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CN100537063C - Process for utilization of kitchen refuse as resource - Google Patents

Process for utilization of kitchen refuse as resource Download PDF

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Publication number
CN100537063C
CN100537063C CNB2006101164786A CN200610116478A CN100537063C CN 100537063 C CN100537063 C CN 100537063C CN B2006101164786 A CNB2006101164786 A CN B2006101164786A CN 200610116478 A CN200610116478 A CN 200610116478A CN 100537063 C CN100537063 C CN 100537063C
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China
Prior art keywords
changing food
food waste
waste
water
moisture
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Expired - Fee Related
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CNB2006101164786A
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Chinese (zh)
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CN1923386A (en
Inventor
张平
王韵华
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SHANGHAI FOODWASTE DISPOSAL TECHNOLOGY Co Ltd
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SHANGHAI FOODWASTE DISPOSAL TECHNOLOGY Co Ltd
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Publication of CN1923386A publication Critical patent/CN1923386A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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  • Processing Of Solid Wastes (AREA)
  • Fodder In General (AREA)

Abstract

The invention relates to a method for cultivating fish via kitchen waste, which comprises dewatering kitchen waste, while it content is lower than 70%, and selecting metal foreign matters via magnetic method; boiling and disinfecting, to evaporate the water more then 60%, extracting liquid grease; drying and breaking solid to make into forge; using the waste liquid as industrial grease material and fertilizer; recycling the waste slag liquid as marsh gas to supply heat; using waste gas recycle heating technique to support fish cultivation; and recycling clean condensed water to support fish cultivation.

Description

A kind of changing food waste into resources utilizes method
Skill dog field
The present invention relates to a kind of resource recycle and reuse method, be specifically related to a kind of changing food waste into resources and utilize technology.
Background technology
At present, domestic have the part city to begin to research and develop the technology of utilizing about changing food waste into resources.The method of domestic processing changing food waste has following several:
Utilize changing food waste to make feed at present, a kind of is biological method, utilizes biotechnology to make feed, its production process technology complexity.One must replenish the living beings auxiliary material in a large number, and the living beings auxiliary product quantities of replenishing is equivalent to the quantity of changing food waste usually, and its cost of collecting transportation living beings auxiliary material is very high.Its two, must utilize high temperature drying, its dry amount causes consuming more multipotency source greatly.
Another kind, direct drying method, its shortcoming of technology of utilization is now, one, domestic most of process all adopts electric heat supply or natural gas heat supply, and energy consumption is bigger than normal; Its two, mostly to institute's processing materials have size evenly, the volume of material requirement that equates of thickness, make process equipment need more extruding, conveying mechanism; Its three, at present nearly all equipment all adopts continuous mechanized technology, but because changing food waste has the material diversity, certain corrosivity is arranged, in case continuous mechanized is produced certain link and broken down, then stop production to overhaul completely is unfavorable for that production management reduces production efficiency on the contrary.
Present technology is not almost considered recycling in the production process to comprise the recycling of waste gas, waste water and other materials.
Summary of the invention
The production of above-mentioned technology mainly is to solve special thing with the common mode of thinking.The thinking of technology of the present invention is that reverse thinking is dealt with problems.One, the garbage sorting difficulty is difficult to letter sorting in the high changing food waste of moisture content, utilize mechanical efficiency low, so technology of the present invention is to act in a diametrically opposite way, is to sort later in drying; They are two years old, usually drying equipment is often at single variety and the more consistent material of shape, and to make changing food waste accomplish that this point certainly will sort extruding more earlier and carry, cost manpower and materials efficient is low, the heavy caliber enter material way that this technology adopted, make material not of uniform size can mix pan feeding, the beyond the region of objective existence feed is pulverized substantially outside the removal of impurities when discharging, and whole processing step is very simplified; Its three, technology of the present invention has also solved problems such as recovery heat energy and other waste water, waste gas, reaches cleaner production and energy-conservation requirement; Its four, common grease separation method is a kind of to be water-oil separating, a kind of is to squeeze from solid, all needs the branch several steps to carry out.And this technology is finished the grease separation and Extraction synchronously by utilizing its vapour, liquid, solid three phase separation state under same temperature.
Therefore, purpose of the present invention is to provide a kind of new changing food waste into resources recycling new method, reaches efficient, energy-conservation, low consumption, environmental protection, realizes the target of recycling economy.
The technical solution used in the present invention is as follows:
A kind of changing food waste into resources utilizes new method, comprises the steps:
A. the branch that the changing food waste drop of collecting anhydrated makes its water content≤70%, and magneticly elects metal sundries;
B. the changing food waste after step a being handled carries out the boiling sterilization drying and crushing, makes the moisture vaporization more than 60%;
C. from the changing food waste after the vaporization, extract liquid fat, be used for feedstuff oil fat raw material or iundustrial oil fat raw material;
D. after extracting the liquid fat in the changing food waste, continue dry and pulverizing, make feedstuff the solid in the changing food waste;
E. utilize circulation to reclaim waste liquid making iundustrial oil fat raw material and fertilizer that drop goes out;
F. utilize waste gas to reclaim heat energy and cultivate biological bacteria, the toxic emission after the cooling reaches national environmental standard;
G. adopt recovery technology to reclaim clean condensed water and be used for domestic water and water for industrial use.
Among the above-mentioned step a, adopt the simple and easy web plate drop with holes branch that anhydrates, that this web plate with holes adopts is nontoxic, resistant material is made, and its screen distance is more than 0.85 millimeter below 4 millimeters; Concentration equipment is concentration equipment movably.
Among the above-mentioned step b, adopt HTHP changing food waste treatment facility, add man-hour, making inner heating-up temperature is 60 ℃ to 180 ℃, and internal pressure is 0.1mpa to 0.5mpa; The pan feeding bore of equipment is greater than 150mm, and has filter gas port and the waste gas recovering device and the condensate drain that can make the moisture evaporative emissions.
The liquefaction grease extraction element that the utilization vaporising device is provided with among the above-mentioned step c after the vaporization of container moisture, makes that grease is extracted under the high temperature when liquefaction.Grease moisture content≤1.0% that extracts.
In the above-mentioned steps d, the rabbling mechanism of utilization equipment carries out further dry to the solid in the container and pulverizes, and its output object major part is a powdery, and small part is block; Block enters pulverizer and is ground into powdery; The house refuse that has minute quantity to sneak into once in a while by picking up taking-up, is finally made the raw material of feed.The moisture content of made feedstuff≤11%, protein content are 〉=16%, and fat content is 〉=12%, meet bodyguard's standard.
Among the above-mentioned step e, by pipeline institute's drop is gone out the concentrated oil-water separation tank that is recycled to of waste liquid, utilization water-oil separating principle is extracted grease, returns the waste oil heating furnace and wherein extracts grease after the moisture vaporization, as the commercial grease raw material.Moisture≤0.5% of made commercial grease raw material, impurity≤0.5, acid value (mgKOH/g)≤20, peroxide value (Meg/kg)≤20.With residual moisture, admix 2 times of tangerine bar fragments to moisture (〉=2mm) or wood chip (〉=2mm), add 5% wheat bran, 5% photosynthetic bacteria and actinomyces were treated its compost fermentation 15 days, can be made into organic fertilizer.Between its yeast phase, its maximum temperature reaches 55 ℃ to 70 ℃, continues more than the week.Moisture content is 20%~35%, and carbon-nitrogen ratio (c/n) is not more than 20:1, reaches innoxious hygienic requirements.
Among the above-mentioned step f, the mushroom culturing room that blast pipe enters specific setting is set, utilizes heat energy from waste gas to make two culturing room's temperature reach 50 ℃~70 ℃ and 30 ℃~50 ℃ respectively; The discharging waste gas condensation of need lowering the temperature reduces its concentration of emission, remove exhaust emission, utilize its heat energy mode to absorb heat and make progressively condensation of waste gas, required photosynthetic bacteria and actinomyces will obtain the suitable culture temperature among the processing step e between 30 ℃~70 ℃ temperature, thereby have exempted separately for cultivating the energy consumption that biological bacteria provides heat energy to produce.
In the above-mentioned step g, the clean condensed water that produces in the high-temperature high-pressure apparatus production process is saved and be conveyed in the insulation holding vessel by heat-exchanger pump, its condensed water can be used as domestic water and water for industrial use.
Beneficial effect of the present invention: the present invention fully recycles changing food waste, and heat energy that produces in the processing procedure and condensed water also can both be recycling, the changing food waste of intractable is turned waste into wealth, and processing cost is low, can practical operation.
Description of drawings
Below in conjunction with accompanying drawing, the recycling method of changing food waste into resources of the present invention is elaborated.
Fig. 1 is the process chart of the recycling new method of changing food waste into resources of the present invention.
The specific embodiment
The construction procedure that the recycling new method of the described changing food waste into resources of this present invention is detailed is:
1. at first, will be from the hotel, places such as restaurant, dining room and food processing transport and, categorised collection changing food waste in accordance with regulations adopts simple and easy web plate drop with holes branchs that anhydrate, and the metal sundries of the minute quantity of being sneaked into by removable concentration equipment letter sorting taking-up; Changing food waste water content≤70% after draining.Adopt nontoxic, the resistant material making of simple and easy web plate system's employing with holes, its screen distance is to below 4 millimeters more than 0.85 millimeter.
2. 3 tons of changing food wastes draining being crossed are poured special-purpose high-temperature high-pressure apparatus into changing food waste are carried out the boiling sterilization drying and crushing, make the most of moisture vaporization.The high-temperature high-pressure apparatus that adopts is a kind of airtight, high temperature, heating, high-pressure bottle equipment, includes rabbling mechanism, is to use steam to be heating source.Inner heating-up temperature is 120 ℃, and internal pressure is 0.4mpa; It has a kind of heavy caliber feeding mouth, and bore is greater than 150mm, and this equipment has the filter gas port and the waste gas recovering device that can make the moisture evaporative emissions; This equipment also possesses condensate drain.
3. adopt the liquid fat of the said equipment in moisture vaporization back extraction changing food waste; Be used for feedstuff oil fat raw material or iundustrial oil fat raw material.After container moisture vaporization,, extracted when grease under the high temperature during in liquefaction.Grease moisture content≤0.8% that extracts.Feedstuff oil fat raw material index is: iodine value (every 100g oil absorbs the quality of iodine) 50-90g, saponification value 〉=190mg, moisture and volatile matter content≤1.0%, insoluble impurities 0.5%, unsaponifiable matter≤1.0%, acid value≤20mg, peroxide value (mmol/kg)≤15, carbonyl value (mmol/kg)≤50, polar compound≤27%, free gossypol≤0.02%, aflatoxins B 1(ug/Kg)≤10, benzo (a) pyrene (ug/kg)≤10, arsenic is (in As, mg/kg)≤7.Iundustrial oil fat raw material index is: moisture≤0.5%, impurity≤0.5, acid value (mgKOH/g)≤20, peroxide value (Meg/kg)≤20.
4. after adopting the liquid fat of the said equipment in extracting changing food waste, continue dry and pulverizing, make feedstuff the solid in the changing food waste.Use the rabbling mechanism of this equipment that the solid in the container is carried out further dry and pulverizing, its output object major part is a powdery, and small part is block; Block enters pulverizer and is ground into powdery; The house refuse that has minute quantity to sneak into once in a while is by picking up taking-up.Finally make the raw material of 700kg feed.The moisture content of made feedstuff≤11%.Sanitary index is: mould allowance<40 * 10 3, AFB 1Allowance (in every kilograms of product) ug/Kg≤50, total number of bacteria permissible value cfu/g<2 * 10 2Protein content is 〉=16%, and fat content is 〉=12%.
5. adopt recycle utilization to reclaim waste liquid making iundustrial oil fat raw material and fertilizer that drop goes out.By pipeline institute's drop is gone out the concentrated oil-water separation tank that is recycled to of waste liquid, utilization water-oil separating principle is extracted grease, returns the waste oil heating furnace and wherein extracts grease after the moisture vaporization, as the commercial grease raw material.Moisture≤0.5% of made commercial grease raw material, impurity≤0.5, acid value (mgKOH/g)≤20, peroxide value (Meg/kg)≤20.With residual moisture, admix 2 times of tangerine bar fragments to moisture (〉=2mm) or wood chip (〉=2mm), add 5% wheat bran, 5% photosynthetic bacteria and actinomyces.Treat its compost fermentation 15 days, and can be made into organic fertilizer.Between its yeast phase, its maximum temperature reaches 55 ℃ to 70 ℃, continues more than the week.Moisture content is 20% ~ 35%, and carbon-nitrogen ratio (c/n) is not more than 20:1, reaches innoxious hygienic requirements.Sanitary index is: foreign material≤3%, induced worm egg death rate 95-100%, colititre 10 -1-10 -2, organic (in C) 〉=10%, total nitrogen (in N) 〉=0.5%, total phosphorus (in phosphorus pentoxide) 〉=0.3%, total potassium (in potassium oxide) 1.0 〉=, pH value 6.0-8.5, moisture 25-35%.
6. adopt waste gas to reclaim the heat energy technology, utilize heat energy from waste gas to cultivate biological bacteria; Toxic emission after the cooling reaches national environmental standard.The mushroom culturing room that blast pipe enters specific setting is set, utilizes heat energy from waste gas to make two culturing room's temperature reach 50 ℃ ~ 70 ℃ and 30 ℃ ~ 50 ℃ respectively; The discharging waste gas condensation of need lowering the temperature reduces its concentration of emission, remove exhaust emission, employing utilizes its heat energy mode to absorb heat and makes progressively condensation of waste gas, and required photosynthetic bacteria and actinomyces will obtain the suitable culture temperature among the processing step e between 30 ℃ ~ 70 ℃ temperature.Thereby exempted separately for cultivating the energy consumption that biological bacteria provides heat energy to produce.
7. adopt recovery technology to reclaim clean condensed water and be used for domestic water and water for industrial use.The clean condensed water that produces in the high-temperature high-pressure apparatus production process is saved and be conveyed in the insulation holding vessel by heat-exchanger pump, its condensed water can be used as domestic water and water for industrial use.
Process reaches the practice in 2 years, and processing step 1.2.3.4.5.7 is carrying out as ordinary production technology fully at present.6 of processing steps have been achieved success through experiment, are about to put into operation.
Wherein feed product, fertilizer product, feed fat product, what have that the industry standard that reaches of industry standard, part do not have an industry standard sets up company standard.
Waste gas emission standard in the technology is up to state standards, by checking and accepting.Toxic emission meets national requirements for environmental protection, and it is single to see Shanghai City construction project environmental protection " three simultaneously " final acceptance of construction for details.(numbering 2006 tests-30)
Feed product meets the company standard of applying for the inventor, the Shanghai City enterprise product standard standard No. Q/SXEJ-2006-01[castoff system feed compound (albumen powder) of putting on record].
Fertilizer product meets the standard of national agricultural industry criteria NY525-2002 organic fertilizer.
Feedstuff oil meets national agricultural industry criteria NY/T 913-2004 feed grade miscella standard.

Claims (4)

1, a kind of changing food waste into resources utilizes method, comprises the steps:
A. the branch that the changing food waste drop of collecting anhydrated makes its water content≤70%, and magneticly elects metal sundries;
B. the changing food waste after step a being handled carries out the boiling sterilization drying and crushing, make the moisture vaporization more than 60%, step b adopts HTHP changing food waste treatment facility, adds man-hour, making inner heating-up temperature is 60 ℃ to 180 ℃, and internal pressure is 0.1mpa to 0.5mpa; The pan feeding bore of equipment is greater than 150mm, and has filter gas port and the waste gas recovering device and the condensate drain that can make the moisture evaporative emissions;
C. from the changing food waste after the vaporization, extract liquid fat, be used for the iundustrial oil fat raw material;
D. after extracting the liquid fat in the changing food waste, continue dry and pulverizing, make feedstuff the solid in the changing food waste; Wherein, the rabbling mechanism of utilization equipment carries out further dry to the solid in the container and pulverizes, and its output object major part is a powdery, and small part is block; Block enters pulverizer and is ground into powdery; The house refuse that has minute quantity to sneak into once in a while by picking up taking-up, is finally made the raw material of feed;
E. adopt recycle utilization to reclaim waste liquid making iundustrial oil fat raw material and fertilizer that drop goes out;
F. adopt waste gas to reclaim the heat energy technology and cultivate biological bacteria, the toxic emission after the cooling reaches national environmental standard;
G. adopt recovery technology to reclaim clean condensed water and be used for domestic water and water for industrial use.
2, changing food waste into resources as claimed in claim 1 utilizes method, it is characterized in that: adopt the web plate drop with holes branch that anhydrates among the step a, concentration equipment is concentration equipment movably.
3, changing food waste into resources as claimed in claim 1 utilizes method, it is characterized in that: among the step e, by pipeline institute's drop is gone out the concentrated oil-water separation tank that is recycled to of waste liquid, utilization water-oil separating principle, extract grease, return the waste oil heating furnace and wherein extract grease in moisture vaporization back, as the commercial grease raw material; With residual moisture, admix 2~3 times of straw fragment or wood chips to moisture, add 5% wheat bran, 5% photosynthetic bacteria and actinomyces were treated its compost fermentation 10~20 days, made organic fertilizer.
4, changing food waste into resources as claimed in claim 1 utilizes method, it is characterized in that: in the step g, the clean condensed water that produces in the high-temperature high-pressure apparatus production process is saved and be conveyed in the insulation holding vessel by heat-exchanger pump, its condensed water is as domestic water and water for industrial use.
CNB2006101164786A 2006-09-25 2006-09-25 Process for utilization of kitchen refuse as resource Expired - Fee Related CN100537063C (en)

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Application Number Priority Date Filing Date Title
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Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100463696C (en) * 2007-12-28 2009-02-25 青海洁神环境能源产业有限公司 Device and method for high temperature inactivation of food waste pathogenic bacteria
CN101269377B (en) * 2008-04-28 2010-04-14 邓嗣平 Sanitary comprehensive approach for city life garbage
CN101274860B (en) * 2008-05-14 2011-03-09 无锡市科轮科技发展有限公司 Processing method for changing restaurant and kitchen garbage into resource without environmental pollution
CN102310069A (en) * 2010-07-02 2012-01-11 上海鑫禄环保科技有限公司 Restaurant and kitchen waste integrated treatment method
CN102371266B (en) * 2010-08-23 2014-08-13 青岛福瑞斯生物能源科技开发有限公司 Resource utilization method of kitchen waste
CN102553886A (en) * 2011-12-23 2012-07-11 天津生态城水务有限公司 Full-biomass resource utilization method for kitchen waste
CN102553887A (en) * 2011-12-31 2012-07-11 南京天华化学工程有限公司 Kitchen waste anhydration processing method
CN102580985B (en) * 2012-02-10 2013-11-06 华南师范大学 Kitchen waste treatment method by utilizing mealworms
CN103194314B (en) * 2013-03-19 2014-09-10 陈源森 Method for treating waste oil
CN103394498B (en) * 2013-07-26 2015-05-20 安徽科技学院 Device for crushing, dewatering and forming kitchen waste
CN104068206A (en) * 2014-07-14 2014-10-01 刘晓军 Processing method for co-extrusion puffing of kitchen garbage and raw materials containing lignin
CN104492782A (en) * 2014-10-29 2015-04-08 安徽省科普产品工程研究中心有限责任公司 Kitchen garbage processing method
CN109967490A (en) * 2019-03-11 2019-07-05 长沙埃比林环保科技有限公司 A kind of processing method of kitchen garbage
CN111760871A (en) * 2020-05-14 2020-10-13 浙江青草地环境科技有限公司 On-site treatment method of kitchen waste

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