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CN100537149C - Polishing pad and chemical mechanical polishing method - Google Patents

Polishing pad and chemical mechanical polishing method Download PDF

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Publication number
CN100537149C
CN100537149C CNB2006101188348A CN200610118834A CN100537149C CN 100537149 C CN100537149 C CN 100537149C CN B2006101188348 A CNB2006101188348 A CN B2006101188348A CN 200610118834 A CN200610118834 A CN 200610118834A CN 100537149 C CN100537149 C CN 100537149C
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polishing
polishing pad
concave
wafer
area
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CN101190508A (en
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蒋莉
臧伟
季华
小池正博
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Semiconductor Manufacturing International Beijing Corp
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Semiconductor Manufacturing International Shanghai Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/11Lapping tools
    • B24B37/20Lapping pads for working plane surfaces
    • B24B37/26Lapping pads for working plane surfaces characterised by the shape of the lapping pad surface, e.g. grooved

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Abstract

本发明提供一种抛光垫,所述抛光垫的抛光面上具有平面区和凹凸区,所述平面区为粗糙度小于20μm的平坦表面,用于抛光晶圆,所述凹凸区具有槽、孔或者它们的组合,用于抛光后将晶圆从抛光面拔起。采用本发明提供的抛光垫可使化学机械抛光后的晶圆有较高的表面平整度,抛光结束后,将晶圆移动至抛光垫的凹凸区,可以容易的将晶圆从抛光垫表面拔出。

Figure 200610118834

The invention provides a polishing pad, the polishing surface of the polishing pad has a plane area and a concave-convex area, the plane area is a flat surface with a roughness less than 20 μm, and is used for polishing wafers, and the concave-convex area has grooves and holes Or a combination of them, used to lift the wafer from the polished surface after polishing. Adopting the polishing pad provided by the present invention can make the wafer after chemical mechanical polishing have higher surface smoothness. After polishing, the wafer is moved to the concave-convex area of the polishing pad, and the wafer can be easily pulled out from the surface of the polishing pad. out.

Figure 200610118834

Description

抛光垫以及化学机械抛光方法 Polishing pad and chemical mechanical polishing method

技术领域 technical field

本发明涉及半导体化学机械抛光制程,具体的说,涉及一种化学机械抛光的抛光垫以及一种使晶圆表面高平整度的化学机械抛光方法。The invention relates to a semiconductor chemical mechanical polishing process, in particular to a chemical mechanical polishing pad and a chemical mechanical polishing method for high flatness of the wafer surface.

背景技术 Background technique

化学机械抛光(CMP)工艺由IBM于1984年引入集成电路制造工业,并首先用在后道工艺的金属间绝缘介质(IMD)的平坦化,然后通过设备和工艺的改进用于钨(W)的平坦化,随后用于浅沟槽隔离(STI)和铜(Cu)的平坦化。化学机械抛光(CMP)为近年来IC制程中成长最快、最受重视的一项技术。The chemical mechanical polishing (CMP) process was introduced into the integrated circuit manufacturing industry by IBM in 1984, and was first used in the planarization of the intermetallic insulating dielectric (IMD) in the subsequent process, and then used for tungsten (W) through the improvement of equipment and processes. planarization for shallow trench isolation (STI) and copper (Cu) planarization. Chemical Mechanical Polishing (CMP) is the fastest growing and most important technology in IC manufacturing process in recent years.

CMP抛光工艺是在无尘室的大气环境中,利用机械力对晶圆表面作用,在晶圆表面产生使薄膜层断裂以及腐蚀薄膜层的动力,而且抛光过程必须籍由研磨液中的化学物质与薄膜层相互作用来增加其蚀刻的效率。CMP制程中最重要的两大组件便是抛光液(slurry)和抛光垫(pad)。抛光液通常是将一些很细的氧化物粉末分散在水溶液中而制成。抛光垫大多是使用发泡式的多孔聚亚安酯制成。在CMP制程中,先让抛光液填充在抛光垫的空隙中,并提供了高转速的条件,让晶圆在高速旋转下和抛光垫与抛光液中的粉粒作用,同时控制向下压的压力等参数。The CMP polishing process uses mechanical force to act on the surface of the wafer in the atmospheric environment of the clean room, and generates power to break and corrode the film layer on the surface of the wafer, and the polishing process must rely on the chemical substances in the polishing solution. Interacts with thin film layers to increase their etching efficiency. The two most important components in the CMP process are the slurry and the pad. Polishing fluid is usually made by dispersing some very fine oxide powders in aqueous solution. Polishing pads are mostly made of foamed porous polyurethane. In the CMP process, the polishing liquid is first filled in the gap of the polishing pad, and high-speed conditions are provided to allow the wafer to interact with the particles in the polishing pad and the polishing liquid under high-speed rotation, while controlling the downward pressure. parameters such as pressure.

申请号为CN01814133的中国专利揭示了一种抛光垫的结构,具有抛光面,抛光面为化学机械抛光时与晶圆直接接触的表面。所述抛光垫的抛光面具有三维结构,该三维结构包括许多个规则排列的具有预定形状的三维元件,单个三维元件的形状可以是各种各样几何实心体中的任何一种,相邻的三维元件之间有凹部,如图1所示的三维元件是将顶部截去至预定高度而形成的具有平顶面的棱锥体形状。申请号为CN03140681的中国专利揭示了另一种抛光垫的结构,具有在抛光面侧形成的、且从呈格状、环状和螺旋状中选出的至少一种形状的凹部,所述抛光垫还可以是呈格状、环状或者螺旋状中的一种或者几种的凹部或者贯穿抛光垫表里的通孔。如图2所示为抛光面具有同心圆形的凹部结构的抛光垫结构。目前化学机械抛光制程中使用的抛光垫大多具有上述三维结构或者具有格状、环状和螺旋状凹部的抛光面,这种结构的抛光垫能够使抛光液较好的分散。但是,由于这些抛光垫的抛光面上都具有凹部,进行化学机械抛光时会在晶圆表面留下与抛光面结构类似的凹部,使晶圆表面的平整度降低。The Chinese patent with the application number CN01814133 discloses a structure of a polishing pad, which has a polishing surface, which is a surface in direct contact with a wafer during chemical mechanical polishing. The polishing surface of the polishing pad has a three-dimensional structure, and the three-dimensional structure includes many regularly arranged three-dimensional elements with a predetermined shape, and the shape of a single three-dimensional element can be any one of various geometric solids, adjacent There are recesses between the three-dimensional elements. The three-dimensional element shown in FIG. 1 is a pyramid shape with a flat top surface formed by truncating the top to a predetermined height. The Chinese patent application number CN03140681 discloses another structure of a polishing pad, which has a recess formed on the side of the polishing surface and selected from at least one shape of lattice, ring and spiral. The pad can also be a concave part in one or more of a grid shape, a ring shape or a spiral shape, or a through hole running through the surface of the polishing pad. As shown in FIG. 2 , the polishing pad structure has a concentric circular concave structure on the polishing surface. At present, most of the polishing pads used in the chemical mechanical polishing process have the above-mentioned three-dimensional structure or a polishing surface with grid-shaped, ring-shaped and spiral concave parts. The polishing pad with this structure can better disperse the polishing liquid. However, since the polishing surfaces of these polishing pads all have recesses, chemical mechanical polishing will leave recesses similar to the structure of the polishing surface on the wafer surface, reducing the flatness of the wafer surface.

实践表明,对于常规的半导体器件,使用抛光面为同心圆环形或者为预定形状的三维元件的抛光垫对晶圆表面进行化学机械抛光,晶圆表面的平整度都能够满足器件的应用要求。但是,对于某些应用于光学仪器的晶圆如用于图像传输和图像处理元件中的晶圆以及对晶圆表面质量要求较高的产品,由于对晶圆表面平整度要求特别高,使用这种带有凹部的抛光垫进行化学机械抛光得到的晶圆表面平整度大多不能满足器件的应用要求,产品良率很低。例如将现有抛光垫进行化学机械抛光的晶圆用于液晶显示器的图像传输器件,可导致液晶显示器表面看起来类似条纹状,这是由于化学机械抛光后晶圆表面凸凹不平导致的色差显示在液晶显示器表面的结果。Practice has shown that for conventional semiconductor devices, the surface of the wafer is chemically mechanically polished with a polishing pad whose polishing surface is a concentric ring or a three-dimensional element of a predetermined shape, and the flatness of the wafer surface can meet the application requirements of the device. However, for some wafers used in optical instruments, such as wafers used in image transmission and image processing components, and products that require high wafer surface quality, due to particularly high requirements for wafer surface flatness, using this Most of the flatness of the wafer surface obtained by chemical mechanical polishing with a polishing pad with recesses cannot meet the application requirements of the device, and the product yield is very low. For example, using a chemical-mechanical polished wafer with an existing polishing pad for an image transmission device of a liquid crystal display may cause the surface of the liquid crystal display to look like stripes, which is due to the color difference caused by the unevenness of the wafer surface after chemical mechanical polishing. LCD surface results.

为了使晶圆表面得到更好的平整度,用于图像传输的晶圆不能使用化学机械抛光的方法进行表面处理,因此,大多采用化学刻蚀的方法进行处理。但是,用这种方法处理的晶圆表面粗糙度远大于使用化学机械抛光的方法进行处理的表面,而且在有些区域还会有氧化物残留;局部平整度也不如使用化学机械抛光的方法进行处理的表面。In order to obtain a better flatness of the wafer surface, the wafer used for image transmission cannot be treated by chemical mechanical polishing. Therefore, most of them are treated by chemical etching. However, the surface roughness of the wafer treated by this method is much greater than that of the surface treated by chemical mechanical polishing, and there will be oxide residues in some areas; the local flatness is not as good as that of chemical mechanical polishing. s surface.

如果使用表面不带有申请号为CN01814133和CN03140681的中国专利描写的凹槽的抛光垫进行化学机械抛光,即使用表面平坦的抛光垫直接进行化学机械抛光,虽然可以克服晶圆表面平整度不能满足要求的缺陷,但是,使用表面平坦的抛光垫进行化学机械抛光后,晶圆表面和抛光垫的抛光面都比较平坦,因此晶圆和抛光垫结合紧密,难于将晶圆从抛光垫表面拔出。If use the polishing pad that does not have the groove described in the Chinese patent of CN01814133 and CN03140681 to carry out chemical mechanical polishing on the surface, promptly use the polishing pad with flat surface to directly carry out chemical mechanical polishing, although can overcome wafer surface flatness can not satisfy Defects required, however, after chemical mechanical polishing using a polishing pad with a flat surface, the surface of the wafer and the polishing surface of the polishing pad are relatively flat, so the wafer and the polishing pad are tightly bonded, and it is difficult to pull the wafer out of the surface of the polishing pad .

发明内容 Contents of the invention

本发明要解决的问题是现有技术中的抛光垫抛光的晶圆表面不能满足用于图像传输的光学器件以及对晶圆表面质量要求较高的产品的应用要求,而现有的表面平坦的抛光垫进行抛光后晶圆难于从抛光面上拔出。The problem to be solved by the present invention is that the surface of the wafer polished by the polishing pad in the prior art cannot meet the application requirements of optical devices for image transmission and products with higher requirements on the surface quality of the wafer, while the existing flat surface After the polishing pad is polished, the wafer is difficult to pull out from the polishing surface.

为解决上述问题,本发明提供了一种抛光垫所述抛光垫的抛光面上具有平面区和凹凸区,所述平面区为粗糙度小于20um的平坦表面,用于抛光晶圆,所述凹凸区具有槽、孔或者它们的组合,用于抛光后将晶圆从抛光面拔起。In order to solve the above problems, the invention provides a polishing pad with a planar area and a concave-convex area on the polishing surface of the polishing pad, and the planar area is a flat surface with a roughness less than 20um for polishing wafers. The region has grooves, holes or a combination thereof for pulling the wafer from the polishing surface after polishing.

进一步,所述平面区包围凹凸区,并且凹凸区的几何中心与抛光面的几何中心重合,再进一步,凹凸区的外部轮廓上的任一点与抛光面几何中心的距离为抛光晶圆直径的20.5%到40%。Further, the planar area surrounds the concave-convex area, and the geometric center of the concave-convex area coincides with the geometric center of the polishing surface. Further, the distance between any point on the outer contour of the concave-convex area and the geometric center of the polishing surface is 20.5 of the diameter of the polished wafer. % to 40%.

更进一步,平面区内外侧轮廓线上任意两点之间的距离大于抛光晶圆直径的120%,较好的是,平面区内侧轮廓线上的任意一点到平面区外侧轮廓线上的最短距离大于抛光晶圆直径的120%且小于等于抛光晶圆直径的150%。Furthermore, the distance between any two points on the inner and outer contour lines of the plane area is greater than 120% of the diameter of the polished wafer. Preferably, the shortest distance between any point on the inner contour line of the plane area and the outer contour line of the plane area Greater than 120% of the diameter of the polished wafer and less than or equal to 150% of the diameter of the polished wafer.

作为优化的技术方案,所述凹凸区与抛光面成同心圆形分布,平面区为抛光面去除凹凸区形成的环形区域。其中,抛光面的直径为D1,且457.2mm≤D1≤711.2mm;凹凸区的直径为D2,且76.2mm≤D2≤152.4mm。As an optimized technical solution, the concave-convex area and the polishing surface are distributed in a concentric circle, and the planar area is an annular area formed by removing the concave-convex area from the polishing surface. Wherein, the diameter of the polished surface is D 1 , and 457.2mm≤D 1 ≤711.2mm; the diameter of the concave-convex area is D 2 , and 76.2mm≤D 2 ≤152.4mm.

其中,凹凸区具有的槽、孔或者它们组合的数目大于两个,并且槽、孔或者它们的组合在凹凸区的排布是均匀或者不均匀的。Wherein, the concave-convex area has more than two grooves, holes, or combinations thereof, and the arrangement of the grooves, holes, or combinations thereof in the concave-convex area is uniform or non-uniform.

其中,凹凸区的槽为单独的格状、环状、XY网格形、幅条形、螺旋状,或者其中任意两种或者两种以上形状的组合,所述槽具有要求的宽度、深度以及长度。Wherein, the groove in the concave-convex area is a single grid shape, ring shape, XY grid shape, spoke shape, spiral shape, or a combination of any two or more shapes, and the groove has a required width, depth and length.

其中,凹凸区孔的横截面形状为单独的圆形、椭圆形、多边形,或者其中任意两种或者两种以上形状的组合,所述孔具有要求的深度以及截面积。Wherein, the cross-sectional shape of the hole in the concave-convex area is a single circle, ellipse, polygon, or a combination of any two or more shapes, and the hole has a required depth and cross-sectional area.

最优化的,凹凸区具有若干排布成同心圆环形的环状槽,其中,环状槽之间的间距为0.1mm至2mm。Optimally, the concavo-convex area has several annular grooves arranged in a concentric ring, wherein the distance between the annular grooves is 0.1 mm to 2 mm.

环状槽的宽度为0.15mm~0.5mm,槽的深度为0.25mm~0.5mm,相邻槽间的最小长度为0.1mm~10mm。The width of the annular groove is 0.15mm-0.5mm, the depth of the groove is 0.25mm-0.5mm, and the minimum length between adjacent grooves is 0.1mm-10mm.

最优化的,凹凸区具有若干排布成同心圆环形的圆形孔,孔的直径为5mm~12mm,同心圆环之间的间距为0.1mm至2mm。Optimally, the concavo-convex area has a number of circular holes arranged in concentric rings, the diameter of the holes is 5 mm to 12 mm, and the distance between the concentric rings is 0.1 mm to 2 mm.

最优化的,凹凸区具有若干排布成同心圆环形的圆形孔和若干排布成同心圆环形的圆形孔,同心圆环之间的间距为0.1mm至2mm。Optimally, the concavo-convex area has several circular holes arranged in concentric rings and several circular holes arranged in concentric rings, and the distance between the concentric rings is 0.1 mm to 2 mm.

更进一步,所述抛光垫还具有设置在非抛光面的衬层。Furthermore, the polishing pad also has a lining layer arranged on the non-polishing surface.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明提供的抛光垫的抛光面具有平面区和凹凸区,平面区为粗糙度小于20um的平坦表面,用于抛光晶圆,凹凸区具有槽、孔或者它们的组合,用于抛光后将晶圆从抛光面拔出。在进行化学机械抛光时使用抛光垫的平面区,克服了现有技术中带有凹槽的抛光垫带来的晶圆表面平整度不高的缺陷,可使化学机械抛光后的晶圆有较高的表面平整度,可满足用于图像传输的光学器件以及对晶圆表面质量要求较高的产品,抛光结束后,将晶圆移动至抛光垫的凹凸区,可以容易的将晶圆从抛光垫表面拔出。1. The polishing surface of the polishing pad provided by the present invention has a planar area and a concave-convex area. The flat area is a flat surface with a roughness less than 20um for polishing wafers. The concave-convex area has grooves, holes or a combination thereof for polishing after Pull the wafer off the polished surface. Using the planar area of the polishing pad during chemical mechanical polishing overcomes the defect that the wafer surface flatness caused by the polishing pad with grooves in the prior art is not high, and can make the wafer after chemical mechanical polishing have better High surface flatness can meet the needs of optical devices for image transmission and products with higher requirements on the surface quality of the wafer. After polishing, move the wafer to the concave-convex area of the polishing pad, and the wafer can be easily removed from the polishing pad. The surface of the pad is pulled out.

2、本发明所提供的抛光垫的凹凸区外侧边缘的任一点距离抛光面几何中心的距离在38.1mm至76.2mm,不仅可以有效的保证进行化学机械抛光的平面区的面积,不会使晶圆在抛光过程中进入凹凸区,而且,抛光结束后,也能保证晶圆在移动至凹凸区后,容易的从抛光垫上拔出。2. The distance between any point on the outer edge of the concave-convex area of the polishing pad provided by the present invention is 38.1 mm to 76.2 mm from the geometric center of the polishing surface, which can not only effectively ensure the area of the plane area for chemical mechanical polishing, but also prevent the crystal The circle enters the concave-convex area during the polishing process, and after polishing, it can also ensure that the wafer can be easily pulled out from the polishing pad after moving to the concave-convex area.

3、将凹凸区、平面区以及抛光垫的抛光面设置成同心圆环的形状,而且凹凸区的槽、孔以及它们的组合也设置成同心圆环的形状,可以保证晶圆在抛光过程中不会进入凹凸区。3. Set the concave-convex area, flat area and polishing surface of the polishing pad into the shape of concentric rings, and the grooves, holes and their combinations in the concave-convex area are also set into the shape of concentric rings, which can ensure that the wafer is polished during the polishing process. Will not go into bumpy areas.

4、凹凸区含有的孔的直径设置在5mm~12mm,可以使凹凸区有足够的空隙,使晶圆在移动到凹凸区后容易从抛光垫上拔出。4. The diameter of the hole contained in the concave-convex area is set at 5 mm to 12 mm, so that there is enough space in the concave-convex area, so that the wafer can be easily pulled out from the polishing pad after moving to the concave-convex area.

5、采用本发明的抛光垫以及抛光方法,提高了化学机械抛光晶圆制程的良品率。使用现有的抛光垫以及化学机械抛光方法抛光后晶圆表面凸凹不平导致的色差会导致40%到80%的良品率下降,采用本发明的抛光垫以及抛光方法抛光后,良品率提高了40%到80%。5. By adopting the polishing pad and the polishing method of the present invention, the yield rate of the chemical mechanical wafer polishing process is improved. The chromatic aberration caused by the roughness of the wafer surface after polishing using the existing polishing pad and chemical mechanical polishing method will lead to a 40% to 80% drop in the yield rate. After polishing with the polishing pad and the polishing method of the present invention, the yield rate has increased by 40% % to 80%.

6、采用本发明的抛光垫以及抛光方法抛光后的晶圆表面相对于化学刻蚀法处理的晶圆表面粗糙度更低,低于10纳米,所以晶圆表面有更高的表面反射率和更好的光电特性。6. Compared with the wafer surface roughness of the chemical etching process, the wafer surface polished by the polishing pad of the present invention and the polishing method is lower than 10 nanometers, so the wafer surface has higher surface reflectivity and Better optoelectronic properties.

附图说明 Description of drawings

图1是现有抛光面为平顶面的棱锥体形状的抛光垫的结构示意图;Fig. 1 is the structural representation of the polishing pad of the pyramidal shape of existing polishing surface;

图2是现有抛光面为同心圆环形凹部的抛光垫的结构示意图;Fig. 2 is a schematic structural view of a polishing pad whose polishing surface is a concentric annular recess;

图3是现有技术中软抛光垫表面的微观形貌图;Fig. 3 is the microtopography figure of soft polishing pad surface in the prior art;

图4是使用带有凹部的抛光垫进行化学机械抛光后晶圆表面的形貌图;Figure 4 is a topographical view of the wafer surface after chemical mechanical polishing using a polishing pad with a concave portion;

图5是使用带有凹部的抛光垫进行化学机械抛光后晶圆表面的立体状态示意图;5 is a schematic diagram of the three-dimensional state of the wafer surface after chemical mechanical polishing using a polishing pad with a concave portion;

图6是使用带有凹部的抛光垫进行化学机械抛光后晶圆表面的形貌图;Figure 6 is a topographical view of the wafer surface after chemical mechanical polishing using a polishing pad with a concave portion;

图7至图9为本发明提供的优选实施例中抛光面的结构示意图;7 to 9 are schematic structural views of the polishing surface in the preferred embodiment provided by the present invention;

图10是本发明提供的化学机械抛光方法进行抛光后晶圆表面的形貌图;FIG. 10 is a topographical view of the wafer surface after the chemical mechanical polishing method provided by the present invention is polished;

图11是现有技术与本发明所用抛光垫化学机械抛光后晶圆缺陷发生率比较。Fig. 11 is a comparison of the occurrence rate of wafer defects after chemical mechanical polishing with the polishing pad used in the prior art and the present invention.

具体实施方式 Detailed ways

下面结合附图以及具体实施例对本发明的具体实施方式做一详细的描述。The specific implementation of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

目前化学机械抛光制程中使用的抛光垫都是抛光面带有凹槽的抛光垫。使用抛光面带有凹槽的抛光垫对晶圆进行抛光后,晶圆表面的平整度不能应用在用于图像传输的器件上。为了使晶圆表面得到更好的平整度,本发明对化学机械抛光后晶圆表面产生凹部的原因进行了研究。通过电子显微镜观察抛光面带有凹部的抛光垫,发现抛光面凹部的微观结构都如图3所示,从图中可以明显的看出凹部。The polishing pads currently used in the chemical mechanical polishing process are all polishing pads with grooves on the polishing surface. After polishing the wafer with a polishing pad with grooves on the polishing surface, the flatness of the wafer surface cannot be applied to the device used for image transmission. In order to obtain a better flatness on the wafer surface, the present invention studies the reasons for the concaves on the wafer surface after chemical mechanical polishing. The polishing pad with the concave portion on the polishing surface was observed through an electron microscope, and it was found that the microstructure of the concave portion on the polishing surface is shown in FIG. 3 , and the concave portion can be clearly seen from the figure.

以具有如图2所示抛光面的抛光垫对晶圆进行化学机械抛光后,通过偏振光(polarized light)照射,发现晶圆的表面形貌如图4所示,为同心圆环状,并且晶圆上的同心圆环也出现了凹部,与抛光垫凹部的形状相符。图4是用数码相机拍摄到的采用偏振光(polarized light)照射的晶圆的表面形貌。After the wafer is chemically mechanically polished with a polishing pad having a polishing surface as shown in Figure 2, the surface morphology of the wafer is found to be concentric rings as shown in Figure 4 by irradiation with polarized light, and The concentric rings on the wafer also had recesses that matched the shape of the polishing pad recesses. Fig. 4 is the surface morphology of a wafer illuminated by polarized light taken by a digital camera.

图5是化学机械抛光之后晶圆表面的同心圆环的立体形貌图,从图中可以更直观的看到晶圆表面的同心圆环和同心圆环上的凹部。Fig. 5 is a three-dimensional view of the concentric rings on the wafer surface after chemical mechanical polishing, from which the concentric rings on the wafer surface and the concavities on the concentric rings can be seen more intuitively.

本发明对半导体制造中常用的各种型号的抛光垫凹槽的尺寸以及抛光后晶圆表面凹槽宽度进行分析研究,结果如表1所示,抛光后晶圆表面每一同心圆环的宽度和所使用的抛光垫抛光面上同心圆环的宽度完全相同。其中所述的抛光垫每一环的宽度为凹槽部分和非凹槽部分宽度的总和,晶圆表面每一个同心圆环的宽度也为凹槽部分和非凹槽部分宽度的总和。The present invention analyzes and researches the size of the various types of polishing pad grooves commonly used in semiconductor manufacturing and the wafer surface groove width after polishing, and the results are as shown in Table 1. The width of each concentric ring on the wafer surface after polishing Exactly the same width as the concentric rings on the polishing surface of the polishing pad being used. The width of each ring of the polishing pad is the sum of the widths of the grooved portion and the non-grooved portion, and the width of each concentric ring on the wafer surface is also the sum of the widths of the grooved portion and the non-grooved portion.

表1 不同抛光垫每一环的宽度与抛光后晶圆表面每一环的宽度比较Table 1 Comparison of the width of each ring of different polishing pads and the width of each ring on the polished wafer surface

  抛光垫型号 抛光垫每一环的宽度 晶圆表面每一环的宽度 IC1010抛光垫(LAM抛光机台) 1.4mm 1.4mm IC1010抛光垫(MIRRAMESA抛光机台) 3mm 3mm Politex reg抛光垫(MIRRAMESA抛光机台) 2.5mm 2.5mm Polishing pad model The width of each ring of the polishing pad The width of each ring on the wafer surface IC1010 polishing pad (LAM polishing machine) 1.4mm 1.4mm IC1010 polishing pad (MIRRAMESA polishing machine) 3mm 3mm Politex reg polishing pad (MIRRAMESA polishing machine table) 2.5mm 2.5mm

表1中IC1010抛光垫(LAM抛光机台)是指使用美国泛林科技有限公司(LAM)生产的抛光机台装配美国罗门哈斯公司(Rohmhass)生产的IC1010硬抛光垫。The IC1010 polishing pad (LAM polishing machine) in Table 1 refers to the IC1010 hard polishing pad produced by Rohmhass (Rohmhass) assembled on the polishing machine produced by Lam Technology Co., Ltd. (LAM).

表1中IC1010抛光垫(MIRRA MESA抛光机台)是指美国应用材料公司(AMAT)生产的MIRRA MESA抛光机台装配美国罗门哈斯公司(Rohmhass)生产的IC1010硬抛光垫。The IC1010 polishing pad (MIRRA MESA polishing machine) in Table 1 refers to the MIRRA MESA polishing machine produced by American Applied Materials (AMAT) equipped with the IC1010 hard polishing pad produced by Rohmhass (Rohmhass).

表1中Politex reg抛光垫(MIRRA MESA抛光机台)是指美国应用材料公司(AMAT)生产的MIRRA MESA抛光机台装配美国罗门哈斯公司(Rohmhass)生产的Politex reg软抛光垫。The Politex reg polishing pad (MIRRA MESA polishing machine) in Table 1 refers to the MIRRA MESA polishing machine produced by American Applied Materials (AMAT) equipped with the Politex reg soft polishing pad produced by Rohmhass (Rohmhass).

进一步研究发现,化学机械抛光后晶圆表面产生的凹部与所使用的抛光垫的抛光面的凹部形状和宽度都完全相同,而且凹部与晶圆表面最高点的高度差为50至200

Figure C200610118833D0010083536QIETU
,如图6所示。Further studies have found that the concave portion produced on the wafer surface after chemical mechanical polishing is exactly the same shape and width as the concave portion on the polishing surface of the polishing pad used, and the height difference between the concave portion and the highest point on the wafer surface is 50 to 200
Figure C200610118833D0010083536QIETU
,As shown in Figure 6.

鉴于上述的研究,为了得到更加平坦的晶圆表面,本发明提供了一种抛光垫,抛光垫的抛光面上具有平面区和凹凸区,所述平面区为粗糙度小于20um的平坦表面,用于抛光晶圆,所述凹凸区具有槽、孔或者它们的组合,用于抛光后将晶圆从抛光面拔起。In view of the above-mentioned research, in order to obtain a flatter wafer surface, the invention provides a polishing pad, the polishing surface of the polishing pad has a planar region and a concave-convex region, and the planar region is a flat surface with a roughness less than 20um. For polishing a wafer, the concave-convex area has grooves, holes or a combination thereof for pulling the wafer from the polishing surface after polishing.

进一步,所述平面区包围凹凸区,并且凹凸区的几何中心与抛光面的几何中心重合,再进一步,凹凸区的外部轮廓上的任一点与抛光面几何中心的距离为抛光晶圆直径的20.5%到40%,由于平面区用于抛光晶圆,因此,平面区的面积至少应该保证在抛光晶圆时不会使晶圆进入凹凸区。Further, the planar area surrounds the concave-convex area, and the geometric center of the concave-convex area coincides with the geometric center of the polishing surface. Further, the distance between any point on the outer contour of the concave-convex area and the geometric center of the polishing surface is 20.5 of the diameter of the polished wafer. % to 40%, since the plane area is used to polish the wafer, the area of the plane area should at least ensure that the wafer will not enter the concave-convex area when polishing the wafer.

更进一步,凹凸区与抛光面成同心圆形分布,平面区为凹凸区去除抛光面构成的圆环区域,且凹凸区外侧轮廓上任一点与与抛光面几何中心的距离为抛光晶圆直径的20.5%到40%,平面区的面积至少应该保证在抛光晶圆时不会使晶圆进入凹凸区,因此,平面区内外轮廓线上任意两点之间的距离大于抛光晶圆直径的120%,较好的是大于抛光晶圆直径的120%且小于等于抛光晶圆直径的150%。Furthermore, the concave-convex area and the polishing surface are distributed in a concentric circle, the plane area is a circular area formed by removing the polishing surface from the concave-convex area, and the distance between any point on the outer contour of the concave-convex area and the geometric center of the polishing surface is 20.5 times the diameter of the polished wafer. % to 40%, the area of the plane area should at least ensure that the wafer will not enter the concave-convex area when polishing the wafer, therefore, the distance between any two points on the inner and outer contour lines of the plane area is greater than 120% of the diameter of the polished wafer, It is preferably greater than 120% of the diameter of the polished wafer and less than or equal to 150% of the diameter of the polished wafer.

作为更加优选的技术方案,本发明设定抛光面的直径为D1,凹凸区的直径为D2,则76.2mm≤D2≤152.4mm,且457.2mm≤D1≤711.2mm。本发明所述的抛光垫的平面区具有平坦的表面,并且所述平坦表面的粗糙度小于20um,在进行化学机械抛光时主要依靠平面区对晶圆进行抛光,可得到平整度高,可用于光学器件的晶圆表面。As a more preferred technical solution, in the present invention, the diameter of the polished surface is set to D 1 , and the diameter of the concave-convex area is D 2 , then 76.2mm≤D 2 ≤152.4mm, and 457.2mm≤D 1 ≤711.2mm. The planar region of the polishing pad of the present invention has a flat surface, and the roughness of the flat surface is less than 20um. When performing chemical mechanical polishing, the wafer is mainly polished by the planar region, which can obtain high flatness and can be used for Wafer surface for optics.

使用具有平坦抛光面的抛光垫进行化学机械抛光时,由于抛光面与晶圆接触的表面都非常平整,因此,接触面结合紧密,化学机械抛光完成后,在平面区无法将晶圆从抛光垫上拔出,为了使晶圆比较容易的从抛光垫表面拔出,抛光结束之后,可将晶圆的一部分旋转至抛光垫的凹凸区,由于凹凸区具有槽、孔或者它们的组合,可使晶圆与抛光垫完全接触的表面之间填入空气,降低晶圆上下表面的压力差,从而使晶圆比较容易的从抛光垫表面拔出。When using a polishing pad with a flat polishing surface for chemical mechanical polishing, since the contact surface between the polishing surface and the wafer is very flat, the contact surface is tightly bonded. After the chemical mechanical polishing is completed, the wafer cannot be lifted from the polishing pad in the flat area. Pull out, in order to make the wafer easier to pull out from the surface of the polishing pad, after polishing, a part of the wafer can be rotated to the concave-convex area of the polishing pad, because the concave-convex area has grooves, holes or their combination, the wafer can be pulled out. Air is filled between the surfaces where the circle and the polishing pad are in full contact to reduce the pressure difference between the upper and lower surfaces of the wafer, so that the wafer can be pulled out from the surface of the polishing pad more easily.

本发明所述的平坦的抛光面是指抛光面不具有槽、孔以及它们的组合以及其他的任何表面凹凸不平的结构。The flat polishing surface in the present invention means that the polishing surface does not have grooves, holes, combinations thereof and any other uneven surface structures.

本发明所述的凹凸区具有槽、孔或者它们的组合。凹凸区内含有的槽、孔或者它们的组合的数目可以根据需要进行设定,优选槽、孔或者它们的组合的数目在两个以上。The concavo-convex area of the present invention has grooves, holes or their combination. The number of grooves, holes or combinations thereof contained in the concavo-convex area can be set as required, preferably the number of grooves, holes or combinations thereof is more than two.

槽、孔或者它们的组合在凹凸区的排布没有过多要求,可以是规则的排布,也可以是不规则的排布。比较优选的是槽、孔或者他们的组合在整个凹凸区的排布是均匀的,例如多个槽在凹凸区排布成规则的圆形,椭圆形。又例如多个孔在凹凸区随意均匀分布,例如排布为规则的四边形、五边形、六边形等,或者排布为规则的椭圆形,圆环形等形状。又例如多个槽以及多个孔在凹凸区均匀分布等。The arrangement of grooves, holes or their combinations in the concave-convex area is not too demanding, and can be arranged regularly or irregularly. It is more preferable that the arrangement of grooves, holes or their combination in the entire concave-convex area is uniform, for example, a plurality of grooves are arranged in a regular circle or ellipse in the concave-convex area. Another example is that a plurality of holes are randomly and evenly distributed in the concave-convex area, such as arranged in regular quadrangles, pentagons, hexagons, etc., or arranged in regular ellipse, circular ring and other shapes. Another example is that multiple grooves and multiple holes are evenly distributed in the concave-convex area.

由于本发明凹凸区的作用在于抛光完成之后使晶圆容易的从抛光垫的表面拔起,而不会对晶圆表面的平整度造成影响,因此,本发明提供的抛光垫的凹凸区只要存在能够进入空气的凹部区域,以降低晶圆上下表面的压力差,并且使凸部表面的粗糙度达到与现有技术的抛光垫的表面粗糙度相同的程度即可。Because the effect of the concave-convex area of the present invention is to make the wafer be pulled out from the surface of the polishing pad easily after polishing, without affecting the flatness of the wafer surface, therefore, as long as the concave-convex area of the polishing pad provided by the present invention exists Air can enter the concave region to reduce the pressure difference between the upper and lower surfaces of the wafer, and the roughness of the convex surface should be the same as that of the polishing pad in the prior art.

上述凹凸区含有的槽可以是从格状、环状、XY网格形、幅条形或者螺旋状等形状中选出的形状,凹凸区的槽可以是单独的格状、环状、XY网格形、幅条形或者螺旋状,也可以是任意两种或者三种形状的组合。本发明比较优选的形状为单独的环状槽构成的凹凸区。The grooves contained in the above-mentioned concave-convex area can be selected from the shape of grid, ring, XY grid, spoke or spiral, and the grooves in the concave-convex area can be a separate grid, ring, XY grid Grid shape, spoke shape or spiral shape, also can be any combination of two or three shapes. The more preferred shape of the present invention is a concave-convex area formed by a single annular groove.

凹凸区含有的槽为环形的情况下,对其平面形状并无特别限制,例如可以形成圆形、多角形(三角形、四角形、五角形)、椭圆形等。比较优选的,凹凸区含有的多个槽被设置成圆环形,更优选的是,多个槽被设置成同心圆环形。When the groove included in the concave-convex area is annular, its planar shape is not particularly limited, for example, it may be circular, polygonal (triangular, quadrangular, pentagonal), oval, etc. More preferably, the plurality of grooves contained in the concave-convex area are arranged in an annular shape, and more preferably, the plurality of grooves are arranged in a concentric annular shape.

本发明对凹凸区含有的槽宽度方向上的截面形状也无特别限制,一方面,截面形状既可以制成由平坦的侧面与底面形成的形状,其中槽的开口侧的宽度与槽的底部侧的宽度可以相同,也可以不同,如开口侧宽度比底部侧大,或者底部侧宽度比开口侧大,另一方面,截面形状也可以制成U字形和V字形等。The present invention has no special limitation on the cross-sectional shape in the width direction of the groove contained in the concave-convex area. On the one hand, the cross-sectional shape can be made into a shape formed by a flat side surface and a bottom surface, wherein the width of the opening side of the groove is the same as the bottom side of the groove. The widths can be the same or different, for example, the width of the opening side is larger than that of the bottom side, or the width of the bottom side is larger than that of the opening side.

根据本发明,凹凸区含有的槽的宽度和深度可根据需要进行设定,凹凸区含有的多个不同的槽的宽度和深度可以相同,也可以不相同。According to the present invention, the width and depth of the grooves contained in the concave-convex area can be set as required, and the widths and depths of multiple different grooves contained in the concave-convex area can be the same or different.

本发明中槽的宽度优选处于0.1mm以上,更优选0.1mm~5mm,特别优选0.2mm~3mm,最优选0.15mm~0.5mm。槽的深度优选处于0.1mm以上,更优选0.1mm~2.5mm,特别优选0.2mm~2.0mm,最优选0.25mm~0.5mm。此外,相邻槽间的最小长度优选处于0.05mm以上,更优选0.05mm~100mm,特别优选0.1mm~10mm。In the present invention, the width of the groove is preferably at least 0.1 mm, more preferably 0.1 mm to 5 mm, particularly preferably 0.2 mm to 3 mm, and most preferably 0.15 mm to 0.5 mm. The depth of the groove is preferably 0.1 mm or more, more preferably 0.1 mm to 2.5 mm, particularly preferably 0.2 mm to 2.0 mm, most preferably 0.25 mm to 0.5 mm. In addition, the minimum length between adjacent grooves is preferably 0.05 mm or more, more preferably 0.05 mm to 100 mm, particularly preferably 0.1 mm to 10 mm.

也就是说,在本发明中,在同一个抛光面的凹凸区,设定凹凸区具有数目在两个以上的槽,多个槽在凹凸区可以随意排布,也可以均匀排布成规则的形状,槽与槽之间的距离可以相同,也可以不同,多个不同的槽的宽度和深度可以相同,也可以不同。各个不同的槽在槽宽度方向上的截面形状可以相同,也可以不同。That is to say, in the present invention, in the concave-convex area of the same polishing surface, the concave-convex area is set to have more than two grooves, and the plurality of grooves can be randomly arranged in the concave-convex area, and can also be evenly arranged into a regular pattern. The shape and the distance between the grooves can be the same or different, and the width and depth of multiple different grooves can be the same or different. The cross-sectional shapes of different grooves in the groove width direction may be the same or different.

在本发明一个优选的一个技术方案中:凹凸区具有数目在两个以上的槽,槽的形状为环形,多个槽在凹凸区也分布成规则的环形,各个不同的槽在槽宽度方向上底截面形状相同,而且在槽开口侧的宽度和槽底部侧的宽度相同,槽与槽之间的宽度相同,而且,每个槽的宽度和深度也分别相同。槽的宽度和深度的具体数值在本发明给出的数值范围内可根据需要进行设定,在此不做过多限制。采用这种优选的技术方案可以简化抛光垫的制作工艺,降低成本。In a preferred technical solution of the present invention: the concave-convex area has more than two grooves, the shape of the groove is annular, and a plurality of grooves are also distributed into a regular ring in the concave-convex area, and each different groove is in the groove width direction. The bottom cross-sectional shape is the same, and the width at the opening side of the groove is the same as the width at the bottom side of the groove, the width between the grooves is the same, and the width and depth of each groove are also the same. The specific numerical values of the width and depth of the grooves can be set according to needs within the numerical range given in the present invention, and there is no excessive limitation here. Adopting this preferred technical solution can simplify the manufacturing process of the polishing pad and reduce the cost.

在一个最优选的实施方案中,如图7所示,使用圆形的抛光垫,凹凸区11为圆形区域,并且与抛光垫的抛光面成同心分布,平面区12为抛光面去除凹凸区11形成的环形,设定抛光面的直径为D1,则D1可根据抛光设备以及抛光的晶圆的大小进行设定,一般来说,设定在457.2mm到711.2mm,比较常见的设定值为508mm,609.6mm等,设定凹凸区11的直径为D2,则76.2mm≤D2≤152.4mm,在实施例中具体设定的值为76.2mm,101.6mm,127mm,152.4mm等。凹凸区根据需要设定两个以上成同心圆环形分布的槽13(图中画出的两个成同心圆环形分布的槽仅仅为示意,实际数目是根据不同的需要进行设定的,本发明不希望对此做过多的限定),槽13的截面形状为圆环形,并且相邻同心圆环之间的直径差相同,此直径差可根据抛光垫的大小以及平面区域的面积和凹凸区的面积大小进行设定,较常见的是在0.1mm至2mm之间。槽13的宽度和深度也是根据需要进行设定的,本发明不希望对此做过多的限定,但是,作为一个具体的实施例,本发明设定其宽度为0.15mm至0.5mm,深度为0.25mm至0.5mm。In a most preferred embodiment, as shown in Figure 7, use circular polishing pad, concave-convex area 11 is a circular area, and becomes concentric distribution with the polishing surface of polishing pad, and planar area 12 removes concave-convex area for polishing surface The ring formed by 11, set the diameter of the polishing surface as D 1 , then D 1 can be set according to the size of the polishing equipment and the polished wafer. The fixed value is 508mm, 609.6mm, etc., and the diameter of the concave-convex area 11 is set to D2 , then 76.2mm≤D2≤152.4mm , and the specific values set in the embodiment are 76.2mm, 101.6mm, 127mm, 152.4mm wait. The concavo-convex area sets more than two concentric circular grooves 13 as required (the two concentric circular grooves shown in the figure are only for illustration, and the actual number is set according to different needs. The present invention does not wish to do too much limitation to this), the cross-sectional shape of the groove 13 is circular, and the diameter difference between adjacent concentric rings is the same, this diameter difference can be according to the size of the polishing pad and the area of the plane region and the size of the concave-convex area, which is more common between 0.1mm and 2mm. The width and the depth of the groove 13 are also set according to the needs, the present invention does not wish to do too much limitation to this, but, as a specific embodiment, the present invention sets its width to be 0.15mm to 0.5mm, and the depth is 0.25mm to 0.5mm.

上述凹凸区含有的孔可以具有各种不同的横截面形状,横截面的形状可以是规则的各种形状,如圆形,椭圆形,多边形(三角形、四角形、五角形、六角形)等形状,还可以是其它的各种不规则的图形。凹凸区的孔可以是单独的圆形、椭圆形、多边形或者其它不规则形状,也可以所述各种形状的孔中任意两种或者三种形状的组合。The holes contained in the above-mentioned concave-convex area can have various cross-sectional shapes, and the cross-sectional shapes can be various regular shapes, such as circles, ovals, polygons (triangles, quadrangles, pentagons, hexagons), etc. It can be other various irregular graphics. The hole in the concavo-convex area can be a single circular, elliptical, polygonal or other irregular shape, or a combination of any two or three of the above-mentioned various shapes of holes.

多个孔在凹凸区可以排列成规则的形状,也可以是不规则的形状。本发明希望较好的是多个孔在凹凸区较为均匀的分布,更好的是各个不同的孔在凹凸区排列成环形,多边形,螺旋形等形状,较好的是多个孔在凹凸区排列成圆环形,各个环形之间的距离是根据需要设定的,可以相同,也可以不同。本发明最优选的是多个孔在凹凸区排列成同心圆的形状,各个同心圆之间的距离,也就是相邻的两个同心圆之间的半径差是相同的,组成同心圆的各个孔之间的距离可以根据需要进行调节。A plurality of holes can be arranged in a regular shape or an irregular shape in the concave-convex area. The present invention hopes that it is better that a plurality of holes are more evenly distributed in the concave-convex area, and it is better that each different hole is arranged in a shape such as a ring, a polygon, and a spiral in the concave-convex area, and it is better that a plurality of holes are arranged in the concave-convex area. They are arranged in circular rings, and the distance between each ring is set according to needs, which can be the same or different. The most preferred method of the present invention is that a plurality of holes are arranged in the shape of concentric circles in the concavo-convex area, the distance between each concentric circle, that is, the radius difference between two adjacent concentric circles is the same, each of the concentric circles is formed The distance between the holes can be adjusted as needed.

在孔的深度方向,不同深度孔的横截面可以相同,也可以不同,例如:孔的立体形状可以是圆柱形,也可以形成圆锥形以及其它的三面或者四面的柱体。本发明比较优选的是孔的不同深度的横截面是相同的,更加优选的是形成圆形的孔,不同深度孔的横截面的大小相同。In the direction of the depth of the hole, the cross-sections of holes with different depths can be the same or different, for example: the three-dimensional shape of the hole can be a cylinder, or a cone and other three-sided or four-sided cylinders. In the present invention, it is more preferable that the cross-sections of the holes with different depths are the same, and it is more preferable to form a circular hole, and the sizes of the cross-sections of the holes with different depths are the same.

根据本发明,凹凸区含有的孔的宽度和深度可根据需要进行设定,凹凸区含有的多个不同的孔的宽度和深度可以相同,也可以不相同。According to the present invention, the width and depth of the holes contained in the concave-convex area can be set as required, and the widths and depths of multiple different holes contained in the concave-convex area can be the same or different.

为了使抛光后的晶圆更容易从抛光垫上拔起,并且不会使抛光液进入孔中造成浪费,也不会堵塞孔,单个孔的直径设定在5mm~12mm,优选在6mm~10mm,更优选的在8mm~9mm之间。In order to make the polished wafer easier to pull up from the polishing pad, and not to cause waste of the polishing liquid entering the hole, and not to block the hole, the diameter of a single hole is set at 5 mm to 12 mm, preferably 6 mm to 10 mm, More preferably between 8mm and 9mm.

在本发明中,在凹凸区含有多个孔的情况下,我们希望各个孔相对均匀的分布在凹凸区的各个区域,也就是说,当晶圆的大部分面积旋转至凹凸区的任意区域时,与晶圆接触的凹凸区都应该分布有多个孔,以使晶圆能够能顺利的从抛光面上拔起,而对多个孔在凹凸区的排布形状不做过多的限制。较好的是,多个孔在凹凸区排列成多个圆环,而不同圆环形的间距可根据需要进行调节,不同圆环之间的间距可以相同,也可以不同,形成圆环的各个孔的深度和宽度也是相同的。In the present invention, when the concave-convex area contains multiple holes, we hope that the holes are relatively evenly distributed in each area of the concave-convex area, that is, when most of the area of the wafer is rotated to any area of the concave-convex area , the concave-convex area in contact with the wafer should be distributed with multiple holes, so that the wafer can be pulled out from the polishing surface smoothly, and the arrangement shape of the multiple holes in the concave-convex area should not be restricted too much. Preferably, a plurality of holes are arranged in a plurality of circular rings in the concave-convex area, and the spacing of different circular rings can be adjusted according to needs, and the spacing between different circular rings can be the same or different. The depth and width of the holes are also the same.

而本发明优选的一个技术方案是,凹凸区的多个孔排列成同心圆环形,相邻两个同心圆环之间的直径差设定为相同,而且,每个孔的宽度和深度也分别设定为相同。And a preferred technical scheme of the present invention is that a plurality of holes in the concavo-convex area are arranged in concentric rings, and the diameter difference between adjacent two concentric rings is set to be the same, and the width and depth of each hole are also are set to be the same respectively.

在一个更加优选的实施方案中,使用圆形的抛光垫,凹凸区为圆形区域,并且与抛光垫的抛光面成同心分布,平面区为抛光面去除凹凸区形成的环形,凹凸区具有由多个孔均匀排列成的同心圆环,并且凹凸区由多个孔排列形成的同心圆环与平面区成同心分布。In a more preferred embodiment, a circular polishing pad is used, the concave-convex area is a circular area, and is concentrically distributed with the polishing surface of the polishing pad, the planar area is the ring formed by removing the concave-convex area from the polishing surface, and the concave-convex area has a shape composed of A plurality of holes are evenly arranged to form concentric rings, and the concentric ring formed by arranging the plurality of holes in the concave-convex area is concentrically distributed with the plane area.

在一个最优选的实施方案中,如图8所示,使用圆形的抛光垫,凹凸区21为圆形区域,并且与抛光垫的抛光面成同心分布,平面区22为抛光面去除凹凸区21形成的环形,设定抛光面的直径为D1,则D1可根据抛光设备以及抛光的晶圆的大小进行设定,一般来说,设定在457.2mm到711.2mm,比较常见的设定值为508mm,609.6mm等,设定凹凸区21的直径为D2,则76.2mm≤D2≤152.4mm,在实施例中具体设定的值为76.2mm,101.6mm,127mm,152.4mm等。凹凸区含有若干个孔23,孔23均匀的排列,形成2个以上同心分布的圆环,形成的圆环的间距可以根据需要进行设定,图中的两个圆环仅仅是示意性的表述,并不是将由孔23形成的圆环限定在2个。不同圆环之间的间距是根据抛光垫的大小以及平面区域的面积和凹凸区的面积大小进行设定,较常见的是在0.1mm至2mm之间。孔与孔之间的距离可以根据需要进行调节,本实施例不希望对此进行过多限定。单个孔的截面为圆形,直径设定在5mm~12mm,孔的深度根据需要进行设定。In a most preferred embodiment, as shown in Figure 8, use circular polishing pad, concave-convex area 21 is circular area, and becomes concentric distribution with the polishing surface of polishing pad, and planar area 22 removes concave-convex area for polishing surface The ring formed by 21, set the diameter of the polishing surface to be D 1 , then D 1 can be set according to the size of the polishing equipment and the polished wafer. The fixed value is 508mm, 609.6mm, etc., and the diameter of the concave-convex area 21 is set to D2 , then 76.2mm≤D2≤152.4mm , and the specific values set in the embodiment are 76.2mm, 101.6mm, 127mm, 152.4mm wait. The concave-convex area contains several holes 23, and the holes 23 are evenly arranged to form more than two concentrically distributed rings. The distance between the formed rings can be set according to the needs. The two rings in the figure are only schematic representations. , the number of rings formed by the hole 23 is not limited to two. The spacing between different rings is set according to the size of the polishing pad, the area of the plane area and the area of the concave-convex area, and is more commonly between 0.1mm and 2mm. The distance between the holes can be adjusted as required, which is not intended to be too limited in this embodiment. The cross-section of a single hole is circular, the diameter is set at 5 mm to 12 mm, and the depth of the hole is set according to needs.

参照图9,为本发明的另一个具体实施例,使用圆形的抛光垫,凹凸区31为圆形区域,并且与抛光垫的抛光面成同心分布,平面区32为抛光面去除凹凸区31形成的环形,设定抛光面的直径为D1,则D1可根据抛光设备以及抛光的晶圆的大小进行设定,一般来说,设定为457.2mm到711.2mm,比较常见的设定值为508mm,609.6mm等,设定凹凸区31的直径为D2,则76.2mm≤D2≤152.4mm,在实施例中具体设定的值为76.2mm,101.6mm,127mm,152.4mm等。Referring to Fig. 9, it is another specific embodiment of the present invention, using a circular polishing pad, the concave-convex area 31 is a circular area, and is concentrically distributed with the polishing surface of the polishing pad, and the flat area 32 is the polishing surface to remove the concave-convex area 31 For the formed ring, set the diameter of the polishing surface to D1, then D1 can be set according to the size of the polishing equipment and the polished wafer. Generally speaking, it is set to 457.2mm to 711.2mm, and the more common setting value is 508mm, 609.6mm, etc., if the diameter of the concave-convex area 31 is set to D2, then 76.2mm≤D2≤152.4mm, the specific values set in the embodiment are 76.2mm, 101.6mm, 127mm, 152.4mm, etc.

参照图9,凹凸区31由截面形状为圆环形的槽33和由多个孔34排布成的圆形,所述圆环形的槽33和由多个孔34排布成的圆形成同心分布,圆环形的槽33和由多个孔34排布成的圆形的数目可以根据需要设定,并不局限与图中的个数。圆环形的槽33和多个孔34排布成的圆之间的距离可以根据需要进行设定的,在此不做过多限定。槽33的宽度和深度也是根据需要进行设定的,本发明不希望对此做过多的限定,但是,作为一个具体的实施例,本发明设定其宽度为0.15mm至0.5mm,深度为0.25mm至0.5mm。孔34的截面形状为圆环形,单个孔的直径设定在5mm~12mm,孔的深度根据需要进行设定,孔与孔之间的距离也可以根据需要进行调节,本实施例不希望对此进行过多限定。Referring to Fig. 9, the concave-convex area 31 is formed by a circular groove 33 with a cross-sectional shape and a circle formed by a plurality of holes 34, and the circular groove 33 and a circle formed by a plurality of holes 34 Concentrically distributed, the number of circular grooves 33 and circles formed by a plurality of holes 34 can be set according to needs, and is not limited to the number in the figure. The distance between the annular groove 33 and the circle formed by the plurality of holes 34 can be set as required, and is not limited here. The width and depth of groove 33 are also set according to needs, and the present invention does not wish to do too much limitation to this, but, as a specific embodiment, the present invention sets its width to be 0.15mm to 0.5mm, and depth is 0.25mm to 0.5mm. The cross-sectional shape of the hole 34 is circular, and the diameter of a single hole is set at 5 mm to 12 mm. The depth of the hole is set as required, and the distance between the holes can also be adjusted as required. This is too restrictive.

本发明所述的抛光垫可以是硬抛光垫也可以是软抛光垫,由于平面区主要用于化学机械抛光,为了使化学机械抛光时抛光垫上抛光液的分散能力更好,本发明优选采用软抛光垫。The polishing pad of the present invention can be a hard polishing pad or a soft polishing pad. Since the planar area is mainly used for chemical mechanical polishing, in order to make the dispersion ability of the polishing liquid on the polishing pad better during chemical mechanical polishing, the present invention preferably adopts a soft polishing pad. polishing pad.

本发明对提供的抛光垫的材料也没有特殊的要求,适用现有技术中所有的抛光垫以及抛光面的材料。比较优选的是选用发泡式的多孔聚亚安酯制成抛光面。The present invention has no special requirements on the material of the polishing pad provided, and is applicable to all polishing pads and polishing surface materials in the prior art. More preferably, the polishing surface is made of foamed porous polyurethane.

所述的抛光垫可以是多层抛光垫,也就是说,抛光垫还可以具有设置在非抛光面的衬层。非抛光面的衬层材料以及结构特点与现有技术中多层抛光垫的衬层材料和结构完全相同,属于现有技术,在此不做详细的描述。The polishing pad can be a multi-layer polishing pad, that is to say, the polishing pad can also have a lining layer arranged on the non-polishing surface. The material and structure of the liner on the non-polishing surface are exactly the same as those of the multi-layer polishing pad in the prior art, which belongs to the prior art and will not be described in detail here.

当抛光面的凹凸区含有孔时,为了使抛光液不会从孔中漏出,必须保证孔不会穿透整个抛光垫,所述抛光垫必须设置成多层抛光垫,在抛光垫的非抛光面设置衬层。When the concave-convex area of the polishing surface contains holes, in order to make the polishing liquid can not leak from the holes, it must be ensured that the holes will not penetrate the entire polishing pad, and the polishing pad must be set to a multi-layer polishing pad. Lining on the surface.

采用上述的抛光垫进行抛光时,由于抛光面为一平坦结构,在化学机械抛光中,不会产生现有技术由凹部的不平整引起的晶圆表面不平整,因此可以得到高平整度的晶圆表面,抛光之后,可将晶圆的一部分旋转至抛光垫的凹凸区,可将晶圆容易的从抛光面拔出,避免了单纯使用表面不含凹槽的抛光垫时晶圆难于从抛光面拔出的缺陷。When using the above-mentioned polishing pad for polishing, since the polishing surface is a flat structure, in the chemical mechanical polishing, the unevenness of the wafer surface caused by the unevenness of the concave portion in the prior art will not occur, so a wafer with high flatness can be obtained. Round surface, after polishing, a part of the wafer can be rotated to the concave-convex area of the polishing pad, and the wafer can be easily pulled out from the polishing surface, avoiding the difficulty of polishing the wafer when simply using a polishing pad without grooves on the surface Face pull-out defect.

本发明还提出了一种新的化学机械抛光方法,抛光的关键在于使用本发明所述的抛光垫进行抛光,整个抛光工艺分两步完成,首先,将晶圆在抛光面的平面区进行抛光,然后,将抛光垫移动至抛光面的凹凸区,将晶圆从抛光面拔出。The present invention also proposes a new chemical mechanical polishing method. The key to polishing is to use the polishing pad of the present invention for polishing. The entire polishing process is completed in two steps. First, the wafer is polished on the plane area of the polishing surface. , and then, move the polishing pad to the concave-convex area of the polishing surface, and pull out the wafer from the polishing surface.

上述的化学机械抛光方法,将抛光垫移动至抛光面的凹凸区时,晶圆上任一点距离抛光垫边缘的最小距离应该为12.7mm至25.4mm,以防止抛光垫粗糙的边缘轮廓划伤晶圆表面。In the chemical mechanical polishing method mentioned above, when the polishing pad is moved to the concave-convex area of the polishing surface, the minimum distance from any point on the wafer to the edge of the polishing pad should be 12.7mm to 25.4mm to prevent the rough edge profile of the polishing pad from scratching the wafer surface.

采用本发明所述的抛光垫以及化学机械抛光方法进行抛光之后,晶圆的表面微观结构如图10所示,抛光后,消除了使用带有凹部的抛光垫在晶圆表面引起的同心圆环,晶圆表面均匀平整,粗糙度低于10nm。上述的晶圆表面平整度满足用于图像传输的光学器件的应用要求。After polishing using the polishing pad of the present invention and the chemical mechanical polishing method, the surface microstructure of the wafer is as shown in Figure 10. After polishing, the concentric rings caused by the polishing pad with concave portions on the wafer surface are eliminated. , the surface of the wafer is uniform and flat, and the roughness is less than 10nm. The above flatness of the wafer surface satisfies the application requirements of optical devices for image transmission.

参考附图11所示,为采用本发明提供的抛光垫进行化学机械抛光后晶圆的缺陷发生率与采用现有技术抛光面带有凹槽的抛光垫进行抛光后晶圆的缺陷发生率比较,从图中可以看出,现有技术的缺陷发生率为30%至40%,采用本发明提供的抛光垫进行化学机械抛光后,可以使晶圆的缺陷发生率降低至0。With reference to shown in accompanying drawing 11, for adopting the polishing pad provided by the present invention to carry out the defect occurrence rate of the wafer after chemical mechanical polishing and adopting the polishing pad with groove in the prior art polishing surface to carry out the comparison of the defect incidence rate of the wafer after polishing , it can be seen from the figure that the defect occurrence rate of the prior art is 30% to 40%, and the defect occurrence rate of the wafer can be reduced to zero after chemical mechanical polishing is carried out by using the polishing pad provided by the present invention.

虽然本发明己以较佳实施例披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (20)

1、一种抛光垫,其特征在于,所述抛光垫的抛光面上具有平面区和凹凸区,所述平面区为粗糙度小于20um的平坦表面,用于抛光晶圆,所述凹凸区具有槽、孔或者它们的组合,用于抛光后将晶圆从抛光面拔起。1. A polishing pad, characterized in that, the polishing surface of the polishing pad has a planar area and a concave-convex area, and the planar area is a flat surface with a roughness less than 20um for polishing a wafer, and the concave-convex area has Slots, holes, or a combination thereof, used to lift the wafer from the polished surface after polishing. 2、根据权利要求1所述的抛光垫,其特征在于,所述平面区包围凹凸区,凹凸区的几何中心与抛光面的几何中心重合。2. The polishing pad according to claim 1, wherein the planar area surrounds the concave-convex area, and the geometric center of the concave-convex area coincides with the geometric center of the polishing surface. 3、根据权利要求2所述的抛光垫,其特征在于,凹凸区的外部轮廓上的任一点与抛光面几何中心的距离为抛光晶圆直径的20.5%到40%。3. The polishing pad according to claim 2, wherein the distance between any point on the outer contour of the concave-convex area and the geometric center of the polishing surface is 20.5% to 40% of the diameter of the polished wafer. 4、根据权利要求1所述的抛光垫,其特征在于,平面区内外侧轮廓线上任意两点之间的距离大于抛光晶圆直径的120%。4. The polishing pad according to claim 1, wherein the distance between any two points on the inner and outer contour lines of the planar area is greater than 120% of the diameter of the polished wafer. 5、根据权利要求4所述的抛光垫,其特征在于,平面区内侧轮廓线上的任意一点到平面区外侧轮廓线上的最短距离为大于抛光晶圆直径的120%且小于等于抛光晶圆直径的150%。5. The polishing pad according to claim 4, characterized in that, the shortest distance from any point on the inner contour line of the plane area to the outer contour line of the plane area is greater than 120% of the diameter of the polished wafer and less than or equal to the polished wafer 150% of the diameter. 6、根据权利要求1所述的抛光垫,其特征在于,所述凹凸区与抛光面成同心圆形分布,平面区为抛光面去除凹凸区形成的环形区域。6. The polishing pad according to claim 1, wherein the concave-convex area is concentrically distributed with the polishing surface, and the planar area is an annular area formed by removing the concave-convex area from the polishing surface. 7、根据权利要求6所述的抛光垫,其特征在于,抛光面的直径为D1,且457.2mm≤D1≤711.2mm;凹凸区的直径为D2,且76.2mm≤D2≤152.4mm。7. The polishing pad according to claim 6, wherein the diameter of the polishing surface is D 1 , and 457.2mm≤D 1 ≤711.2mm; the diameter of the concave-convex area is D 2 , and 76.2mm≤D 2 ≤152.4 mm. 8、根据权利要求1所述的抛光垫,其特征在于,凹凸区具有的槽、孔或者它们组合的数目大于两个。8. The polishing pad according to claim 1, wherein the concave-convex area has more than two grooves, holes or combinations thereof. 9、根据权利要求1至8中任一项所述的抛光垫,其特征在于,凹凸区的槽为单独的格状、环状、XY网格形、幅条形、螺旋状,或者其中任意两种或者两种以上形状的组合。9. The polishing pad according to any one of claims 1 to 8, characterized in that the grooves in the concave-convex area are in the shape of individual grids, rings, XY grids, spokes, spirals, or any of them A combination of two or more shapes. 10、根据权利要求1至8中任一项所述的抛光垫,其特征在于,凹凸区孔的横截面形状为单独的圆形、椭圆形、多边形,或者其中任意两种或者两种以上形状的组合。10. The polishing pad according to any one of claims 1 to 8, characterized in that the cross-sectional shape of the hole in the concave-convex area is a single circle, ellipse, polygon, or any two or more of them The combination. 11、根据权利要求1至8中任一项所述的抛光垫,其特征在于,凹凸区具有若干排布成同心圆环形的环状槽。11. The polishing pad according to any one of claims 1 to 8, characterized in that the concave-convex area has a plurality of annular grooves arranged in a concentric circle. 12、根据权利要求11所述的抛光垫,其特征在于,环状槽之间的间距为0.1mm至2mm。12. The polishing pad according to claim 11, wherein the distance between the annular grooves is 0.1 mm to 2 mm. 13、根据权利要求11所述的抛光垫,其特征在于,槽的宽度为0.15mm~0.5mm,槽的深度为0.25mm~0.5mm,相邻槽间的最小长度为0.1mm~10mm。13. The polishing pad according to claim 11, wherein the width of the grooves is 0.15mm-0.5mm, the depth of the grooves is 0.25mm-0.5mm, and the minimum length between adjacent grooves is 0.1mm-10mm. 14、根据权利要求1至8中任一项所述的抛光垫,其特征在于,凹凸区具有若干排布成同心圆环形的圆形孔。14. The polishing pad according to any one of claims 1 to 8, wherein the concave-convex area has a plurality of circular holes arranged in a concentric ring. 15、根据权利要求14所述的抛光垫,其特征在于,孔的直径为5mm~12mm。15. The polishing pad according to claim 14, wherein the diameter of the holes is 5mm-12mm. 16、根据权利要求14所述的抛光垫,其特征在于,同心圆环之间的间距为0.1mm至2mm。16. The polishing pad of claim 14, wherein the spacing between the concentric rings is 0.1 mm to 2 mm. 17、根据权利要求1至8中任一项所述的抛光垫,其特征在于,凹凸区具有若干排布成同心圆环形的圆形孔和若干排布成同心圆环形的环状槽。17. The polishing pad according to any one of claims 1 to 8, characterized in that the concave-convex area has a number of circular holes arranged in a concentric ring and a number of annular grooves arranged in a concentric ring . 18、根据权利要求17所述的抛光垫,其特征在于,同心圆环之间的间距为0.1mm至2mm。18. The polishing pad of claim 17, wherein the spacing between the concentric rings is 0.1 mm to 2 mm. 19、根据权利要求1至8中任一项所述的抛光垫,其特征在于,所述抛光垫还具有设置在非抛光面的衬层。19. The polishing pad according to any one of claims 1 to 8, characterized in that, the polishing pad further has a lining layer provided on the non-polishing surface. 20、一种化学机械抛光方法,其特征在于,使用权利要求1至19中任意一项所述的抛光垫,首先采用所述抛光垫的平面区进行化学机械抛光晶圆,再将抛光晶圆移动至凹凸区,将晶圆拔出。20. A chemical mechanical polishing method, characterized in that, using the polishing pad according to any one of claims 1 to 19, first using the planar area of the polishing pad to chemically mechanically polish the wafer, and then polishing the wafer Move to the concave-convex area and pull out the wafer.
CNB2006101188348A 2006-11-28 2006-11-28 Polishing pad and chemical mechanical polishing method Expired - Fee Related CN100537149C (en)

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