TFT), thin film diode (TFD), PIN diode, MIM diode or field-effect transistor (FET).
In a preferred embodiment, protective layer is a water-based material, for example polyvinyl alcohol (PVA).In another embodiment, protective layer is an organic material, for example acrylic compounds eurymeric photoresist.In another embodiment, wherein protective layer is the dry film of fitting in the roll extrusion mode, for example policapram (polyimide, PI), PETG (PET) or Merlon (PC).In addition, protective layer also can be inorganic material, for example silica or silicon nitride.
Description of drawings
Fig. 1 is the making flow chart that shows according to organic electro-luminescent display of the present invention; And
Fig. 2 shows that the present invention has the profile of the active element substrate of protective layer.
Symbol description:
10~substrate;
20~active element;
30~separator;
40~pixel electrode;
100~active element substrate;
200~protective layer;
The making step of 310-350~organic electro-luminescent display.
Embodiment
Below cooperate graphic and preferred embodiment, to illustrate in greater detail the present invention.
Below utilize Fig. 1 that the have active element substrate of protective layer and the making flow chart of organic electro-luminescent display of the present invention are described.
See also Fig. 1, at first please refer to step 310, go up the making active element in a substrate (for example being glass, silicon or plastic base), above-mentioned active element comprises thin-film transistor (TFT), thin film diode (TFD), PIN diode, MIM diode or field-effect transistor (FET).Then, please refer to step 320, form a protective layer on substrate with active element.Please refer to step 330a, before carrying out the organic electroluminescent element technology of back segment, above-mentioned substrate cut with active element must be become be fit to the size of organic electroluminescent element technology.Shown in step 340, remove this protective layer afterwards.According to another better embodiment of the present invention, after completing steps 320, can directly carry out step 330b, the active element substrate that will have protective layer is transported to client or warehouse-in storage.Shown in step 340, remove protective layer more afterwards.At last, please refer to step 350, form organic electroluminescent element on substrate with active element.
Fig. 2 is the profile that shows the active element substrate 100 with protective layer 200.This active element substrate 100 comprises substrate 10, for example a glass substrate.Substrate 10 be provided with active element 20.Above-mentioned active element 20 comprises thin-film transistor (TFT), thin film diode (TFD), PIN diode, MIM diode or field-effect transistor (FET).Between active element 20, has separator 30.Separator 30 is provided with a pixel electrode 40, and this pixel electrode 40 electrically connects with active element 20.
Before carrying out the organic electroluminescent element technology of back segment, above-mentioned active element substrate must be cut into the size that is fit to organic electroluminescent element technology.Yet present employed cutting equipment major part is the knife flywheel type cutter head, easily has glass chip to be attached to active element substrate after the cutting, in follow-up cleaning, easily produces problems such as scratch and particulate.Therefore, the present invention increases protective layer 200 and covers thereon comprehensively after substrate is finished array (array) segment process.
In a preferred embodiment, protective layer 200 is made by water-based material, for example polyvinyl alcohol (PVA).Utilizing the mode of rotary coating (spin coating) that polyvinyl alcohol (PVA) solution is revolved to be distributed in has on the source device substrate 100; soft roasting temperature after the film forming is about 80~120 ℃; promptly finish the making of protective layer 200 after soft roasting step, the removal method of protective layer 200 can be removed with water-washing method.
In another preferred embodiment, protective layer 200 also can be made by organic material, and for example acryl is a kind of eurymeric photoresist.The mode of utilizing rotary coating (spin coating) is covered in the solution of eurymeric photoresist to be had on the source device substrate 100, and soft roasting temperature is about 80~90 ℃ after the film forming, 2~3 minutes.Then, blanket exposure (more than ultraviolet light I-line (I-line) the exposure energy 250mJ) need not toasted (baking) after the exposure, promptly finishes the making of protective layer 200.Remove the organic base solution removal of protective layer 200 method usable concentration 0.1%~1.0%, for example the developer solution of concentration 0.4% tetramethyl ammonium hydroxide (TMAH).
In another preferred embodiment; protective layer 200 is the dry film materials of fitting in the roll extrusion mode; for example with policapram (polyimide, PI), PETG (PET) or Merlon dry films such as (PC) fit in has on the source device substrate 100.The removal method is soaked and can be removed with organic solution.
In addition, protective layer 200 also can be inorganic material, for example silica or silicon nitride.Its generation type can be utilized physical vaporous deposition (PVD) or chemical vapour deposition technique (CVD) to be deposited on to have on the source device substrate 100.The removal method removes with wet etching or dry ecthing method.
Before carrying out the organic electroluminescent element technology of back segment; remove protective layer 200; to guarantee that the substrate 100 with active element is entering the clean level of last part technology; just carry out organic electroluminescent element technology, wherein organic electroluminescent element comprises: hole transmission layer, organic electric-excitation luminescent layer, electron transfer layer and conductive layer.Because the protection of protective layer 200, problems such as particulate that is caused when being avoided cutting or sending outside and scratch significantly improve the yield of organic electro-luminescent display.

Claims (9)

1.一种有机电激发光显示器的制作方法,至少包括下列步骤:1. A method for making an organic electroluminescence display, at least comprising the following steps: 提供一有源元件基板,该基板已预先形成有一有源元件;providing an active element substrate on which an active element has been pre-formed; 形成一防刮伤保护层全面性覆盖于该基板之上;forming an anti-scratch protective layer to cover the substrate in an all-round way; 将上述具有有源元件的基板切割成适合有机电激发光元件制程的尺寸;Cutting the above-mentioned substrate with active elements into a size suitable for the manufacturing process of organic electroluminescent elements; 待欲将该基板进行后段制程时,完全移除该防刮伤保护层;以及When the substrate is going to be subjected to a back-end process, the anti-scratch protective layer is completely removed; and 形成一有机电激发光元件于该有源元件基板之上。An organic electroluminescence element is formed on the active element substrate. 2.如权利要求1所述的有机电激发光显示器的制作方法,其中该有源元件基板还包括有一像素电极,该像素电极与该有源元件电性连接;2. The manufacturing method of an organic electroluminescent display according to claim 1, wherein the active element substrate further comprises a pixel electrode, and the pixel electrode is electrically connected to the active element; 且该有机电激发光元件至少包括一有机电激发光层。And the organic electroluminescent element at least includes an organic electroluminescent layer. 3.如权利要求2所述的有机电激发光显示器的制作方法,其中该有机电激发光元件还包括:3. The manufacturing method of the organic electroluminescent display as claimed in claim 2, wherein the organic electroluminescent element further comprises: 一电洞传输层,夹设于该像素电极与该有机电激发光层之间;a hole transport layer interposed between the pixel electrode and the organic electroluminescent layer; 一电子传输层,设置于该有机电激发光层之上;以及an electron transport layer disposed on the organic electroluminescent layer; and 一导电层,设置于该电子传输层之上。A conductive layer is arranged on the electron transport layer. 4.如权利要求1所述的有机电激发光显示器的制作方法,其中该有源元件包括薄膜晶体管、薄膜二极管、PIN二极管、MIM二极管或场效晶体管。4. The method for fabricating an organic electroluminescence display as claimed in claim 1, wherein the active element comprises a thin film transistor, a thin film diode, a PIN diode, a MIM diode or a field effect transistor. 5.如权利要求1所述的有机电激发光显示器的制作方法,其中该防刮伤保护层由聚乙烯醇、压克力系正型光阻、氧化硅或氮化硅制成。5. The method for fabricating an organic electroluminescent display according to claim 1, wherein the anti-scratch protective layer is made of polyvinyl alcohol, acrylic positive photoresist, silicon oxide or silicon nitride. 6.如权利要求1所述的有机电激发光显示器的制作方法,其中形成该保护层是以旋转涂布方式形成聚乙烯醇保护层或压克力系正型光阻保护层,或者以化学气相沉积法或是物理气相沉积法形成氧化硅或氮化硅保护层。6. The manufacturing method of organic electroluminescent display as claimed in claim 1, wherein forming the protective layer is to form a polyvinyl alcohol protective layer or an acrylic positive photoresist protective layer in a spin coating mode, or chemically The silicon oxide or silicon nitride protective layer is formed by vapor deposition or physical vapor deposition. 7.如权利要求1所述的有机电激发光显示器的制作方法,其中该保护层是以滚压方式贴合的干膜。7. The method for manufacturing an organic electroluminescent display as claimed in claim 1, wherein the protective layer is a dry film laminated by rolling. 8.如权利要求7所述的有机电激发光显示器的制作方法,其中该干膜的材质是聚乙酰胺、聚对苯二甲酸乙二醇酯或聚碳酸酯。8. The method for manufacturing an organic electroluminescence display as claimed in claim 7, wherein the material of the dry film is polyacetamide, polyethylene terephthalate or polycarbonate. 9.如权利要求2所述的有机电激发光显示器的制作方法,其中该保护层形成于该基板上,且完全覆盖该有源元件与该像素电极。9. The method for fabricating an organic electroluminescence display as claimed in claim 2, wherein the protective layer is formed on the substrate and completely covers the active element and the pixel electrode.
CNB2004100031720A 2004-02-24 2004-02-24 Method for manufacturing organic electroluminescent display Expired - Lifetime CN100539237C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108258045A (en) * 2016-12-29 2018-07-06 无锡华润华晶微电子有限公司 The preparation method of super-junction semiconductor device
CN107425126B (en) * 2017-04-27 2019-09-10 京东方科技集团股份有限公司 Pixel defines structure, organic luminescent device and its packaging method, display device
US11107876B2 (en) 2018-04-26 2021-08-31 Sakai Display Products Corporation Organic electroluminescent device and method for producing same
JP7109492B2 (en) * 2020-02-18 2022-07-29 堺ディスプレイプロダクト株式会社 Method for manufacturing organic EL device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1372325A (en) * 2001-02-19 2002-10-02 株式会社半导体能源研究所 Illumination device and making method thereof
US20030071569A1 (en) * 2001-10-17 2003-04-17 Chi Mei Optoelectronics Corporation Organic electro-luminescent display and method of sealing the same
CN1419297A (en) * 2001-11-09 2003-05-21 株式会社半导体能源研究所 Luminous equipment and making method thereof
CN1434668A (en) * 2002-01-24 2003-08-06 株式会社半导体能源研究所 Light emitting device and making method thereof
JP2003257622A (en) * 2002-02-28 2003-09-12 Fuji Electric Co Ltd Organic EL display and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1372325A (en) * 2001-02-19 2002-10-02 株式会社半导体能源研究所 Illumination device and making method thereof
US20030071569A1 (en) * 2001-10-17 2003-04-17 Chi Mei Optoelectronics Corporation Organic electro-luminescent display and method of sealing the same
CN1419297A (en) * 2001-11-09 2003-05-21 株式会社半导体能源研究所 Luminous equipment and making method thereof
CN1434668A (en) * 2002-01-24 2003-08-06 株式会社半导体能源研究所 Light emitting device and making method thereof
JP2003257622A (en) * 2002-02-28 2003-09-12 Fuji Electric Co Ltd Organic EL display and manufacturing method thereof

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Granted publication date: 20090909