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CN100536145C - Pixel array structure and manufacturing method thereof - Google Patents

Pixel array structure and manufacturing method thereof Download PDF

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CN100536145C
CN100536145C CNB2007101807677A CN200710180767A CN100536145C CN 100536145 C CN100536145 C CN 100536145C CN B2007101807677 A CNB2007101807677 A CN B2007101807677A CN 200710180767 A CN200710180767 A CN 200710180767A CN 100536145 C CN100536145 C CN 100536145C
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line segment
pixel
line
layer
semiconductor layer
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CN101136416A (en
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蔡东璋
曾贵圣
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AUO Corp
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AU Optronics Corp
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Abstract

The invention provides a pixel array structure and a manufacturing method thereof. The pixel array structure comprises a plurality of scanning lines, a plurality of data lines and a plurality of pixel structures. The scanning lines and the data lines enclose a plurality of pixel regions. Each pixel structure is electrically connected with the corresponding scanning line and the corresponding data line. Each pixel structure is located in the corresponding pixel area. Each pixel structure comprises an active element, a pixel electrode electrically connected with the active element and a storage capacitor. The storage capacitor lower electrode is arranged at the periphery of the pixel area and partially overlapped with the pixel electrode to form a storage capacitor. The storage capacitor lower electrode comprises at least one first line segment adjacent to the data line and at least one second line segment adjacent to the scanning line. The first line segment and the second line segment are different film layers. The first line segment and one of the adjacent data lines are different film layers, and the second line segment and one of the adjacent scanning lines are different film layers. The pixel array structure and the manufacturing method thereof have higher qualification rate.

Description

像素阵列结构及其制造方法 Pixel array structure and manufacturing method thereof

技术领域 technical field

本发明有关于一种像素阵列结构及其制造方法,且特别有关于一种具有高显示开口率的像素阵列结构及其制造方法。The present invention relates to a pixel array structure and a manufacturing method thereof, and particularly relates to a pixel array structure with a high display aperture ratio and a manufacturing method thereof.

背景技术 Background technique

由于显示器的需求与日剧增,加上近年来绿色环保概念的兴起,具有高画质、空间利用效率佳、低消耗功率、无辐射等优越特性的薄膜晶体管液晶显示器(thin film transistor liquid crystal display,TFT-LCD)已逐渐成为显示器市场的主流。为了满足使用者的需求,薄膜晶体管液晶显示器的性能不断朝向高对比度(high contrast ratio)、无灰阶反转(no gray scale inversion)、色偏小(little color shift)、亮度高(high luminance)、高色彩丰富度、高色彩饱和度、快速反应、显示画面稳定与广视角等特性发展。Due to the increasing demand for displays and the rise of the concept of green environmental protection in recent years, thin film transistor liquid crystal displays (thin film transistor liquid crystal displays) have superior characteristics such as high image quality, good space utilization efficiency, low power consumption, and no radiation. , TFT-LCD) has gradually become the mainstream of the display market. In order to meet the needs of users, the performance of thin film transistor liquid crystal displays is constantly moving towards high contrast ratio, no gray scale inversion, little color shift, and high luminance. , High color richness, high color saturation, fast response, stable display and wide viewing angle.

一般而言,薄膜晶体管液晶显示器主要由分别配置有像素阵列与彩色滤光阵列的两个基板以及配置于此两基板之间的液晶层所组成。图1显示为公知的像素阵列结构的局部示意图。像素阵列结构100包括多条扫描线102、多条数据线104以及与这些扫描线102、数据线104电连接的多个像素结构110。扫描线102与数据线104相交而围成多个像素区P(图1仅显示一个),且像素结构110配置于像素区P中。像素结构110包括有源元件112与像素电极114。有源元件112电连接其中一条扫描线102与其中一条数据线104,而像素电极114则电连接有源元件112。另外,像素阵列结构100还包括有储存电容下电极120,其与像素电极114构成储存电容以维持像素结构110显示图像的稳定。这些储存电容下电极120大多由大面积的金属线所组成,而可能影响像素结构100的显示开口率。因此,储存电容下电极120多配置于像素区P周边。Generally speaking, a thin film transistor liquid crystal display is mainly composed of two substrates respectively configured with a pixel array and a color filter array, and a liquid crystal layer disposed between the two substrates. FIG. 1 is a partial schematic diagram of a known pixel array structure. The pixel array structure 100 includes a plurality of scan lines 102 , a plurality of data lines 104 and a plurality of pixel structures 110 electrically connected to the scan lines 102 and the data lines 104 . The scan lines 102 and the data lines 104 intersect to form a plurality of pixel regions P (only one is shown in FIG. 1 ), and the pixel structures 110 are disposed in the pixel regions P. The pixel structure 110 includes an active element 112 and a pixel electrode 114 . The active element 112 is electrically connected to one of the scan lines 102 and one of the data lines 104 , and the pixel electrode 114 is electrically connected to the active element 112 . In addition, the pixel array structure 100 further includes a storage capacitor bottom electrode 120 , which forms a storage capacitor with the pixel electrode 114 to maintain the stability of the image displayed by the pixel structure 110 . The lower electrodes 120 of these storage capacitors are mostly composed of large-area metal lines, which may affect the display aperture ratio of the pixel structure 100 . Therefore, the lower electrode 120 of the storage capacitor is mostly disposed around the pixel area P.

实际上,储存电容下电极120一般会与扫描线102以相同膜层制作,所以储存电容下电极120与扫描线102之间必须维持足够的距离d以避免两线路之间发生短路。换言之,为顾及工艺的合格率,避免储存电容下电极120与扫描线102间的短路,必会牺牲像素结构110的显示开口率。若像素阵列结构100应用于穿透式液晶显视器时,则必须提高背光源的发光性能以维持适当的显示亮度。因此,像素阵列结构100无法有效地节省能源的耗费。为了维持像素结构110显示画面的稳定性又要能够兼顾良好的显示开口率,甚至进一步降低能源的耗费,必须对公知的像素阵列结构100进行改进。In fact, the lower electrode 120 of the storage capacitor is generally made of the same film layer as the scanning line 102 , so a sufficient distance d must be maintained between the lower electrode 120 of the storage capacitor and the scanning line 102 to avoid a short circuit between the two lines. In other words, in order to consider the yield of the process and avoid the short circuit between the storage capacitor bottom electrode 120 and the scan line 102 , the display aperture ratio of the pixel structure 110 must be sacrificed. If the pixel array structure 100 is applied to a transmissive liquid crystal display, it is necessary to improve the luminous performance of the backlight source to maintain proper display brightness. Therefore, the pixel array structure 100 cannot effectively save energy consumption. In order to maintain the stability of the display image of the pixel structure 110 while maintaining a good display aperture ratio and even further reducing energy consumption, it is necessary to improve the known pixel array structure 100 .

发明内容 Contents of the invention

本发明是提供一种像素阵列结构,以提升像素阵列结构的显示开口率。The present invention provides a pixel array structure to increase the display aperture ratio of the pixel array structure.

本发明还提供一种像素阵列结构的制造方法,以提高像素阵列结构的制造工艺合格率并使像素阵列结构具有高显示开口率。The invention also provides a manufacturing method of the pixel array structure, so as to improve the qualified rate of the manufacturing process of the pixel array structure and make the pixel array structure have a high display aperture ratio.

本发明提出一种像素阵列结构,包括多条扫描线、多条数据线以及多个像素结构。扫描线与数据线围出多个像素区,而各像素结构电连接所对应的扫描线与数据线。各像素结构位于所对应的像素区内。各像素结构包括有源元件、电连接有源元件的像素电极以及储存电容。储存电容下电极配置于像素区周边并与像素电极部分重叠以构成储存电容。储存电容下电极包括邻近数据线的至少一个第一线段以及邻近扫描线的至少一个第二线段。第一线段与第二线段为不同膜层且第一线段与邻近的其中一条数据线为不同膜层而第二线段与邻近的其中一条扫描线为不同膜层。The present invention proposes a pixel array structure, including a plurality of scanning lines, a plurality of data lines and a plurality of pixel structures. The scan lines and the data lines surround a plurality of pixel areas, and each pixel structure is electrically connected to the corresponding scan lines and data lines. Each pixel structure is located in the corresponding pixel area. Each pixel structure includes an active element, a pixel electrode electrically connected to the active element, and a storage capacitor. The lower electrode of the storage capacitor is arranged around the pixel region and partially overlaps with the pixel electrode to form the storage capacitor. The lower electrode of the storage capacitor includes at least one first line segment adjacent to the data line and at least one second line segment adjacent to the scan line. The first line segment and the second line segment have different film layers, the first line segment and one of the adjacent data lines have different film layers, and the second line segment and one of the adjacent scan lines have different film layers.

如上所述的像素阵列结构,其中该第一线段与该第二线段部分交叠并电连接。The above pixel array structure, wherein the first line segment partially overlaps with the second line segment and is electrically connected.

如上所述的像素阵列结构,其中该第一线段与所述扫描线为同一膜层,而该第二线段与所述数据线为同一膜层。The above pixel array structure, wherein the first line segment is of the same film layer as the scan line, and the second line segment is of the same film layer as the data line.

如上所述的像素阵列结构,其中该储存电容下电极的外形为ㄇ型或U型,且该储存电容下电极包括两个第一线段,而该第二线段的两端分别与所述两个第一线段交叠并电连接。The above-mentioned pixel array structure, wherein the shape of the lower electrode of the storage capacitor is U-shaped or U-shaped, and the lower electrode of the storage capacitor includes two first line segments, and the two ends of the second line segment are respectively connected to the two The first line segments overlap and are electrically connected.

本发明还提出一种像素阵列结构的制造方法,包括下列步骤:在基板上形成第一金属层,第一金属层包括多个栅极、多条扫描线与多个第一线段。栅极与扫描线连接,而第一线段与扫描线分离。接着,在基板上依次形成栅绝缘层以及半导体层,且栅绝缘层覆盖第一金属层。然后,移除部分栅绝缘层以及部分半导体层以形成图案化半导体层以及多个接触窗。图案化半导体层位于栅极上方而接触窗暴露出第一线段的末端。随之,在基板上形成第二金属层。第二金属层包括邻近扫描线的多个第二线段、邻近第一线段的多条数据线、连接数据线的多个源极以及多个漏极。数据线与扫描线相交而围成多个像素区。源极与漏极位于栅极上方。第二线段通过接触窗电连接第一线段以形成多个储存电容下电极,其中储存电容下电极位于像素区周边。如上所述的制造方法,还包含:在该基板上形成保护层以覆盖该第二金属层;以及在该保护层上形成多个像素电极,所述像素电极电连接所述漏极且所述像素电极与所述储存电容下电极部分重叠以构成储存电容。The invention also proposes a method for manufacturing the pixel array structure, which includes the following steps: forming a first metal layer on the substrate, the first metal layer including a plurality of gates, a plurality of scanning lines and a plurality of first line segments. The gate is connected to the scan line, and the first line segment is separated from the scan line. Next, a gate insulating layer and a semiconductor layer are sequentially formed on the substrate, and the gate insulating layer covers the first metal layer. Then, part of the gate insulating layer and part of the semiconductor layer are removed to form a patterned semiconductor layer and a plurality of contact windows. The patterned semiconductor layer is located above the gate and the contact window exposes the end of the first line segment. Subsequently, a second metal layer is formed on the substrate. The second metal layer includes a plurality of second line segments adjacent to the scan lines, a plurality of data lines adjacent to the first line segment, a plurality of sources and a plurality of drains connected to the data lines. The data lines intersect with the scan lines to form a plurality of pixel areas. The source and drain are located above the gate. The second line segment is electrically connected to the first line segment through the contact window to form a plurality of storage capacitor bottom electrodes, wherein the storage capacitor bottom electrodes are located around the pixel area. The above manufacturing method further includes: forming a protective layer on the substrate to cover the second metal layer; and forming a plurality of pixel electrodes on the protective layer, the pixel electrodes are electrically connected to the drain and the The pixel electrode partially overlaps with the lower electrode of the storage capacitor to form a storage capacitor.

如上所述的制造方法,其中形成该图案化半导体层以及所述接触窗的方法包括:在该半导体层上形成图案化光致抗蚀剂层,对应于各所述像素区中,该图案化光致抗蚀剂层具有至少一个开口、第一区域以及该第一区域与该开口之外的第二区域,该开口位于该第一线段上方,该第一区域位于该栅极上方,且该图案化光致抗蚀剂层在该第一区域的厚度大于在该第二区域的厚度;移除该开口所暴露出来的该半导体层以及该栅绝缘层,而形成该接触窗;移除该第二区域的该图案化光致抗蚀剂层;以及移除该第二区域中的该半导体层。The above-mentioned manufacturing method, wherein the method for forming the patterned semiconductor layer and the contact window includes: forming a patterned photoresist layer on the semiconductor layer, corresponding to each of the pixel regions, the patterned The photoresist layer has at least one opening, a first region and a second region outside the first region and the opening, the opening is located above the first line segment, the first region is located above the gate, and The thickness of the patterned photoresist layer in the first region is greater than the thickness in the second region; remove the semiconductor layer and the gate insulating layer exposed by the opening to form the contact window; remove the patterned photoresist layer of the second region; and removing the semiconductor layer in the second region.

如上所述的制造方法,其中该图案化光致抗蚀剂层的形成方法包括在该基板上形成光致抗蚀剂材料层以及使用半透光掩模以图案化该光致抗蚀剂材料层。The manufacturing method as above, wherein the forming method of the patterned photoresist layer comprises forming a photoresist material layer on the substrate and using a semi-transparent mask to pattern the photoresist material layer.

如上所述的制造方法,其中该半透光掩模具有多个不同透光度的透光区域。The above-mentioned manufacturing method, wherein the semi-transparent mask has a plurality of light-transmitting regions with different light transmittances.

本发明采用不同膜层制作储存电容下电极的不同线段,并且储存电容下电极的各线段与相邻的扫描与数据导体线路也是不同膜层。因此,在本发明的像素阵列结构及其制造方法中,储存电容下电极不易与邻近的线路发生短路的情形。换言之,本发明的像素阵列结构及其制造方法具有较高的合格率。另外,本发明的像素阵列结构中不需为了防止短路的发生而使储存电容下电极与其邻近导体线路间维持较大的距离。所以,本发明的像素阵列结构具有较高的显示开口率。The present invention adopts different film layers to make different line segments of the lower electrode of the storage capacitor, and each line segment of the lower electrode of the storage capacitor and adjacent scanning and data conductor lines are also of different film layers. Therefore, in the pixel array structure and its manufacturing method of the present invention, the lower electrode of the storage capacitor is less likely to be short-circuited with adjacent circuits. In other words, the pixel array structure and its manufacturing method of the present invention have a higher yield. In addition, in the pixel array structure of the present invention, there is no need to maintain a relatively large distance between the bottom electrode of the storage capacitor and its adjacent conductor lines in order to prevent short circuits. Therefore, the pixel array structure of the present invention has a higher display aperture ratio.

为让本发明的上述和其它目的、特征和优点能更明显易懂,下文特举优选实施例,并配合所附附图,作详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.

附图说明 Description of drawings

图1显示为公知的像素阵列结构的局部示意图。FIG. 1 is a partial schematic diagram of a known pixel array structure.

图2为本发明的实施例的像素阵列结构的示意图。FIG. 2 is a schematic diagram of a pixel array structure according to an embodiment of the present invention.

图3显示为图2的像素结构的俯视示意图。FIG. 3 is a schematic top view of the pixel structure in FIG. 2 .

图4A~图4D显示为图2的像素阵列结构沿剖线AA’的制作方法剖面图。4A to 4D are cross-sectional views of the fabrication method of the pixel array structure in FIG. 2 along the section line AA'.

图5显示为本发明的实施例的半透光掩模的示意图。FIG. 5 is a schematic diagram of a semi-transparent mask according to an embodiment of the present invention.

图6A~图6E显示图2的像素阵列结构的图案化半导体层以及接触窗的制造方法。6A to 6E show the method for manufacturing the patterned semiconductor layer and the contact window of the pixel array structure in FIG. 2 .

其中,附图标记说明如下:Wherein, the reference signs are explained as follows:

100、200:像素阵列结构100, 200: pixel array structure

102、202:扫描线102, 202: scan line

104、204:数据线104, 204: data line

110、210:像素结构110, 210: pixel structure

112、212:有源元件112, 212: active components

114、214:像素电极114, 214: pixel electrodes

120、216:储存电容下电极120, 216: storage capacitor lower electrode

212A:栅极212A: Gate

212B:源极212B: source

212C:漏极212C: drain

216A:第一线段216A: first line segment

216B:第二线段216B: Second line segment

218:接触窗218: contact window

400:基板400: Substrate

410:第一金属层410: first metal layer

420:栅绝缘层420: gate insulating layer

430:图案化半导体层430: Patterning the semiconductor layer

432:半导体层432: Semiconductor layer

434:未掺杂非晶硅层434: Undoped amorphous silicon layer

436:掺杂非晶硅层436: doped amorphous silicon layer

440:第二金属层440: second metal layer

450:保护层450: protective layer

500:半透光掩模500: semi-transparent mask

610:图案化光致抗蚀剂层610: Patterning photoresist layer

612:开口612: opening

614:第一区域614: First Area

616:第二区域616: Second Area

A-A’:剖线A-A': section line

P:像素区P: pixel area

T、T1、T2、T3:透光区T, T1, T2, T3: Translucent area

具体实施方式 Detailed ways

图2为本发明的实施例的像素阵列结构的示意图。请参照图2,像素阵列结构200包括多条扫描线202、多条数据线204以及多个像素结构210。扫描线202与数据线204相交,并围出多个像素区P。像素结构210则配置于像素区P中。各个像素结构210包括有源元件212、像素电极214以及储存电容。有源元件212与对应的扫描线202及数据线204电连接,而像素电极214电连接有源元件212。FIG. 2 is a schematic diagram of a pixel array structure according to an embodiment of the present invention. Please refer to FIG. 2 , the pixel array structure 200 includes a plurality of scan lines 202 , a plurality of data lines 204 and a plurality of pixel structures 210 . The scan line 202 intersects with the data line 204 and encloses a plurality of pixel regions P. As shown in FIG. The pixel structure 210 is disposed in the pixel area P. Each pixel structure 210 includes an active element 212 , a pixel electrode 214 and a storage capacitor. The active element 212 is electrically connected to the corresponding scan line 202 and the data line 204 , and the pixel electrode 214 is electrically connected to the active element 212 .

储存电容下电极216配置于像素区P周边,且储存电容下电极216与像素电极214部分重叠以构成储存电容。当像素结构210进行显示时,储存电容有助于维持像素电极214的显示电压。因此,应用像素阵列结构200的液晶显示器所显示的图像较为稳定,也就是显示图像中不会发生残影或是闪烁的现象。然而,储存电容下电极216由不透光的金属材质制成,所以储存电容下电极216的配置可能会影响像素结构210的显示开口率。为解决上述问题,本发明在此提出以不同膜层分段制作储存电容下电极216,使得储存电容下电极216与邻近的线路不易发生短路现象。如此一来,可缩短储存电容下电极216与邻近的线路间的距离以提高显示开口率,更进一步提高像素阵列结构200的制造工艺合格率。The storage capacitor lower electrode 216 is disposed around the pixel region P, and the storage capacitor lower electrode 216 partially overlaps the pixel electrode 214 to form a storage capacitor. When the pixel structure 210 is displaying, the storage capacitor helps to maintain the display voltage of the pixel electrode 214 . Therefore, the image displayed by the liquid crystal display using the pixel array structure 200 is relatively stable, that is, there will be no afterimage or flicker in the displayed image. However, the storage capacitor bottom electrode 216 is made of opaque metal material, so the configuration of the storage capacitor bottom electrode 216 may affect the display aperture ratio of the pixel structure 210 . In order to solve the above problems, the present invention proposes to manufacture the lower electrode 216 of the storage capacitor in sections with different film layers, so that the short circuit between the lower electrode 216 of the storage capacitor and the adjacent circuit is less likely to occur. In this way, the distance between the lower electrode 216 of the storage capacitor and the adjacent lines can be shortened to increase the display aperture ratio, and further improve the yield of the manufacturing process of the pixel array structure 200 .

具体来说,储存电容下电极216包括第一线段216A与第二线段216B。第一线段216A与第二线段216B由不同膜层所组成。第一线段216A邻近数据线204配置,而第二线段216B邻近扫描线202配置。另外,第一线段216A与其邻近的数据线204为不同的膜层而第二线段216B与其邻近的扫描线202为不同的膜层。以本实施例而言,储存电容下电极216的外形例如为ㄇ型,且储存电容下电极216包括两个第一线段216A,而第二线段216B的两端分别与此两个第一线段216A交叠。此外,像素结构210中还包括有位于第一线段216A与第二线段216B交叠处的接触窗218,且第一线段216A与第二线段216B通过接触窗218电连接。Specifically, the lower electrode 216 of the storage capacitor includes a first line segment 216A and a second line segment 216B. The first line segment 216A and the second line segment 216B are composed of different film layers. The first line segment 216A is disposed adjacent to the data line 204 , and the second line segment 216B is disposed adjacent to the scan line 202 . In addition, the first line segment 216A and its adjacent data line 204 have different film layers, and the second line segment 216B and its adjacent scan line 202 have different film layers. In this embodiment, the shape of the lower electrode 216 of the storage capacitor is, for example, U-shaped, and the lower electrode 216 of the storage capacitor includes two first line segments 216A, and the two ends of the second line segment 216B are respectively connected to the two first line segments. Segments 216A overlap. In addition, the pixel structure 210 further includes a contact window 218 located at the intersection of the first line segment 216A and the second line segment 216B, and the first line segment 216A and the second line segment 216B are electrically connected through the contact window 218 .

当然,本发明的储存电容下电极216并不限定于ㄇ型外形。在其它实施例中,储存电容下电极216例如不与有源元件212相交或重叠而构成接近C字型图案,围绕于像素区P周边大部分区域。举例而言,储存电容下电极216例如配置在像素区P的四周,且具有对应有源元件212的开口部位。Certainly, the lower electrode 216 of the storage capacitor of the present invention is not limited to the ㄇ-shaped shape. In other embodiments, for example, the lower electrode 216 of the storage capacitor does not intersect or overlap the active element 212 and forms a nearly C-shaped pattern, surrounding most of the peripheral area of the pixel region P. For example, the lower electrode 216 of the storage capacitor is disposed around the pixel area P, and has an opening corresponding to the active element 212 .

图3显示为图2的像素结构210的俯视示意图。请参照图2与图3,在像素结构210中,第二线段216B与扫描线202由不同膜层制作而成。由俯视图观看,即使缩短第二线段216B与扫描线202之间的距离d,第二线段216B与扫描线202之间仍不易发生短路的问题。因此,相比于公知的像素结构110而言,储存电容下电极216的第二线段216B部分可以更靠近扫描线202,因而有助于增加像素结构210的显示开口率。此外,第一线段216A与数据线206亦为不同膜层,因此也有助于提升像素结构210的显示开口率。FIG. 3 is a schematic top view of the pixel structure 210 in FIG. 2 . Please refer to FIG. 2 and FIG. 3 , in the pixel structure 210 , the second line segment 216B and the scan line 202 are made of different film layers. From the top view, even if the distance d between the second line segment 216B and the scan line 202 is shortened, the problem of short circuit between the second line segment 216B and the scan line 202 is not easy to occur. Therefore, compared with the known pixel structure 110 , the second line segment 216B of the storage capacitor lower electrode 216 can be closer to the scan line 202 , thus helping to increase the display aperture ratio of the pixel structure 210 . In addition, the first line segment 216A and the data line 206 are also of different film layers, so it is also helpful to increase the display aperture ratio of the pixel structure 210 .

根据实际测试结果发现,与公知像素结构110比较,本实施例的像素结构210有较高的显示开口率(依像素设计而定,一般至少大于1%),所以在相同的光源条件下,应用像素结构210的液晶显示面板也具有较高的光线穿透度。因此,像素结构210的设计可以提升背光源的光线使用率,因而有助于降低背光源的能源耗费。换言之,应用像素结构210的液晶显示器不需搭配高亮度的背光模块或是昂贵的增亮膜就可以达到足够的显示亮度,以进一步节省成本。According to the actual test results, it is found that compared with the known pixel structure 110, the pixel structure 210 of this embodiment has a higher display aperture ratio (depending on the pixel design, generally greater than 1%), so under the same light source conditions, the application The liquid crystal display panel of the pixel structure 210 also has a high light transmittance. Therefore, the design of the pixel structure 210 can increase the light utilization rate of the backlight, thereby helping to reduce the energy consumption of the backlight. In other words, the liquid crystal display using the pixel structure 210 can achieve sufficient display brightness without a high-brightness backlight module or an expensive brightness-enhancing film, so as to further save costs.

图4A~图4D显示为图2的像素阵列结构沿剖线AA’的制作方法剖面图。请先同时参照图2与图4A,在基板400上形成第一金属层410。第一金属层410包括栅极212A、扫描线202以及第一线段216A。栅极212A与扫描线202连接,而第一线段216A远离扫描线202。实际上,第一线段216A与扫描线202互不接触或重叠,且第一线段216A的延伸方向与扫描线202的延伸方向相交。对应于各像素区P中,第一线段216A例如会与相邻像素区P的第一线段216A连接。4A to 4D are cross-sectional views of the fabrication method of the pixel array structure in FIG. 2 along the section line AA'. Please refer to FIG. 2 and FIG. 4A at the same time, the first metal layer 410 is formed on the substrate 400 . The first metal layer 410 includes a gate 212A, a scan line 202 and a first line segment 216A. The gate 212A is connected to the scan line 202 , and the first line segment 216A is away from the scan line 202 . Actually, the first line segment 216A does not touch or overlap with the scan line 202 , and the extension direction of the first line segment 216A intersects the extension direction of the scan line 202 . Corresponding to each pixel region P, the first line segment 216A is connected to the first line segment 216A of the adjacent pixel region P, for example.

接着,请同时参照图2与图4B,于基板400上依序形成栅绝缘层420以及图案化半导体层430,且栅绝缘层420覆盖栅极212A。此外,栅绝缘层420上具有接触窗218。图案化半导体层430位于栅极212A上方,而接触窗218暴露出第一线段216A的末端。Next, referring to FIG. 2 and FIG. 4B , a gate insulating layer 420 and a patterned semiconductor layer 430 are sequentially formed on the substrate 400 , and the gate insulating layer 420 covers the gate 212A. In addition, a contact window 218 is formed on the gate insulating layer 420 . The patterned semiconductor layer 430 is located above the gate 212A, and the contact window 218 exposes the end of the first line segment 216A.

然后,请同时参照图2与图4C,在基板400上形成第二金属层440。第二金属层440包括邻近扫描线202的第二线段216B、邻近第一线段216A的数据线204、连接数据线204的源极212B以及漏极212C。源极212B与漏极212C位于栅极212A上方的图案化半导体层430上。第二线段216B通过接触窗218电连接第一线段216A以形成储存电容下电极216,其中储存电容下电极216位于像素区P周边。Then, referring to FIG. 2 and FIG. 4C , a second metal layer 440 is formed on the substrate 400 . The second metal layer 440 includes a second line segment 216B adjacent to the scan line 202 , a data line 204 adjacent to the first line segment 216A, a source 212B connected to the data line 204 , and a drain 212C. The source 212B and the drain 212C are located on the patterned semiconductor layer 430 above the gate 212A. The second line segment 216B is electrically connected to the first line segment 216A through the contact window 218 to form the storage capacitor bottom electrode 216 , wherein the storage capacitor bottom electrode 216 is located around the pixel region P.

由于,相邻近的扫描线202与第二线段216B分别为第一金属层410与第二金属层440,其中第一金属层410与第二金属层440之间至少配置有栅绝缘层420。因此,扫描线202与邻近的第二线段216B不容易发生短路的现象,而使像素阵列结构200具有较高的制造工艺合格率。扫描线202与邻近的第二线段216B之间的距离可以比公知像素结构110的设计更为缩短,以增加像素阵列结构200的显示开口率。此外,数据线204与相邻近的第一线段216A也是不同的金属层,所以也具有上述的优点。Because, the adjacent scan line 202 and the second line segment 216B are respectively the first metal layer 410 and the second metal layer 440 , wherein at least the gate insulating layer 420 is disposed between the first metal layer 410 and the second metal layer 440 . Therefore, the scan line 202 and the adjacent second line segment 216B are less likely to be short-circuited, so that the pixel array structure 200 has a higher manufacturing process yield. The distance between the scan line 202 and the adjacent second line segment 216B can be shortened compared with the design of the known pixel structure 110 , so as to increase the display aperture ratio of the pixel array structure 200 . In addition, the metal layer of the data line 204 and the adjacent first line segment 216A is also different, so it also has the above advantages.

再者,请同时参照图2与图4D,在基板400上形成保护层450以覆盖第二金属层440,并在保护层450上形成多个像素电极214。像素电极214电连接漏极212C且像素电极214的边缘与储存电容下电极216实质上部分重叠,以构成储存电容。如此,像素阵列结构200即制作完成。Furthermore, referring to FIG. 2 and FIG. 4D at the same time, a protective layer 450 is formed on the substrate 400 to cover the second metal layer 440 , and a plurality of pixel electrodes 214 are formed on the protective layer 450 . The pixel electrode 214 is electrically connected to the drain electrode 212C, and the edge of the pixel electrode 214 substantially partially overlaps with the storage capacitor bottom electrode 216 to form a storage capacitor. In this way, the fabrication of the pixel array structure 200 is completed.

在本实施例中,接触窗218与图案化半导体层430例如是使用图5所示发半透光掩模进行蚀刻制造工艺而形成的。请同时参照图4D与图5,半透光掩模500具有多个不同透光度的透光区T。对应于单一像素区P中,透光区T1对应于接触窗218上方,透光区T2对应于图案化半导体层430上方,而透光区T3则位于其它区域中。详细而言,形成图案化半导体层430以及接触窗218的方法如图6A~图6E所显示。In this embodiment, the contact window 218 and the patterned semiconductor layer 430 are formed, for example, by using the semi-transmissive mask shown in FIG. 5 to perform an etching process. Please refer to FIG. 4D and FIG. 5 at the same time, the semi-transparent mask 500 has a plurality of light-transmitting regions T with different light transmittances. Corresponding to the single pixel region P, the transparent region T1 corresponds to the top of the contact window 218 , the transparent region T2 corresponds to the top of the patterned semiconductor layer 430 , and the transparent region T3 is located in other regions. In detail, the method of forming the patterned semiconductor layer 430 and the contact window 218 is shown in FIGS. 6A-6E .

首先,请参照图6A,在基板400上依次形成栅绝缘层420、半导体层432以及光致抗蚀剂材料层(未显示)。同时,使用半透光掩模500将光致抗蚀剂材料层(未显示)图案化,而形成图案化光致抗蚀剂层610。栅绝缘层420与半导体层432覆盖第一金属层410。在本实施例中,半导体层432包括未掺杂非晶硅层434以及掺杂非晶硅层436。掺杂非晶硅层436的形成方式例如是进行掺杂工艺以将杂质掺入非晶硅材料当中。First, referring to FIG. 6A , a gate insulating layer 420 , a semiconductor layer 432 and a photoresist material layer (not shown) are sequentially formed on a substrate 400 . At the same time, a photoresist material layer (not shown) is patterned using the semi-transmissive mask 500 to form a patterned photoresist layer 610 . The gate insulating layer 420 and the semiconductor layer 432 cover the first metal layer 410 . In this embodiment, the semiconductor layer 432 includes an undoped amorphous silicon layer 434 and a doped amorphous silicon layer 436 . The doped amorphous silicon layer 436 is formed by, for example, performing a doping process to dope impurities into the amorphous silicon material.

另外,半透光掩模500具有不同透光度的透光区T,而使对应不同区域的光致抗蚀剂材料层(未显示)接收到不同能量的光线。因此,图案化光致抗蚀剂层610在不同区域中具有不同厚度。以本实施例而言,对应于单一像素区P中,图案化光致抗蚀剂层610具有至少一个开口612、第一区域614以及第一区域614与开口612之外的第二区域616。开口612的位置对应于第一线段216A末端,第一区域614则对应于栅极212A上方。此外,图案化光致抗蚀剂层610在第一区域614的厚度大于在第二区域616的厚度。In addition, the semi-transparent mask 500 has light-transmitting regions T with different transmittances, so that the photoresist material layer (not shown) corresponding to different regions receives light with different energies. Therefore, the patterned photoresist layer 610 has different thicknesses in different regions. In this embodiment, corresponding to a single pixel region P, the patterned photoresist layer 610 has at least one opening 612 , a first region 614 , and a second region 616 outside the first region 614 and the opening 612 . The position of the opening 612 corresponds to the end of the first line segment 216A, and the first region 614 corresponds to the top of the gate 212A. In addition, the patterned photoresist layer 610 is thicker in the first region 614 than in the second region 616 .

然后,请参照图6B,移除开口612所暴露出来的半导体层432以及栅绝缘层420,而形成接触窗218。此步骤例如是进行蚀刻工艺以将开口612所暴露出来的半导体层432以及栅绝缘层420移除。此时,第一区域614以及第二区域616的图案化光致抗蚀剂层610可以保护其下方的半导体层432以及栅绝缘层420以避免被蚀刻。Then, referring to FIG. 6B , the semiconductor layer 432 and the gate insulating layer 420 exposed by the opening 612 are removed to form the contact window 218 . In this step, for example, an etching process is performed to remove the semiconductor layer 432 and the gate insulating layer 420 exposed by the opening 612 . At this time, the patterned photoresist layer 610 in the first region 614 and the second region 616 can protect the semiconductor layer 432 and the gate insulating layer 420 thereunder from being etched.

接着,请参照图6C,移除第二区域616的部分图案化光致抗蚀剂层610,此步骤例如是进行灰化(Ashing)工艺。由于,第二区域616的部分图案化光致抗蚀剂层610具有较薄的厚度,而第一区域614的部分图案化光致抗蚀剂层610具有较厚的厚度。所以,第二区域616的部分图案化光致抗蚀剂层610在灰化制造工艺中被完全移除时,第一区域614的部分图案化光致抗蚀剂层610仍有部分未被移除,以在后续工艺中作为掩模之用。Next, referring to FIG. 6C , part of the patterned photoresist layer 610 in the second region 616 is removed. This step is, for example, an ashing process. Because, the partially patterned photoresist layer 610 in the second region 616 has a thinner thickness, while the partially patterned photoresist layer 610 in the first region 614 has a thicker thickness. Therefore, when the part of the patterned photoresist layer 610 in the second region 616 is completely removed in the ashing process, the part of the part of the patterned photoresist layer 610 in the first region 614 is still not removed. In addition, it can be used as a mask in the subsequent process.

随之,请参照图6D与图6E,利用第一区域614的部分图案化光致抗蚀剂层610为掩模,移除部分半导体层432。之后,将第一区域214的图案化光致抗蚀剂层510移除,即可完成图案化半体层430。第二区域616中的半导体层432会在此步骤中被移除,而仅留下位于栅极212A上方的图案化半体层430。在本实施例中,不需以不同的光掩模就可以完成蚀刻深度不同的蚀刻制造工艺,因此有助于节省购买以及制作光掩模的成本。当然,在不同的制造工艺设计之下,本发明并不排除以不同的光掩模在不同的蚀刻制造工艺中分别形成接触窗218与图案化半导体层430。Subsequently, please refer to FIG. 6D and FIG. 6E , using part of the patterned photoresist layer 610 in the first region 614 as a mask, part of the semiconductor layer 432 is removed. Afterwards, the patterned photoresist layer 510 in the first region 214 is removed to complete the patterned half body layer 430 . The semiconductor layer 432 in the second region 616 is removed in this step, leaving only the patterned semiconductor layer 430 above the gate 212A. In this embodiment, the etching manufacturing processes with different etching depths can be completed without using different photomasks, thus helping to save the cost of purchasing and making photomasks. Of course, under different manufacturing process designs, the present invention does not exclude the use of different photomasks to form the contact window 218 and the patterned semiconductor layer 430 in different etching manufacturing processes.

综上所述,本发明的像素阵列结构及其制造方法中,储存电容下电极的各个线段与邻近的金属线路为不同金属层。所以,储存电容下电极与邻近的金属线路,例如扫描线或数据线之间不易发生短路的现象。也就是说,本发明的像素阵列结构及其制造方法具有较高的工艺合格率。另外,储存电容下电极与邻近的金属线路之间不易发生短路,因而储存电容下电极与邻近的扫描线或数据线之间的距离可以缩短,以有助于提高像素结构的显示开口率。简言之,本发明提供高制造工艺合格率与高显示开口率的像素阵列结构及其制造方法。To sum up, in the pixel array structure and the manufacturing method thereof of the present invention, each line segment of the lower electrode of the storage capacitor and the adjacent metal lines are in different metal layers. Therefore, a short circuit between the lower electrode of the storage capacitor and adjacent metal lines, such as scan lines or data lines, is unlikely to occur. That is to say, the pixel array structure and its manufacturing method of the present invention have a high process yield. In addition, the short circuit between the lower electrode of the storage capacitor and the adjacent metal circuit is less likely to occur, so the distance between the lower electrode of the storage capacitor and the adjacent scanning line or data line can be shortened, which helps to improve the display aperture ratio of the pixel structure. In short, the present invention provides a pixel array structure with high manufacturing process yield and high display aperture ratio and its manufacturing method.

虽然本发明已以优选实施例公开如上,然其并非用以限制本发明,本领域技术人员在不脱离本发明的精神和范围内,当可作些许变更与修饰,因此本发明的保护范围当视所附的权利要求书所界定的范围为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be The scope defined by the appended claims shall prevail.

Claims (7)

1, a kind of picture element array structure comprises:
The multi-strip scanning line;
Many data wires, described multi-strip scanning line and described many data wires cross a plurality of pixel regions;
A plurality of dot structures are electrically connected pairing described multi-strip scanning line and described many data wires respectively, and each described dot structure is positioned at pairing described a plurality of pixel regions, and each described dot structure comprises:
Active element;
Pixel electrode is electrically connected this active element; And
Storage capacitors, has the storage capacitors bottom electrode, be disposed at this pixel region periphery and overlapping with pixel electrode part, this storage capacitors bottom electrode comprises at least one first line segment of contiguous described many data wires and at least one second line segment of contiguous described multi-strip scanning line, wherein this first line segment and this second line segment are different retes for this second line segment of different retes with contiguous wherein this scan line for different retes and this first line segment and contiguous wherein this data wire, wherein this first line segment partly overlaps with this second line segment and is electrically connected, wherein this first line segment and described multi-strip scanning line are same rete, and this second line segment and described many data wires are same rete.
2, picture element array structure as claimed in claim 1, wherein the profile of this storage capacitors bottom electrode is ㄇ type or U type, and this storage capacitors bottom electrode comprises two first line segments, and the two ends of this second line segment overlap with described two first line segments respectively and are electrically connected.
3, a kind of manufacture method of picture element array structure comprises:
Form the first metal layer on substrate, this first metal layer comprises a plurality of grids, multi-strip scanning line and a plurality of first line segment, and described a plurality of grids are connected with described multi-strip scanning line, and described a plurality of first line segment separates with described multi-strip scanning line;
Form gate insulation layer and semiconductor layer on this substrate successively, this gate insulation layer covers this first metal layer;
Remove this gate insulation layer of part and this semiconductor layer of part to form patterned semiconductor layer and a plurality of contact hole, this patterned semiconductor layer is positioned at described a plurality of grids top and described a plurality of contact hole exposes the end of described a plurality of first line segments; And
On this substrate, form second metal level, this second metal level comprises a plurality of second line segments of contiguous described multi-strip scanning line, many data wires of contiguous described a plurality of first line segments, connect a plurality of source electrodes and a plurality of drain electrode of described many data wires, described many data wires and described multi-strip scanning line intersect and surround a plurality of pixel regions, described a plurality of source electrode and described a plurality of drain electrode are positioned at described a plurality of grids top, and described a plurality of second line segment is electrically connected described a plurality of first line segment to form a plurality of storage capacitors bottom electrodes by described a plurality of contact holes, and wherein said a plurality of storage capacitors bottom electrodes are positioned at described a plurality of pixel region periphery.
4, manufacture method as claimed in claim 3 also comprises:
On this substrate, form protective layer to cover this second metal level; And
Form a plurality of pixel electrodes on this protective layer, described a plurality of pixel electrodes are electrically connected described a plurality of drain electrode and described a plurality of pixel electrode and described a plurality of storage capacitors bottom electrode and overlap to constitute storage capacitors.
5, manufacture method as claimed in claim 3, the method that wherein forms this patterned semiconductor layer and described a plurality of contact holes comprises:
On this semiconductor layer, form patterning photoresist layer, in each described pixel region, this patterning photoresist layer has the second area outside at least one opening, first area and this first area and this opening, this opening is positioned at this first line segment top, this first area is positioned at this grid top, and this patterning photoresist layer at the thickness of this first area greater than thickness at this second area;
Remove this semiconductor layer and this gate insulation layer that this opening comes out, and form this contact hole;
Remove this patterning photoresist layer of this second area; And
Remove this semiconductor layer in this second area;
Remove the patterning photoresist layer of first area, and form patterned semiconductor layer.
6, manufacture method as claimed in claim 5, wherein the formation method of this patterning photoresist layer is included in and forms the photo anti-corrosion agent material layer on this substrate and use semi-transparent mask with this photo anti-corrosion agent material layer of patterning.
7, manufacture method as claimed in claim 6, the wherein transmission region of this semi-transparent mask with a plurality of different light transmittances.
CNB2007101807677A 2007-10-12 2007-10-12 Pixel array structure and manufacturing method thereof Expired - Fee Related CN100536145C (en)

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CN109285451B (en) * 2017-07-21 2021-05-11 元太科技工业股份有限公司 pixel array substrate
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